CN114907021A - Substrate and manufacturing method thereof - Google Patents
Substrate and manufacturing method thereof Download PDFInfo
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- CN114907021A CN114907021A CN202111395791.9A CN202111395791A CN114907021A CN 114907021 A CN114907021 A CN 114907021A CN 202111395791 A CN202111395791 A CN 202111395791A CN 114907021 A CN114907021 A CN 114907021A
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- 239000000758 substrate Substances 0.000 title claims abstract description 51
- 238000004519 manufacturing process Methods 0.000 title claims description 11
- 239000000463 material Substances 0.000 claims abstract description 105
- 238000004040 coloring Methods 0.000 claims abstract description 21
- 238000000034 method Methods 0.000 claims description 30
- 229910052751 metal Inorganic materials 0.000 claims description 21
- 239000002184 metal Substances 0.000 claims description 21
- 239000000843 powder Substances 0.000 claims description 19
- 238000005034 decoration Methods 0.000 claims description 13
- 230000001070 adhesive effect Effects 0.000 claims description 12
- 239000000853 adhesive Substances 0.000 claims description 11
- 239000011521 glass Substances 0.000 claims description 9
- 238000004381 surface treatment Methods 0.000 claims description 9
- 238000001723 curing Methods 0.000 claims description 8
- 229920005989 resin Polymers 0.000 claims description 7
- 239000011347 resin Substances 0.000 claims description 7
- 238000005507 spraying Methods 0.000 claims description 7
- 238000005498 polishing Methods 0.000 claims description 6
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 5
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 5
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 claims description 5
- 238000007766 curtain coating Methods 0.000 claims description 4
- 238000000016 photochemical curing Methods 0.000 claims description 4
- 239000010949 copper Substances 0.000 claims description 3
- 239000010931 gold Substances 0.000 claims description 3
- 238000001029 thermal curing Methods 0.000 claims description 3
- 239000011135 tin Substances 0.000 claims description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 2
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims description 2
- 229910052782 aluminium Inorganic materials 0.000 claims description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 2
- 229910052802 copper Inorganic materials 0.000 claims description 2
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 claims description 2
- 229910052737 gold Inorganic materials 0.000 claims description 2
- 229910052738 indium Inorganic materials 0.000 claims description 2
- APFVFJFRJDLVQX-UHFFFAOYSA-N indium atom Chemical compound [In] APFVFJFRJDLVQX-UHFFFAOYSA-N 0.000 claims description 2
- 229910003437 indium oxide Inorganic materials 0.000 claims description 2
- PJXISJQVUVHSOJ-UHFFFAOYSA-N indium(iii) oxide Chemical compound [O-2].[O-2].[O-2].[In+3].[In+3] PJXISJQVUVHSOJ-UHFFFAOYSA-N 0.000 claims description 2
- 239000011133 lead Substances 0.000 claims description 2
- 229910052759 nickel Inorganic materials 0.000 claims description 2
- 229910052697 platinum Inorganic materials 0.000 claims description 2
- 238000005488 sandblasting Methods 0.000 claims description 2
- 229910052709 silver Inorganic materials 0.000 claims description 2
- 239000004332 silver Substances 0.000 claims description 2
- 229910052718 tin Inorganic materials 0.000 claims description 2
- 235000012239 silicon dioxide Nutrition 0.000 claims 1
- 239000000377 silicon dioxide Substances 0.000 claims 1
- 238000010345 tape casting Methods 0.000 claims 1
- 230000000007 visual effect Effects 0.000 description 14
- 239000000203 mixture Substances 0.000 description 6
- 239000000696 magnetic material Substances 0.000 description 5
- 239000002131 composite material Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 238000007641 inkjet printing Methods 0.000 description 4
- 239000004593 Epoxy Substances 0.000 description 3
- -1 acryl Chemical group 0.000 description 3
- 239000000919 ceramic Substances 0.000 description 3
- 230000003287 optical effect Effects 0.000 description 3
- 239000002096 quantum dot Substances 0.000 description 3
- 239000004642 Polyimide Substances 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000004205 dimethyl polysiloxane Substances 0.000 description 2
- 239000004922 lacquer Substances 0.000 description 2
- 239000005340 laminated glass Substances 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 229920000435 poly(dimethylsiloxane) Polymers 0.000 description 2
- 229920000139 polyethylene terephthalate Polymers 0.000 description 2
- 239000005020 polyethylene terephthalate Substances 0.000 description 2
- 229920001721 polyimide Polymers 0.000 description 2
- 239000004814 polyurethane Substances 0.000 description 2
- 229920002635 polyurethane Polymers 0.000 description 2
- 238000007639 printing Methods 0.000 description 2
- 239000010453 quartz Substances 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 1
- 239000004925 Acrylic resin Substances 0.000 description 1
- 229920000178 Acrylic resin Polymers 0.000 description 1
- PIGFYZPCRLYGLF-UHFFFAOYSA-N Aluminum nitride Chemical compound [Al]#N PIGFYZPCRLYGLF-UHFFFAOYSA-N 0.000 description 1
- 244000137852 Petrea volubilis Species 0.000 description 1
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 1
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000005391 art glass Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000032798 delamination Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
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- 238000005242 forging Methods 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 229920000058 polyacrylate Polymers 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 239000004417 polycarbonate Substances 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 239000010980 sapphire Substances 0.000 description 1
- 229910052594 sapphire Inorganic materials 0.000 description 1
- 238000007650 screen-printing Methods 0.000 description 1
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 1
- LIVNPJMFVYWSIS-UHFFFAOYSA-N silicon monoxide Chemical compound [Si-]#[O+] LIVNPJMFVYWSIS-UHFFFAOYSA-N 0.000 description 1
- 229910052814 silicon oxide Inorganic materials 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 230000003746 surface roughness Effects 0.000 description 1
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- 238000002834 transmittance Methods 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C17/00—Surface treatment of glass, not in the form of fibres or filaments, by coating
- C03C17/34—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions
- C03C17/36—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions at least one coating being a metal
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D1/00—Processes for applying liquids or other fluent materials
- B05D1/32—Processes for applying liquids or other fluent materials using means for protecting parts of a surface not to be coated, e.g. using stencils, resists
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D5/00—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures
- B05D5/10—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures to obtain an adhesive surface
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C1/00—Processes, not specifically provided for elsewhere, for producing decorative surface effects
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C3/00—Processes, not specifically provided for elsewhere, for producing ornamental structures
- B44C3/02—Superimposing layers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C5/00—Processes for producing special ornamental bodies
- B44C5/04—Ornamental plaques, e.g. decorative panels, decorative veneers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C5/00—Processes for producing special ornamental bodies
- B44C5/04—Ornamental plaques, e.g. decorative panels, decorative veneers
- B44C5/0407—Ornamental plaques, e.g. decorative panels, decorative veneers containing glass elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C5/00—Processes for producing special ornamental bodies
- B44C5/04—Ornamental plaques, e.g. decorative panels, decorative veneers
- B44C5/0415—Ornamental plaques, e.g. decorative panels, decorative veneers containing metallic elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44F—SPECIAL DESIGNS OR PICTURES
- B44F1/00—Designs or pictures characterised by special or unusual light effects
- B44F1/06—Designs or pictures characterised by special or unusual light effects produced by transmitted light, e.g. transparencies, imitations of glass paintings
- B44F1/066—Designs or pictures characterised by special or unusual light effects produced by transmitted light, e.g. transparencies, imitations of glass paintings comprising at least two transparent elements, e.g. sheets, layers
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C17/00—Surface treatment of glass, not in the form of fibres or filaments, by coating
- C03C17/34—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions
Abstract
The present invention provides a substrate, which includes a first material layer, a base layer, a coloring layer and a second material layer. Wherein the coloring layer is formed on at least one surface of the first material layer through the base layer; the second material layer is formed on the coloring layer, and the layers are integrally formed.
Description
Technical Field
Some embodiments of the present invention relate to a substrate and a method for fabricating the same, and more particularly, to a substrate having a specific regular or irregular pattern and a method for fabricating the same.
Background
To meet the consumer's demands for aesthetic and decorative purposes, in the prior art, the art of laminated glass or laminated glass is known as one of the conventional technologies, such as art glass (glass is used as the base of the decoration), and the principle is to sandwich the pattern by two or more layers of glass or transparent substrates, and then anneal to form a layered composite structure.
However, in the manufacturing process of the composite structure, the composite structure cannot be made into a uniform material due to the limitation of the manufacturing process or the material property of the substrate, and therefore, the composite structure must be manufactured in a layered stacking manner to achieve the desired effect (i.e., to sandwich the pattern in the glass). However, the way of making the sandwich cannot compromise the integrity of the appearance of the finished product; in other words, the painted glass manufactured in the prior art can clearly identify its composition level from the appearance, such as the structure of glass-pattern glue film-glass. This layered structure, in addition to being prone to structural weakness, has the disadvantage of being unsightly and the overall weight of the two-pane sandwich is very heavy to carry or construct.
It is considered that in the current consumer market, there are considerable demands on the decoration of restaurants, offices and even elevators. The demand for transparent decorative substrates such as decorative glass is also in place. Therefore, on the premise that the existing finished product has the above disadvantages, the effect that people cannot perceive that the appearance is manufactured by layering and clamping cannot be achieved in a simple manufacturing process, and further the practicability and the attractiveness are greatly reduced.
Disclosure of Invention
To solve the problems mentioned in the prior art, the present invention provides a substrate. The substrate is composed of a decorative layer, and the decorative layer comprises a first material layer, a base layer, a coloring layer and a second material layer. Wherein the coloring layer is formed on at least one surface of the first material layer through the base layer; and the second material layer is formed on the coloring layer or on the coloring layer and the at least one surface of the first material layer, and the base layer comprises at least one adhesive, the coloring layer comprises at least one metal powder, and the at least one adhesive is used for attaching the at least one metal powder to the at least one surface of the at least one first material layer. Wherein the whole appearance of the decorative layer is an integrated molding structure.
One embodiment of the invention is a method for manufacturing a substrate. The manufacturing method comprises providing a first material layer; forming a base layer on the first material layer by attaching an adhesive to the first material layer according to a predetermined pattern; forming a colored layer including at least one metal powder on the base layer; applying a second layer of material to the pigmented layer; applying the second material layer by a curing method to form a decorative layer; and processing the decorative layer by a surface treatment method to enable an integral forming structure to wrap the decorative layer.
The above summary of the present invention is provided to describe each and every aspect and technical feature of the present invention, and the summary of the present invention is not a detailed description of the present invention, so that the present invention is not intended to specifically list the key or critical elements of the present invention, nor to define the scope of the present invention, but rather to present the concepts of the present invention in a simplified form.
Drawings
FIG. 1 is a schematic diagram of a substrate structure according to a portion of an embodiment of the present invention;
FIG. 2 is another schematic view of a substrate structure according to some embodiments of the present invention;
FIG. 3 is a flowchart of a method for fabricating a substrate according to some embodiments of the present invention.
The reference numbers illustrate:
1 … baseplate
100 … decorative layer
110 … layer of a first material
120 … base layer
130 … colored layer
140 … second Material layer
160 … integral forming structure
Detailed Description
Some embodiments of the present invention relate to a substrate and a method for fabricating the same, and more particularly, to a patterned substrate and a method for fabricating the same.
Referring to fig. 1, fig. 1 is a schematic diagram of a substrate structure according to a portion of an embodiment of the present invention. In the present embodiment, the substrate 1 has a decoration layer 100 integrally formed, and the decoration layer 100 includes a first material layer 110; a substrate layer 120; a coloring layer 130; and a second material layer 140. The colored layer 130 in fig. 1 is formed on the first material layer 110 through the base layer 120; the second material layer 140 is formed on the colored layer 130 or on both the colored layer 130 and the first material layer 110, and the co-formed decoration layer 100 is processed at the outer edge thereof by a surface treatment method to form an integrally formed structure 160, so that the decoration layer 100 cannot be distinguished from a structure of combining different materials by naked eyes.
Hereinafter, for convenience of description, it will be assumed that the base layer 120, the coloring layer 130 and the second material layer 140 are located above the first material layer 110 as shown in fig. 1; however, in addition to this embodiment, the present invention can also choose to fabricate the base layer 120, the coloring layer 130 and the second material layer 140 on the top and the bottom of the first material layer 110 (as shown in fig. 2) at the same time based on actual requirements.
In addition, the substrate layer 120 used in the present embodiment may include an adhesive; and the colored layer 130 includes metal powder. In this embodiment, the adhesive included in the substrate layer 120 is mainly selected from materials that can adhere to different media; preferably, the materials with different transmittances can be selected according to the requirement of the visual effect to present different visual effects, which is not limited in the present invention. By selecting the adhesive included in the base layer 120 under the above conditions, the substrate 1 can be prevented from having a visually unnecessary sense of delamination. The coloration layer 130 can also preferably mask a portion or the entire area of the base layer 120, highlighting the color of the coloration layer 130.
Furthermore, in possible embodiments, the adhesive may further comprise a curing agent or a bridging agent in different proportions, which are adjusted only according to the material properties of the metal powder. In this embodiment, the metal powder included In the colored layer 130 is a single metal containing at least one of copper (Cu), silver (Ag), lead (Pd), gold (Au), aluminum (Al), nickel (Ni), platinum (Pt), tin (Sn), and indium (In); or an alloy or oxide containing the above as a main component; or a mixture thereof, and the present invention should not be limited thereto.
Therefore, in the present embodiment, the metal powder of the colored layer 130 is attached to the first material layer 110 by the adhesive of the base layer 120, so that the effect of plating metal or metal patterns on the glass can be achieved. Due to the various combinations of the processes and materials of the color layer 130, the substrate 1 of the present embodiment can look like a multi-level relief structure, and has excellent decoration and aesthetic functions.
Further, in the present embodimentIn one example, the material of the first material layer 110 is selected from a solid substrate including sapphire and glass (SiO) 2 ) Quartz (quartz), ceramic (ceramic), epoxy (epoxy), polyacrylate (acrylate), polyimide (polyimide), acryl (PMMA), polyethylene terephthalate (PET), Polycarbonate (PC), Polydimethylsiloxane (PDMS), zinc oxide (ZnO), aluminum nitride (AlN) or silicon carbide (SiC).
Compared to the first material layer 110, the second material layer 140 of the present embodiment may preferably be a liquid photo-curing or thermal-curing resin; however, it is still necessary to select different states of the photo-curing or thermal-curing resin, or even the combination thereof, depending on the process or visual effect requirements, and the invention is not limited thereto.
Referring to fig. 3 in conjunction with fig. 1 and fig. 2, fig. 3 is a flowchart of a method for manufacturing a substrate according to a portion of the embodiments of the present invention.
Fig. 3 schematically shows a step of manufacturing the decoration layer 100 of the substrate 1 step by step with the first material layer 110 as a substrate to obtain the present embodiment for decoration. To achieve this, the first material layer 110 is first obtained. In the present embodiment, the first material layer 110 may be a silicon oxide (SiO) containing layer 2 ) Indium oxide (In) 2 O 3 ) Or a combination thereof.
In the step shown in fig. 3, the present invention provides at least one first material layer 110, plans/draws a predetermined pattern by using a computer, and outputs the predetermined pattern to a processing machine, so as to form at least one substrate layer 120 having the predetermined pattern on at least one side of the first material layer 110. The present embodiment does not define a method for connecting the substrate layer 120 to the first material layer 110, but assumes that the substrate layer 120 including the adhesive is formed on the surface of the first material layer 110 by ink-jetting according to a predetermined pattern by digital printing or screen printing. In practical applications, the substrate layer 120 may also be adhered by a first mask having the predetermined pattern, such as a mask spraying, a curtain coating, or a doctor blade leveling. It should be noted that the predetermined pattern can be any hollowed-out or overall pattern to form the corresponding substrate layer 120.
After the above steps are completed, the metal powder for forming a coloring layer 130 is coated or inkjet printed on the substrate layer 120 (or the first material layer 110 and the substrate layer 120). At this time, the metal powder is adhered to the surface of the first material layer 110 due to the adhesion of the base layer 120, so as to construct and form the colored layer 130 having a pattern. The pattern of the present embodiment is defined according to the predetermined pattern in the previous step. Specifically, the predetermined pattern is transferred to an inkjet printer for printing the colored layer 130, so that the metal powder is fixed on the base layer 120 by the adhesiveness of the base layer 120 to generate the pattern of the colored layer 130.
In other embodiments, the so-called patterns can also be arranged according to actual requirements, for example, a pattern with color layer distribution generated by metal powder is directly formed by spraying or ink-jetting; or carrying out processes such as spraying, curtain coating or blade flat coating of the metal powder by using another second shielding to form a pattern with uniform color layers or a color layer stack structure. In other words, the user can freely use the inkjet to directly print the pattern of the base layer 120 or the colored layer 130; the pattern of the base layer 120 or the colored layer 130 can also be formed by using the first mask, the second mask or a combination thereof, which is not limited in the present invention.
In a possible embodiment, the metal powder may be replaced by a ceramic mixture; quantum dot (Quantum dot) materials and the like can emit light, fluorescence and glow; or other colored or colorless powder materials with special visual effects, are adjusted only according to the visual effect requirements of the decorative layer 100. It should be noted that any convenient method may be used to dispose the metal powder on the first material layer 110 and the substrate layer 120, such as inkjet printing or spraying, depending on the adhesive properties of the substrate layer 120 and the composition of the metal powder, and the invention is not limited thereto.
Finally, a second material layer 140 is deposited on the surface of the first material layer 110 to cover or encapsulate the first material layer 110, the base layer 120 and the coloring layer 130 under or in the same. Here, the material of the second material layer 140 may be a compound or a composition containing a resin cured by light or heat; of these, acrylic resin (PMMA) or a mixture thereof is preferred.
The purpose is only to provide the second material layer 140 with a certain degree of transparent or light-blocking visual effect. In the actual operation of this step, the second material layer 140 is deposited on the surface of the first material layer 110 by spraying or roll coating, and is cured by a curing method. Further, the second material layer 140 may be selected from a mold to define its cured shape or completely cover and hold the first material layer 110, the substrate layer 120 and the coloring layer 130, which may be set according to practical implementation conditions, and the invention is not limited thereto.
Any convenient curing method may be used herein to cure the second material layer 140 on the side of the first material layer 110, for example, when the material of the second material layer 140 is a photo-curing resin, the curing is assisted by ultraviolet light; for another example, when the material of the second material layer 140 is a thermosetting resin, it is cured by heating with infrared radiation; when both of the two properties are satisfied, different curing modes can be used alternatively, and the invention is not limited thereto.
It should be noted that when the substrate 1 shown in fig. 2 is to be formed, as described above, the base layer 120, the coloring layer 130 and the second material layer 140 are sequentially formed on the other side of the first material layer 110 without being processed according to the manufacturing method shown in fig. 3, so as to represent the decorative layer 100 with more abundant visual effects.
In some embodiments, the first material layer 110 and the second material layer 140 may also be modified by doping with optical material or magnetic material, so that the substrate 1 of the present invention has a light emitting or magnetic attraction effect. Wherein the optical material can be quantum dot material, noctilucent material or fluorescent material; the magnetic material can be a hard magnetic material (permanent magnetic material) or a soft magnetic material, and can be adjusted according to actual requirements.
After the above steps are completed, the decoration layer 100 formed by the cured second material layer 140, the first material layer 110, the base layer 120 and the coloring layer 130 is processed by a surface treatment method to form the substrate 1 wrapped by the integral molding structure 160. Further, the surface treatment method of the present embodiment includes polishing, sand blasting, fogging, forging, spraying, curtain coating, doctor blade leveling, or a combination thereof, and the present invention is not limited thereto. And the polishing method can be further realized by sand paper polishing, abrasive polishing or a combination thereof. In the present embodiment, the surface treatment method firstly treats the surface and peripheral visual effect of the first material layer 110 and the second material layer 140 uniformly, so as to form the integral structure 160. In other words, the second material layer 140 may be further processed with respect to the first material layer 110 to have the appearance of the same visual effect; and vice versa. In other possible embodiments, the first material layer 110 and the second material layer 140 may be processed together to have a uniform surface appearance that is not both, and the invention is not limited thereto. Generally, if the surfaces and the peripheral edges of the first material layer 110 and the second material layer 140 are processed to have a uniform surface appearance with the same visual effect, so as to form the integral structure 160 which is considered to be a uniform material by naked eyes, many parameters which affect the optical properties of the surfaces can be used as the processing basis. For example, the pattern, texture, and uniformity of the unevenness may be adjusted even by parameters such as surface roughness (Ra) or surface average roughness (Rz), and the present invention is not limited thereto.
In other possible embodiments, the surface treatment method of the decoration layer 100 can also be realized by machining, so that the integrated structure 160 on the surface of the substrate 1 can achieve more uniform performance; of course, in other possible embodiments, the surface of the substrate 1 may be further decorated or processed to have other visual effects, such as a matte surface or a partial matte surface, a surface with specific raised patterns, a special visual effect processing method such as a forged surface, etc., according to the requirement of visual effect, and the invention is not limited thereto.
For example, in the embodiment, when the second material layer 140 is made of Polyurethane paint (Polyurethane), Lacquer (Lacquer) or Epoxy resin (Epoxy), if the thicknesses or heights of the first material layer 110 and the colored layer 130 are different, the final surface formed by the second material layer 140 may not be flat, and the surface appearance of the substrate 1 may be affected. The surface treatment method of this embodiment is selected to be polishing, which can flatten the surface of the second material layer 140 to conform to the surface appearance characteristics of the first material layer 110, which has a positive effect on the integration of the integral structure 160 as a perfect plane.
It should also be noted that the steps described above in FIG. 3 may also be repeated. Especially, the pattern of the base layer 120 and the at least one coloring layer 130 can be expressed by a multi-layer stacked inkjet printing method, thereby further showing a richer visual effect. The above-described repeating operation may be performed before the second material layer 140 is deposited on the first material layer 110 and the colored layer 130. The decorative layer 100 can be given a two-dimensional or three-dimensional decorative design.
The above embodiments are merely illustrative of the technical ideas and features of the present invention, and the purpose thereof is to enable those skilled in the art to fully understand the contents of the present invention and to implement the present invention, and not to limit the scope of the present invention, which should be covered by the claims of the present invention if equivalent changes or modifications are made in the spirit of the present invention.
Claims (11)
1. A substrate is characterized in that the substrate is provided with a decoration layer, and the decoration layer is provided with:
a first material layer;
at least one substrate layer formed on at least one side of the first material layer, the at least one substrate layer comprising at least one adhesive;
at least one coloring layer formed on the at least one side of the first material layer through the at least one base layer, wherein any one of the coloring layers comprises at least one metal powder; and
a second material layer formed on the at least one coloring layer;
wherein the decorative layer further comprises an integrated forming structure.
2. The substrate of claim 1, wherein the metal powder is selected from the group consisting of oxides of copper, silver, lead, gold, aluminum, nickel, platinum, tin, indium, and combinations thereof.
3. The substrate of claim 1, wherein the first material layer comprises glass comprising silicon dioxide, indium oxide, or a combination thereof.
4. The substrate of claim 1, wherein the second material layer is a light curable resin or a heat curable resin.
5. A method for manufacturing a substrate, comprising:
providing a first material layer;
forming a base layer on the first material layer by attaching an adhesive to the first material layer according to a predetermined pattern;
forming a colored layer including at least one metal powder on the base layer;
applying a second layer of material to the pigmented layer;
applying the second material layer by a curing method to form a decorative layer; and
processing the decorative layer by a surface treatment method to make an integral forming structure wrap the decorative layer.
6. The method of claim 5, wherein the curing process comprises photo-curing, thermal curing, or a combination thereof.
7. The method of claim 5, wherein the surface treatment comprises polishing, sandblasting, misting, facing, spraying, curtain coating, doctor blading, or a combination thereof.
8. The method as claimed in claim 5, wherein the base layer is further formed on the first material layer through a first mask.
9. The method as claimed in claim 5, wherein the coloring layer is further formed on the base layer through a second mask.
10. The method as claimed in claim 8, wherein the first mask has the same design as the predetermined pattern.
11. The method of claim 9, wherein the second mask has the same design as the predetermined pattern.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW110105192 | 2021-02-10 | ||
| TW110105192A TWI770818B (en) | 2021-02-10 | 2021-02-10 | A substrate and manufacturing method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN114907021A true CN114907021A (en) | 2022-08-16 |
Family
ID=80447512
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111395791.9A Pending CN114907021A (en) | 2021-02-10 | 2021-11-23 | Substrate and manufacturing method thereof |
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| Country | Link |
|---|---|
| US (1) | US20220250409A1 (en) |
| EP (1) | EP4043232A1 (en) |
| JP (1) | JP7278440B2 (en) |
| KR (1) | KR20220115528A (en) |
| CN (1) | CN114907021A (en) |
| TW (1) | TWI770818B (en) |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103130419A (en) * | 2011-11-30 | 2013-06-05 | Lg电子株式会社 | Deco glass panel and method for manufacturing the same |
| KR101417902B1 (en) * | 2013-11-18 | 2014-07-10 | 조홍덕 | Reflect processing accessory and accessory method thereof |
| CN111229567A (en) * | 2018-11-29 | 2020-06-05 | 彩碁科技股份有限公司 | Colored drawing substrate structure and manufacturing method thereof |
Family Cites Families (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2116879A (en) * | 1982-03-09 | 1983-10-05 | Brian Arthur Austin | Decorative glass |
| US5534905A (en) * | 1992-10-13 | 1996-07-09 | Fuji Photo Film Co., Ltd. | Thermal-transfer recording process |
| EP1038665B1 (en) * | 1998-07-14 | 2016-04-20 | Dai Nippon Printing Co., Ltd. | Decorative material |
| DE10050345C1 (en) * | 2000-10-11 | 2002-05-08 | Andreas Peter Galac | Process for the production of laminated glass with a matting |
| JP2005238489A (en) | 2004-02-24 | 2005-09-08 | Eidai Co Ltd | Decorative sheet |
| EP2516169B1 (en) | 2009-12-22 | 2018-04-18 | Scodix Ltd. | System and method to apply topping materials to print products |
| CN102725143B (en) | 2010-01-25 | 2015-09-30 | 旭硝子株式会社 | The manufacture method of duplexer and duplexer |
| US20130115395A1 (en) | 2011-11-07 | 2013-05-09 | Diane Fujii JOHNSON | Article of ornamented textile with adhesive-laminated particles and method of producing the same |
| CN105813421A (en) * | 2014-12-31 | 2016-07-27 | 深圳富泰宏精密工业有限公司 | Housing, manufacturing method thereof, and portable electronic device provided with housing |
| US10737521B2 (en) | 2018-09-10 | 2020-08-11 | 3MACJET Techonology Co., Ltd. | Method for inkjet printing glass to have a metallic appearance by inkjet process |
-
2021
- 2021-02-10 TW TW110105192A patent/TWI770818B/en active
- 2021-11-23 CN CN202111395791.9A patent/CN114907021A/en active Pending
-
2022
- 2022-02-07 US US17/666,519 patent/US20220250409A1/en not_active Abandoned
- 2022-02-08 JP JP2022018023A patent/JP7278440B2/en active Active
- 2022-02-08 EP EP22155666.5A patent/EP4043232A1/en active Pending
- 2022-02-09 KR KR1020220016582A patent/KR20220115528A/en not_active Application Discontinuation
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103130419A (en) * | 2011-11-30 | 2013-06-05 | Lg电子株式会社 | Deco glass panel and method for manufacturing the same |
| KR101417902B1 (en) * | 2013-11-18 | 2014-07-10 | 조홍덕 | Reflect processing accessory and accessory method thereof |
| CN111229567A (en) * | 2018-11-29 | 2020-06-05 | 彩碁科技股份有限公司 | Colored drawing substrate structure and manufacturing method thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| US20220250409A1 (en) | 2022-08-11 |
| TW202231503A (en) | 2022-08-16 |
| KR20220115528A (en) | 2022-08-17 |
| EP4043232A1 (en) | 2022-08-17 |
| TWI770818B (en) | 2022-07-11 |
| JP2022122845A (en) | 2022-08-23 |
| JP7278440B2 (en) | 2023-05-19 |
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