CN114906369A

CN114906369A - Sorting mechanism and tray sorter applying same

Info

Publication number: CN114906369A
Application number: CN202210535319.9A
Authority: CN
Inventors: 李俊峰
Original assignee: Individual
Current assignee: Individual
Priority date: 2022-05-17
Filing date: 2022-05-17
Publication date: 2022-08-16

Abstract

The invention relates to an arranging mechanism and a tray arranger applying the same, wherein the arranging mechanism is provided with a support base and an L-shaped support bracket which is positioned below the support base and can slide; the L-shaped bearing frame is provided with an inclined plane at the right side of the lower part of the placing groove. The tray collator applying the collating mechanism comprises a main storage frame and a transportation carrier frame which are connected together through bolts; auxiliary insertion rods matched with the penetrating holes are welded on the left side and the rear side of the conveying carrier; the transportation carrier part is also provided with a transportation change component matched with the supporting base. The automatic tray feeding and conveying device can automatically feed and convey the trays. The automatic stacking type packaging machine can realize automatic stacking type packaging work of the trays. The invention can realize the automatic arrangement of the stacked trays into the angle difference of 90 degrees between every two adjacent trays.

Description

Sorting mechanism and tray sorter applying same

Technical Field

The invention relates to mechanical equipment for transportation, in particular to an arranging mechanism and a tray arranging device using the same.

Background

The tray is a carrier which is commonly used for carrying objects in industrial production and carrying, and generally speaking, a traditional simple square tray is formed by integrating a base and a bearing part; after the artifical processing that finishes a batch of tray, be about to it stacks and pile up at the wall avris and put things in good order, when need pack into the case, in order to guarantee the steadiness after the case, need stack the tray one by one to the packing box in, still will arrange into 90 degrees angle differences with every two adjacent trays, but traditional apparatus does this very hardly.

Disclosure of Invention

The invention provides an arranging mechanism and a tray arranger applying the same, which aim to arrange the angle position difference of every two adjacent trays when loading and boxing the trays.

The technical problem to be solved by the invention is realized by adopting the following technical scheme:

a sort-out mechanism is provided with a support base and an L-shaped support bracket which is positioned below the support base and can slide, wherein the upper part of the L-shaped support bracket is provided with a fastening frame which can slide vertically, the lower part of the L-shaped support bracket is provided with a mould block which is integrated with the L-shaped support bracket, and the mould block is provided with a placing groove; the L-shaped bearing frame is provided with an inclined plane at the right side of the lower part of the placing groove. The L-shaped supporting bracket is used for loading the tray, and the fastening frame is used for compressing and fixing the tray. The mould block is used for supporting the tray, and the placing groove is used for being matched with the base of the tray. The inclined surface is used for facilitating the automatic feeding of the tray to slide onto the L-shaped supporting bracket.

As a further improvement of the invention, the upper part of the L-shaped supporting bracket is provided with a cylinder connected with the fastening frame. Namely, the fastening frame can be used for fixing and pressing the tray in a vertical sliding mode.

As a further improvement of the invention, the L-shaped supporting bracket is provided with a side groove for vertically and slidably mounting the fastening frame. The structure is of conventional design.

As a further improvement of the invention, the placing grooves and the inclined surfaces are all provided with three. Since the conventional pallet also has three bases.

As a further improvement of the invention, an I-shaped guide rail connected with the L-shaped support bracket in a sliding way and a hydraulic cylinder connected with the L-shaped support bracket are respectively arranged at the bottom of the support base. Namely, the L-shaped support bracket can slide, and the arrangement is to facilitate the arrangement of the tray so as to facilitate the loading or unloading of the tray.

As a further improvement of the invention, the L-shaped supporting bracket and the die block are provided with through holes; the upper end of the support base is welded with a top extension rod. The through holes are provided for facilitating blanking of the tray. The top extension rod is used for controlling the tray to rotate 90 degrees conveniently in the follow-up process.

As a further improvement of the invention, the tray collator applying the collating mechanism comprises a main storage frame and a transportation carrier frame which are connected together through bolts; auxiliary insertion rods matched with the penetrating holes are welded on the left side and the rear side of the conveying carrier; the transportation carrier part is also provided with a transportation change component matched with the supporting base. The transportation change assembly is mainly used for controlling the transportation of the trays so as to pack the trays. The auxiliary inserted link can be propped against the tray on the L-shaped supporting bracket after passing through the penetrating hole.

As a further improvement of the invention, a main accommodating groove is arranged on the main storage frame; the transport variation assembly is composed of a chain transmission assembly, a height position control assembly and an indexing control assembly. The main placing groove is used for placing a packing box of the packing tray. The chain transmission assembly is used for controlling the arrangement mechanism and the horizontal transportation of the tray. The height position control assembly is used for controlling the heights of the tray and the sorting mechanism. The indexing control assembly is used for driving the tray to rotate 90 degrees.

The chain transmission assembly consists of a II-type guide rail, an I-type motor, two chain wheels, two chains which are arranged between the two chain wheels in a transmission way and auxiliary transmission shafts which are correspondingly connected with the chain wheels; the I-shaped motor is connected with any one auxiliary transmission shaft, and the auxiliary transmission shaft is arranged on the transportation carrier frame through a bearing seat; the II-type guide rail and the I-type motor are both arranged on the transportation carrier. Namely, the control of the horizontal transportation of the pallet can be realized in a chain transmission mode.

As a further improvement of the invention, the height position control assembly is composed of a height frame, a II-type motor arranged on the height frame, a screw rod connected with the II-type motor and a vertical rod; the vertical rod is arranged on the height frame, the height frame is connected with the II-type guide rail in a sliding mode, and the height frame is fixedly meshed on the chain. The height of the tray in the transportation process is adjusted through the transmission of the screw rod nut.

As a further improvement of the invention, the transposition control component consists of a transposition frame in threaded connection with the lead screw and a III-type motor arranged on the transposition frame; the rotating frame is connected with the vertical rod in a sliding way, and the III-type motor is connected with the supporting base; the bottom of the rotating frame is provided with a circular groove which is in sliding fit with the top extending rod. It should be noted that the circular groove is a dovetail groove having a supporting function on the top extension rod. The III-type motor drives the tray in transportation to rotate in a mode of driving the base to rotate.

The invention has the beneficial effects that:

1. the sorting mechanism and the tray sorter applying the same can automatically feed trays onto the sorting mechanism and drive the trays to be automatically transported, and the transportation control operation is quite convenient and fast.

2. The sorting mechanism and the tray sorter applying the same can automatically and stably put trays into a packing box for stacking, and realize automatic stacking type packing work of the trays.

3. According to the sorting mechanism and the tray collator using the same, the stacked trays can be automatically sorted into the angle difference of 90 degrees between every two adjacent trays by controlling the rotation of the sorting mechanism.

Drawings

The invention is further illustrated with reference to the following figures and examples.

FIG. 1 is a front view of the present invention;

FIG. 2 is a perspective view of the present invention;

FIG. 3 is a first perspective view of the collating mechanism;

FIG. 4 is a second perspective view of the collating mechanism;

FIG. 5 is a block diagram of the present invention with the finishing mechanism removed;

FIG. 6 is an enlarged view of a portion of FIG. 5 at I;

FIG. 7 is a partial enlarged view at II of FIG. 5;

FIG. 8 is a perspective view of the inverted tray;

FIG. 9 is a state diagram of the tray of the present invention prior to implementation;

fig. 10 is a state diagram of an embodiment of the present invention.

In the figure: 1. supporting a base; 2. an L-shaped support bracket; 3. a fastening frame; 4. a mold block; 5. a cylinder; 6. a type I guide rail; 7. a hydraulic cylinder; 8. a through hole; 9. a main rack; 10. transporting the carrier; 11. an auxiliary insertion rod; 12. a type III motor; 13. a type I motor; 14. a sprocket; 15. a chain; 16. an auxiliary transmission shaft; 17. a type II guide rail; 18. a height frame; 19. a lead screw; 20. a vertical rod; 21. a transfer frame; 22. a roof extension bar; 23. a type II motor.

Detailed Description

In order to make those skilled in the art better understand the technical solution of the present invention, the present invention will be described more clearly and more completely with reference to the drawings in the following embodiments, and it is understood that the described embodiments are only a part of the present invention, rather than all of the present invention, and based on the embodiments, other embodiments obtained by those skilled in the art without inventive exercise are within the protection scope of the present invention.

As shown in fig. 1 to 7, an arranging mechanism is provided with a supporting base 1 and an L-shaped supporting bracket 2 which is located below the supporting base 1 and can slide, wherein the upper part of the L-shaped supporting bracket 2 is provided with a fastening frame 3 which can slide vertically, the lower part of the L-shaped supporting bracket 2 is provided with a mold block 4 which is integrated with the L-shaped supporting bracket 2, and the mold block 4 is provided with a placing groove 4 a; the L-shaped support bracket 2 is provided with an inclined surface 2b at a lower right position of the placement groove 4 a.

In the present invention, the L-shaped support bracket 2 is used for loading the tray, and the fastening frame 3 is used for pressing and fixing the tray. The mould block 4 is used for supporting the tray, and the placing groove 4a is used for matching with the base of the tray. The inclined surface 2b is provided to facilitate the automatic loading of the pallet and the sliding of the pallet onto the L-shaped support bracket 2.

An air cylinder 5 connected with the fastening frame 3 is arranged at the upper part of the L-shaped supporting bracket 2. Namely, the fastening frame 3 can fix the pressing tray in a vertical sliding manner.

As shown in fig. 3, in particular, the L-shaped support bracket 2 of the present invention is provided with a side groove 2a for vertically and slidably mounting the fastening frame 3, and the structure is conventional and will not be described in detail herein.

In practical application, the number of the placing grooves 4a and the number of the inclined surfaces 2b are three. Since the conventional pallet also has three bases.

As shown in fig. 3, an I-shaped guide rail 6 slidably connected to the L-shaped support bracket 2 and a hydraulic cylinder 7 connected to the L-shaped support bracket 2 are respectively installed at the bottom of the support base 1 of the present invention. Namely, the L-shaped support bracket 2 can slide, and the arrangement is to facilitate the sorting of the trays so as to facilitate the loading or unloading of the trays.

The L-shaped supporting bracket 2 and the die block 4 are both provided with penetrating holes 8; the upper end of the bracket base 1 is welded with a top extension rod 22. The through holes 8 are provided for facilitating blanking of the tray. The top extension rod 22 is for subsequent convenience in controlling the tray to rotate 90 degrees.

A pallet collator applying a collating mechanism, comprising a main rack 9 and a transport carrier 10 connected together by bolts; auxiliary insertion rods 11 matched with the penetrating holes 8 are welded on the left side and the rear side of the transportation carrier 10; the transportation carrier part is also provided with a transportation change component matched with the support base 1. The transportation change assembly is mainly used for controlling the transportation of the trays so as to pack the trays. The auxiliary insertion rod 11 can be abutted against the tray on the L-shaped support bracket 2 after passing through the penetrating hole 8.

Specifically, as shown in fig. 2, as a refinement of an embodiment of the present invention, a main slot 9a is provided on the main rack 9 of the present invention; the transport variation assembly is composed of a chain transmission assembly, a height position control assembly and an indexing control assembly. The main placing groove 9a is used for placing the packing box of the packing tray. The chain transmission assembly is used for controlling the arrangement mechanism and the horizontal transportation of the tray. The height position control assembly is used for controlling the heights of the tray and the sorting mechanism. The indexing control assembly is used for driving the tray to rotate 90 degrees.

The chain transmission assembly is composed of a II-type guide rail 17, an I-type motor 13, two chain wheels 14, two chains 15 which are arranged between the two chain wheels 14 in a transmission way and auxiliary transmission shafts 16 which are correspondingly connected with the chain wheels 14; the I-shaped motor 13 is connected with any one auxiliary transmission shaft 16, and the auxiliary transmission shaft 16 is arranged on the transportation carrier frame 10 through a bearing seat; the II-type guide rail 17 and the I-type motor 13 are both arranged on the transportation carrier 10.

Specifically, based on the design of the structure, the horizontal transportation of the control tray can be realized in a chain transmission mode.

The height position control assembly is composed of a height frame 18, a II-type motor 23 arranged on the height frame 18, a screw rod 19 connected with the II-type motor 23 and a vertical rod 20; the vertical rod 20 is arranged on the height frame 18, the height frame 18 is connected with the II-type guide rail 17 in a sliding mode, and the height frame 18 is fixedly meshed with the chain 15. The height of the tray in the transportation process is adjusted through the transmission of the screw rod nut.

The indexing control component consists of an indexing frame 21 in threaded connection with the lead screw 19 and a III-type motor 12 arranged on the indexing frame 21; the rotating frame 21 is connected with the vertical rod 20 in a sliding way, and the III-type motor 12 is connected with the supporting base 1; the bottom of the rotating frame 21 is provided with a circular groove 21a which is in sliding fit with the top extension rod 22. The circular groove 21a is a dovetail groove that supports the extended rod 22. The type III motor 12 drives the tray in transportation to rotate in a manner of driving the tray base 1 to rotate.

The holding portion of the upper part of the tray as shown in figure 8 is generally square.

In a normal state, a batch of processed trays are stacked beside the wall to form a tray stack, and the specific state is shown in fig. 9.

The specific use steps of the invention are as follows:

step 1: the packing box is put into the main placing groove 9a, and the invention is moved to the right left side of the pallet stack by the movable vehicle carrier.

Step 2: according to the height position of the tray on the uppermost side in the tray stack, the II-type motor 23 drives the screw rod 19 to rotate so as to adjust the height of the sorting mechanism, so that the bottom surface of the L-shaped supporting bracket 2 and the bottom surface of the tray base on the uppermost side are positioned at the same height.

And step 3: through the drive of I type motor 13 for arrangement mechanism translation right, at the in-process of translation, inclined plane 2b can be through the straight chamfer cooperation with the tray base, hold up the tray gradually, and by the bearing on mould piece 4, the three base of tray then is located put groove 4a, arrangement mechanism and the tray by the bearing this moment are shown in fig. 10.

And 4, step 4: the arrangement mechanism and the tray move leftwards and translate by the reverse driving of the I-type motor 13 until the shaft of the III-type motor 12 moves to the position above the positive center of the main placing groove 9a, and then the height of the L-shaped support bracket 2 can be adjusted by the height position control assembly, so that the bottom of the L-shaped support bracket 2 is abutted to the upper end of the packing box.

And 5: the L-shaped supporting bracket 2 is pushed leftwards by the hydraulic cylinder 7, so that the auxiliary insertion rod 11 at the left part can be abutted to the tray on the L-shaped supporting bracket 2 after passing through the penetrating hole 8, and under the continuous pushing of the hydraulic cylinder 7, the auxiliary insertion rod 11 at the left part can push the tray on the L-shaped supporting bracket 2 away from the L-shaped supporting bracket 2 and fall into the packaging box, and the feeding and packaging of one tray are completed.

Step 6: the hydraulic cylinder 7 pushes the L-shaped support bracket 2 to the right for resetting.

And 7: and then, the step 2, the step 3 and the step 4 are sequentially executed.

And 8: the driving support base 1 is driven by the type III motor 12 to rotate 90 degrees clockwise.

And step 9: the L-shaped supporting bracket 2 is pushed backwards through the hydraulic cylinder 7, so that the auxiliary insertion rod 11 at the rear part can be abutted to the tray on the L-shaped supporting bracket 2 after penetrating through the penetrating hole 8, and under the continuous pushing of the hydraulic cylinder 7, the auxiliary insertion rod 11 at the rear part can push the tray on the L-shaped supporting bracket 2 away from the L-shaped supporting bracket 2 and fall into the packaging box, and the tray which finishes feeding at the moment and the last tray which finishes feeding form an angular position difference of 90 degrees.

Step 10: the hydraulic cylinder 7 pushes the L-shaped support bracket 2 forwards to reset, and the III-shaped motor 12 drives the drive support base 1 to rotate anticlockwise by 90 degrees to reset.

The 10 steps are repeatedly executed, the trays can be automatically placed in the packaging box one by one, and the trays are sorted until every two adjacent trays have an angle position difference of 90 degrees.

The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are merely illustrative of the principles of the invention, but that various changes and modifications may be made without departing from the spirit and scope of the invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims

1. The utility model provides an arrangement mechanism is equipped with and holds in the palm base (1) and be located and hold in the palm base (1) below and slidable L type and hold bracket (2), its characterized in that: a fastening frame (3) capable of vertically sliding is arranged at the upper part of the L-shaped supporting bracket (2), a mould block (4) integrated with the L-shaped supporting bracket (2) is arranged at the lower part of the L-shaped supporting bracket (2), and a placing groove (4a) is arranged on the mould block (4); the L-shaped supporting bracket (2) is provided with an inclined surface (2b) at the right side of the lower part of the placing groove (4 a);

the upper part of the L-shaped support bracket (2) is provided with a cylinder (5) connected with the fastening frame (3).

2. An organizing mechanism according to claim 1, characterized in that: the L-shaped support bracket (2) is provided with a side groove (2a) for vertically and slidably mounting the fastening frame (3).

3. An organizing mechanism according to claim 1, characterized in that: three placing grooves (4a) and three inclined surfaces (2b) are arranged.

4. An organizing mechanism according to claim 1, characterized in that: the bottom of the support base (1) is respectively provided with an I-shaped guide rail (6) which is connected with the L-shaped support bracket (2) in a sliding way and a hydraulic cylinder (7) which is connected with the L-shaped support bracket (2).

5. An organizing mechanism according to claim 1, characterized in that: the L-shaped supporting bracket (2) and the die block (4) are provided with penetrating holes (8); the upper end of the support base (1) is welded with a top extension rod (22).

6. A pallet collator employing a collation mechanism, an collation mechanism according to any one of claims 1 to 5, wherein: comprises a main rack (9) and a transportation carrier (10) which are connected together through bolts; auxiliary insertion rods (11) matched with the penetrating holes (8) are welded on the left side and the rear side of the transportation carrier (10); the transportation carrier part is also provided with a transportation change component matched with the support base (1).

7. The tray finisher applying finishing mechanism according to claim 6, wherein: a main accommodating groove (9a) is arranged on the main frame (9); the transport variation assembly is composed of a chain transmission assembly, a height position control assembly and an indexing control assembly.

8. The tray organizer applying an organizing mechanism of claim 7, wherein: the chain transmission assembly consists of a II-type guide rail (17), an I-type motor (13), two chain wheels (14), two chains (15) which are arranged between the two chain wheels (14) in a transmission way and auxiliary transmission shafts (16) which are correspondingly connected with the chain wheels (14); the I-shaped motor (13) is connected with any one auxiliary transmission shaft (16), and the auxiliary transmission shaft (16) is arranged on the transportation carrier (10) through a bearing seat; the II-type guide rail (17) and the I-type motor (13) are both arranged on the transportation carrier (10).

9. The tray finisher applying finishing mechanism according to claim 8, wherein: the height position control assembly is composed of a height frame (18), a II-type motor (23) arranged on the height frame (18), a screw rod (19) connected with the II-type motor (23) and a vertical rod (20); the vertical rod (20) is arranged on a height frame (18), the height frame (18) is in sliding connection with the II-shaped guide rail (17), and the height frame (18) is fixedly occluded on the chain (15).

10. The tray finisher applying finishing mechanism according to claim 9, wherein: the indexing control assembly consists of an indexing frame (21) in threaded connection with the lead screw (19) and a III-type motor (12) arranged on the indexing frame (21); the rotating frame (21) is connected with the vertical rod (20) in a sliding way, and the III-type motor (12) is connected with the support base (1); the bottom of the rotating frame (21) is provided with a circular groove (21a) which is in sliding fit with the top extending rod (22).