CN114908951B - Brick surface glue printing robot - Google Patents
Brick surface glue printing robot Download PDFInfo
- Publication number
- CN114908951B CN114908951B CN202210553409.0A CN202210553409A CN114908951B CN 114908951 B CN114908951 B CN 114908951B CN 202210553409 A CN202210553409 A CN 202210553409A CN 114908951 B CN114908951 B CN 114908951B
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- Prior art keywords
- glue
- tile
- ceramic tile
- frame
- glue printing
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F21/00—Implements for finishing work on buildings
- E04F21/02—Implements for finishing work on buildings for applying plasticised masses to surfaces, e.g. plastering walls
- E04F21/023—Implements for finishing work on buildings for applying plasticised masses to surfaces, e.g. plastering walls for applying adhesive, e.g. glue or mortar, on the covering elements, in particular tiles
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Abstract
The invention relates to the technical field of brick surface glue printing, in particular to a brick surface glue printing robot which comprises a working unit and a supporting unit, wherein the supporting unit is arranged below the working unit and plays a role in supporting the working unit, the supporting unit comprises a body frame, four corners at the bottom of the body frame are respectively provided with universal wheels, the working unit comprises a brick surface clamping structure, a brick surface glue printing box structure and a brick surface glue printing box travel guide rail structure, and the brick surface clamping structure arranged on the body frame is used for clamping a ceramic tile needing glue printing. The invention solves the problems of high labor intensity, low efficiency and the like of workers, realizes the mechanization of tile glue printing, improves the construction efficiency and ensures the construction quality, and because the tile glue is downwards stamped, the adhesion of the tile glue is further improved under the action of pressure and gravity, the full pulp rate is ensured by the way of stamping the tile glue, and the problem that the prior equipment cannot realize the bubble removal of the tile glue and the filling of air in the glue is solved.
Description
Technical Field
The invention relates to the technical field of brick surface printing glue, in particular to a brick surface printing glue robot.
Background
In recent years, the building interior decoration industry of China is also followed by great development along with the development of China economy. The requirements of people on indoor living environment and working environment are also higher and higher, so that the development prospect of the building interior decoration industry in the future is wider. Over thirty years of development, the architectural decoration industry has evolved from a traditional small industry that has never been emphasized to an industry that plays an important role in national economy and social life. Related materials show that 2019, the total yield value of the building decoration industry in China is 4.6 trillion yuan; it is expected that 2022 would reach 5.48 terabytes. Therefore, in the development process of high-end equipment, the building construction industry must emerge more and more intelligent equipment. The conversion of the current forefront technical result into building products is a booster and a radical method for improving the competitiveness of the building industry in the future.
In the interior decoration industry, the ceramic tile has the characteristics and advantages of attractive appearance, convenient cleaning, strong durability and the like. So the tile decoration is favored by customers compared with other similar decoration materials. Therefore, the ceramic tile adhesion accounts for a very large proportion in indoor wall and floor decoration. At present, most of large markets, supermarkets, railway stations and floors of various large venues are decorated by ceramic tiles. However, in the ceramic tile pasting process, a large amount of auxiliary facilities are needed, the labor intensity of workers is high, the working environment is poor, the construction quality is unstable, the construction progress is slow, and the like. With the development of society, few young people are willing to engage in the labor, and enterprises need to employ workers at high cost to solve the problem, all of the defects restrict the development of the construction industry to a certain extent.
Disclosure of Invention
The invention aims to provide a tile surface glue printing robot which can lighten the labor intensity of workers and improve the tile pasting efficiency when paving tiles.
The invention provides a brick surface glue printing robot which comprises a working unit and a supporting unit, wherein the supporting unit is arranged below the working unit and is used for supporting the working unit, the supporting unit comprises a body frame, four corners at the bottom of the body frame are provided with universal wheels, the working unit comprises a brick surface clamping structure, a brick surface glue printing box structure and a brick surface glue printing box travel guide rail structure, the brick surface clamping structure arranged on the body frame is used for clamping a ceramic tile needing glue printing, the brick surface clamping structure comprises a ceramic tile clamp frame, front shafts and rear shafts on the same straight line are respectively arranged in the middle parts of two sides of the ceramic tile clamp frame, the ceramic tile clamp frame can rotate 180 degrees along the front shafts and the rear shafts, and fixing devices used for limiting the rotation of the ceramic tile clamp frame are arranged at the upper ends of the body frame on the two opposite sides of the ceramic tile clamp; the brick surface glue printing box structure is arranged above the brick surface clamping structure and comprises a glue printing box, a feeding hole is formed in the glue printing box, a glue printing plate is arranged at the bottom of the glue printing box, a plurality of discharging holes are formed in the glue printing plate, and the glue printing box can move up and down to enable the glue printing plate to touch tiles placed on the brick surface clamping structure; the tile surface glue printing box travel guide rail structure comprises a pressing plate, the pressing plate is arranged above the glue printing plate, the top of the pressing plate is fixedly connected with a pressing plate lifting slide column, a driving device which enables the pressing plate lifting slide column to move up and down is arranged on the upper portion of the pressing plate lifting slide column, and then the pressing plate is driven to extrude tile glue in the glue printing box from a discharging hole.
Preferably, the body frame is further internally provided with a waste storage tank which is slidably connected to the bottom top surface of the body frame.
Preferably, the fixing device is an electromagnet, and the electromagnet is respectively and fixedly connected to two sides of the working surface of the body frame through electromagnet mounting sheets, and can be in contact connection with the tile clamp frame.
Preferably, the ceramic tile fixture frame is internally provided with a miniature powerful push rod, an inclined push block, a roller pushing block, a linear bearing, a powerful spring and a round bottom push rod, the ceramic tile fixture is arranged on the inner side of the ceramic tile fixture frame, the miniature powerful push rod is fixedly connected in the ceramic tile fixture frame, the linear bearing is fixedly connected in the ceramic tile fixture frame, the inclined push block is fixedly connected on the miniature powerful push rod, the roller pushing block is fixedly connected with the ceramic tile fixture, the round bottom pushing column is in sliding connection with the linear bearing, the powerful spring is sleeved on the round bottom pushing column, and the powerful spring props against the linear bearing to enable the round bottom of the round bottom pushing column to be tightly abutted to the inner wall of the ceramic tile fixture frame.
Preferably, the inner side of the tile clamp is provided with anti-slip lines, so that the clamped tile is more firm, and the tile clamp is not easy to slide under the overturning condition.
Preferably, four corners of the pressing plate are respectively provided with a flat film pressure sensor, when the pressing plate is pressed downwards, the flat film pressure sensors can sense after touching the tile glue, and when the flat film pressure sensors at the four corners sense that the tile glue in the glue printing box is filled in the whole box, the glue discharging plasticity is guaranteed to be uniform and stable.
Preferably, a pressing plate sealing rubber strip contacted with the inner wall of the glue printing box is arranged on the side surface of the pressing plate.
Preferably, the bottom of the glue printing plate is provided with glue printing outlines formed by a plurality of square bulges for ceramic tile glue plasticity, and the discharging holes are arranged between the glue printing outlines.
Preferably, the glue printing plate is made of soft materials, so that the tiles are prevented from being damaged due to rigid contact with the tiles.
Preferably, the glue printing plate is detachably connected with the bottom of the glue printing box.
The beneficial effects are that:
the invention solves the problems of high labor intensity, low efficiency and the like of workers, realizes mechanization of tile glue printing, improves the construction efficiency and ensures the construction quality, as the lower glue is used for stamping, the adhesiveness of the tile glue is further improved under the action of pressure and gravity, the full paste rate is ensured in the mode of stamping the tile glue, the problem that the existing equipment cannot realize bubble removal of the tile glue and filling of air in glue is solved, the cross-shaped tile glue spreading and pasting is realized, the tile glue spreading and pasting firmness is further improved, the visible range in a glue printing box is enlarged after a glue printing plate is detached, the cleaning efficiency after use is improved, and meanwhile, the glue printing shape in other forms can be changed at any time according to the development of a process.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings that are needed in the description of the embodiments or the prior art will be briefly described, and it is obvious that the drawings in the description below are some embodiments of the present invention, and other drawings can be obtained according to the drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 is a schematic view of a support unit according to the present invention;
FIG. 3 is a schematic diagram for showing a tile clamping structure;
FIG. 4 is a schematic diagram showing an electromagnet;
FIG. 5 is a top view of the entire tile clamp frame;
FIG. 6 is a top view of the internal structure of the tile clamp frame;
FIG. 7 is a perspective view of the internal structure of the tile clamp frame;
FIG. 8 is an enlarged schematic view of the internal structure of the tile clamp frame;
FIG. 9 is a schematic diagram showing a round bottom push column inside a tile clamp frame;
FIG. 10 is a schematic diagram of a unit of operation of the present invention;
FIG. 11 is a schematic diagram showing a motor side support for a glue printing box;
FIG. 12 is a schematic diagram showing a support frame for a glue printing box;
FIG. 13 is a schematic view of a brick face seal box travel rail structure;
FIG. 14 is a schematic diagram showing upper and lower limit switches;
FIG. 15 is a schematic view of the interior of the glue printing box;
FIG. 16 is a schematic diagram for displaying a cliche;
fig. 17 is a schematic diagram for showing the bottom of the cliche.
Reference numerals illustrate: 1-universal wheel, 101-ceramic tile clamping structure, 102-brick face seal glue box structure, 103-brick face seal glue box travel guide rail structure, 2-waste storage box, 3-body frame, 4-stepper motor, 5-coupler, 6-motor seat, 7-electromagnet, 8-electromagnet mounting plate, 9-front shaft bearing support seat, 10-fixture frame front shaft, 11-ceramic tile fixture frame, 12-ceramic tile fixture frame cover, 13-fixture frame side clamping plate, 14-fixture frame rear shaft, 15-rear shaft bearing support seat, 16-support column, 17-miniature strong push rod, 18-oblique push block, 19-roller push block, 20-linear bearing, 21-ceramic tile fixture, 22-strong spring, 23-round bottom push column 24-stepper motor, 25-coupler, 26-motor base, 27-printing box, 28-feed inlet, 29-printing box motor side upper travel frame, 30-printing box motor side lower travel frame, 31-printing box motor side support frame, 32-screw nut base, linear bearing, 34-motor side polish rod, 35-screw, 36-printing box upper travel frame, 37-printing box lower travel frame, 38-printing box support frame, 39-polish rod, 40-linear bearing, 41-bearing, 42-stepper motor, 43-coupler, 44-motor base, 45-support frame, 46-midway limit switch, 47-platen screw, 48-platen screw nut base, 49-screw moving block, 50-pressing plate lifting slide column, 51-linear bearing, 52-printing rubber box cover, 53-upper and lower limit switch, 54-flat film pressure sensor, 55-pressing plate, 56-pressing plate sealing rubber strip, 57-printing rubber plate, 58-printing rubber outline, 59-discharge hole and 60-printing rubber box frame.
Detailed Description
The technical solutions of the present invention will be clearly and completely described in connection with the embodiments, and it is apparent that the described embodiments are some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention.
Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more of the described features. In the description of the present invention, the meaning of "a plurality" is two or more, unless explicitly defined otherwise. Furthermore, the terms "mounted," "connected," "coupled," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
Example 1
As shown in fig. 1-2, the universal wheel 1 is rotatably connected to the bottom surface of the body frame 3, and the waste storage tank 2 is slidably connected to the bottom top surface of the body frame 3. The operator pushes the body frame 3 and controls the moving direction of the tile paving robot through the universal wheels 1, and the tile paving robot is moved through pushing and dragging. The waste storage box is arranged, the residual waste of the brick surface printing glue box can be stored, meanwhile, the building waste water during cleaning can be stored, the building waste is intensively treated to the greatest extent, the environment is protected, and the cleaning of operators is facilitated.
As shown in fig. 3-5, the electromagnets 7 are respectively and fixedly connected to two sides of the working surface of the body frame 3 through electromagnet mounting sheets 8, and four electromagnets 7 are mounted in total. The fixture frame front shaft 10 is rotationally connected in the front shaft bearing support seat 9, the stepping motor 4 is fixedly connected with one end of the coupler 5, the other end of the coupler 5 is fixedly connected with the fixture frame front shaft 10, the fixture frame rear shaft 14 is fixedly connected to the rear of the ceramic tile fixture frame 11, and the fixture frame rear shaft 14 is rotationally connected to the rear shaft bearing support seat 15.
The stepping motor 4 is started, the clamp frame front shaft 10 is driven to rotate through the coupler 5, and the ceramic tile clamp frame 11 stably rotates under the action of the clamp frame rear shaft 14 and the rear shaft bearing support seat 15 and the clamp frame front shaft 10 and the front shaft bearing support seat 9. The measuring surface of the tile clamp frame 11 is fixedly connected with the clamp frame side clamping piece 13, so that the rotation angle of the tile clamp frame 11 is only 180 degrees. When the stepping motor 4 is started, the right electromagnet 7 is powered off, so that the electromagnet is not adsorbed to the clamp frame side clamping position 13 of the ceramic tile clamp frame 11 any more, and the ceramic tile clamp frame 11 can be turned over by 180 degrees. The tile clamp frame 11 is turned over 180 degrees, and the left electromagnet is electrified to attract the clamp frame side clamping piece 13 of the tile clamp frame 11, so that the tile clamp frame 11 stably stops.
Through the interaction of clamp frame side screens piece and left and right electromagnets, make the clamp frame turn over after placing 800 the big ceramic tile of 800 also can be steady lean on and fall well, thereby can prevent simultaneously that the heavy side in one side of ceramic tile rubberizing in-process from leading to the clamp frame problem of turning on one's side.
As shown in fig. 6-9, the support column 16 is fixedly connected within the tile holder frame 11, supported between the tile holder frame cover 12 and the tile holder frame 11. The miniature powerful push rod 17 is fixedly connected in the ceramic tile clamp frame 11, the linear bearing 20 is fixedly connected in the ceramic tile clamp frame 11, the inclined push block 18 is fixedly connected on the push rod of the miniature powerful push rod 17, the roller push block 19 is fixedly connected with the ceramic tile clamp 21, the round bottom push column 23 is in sliding connection with the linear bearing 20, the powerful spring 22 is sleeved on the round bottom push column 23, and the powerful spring 22 props against the linear bearing 20 to enable the round bottom of the round bottom push column 23 to be tightly abutted against the inner wall of the ceramic tile clamp frame 11.
The miniature powerful push rod 17 is started, the inclined push block 18 fixedly connected to the push rod of the miniature powerful push rod 17 is pushed forward, the roller push block 19 is pushed to move outwards, meanwhile, the round bottom push column 23 fixedly connected to the ceramic tile clamp 21 moves outwards along the hole of the linear bearing 20 and the round bottom of the round bottom push column 23 presses the powerful spring 22 due to the fact that the pushing force is larger than the elastic force, and therefore the ceramic tile clamp 21 extends outwards. When the ceramic tile clamp 21 needs to be retracted inwards, the micro powerful push rod 17 is started, the inclined push block 18 fixedly connected to the push rod of the micro powerful push rod 17 is pushed backwards, and meanwhile, due to the elastic force of the powerful spring 22, the powerful spring 22 presses the round bottom of the round bottom push column 23 to retract, so that the ceramic tile clamp 21 needs to be retracted inwards. The ceramic tile fixture is provided with special lines, so that the clamped ceramic tile is firmer, and the ceramic tile fixture is not easy to slide under the condition of overturning.
The structure adopts the miniature powerful push rod, the volume of the element is reduced to the minimum under the condition of ensuring the thrust, the whole size of the equipment can be compressed into the area of 880 x 900, and the equipment can smoothly enter and exit the construction site. The cooperation of the miniature powerful push rod and the powerful spring is adopted, so that the motive power element and the power consumption are reduced, and the clamping of the ceramic tile clamp is more consistent with the construction requirement and is more stable and reliable by utilizing an electric cooperation mechanical method. The ceramic tile fixture is provided with special lines, so that the clamped ceramic tile is firmer, and the ceramic tile fixture is not easy to slide under the condition of overturning.
As shown in fig. 10 to 12, the upper stroke frame 29 of the motor of the printing press case, the lower stroke frame 30 of the motor of the printing press case, the upper stroke frame 36 of the printing press case and the lower stroke frame 37 of the printing press case are fixedly connected to the top bracket of the body frame 3. The bearing 41 is fixedly connected to the upper carriage motor side carriage 29 and the lower carriage motor side carriage 30. The shaft of the stepping motor 24 is fixedly connected with a coupler 25, and the other end of the coupler 25 is fixedly connected with a screw rod 35. The stepper motor 24 is fixedly connected to an upper stroke frame 29 of the motor side of the glue printing box through a motor base 26. The screw 35 is rotatably fixed to the bearing 41. The motor side polish rod 34 is fixedly connected to the paste ejection motor side upper stroke frame 29 and the paste ejection motor side lower stroke frame 30. The polish rod 39 is fixedly connected with the upper stroke frame 36 of the seal box and the lower stroke frame 37 of the seal box. The screw nut seat 32 is fixedly connected to the printing rubber box motor side supporting frame 31, the linear bearing 33 is fixedly connected to the printing rubber box motor side supporting frame 31, and the printing rubber box motor side supporting frame 31 is fixedly connected to the printing rubber box 27. The screw nut seat 32 is spirally connected to a screw rod 35, and the linear bearing 33 is slidably connected to a motor side polish rod 34. The polish rod 39 is fixedly connected to the upper stroke frame 36 of the seal box and the lower stroke frame 37 of the seal box. The linear bearing 40 is fixedly connected to the seal box supporting frame 38, and the seal box supporting frame 38 is fixedly connected to the seal box 27. The linear bearing 40 is slidably connected with the polish rod 39, and is used for ensuring that the glue printing box moves up and down, and the polish rod is arranged on the other side of the motor side to play a supporting and guiding role. A feed port 28 is provided in the glue box for adding tile glue.
The stepper motor 24 is started to drive the coupler 25 to rotate, the coupler 25 drives the screw rod 35 to rotate, the screw rod nut seat 32 slides on the screw rod 35 in a spiral mode, and the screw rod nut seat 32 and the linear bearing 33 are fixedly connected to the motor side supporting frame 31 of the glue printing box, so that the linear bearing 33 also slides up and down along with the screw rod nut seat 32 on the polished rod 34 at the motor. I.e. to realize that the glue reservoir 27 can be moved up and down. The both sides of seal gluey case are provided with the support frame, are used for preventing that both sides speed is inconsistent on the one hand, and it is unstable when leading to the motion, and on the other hand is used for avoiding causing the seal gluey case to produce too big deformation, causes the damage.
As shown in fig. 13-17, the stepper motor 42 is fixedly connected to the motor base 44, the motor base 44 is fixedly connected to the support frame 45, the support frame 45 is fixedly connected to the seal box cover 52, and the seal box cover 52 is fixedly connected to the seal box frame 60. The up-down limit switch 53 and the midway limit switch 46 are fixedly connected to the support frame 45. The coupler 43 is fixedly connected to the shaft of the stepping motor 42, the coupler 43 is fixedly connected with the pressing plate screw 47, and the pressing plate screw 47 is rotatably connected to the supporting frame. The platen screw nut seat 48 and the platen lifting slide column 50 are fixedly connected to the screw rod moving block 49, and the other end of the platen lifting slide column 50 is fixed to the platen 55. The platen screw nut seat 48 is spirally connected to the platen screw 47, and the platen lifting slide column 50 is slidably connected to the linear bearing 51, so that the platen 55 can move up and down when the screw rotates. The linear bearing 51 is fixedly connected to the stamp pad ink box cover 52. The flat film pressure sensor 54 is fixedly connected to the 55 pressing plate, the pressing plate sealing rubber strip 56 is fixedly connected to the periphery and the bottom surface of the pressing plate 55, and the pressing plate sealing rubber strip 56 is provided with holes at the position of the flat film pressure sensor 54. The stamp pad 57 is slidably coupled to the stamp pad housing frame 60.
The stepping motor 42 is started, the pressing plate screw rod 47 is rotated through the coupler 43, the pressing plate screw rod nut seat 48 rotates and slides, and the pressing plate 55 moves up and down because the pressing plate screw rod nut seat 48 is fixedly connected to the screw rod moving block 49 and the pressing plate lifting slide column 50 is fixedly connected with the screw rod moving block 49 and the pressing plate 55. Because the device adopts the platen screw rod 47 to be matched with the bearing on the supporting frame 45 for rotation, the platen screw rod nut seat 48 is internally provided with the ball, and the platen lifting sliding column 50 is matched with the linear bearing 51 for sliding up and down, the friction force of the device for driving the platen 55 to move up and down is greatly reduced, the power consumed by the action of glue pressing is lower, the requirement and the volume of the motor are smaller, the overall size of the device is more controllable, and the glue printing effect is more uniform. When the pressing plate 55 is pressed downwards, the tile glue can be sensed after the tile glue is touched by the flat film pressure sensors 54, and when the flat film pressure sensors 54 at four corners sense that the tile glue in the box body is full of the whole box body, the glue outlet plasticity is ensured to be uniform and stable. The seal plate 57 is made to be slidably detachable, so that the seal plate can be conveniently detached and assembled, the clean seal plate is assembled and then is charged before being used, the seal plate is detached and cleaned after being used, and the visible range in the seal box is enlarged due to the fact that one surface is detached, so that the cleaning efficiency after being used can be improved, and the seal plate 57 can be damaged or can be replaced at any time when being used for many times, or the performance is improved due to upgrading. The glue plate 57 is made of soft material to prevent damage to the tile caused by rigid contact with the tile, the glue profile 58 is used for glue shaping of the tile surface tile, and the number and size of the discharge holes 59 are used for controlling the flow rate by adopting a design which is easy to demould. Because the tile adhesive has poor fluidity, the tile adhesive cannot flow out of the discharge hole 59 during feeding, and only flows out when the pressing plate 55 presses, so that the use reliability is ensured. The pressing plate 55 is required to press down to fill the glue box 27 just after feeding, and the glue box can only fall on the waste storage box 2 to be collected again for reuse, so that waste is avoided.
This equipment adopts flat membrane pressure sensor, and this can accurate control when this equipment clamp plate is elevating movement when touching the ceramic tile and glue, reduces extravagant when guaranteeing to fill up whole seal gum case, guarantees the saturation ratio of ceramic tile glue when gluing through filling up the seal gum case.
The clamp plate joint strip is fixed around the clamp plate, and its effect can seal the ceramic tile glue of pushing down better, avoids the ceramic tile glue's moisture to scatter excessively and prevent quick oxidation, makes ceramic tile glue can preserve for a longer time, and the result of use does not receive the influence of time as far as possible and prevent to ooze to pollute the normal operating of mechanical parts such as vibrating motor, can scratch simultaneously and fall the ceramic tile glue of remaining at the face seal of a brick gluey case inner wall face, avoid causing ceramic tile glue utilization ratio not high and remain, difficult washing scheduling problem.
The rubber printing plate can be detached, so that maintenance personnel can observe the internal operation condition of the rubber printing plate better and more conveniently, the fault diagnosis efficiency is improved, and meanwhile, the cleaning efficiency can be improved.
The contour of the glue printing plate can be changed according to the requirement, the contour of the glue to be printed on the brick can be changed possibly due to the process change, and the equipment can be continuously used only by replacing the glue printing plate with the corresponding contour.
Through the size and the quantity of using lead screw control discharge gate, can use the materials more accurate, reduce unnecessary extravagant, let the ceramic tile glue use more efficient.
The working and using processes are as follows:
the following is an initialization procedure;
the stepping motor 24 is started to drive the coupler 25 to rotate and then drive the screw rod 35 to rotate, and the glue printing box 27 moves upwards under the action of the screw rod nut seat 32, the motor end polish rod 34 and the polish rod 39 until the highest position touches the limit switch. Making room for the inversion of the underlying tile clamp frame 11.
Then the stepping motor 4 is started, the clamp frame front shaft 10 is driven to rotate through the coupler 5, and the ceramic tile clamp frame 11 stably rotates under the action of the clamp frame rear shaft 14 and the rear shaft bearing support seat 15 and the clamp frame front shaft 10 and the front shaft bearing support seat 9. Since the side surface of the tile clamp frame 11 is fixedly connected with the clamp frame side clamping piece 13, the rotation angle of the tile clamp frame 11 is only 180 degrees. Because the electromagnets are four in number and two in pair, the electromagnets with the same direction of the handles of the waste storage box 2 are called as front electromagnets 7, the other ends of the electromagnets are called as rear electromagnets 7, and when the stepping motor 4 is started, the electromagnets 7 with clamping contact are powered off, so that the electromagnets are not adsorbed on clamping pieces 13 on the side of the clamping frame of the ceramic tile clamping frame 11, and the ceramic tile clamping frame 11 can be turned 180 degrees. When the clamp frame 11 of the ceramic tile is turned 180 degrees and the handle of the waste storage box 2 is in the same direction, the front electromagnet 7 is electrified to attract the clamp frame side clamping piece 13 of the clamp frame 11 of the ceramic tile, so that the clamp frame 11 of the ceramic tile stably stops and attracts the clamp frame clamping piece 13 of the ceramic tile, and the clamp frame 11 of the ceramic tile is prevented from turning over randomly.
When the equipment is initialized, 4 ceramic tile clamps 21 need to be retracted inwards, 8 miniature powerful push rods 17 of the ceramic tile clamp frame 11 are started simultaneously, inclined push blocks 18 fixedly connected to the push rods of the miniature powerful push rods 17 are pushed backwards, and meanwhile, due to the elastic force of powerful springs 22, the powerful springs 22 press round bottoms of round bottom push columns 23 to enable the 4 ceramic tile clamps 21 to be retracted back to the ceramic tile clamp frame 11. The design mode of the miniature powerful push rod matched with other parts such as the inclined push block 18 can greatly reduce the longitudinal size of the ceramic tile paving robot and prevent the robot from failing to enter a door frame of a construction standard established in the current country.
The following is the tile placement process;
the ceramic tile clamp frame 11 is internally provided with 4 ceramic tile clamps 21, the positions of the ceramic tile clamps are respectively located up and down, namely, the upper positions are used for representing 2 ceramic tile clamps 21 with relatively upper positions, the lower positions are used for representing 2 ceramic tile clamps 21 with relatively lower positions, at the moment, the 2 ceramic tile clamps 21 located at the lower positions of the ceramic tile clamp frame 11 need to extend outwards to support ceramic tiles so that the ceramic tiles can be placed on the ceramic tile clamp frame 11, the 4 miniature powerful push rods 17 located at the lower positions of the ceramic tile clamp frame 11 are started, the inclined push blocks 18 fixedly connected to the push rods of the miniature powerful push rods 17 are pushed forwards and move outwards against the roller pushing blocks 19, meanwhile, the round bottom push columns 23 fixedly connected to the ceramic tile clamps 21 move outwards along the holes of the linear bearings 20 and round bottom extrusion powerful springs 22 of the round bottom push columns 23, and the 2 ceramic tile clamps 21 located at the lower positions of the ceramic tile clamp frame 11 are outwards extended.
After the operator sucks the ceramic tile by the vacuum chuck, the ceramic tile is placed on 2 ceramic tile clamps 21 at the lower position of the ceramic tile clamp frame 11, so that the ceramic tile is supported by the 2 ceramic tile clamps 21 at the lower position of the ceramic tile clamp frame 11.
After holding the ceramic tile, 2 ceramic tile clamps 21 that lie in the upper position of ceramic tile clamp frame 11 need outwards stretch out, be used for gripping the ceramic tile, prevent that the ceramic tile from droing ceramic tile clamp frame 11 at the in-process of upset, 4 miniature powerful push rods 17 that lie in ceramic tile clamp frame 11 upper position start, the inclined push block 18 of fixed connection on miniature powerful push rod 17 push rod is pushed forward, push block 19 outwards removes against the gyro wheel, simultaneously because thrust is greater than the effect of elasticity, the round bottom push column 23 of fixed connection on ceramic tile clamp 21 outwards removes along the hole of linear bearing 20 and round bottom extrusion powerful spring 22 of round bottom push column 23, realize 2 ceramic tile clamps 21 of ceramic tile clamp frame 11 upper position outwards stretch out.
After the 4 ceramic tile clamps 21 in the ceramic tile clamp frame 11 extend to clamp the ceramic tile, the ceramic tile is required to be printed with ceramic tile glue because the top surface of the ceramic tile is smooth, the ceramic tile is required to be printed with ceramic tile glue, the ceramic tile is required to be overturned to the back surface, the stepping motor 4 is started, the clamp frame front shaft 10 is driven to rotate through the coupler 5, and the ceramic tile clamp frame 11 is stably rotated under the action of the clamp frame rear shaft 14 and the rear shaft bearing support seat 15 and the clamp frame front shaft 10 and the front shaft bearing support seat 9. Since the side surface of the tile clamp frame 11 is fixedly connected with the clamp frame side clamping piece 13, the rotation angle of the tile clamp frame 11 is only 180 degrees. When the stepping motor 4 is started, the front electromagnet 7 is powered off, so that the electromagnet is not adsorbed to the clamp frame side clamping piece 13 of the ceramic tile clamp frame 11 any more, and the ceramic tile clamp frame 11 can be turned over by 180 degrees. The tile clamp frame 11 is turned over 180 degrees, the rear electromagnet 7 is electrified to attract the clamp frame side clamping piece 13 of the tile clamp frame 11, so that the tile clamp frame 11 stably stops and attracts the tile clamp frame 11, and the tile clamp frame 11 is prevented from being turned over at will.
The following is a charging flow;
after the tile clamp frame 11 for clamping the tiles is turned over and stopped, the stepping motor 24 is started to drive the coupler 25 to rotate and then drive the screw rod 35 to rotate, and the glue printing box 27 moves downwards until the lowest part touches the limit switch under the action of the screw rod nut seat 32, the motor end polish rod 34 and the polish rod 39. At this time, the ceramic tile glue can be fed from the feeding hole 28, and the ceramic tile glue is ensured to be uniformly arranged in the glue printing box 27 as much as possible during feeding.
After the glue printing box 27 is fed, the stepping motor 42 is started to drive the coupler 43 and the pressing plate screw rod 47 to rotate, and the pressing plate 55 starts to press downwards because the pressing plate screw rod nut seat 48 is in threaded connection with the pressing plate screw rod 47, and the pressing plate is stopped after the flat film pressure sensors 54 at four corners sense that the tile glue is pressed.
The following is the flow of glue printing;
when the back of the ceramic tile is upward, the stepping motor 24 is started to drive the coupler 25 to rotate and then drive the screw rod 35 to rotate, and under the action of the screw rod nut seat 32, the motor end polish rod 34 and the polish rod 39, the glue printing box 27 moves upward until the lowest part touches the limit switch. At this point the bottom of the glue plate 57 will touch the back of the tile.
Then the stepping motor 42 is started to drive the shaft coupling pressing plate screw rod 47 to rotate, and as the pressing plate screw rod screw nut seat 48 is in threaded connection with the pressing plate screw rod 47, the pressing plate 55 starts to press down by an amount required by setting a tile, and after the tile glue in the glue printing box 27 fills up a gap between the glue printing contour 58 and the tile along the glue outlet 59, the tile glue can be applied to the tile under the action of gravity and the downward pressure of the pressing plate 55, so that the tile glue can be adhered to the tile more firmly.
The stepping motor 24 is started to drive the coupler 25 to rotate and then drive the screw rod 35 to rotate, and the glue printing box 27 moves upwards under the action of the screw rod nut seat 32, the motor end polish rod 34 and the polish rod 39 until the highest position touches the limit switch. The tile glue remains on the back of the tile under the action of the stripper structure of the glue plate 57 while freeing up space for the turnover of the underlying tile clamp frame 11.
After the ceramic tile is offset well, 2 ceramic tile clamps 21 positioned on the upper position of the ceramic tile clamp frame 11 need to extend outwards to clamp the ceramic tile, the ceramic tile clamp frame 11 is prevented from falling off in the overturning process, 4 miniature powerful push rods 17 positioned on the upper position of the ceramic tile clamp frame 11 are started, inclined push blocks 18 fixedly connected to the push rods of the miniature powerful push rods 17 are pushed forwards, the pushing blocks 19 are pushed to move outwards, meanwhile, due to the fact that the pushing force is greater than the elastic force, round bottom push columns 23 fixedly connected to the ceramic tile clamps 21 move outwards along the holes of the linear bearings 20 and round bottoms of the round bottom push columns 23 squeeze powerful springs 22, and the fact that 2 ceramic tile clamps 21 on the upper position of the ceramic tile clamp frame 11 extend outwards is achieved.
Then the stepping motor 4 is started, the clamp frame front shaft 10 is driven to rotate through the coupler 5, and the ceramic tile clamp frame 11 stably rotates under the action of the clamp frame rear shaft 14 and the rear shaft bearing support seat 15 and the clamp frame front shaft 10 and the front shaft bearing support seat 9. Since the side surface of the tile clamp frame 11 is fixedly connected with the clamp frame side clamping piece 13, the rotation angle of the tile clamp frame 11 is only 180 degrees. Because the electromagnets are four in number and two in pair, the electromagnets in the same direction of the waste storage box are called as front electromagnets 7, the other ends are called as rear electromagnets 7, and when the stepping motor 4 is started, the electromagnets 7 in clamping contact are powered off, so that the electromagnets are not adsorbed on clamping frame side clamping pieces 13 of the ceramic tile clamping frame 11 any more, and the ceramic tile clamping frame 11 can be turned 180 degrees. When the clamp frame 11 of the ceramic tile is turned over 180 degrees and the handle of the waste box is in the same direction, the front electromagnet 7 is electrified to attract the clamp frame side clamping piece 13 of the clamp frame 11 of the ceramic tile, so that the clamp frame 11 of the ceramic tile stably stops and attracts the clamp frame clamping piece 13 of the ceramic tile, and the clamp frame 11 of the ceramic tile is prevented from turning over randomly. The tile surface is now facing upwards.
Then, the tile clamp 21 above the tile needs to be retracted inwards, the 4 micro powerful push rods 17 of the tile clamp frame 11 are started simultaneously, the inclined push blocks 18 fixedly connected to the push rods of the micro powerful push rods 17 are pushed backwards, and meanwhile, due to the elastic force of the powerful springs 22, the powerful springs 22 press the round bottoms of the round bottom push columns 23 to enable the 4 tile clamps 21 to retract back to the tile clamp frame 11.
Finally, operators can lay the tiles after sucking the tiles through the vacuum chuck.
Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present invention, and not for limiting the same; although the invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some or all of the technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit of the invention.
Claims (9)
1. The brick face glue printing robot is characterized by comprising a working unit and a supporting unit, wherein the supporting unit is arranged below the working unit and plays a role in supporting the working unit, the supporting unit comprises a body frame, four corners at the bottom of the body frame are provided with universal wheels, the working unit comprises a brick face clamping structure, a brick face glue printing box structure and a brick face glue printing box travel guide rail structure, the brick face clamping structure arranged on the body frame is used for clamping a ceramic tile needing glue printing, the brick face clamping structure comprises a ceramic tile clamp frame, front shafts and rear shafts on the same straight line are respectively arranged in the middle of two sides of the ceramic tile clamp frame, the ceramic tile clamp frame can rotate 180 degrees along the front shafts and the rear shafts, and fixing devices used for limiting the rotation of the ceramic tile clamp frame are arranged at the upper ends of the body frame on the two opposite sides of the ceramic tile clamp; the brick surface glue printing box structure is arranged above the brick surface clamping structure and comprises a glue printing box, a feeding hole is formed in the glue printing box, a glue printing plate is arranged at the bottom of the glue printing box, a plurality of discharging holes are formed in the glue printing plate, and the glue printing box can move up and down to enable the glue printing plate to touch tiles placed on the brick surface clamping structure; the brick surface glue printing box travel guide rail structure comprises a pressing plate, wherein the pressing plate is arranged above the glue printing plate, the top of the pressing plate is fixedly connected with a pressing plate lifting slide column, and a driving device for enabling the pressing plate lifting slide column to move up and down is arranged at the upper part of the pressing plate lifting slide column, so that the pressing plate is driven to extrude ceramic tile glue in the glue printing box from a discharge hole; the ceramic tile fixture comprises a ceramic tile fixture frame, and is characterized in that a miniature powerful push rod, an inclined push block, a roller pushing block, a linear bearing, a powerful spring and a round bottom push column are arranged in the ceramic tile fixture frame, a ceramic tile fixture is arranged on the inner side of the ceramic tile fixture frame, the miniature powerful push rod is fixedly connected in the ceramic tile fixture frame, the linear bearing is fixedly connected in the ceramic tile fixture frame, the inclined push block is fixedly connected on the miniature powerful push rod, the roller pushing block is fixedly connected with the ceramic tile fixture, the round bottom push column is in sliding connection with the linear bearing, the powerful spring is sleeved on the round bottom push column, and the powerful spring props against the linear bearing to enable the round bottom push column to abut against the inner wall of the ceramic tile fixture frame.
2. The tile printing robot of claim 1, wherein a waste storage bin is further provided within the body frame, the waste storage bin being slidably coupled to a bottom top surface of the body frame.
3. The tile surface glue printing robot according to claim 2, wherein the fixing device is an electromagnet, and the electromagnets are respectively and fixedly connected to two sides of the working surface of the body frame through electromagnet mounting sheets and can be in contact connection with the tile clamp frame.
4. The tile surface glue printing robot according to claim 3, wherein the inner side of the tile clamp is provided with anti-slip lines, so that the clamped tile is more firm, and the tile is not easy to slide under the condition of overturning.
5. The tile surface glue printing robot of claim 4, wherein four corners of the pressing plate are provided with flat film pressure sensors, when the pressing plate is pressed downwards, the flat film pressure sensors sense after touching the tile glue, and when the flat film pressure sensors at the four corners sense that the tile glue in the glue printing box is filled in the whole box body, the glue discharging plasticity is ensured to be uniform and stable.
6. The brick face seal robot of claim 1 wherein the sides of the press plates are provided with press plate sealing strips in contact with the inner wall of the seal box.
7. The tile surface glue printing robot according to claim 1, wherein glue printing contours formed by a plurality of square bulges are arranged at the bottom of the glue printing plate and used for ceramic tile glue plasticity, and the discharging holes are arranged between the glue printing contours.
8. The tile surface glue robot of claim 1, wherein the glue plate is made of a soft material to prevent damage to the tile due to rigid contact with the tile.
9. The tile surface glue robot of claim 1, wherein the glue plate is removably connected to the bottom of the glue box.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210553409.0A CN114908951B (en) | 2022-05-20 | 2022-05-20 | Brick surface glue printing robot |
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| CN202210553409.0A CN114908951B (en) | 2022-05-20 | 2022-05-20 | Brick surface glue printing robot |
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| CN114908951B true CN114908951B (en) | 2023-08-04 |
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Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108071237A (en) * | 2017-11-30 | 2018-05-25 | 厦门华蔚物联网科技有限公司 | The printing paste robot and its control method of a kind of stabilization |
| KR102058320B1 (en) * | 2019-07-16 | 2019-12-20 | 이경환 | Movable tile automatic bonding apparatus and tile bonding method using the bonding apparatus |
| CN114000688A (en) * | 2021-10-29 | 2022-02-01 | 广东亿德兴工程建设有限公司 | Ceramic tile helping hand is spread and is pasted equipment |
| CN215858889U (en) * | 2021-08-27 | 2022-02-18 | 北京生态家园(乐亭)科技发展有限公司 | Device is evenly paintd to ceramic tile gum |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| ITCH20030002A1 (en) * | 2003-02-19 | 2004-08-20 | Di Gi Costruzioni Meccaniche S R L | AUTOMATIC MACHINE FOR INSTALLATION AND FINISHING OF FLOORS OF ANY KIND: TILES, CERAMICS, TERRACOTTA, CONCRETE AND SIMILAR MATERIALS. |
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2022
- 2022-05-20 CN CN202210553409.0A patent/CN114908951B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108071237A (en) * | 2017-11-30 | 2018-05-25 | 厦门华蔚物联网科技有限公司 | The printing paste robot and its control method of a kind of stabilization |
| KR102058320B1 (en) * | 2019-07-16 | 2019-12-20 | 이경환 | Movable tile automatic bonding apparatus and tile bonding method using the bonding apparatus |
| CN215858889U (en) * | 2021-08-27 | 2022-02-18 | 北京生态家园(乐亭)科技发展有限公司 | Device is evenly paintd to ceramic tile gum |
| CN114000688A (en) * | 2021-10-29 | 2022-02-01 | 广东亿德兴工程建设有限公司 | Ceramic tile helping hand is spread and is pasted equipment |
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