CN114889891B - Intelligent filling production line based on seam beautifying agent - Google Patents
Intelligent filling production line based on seam beautifying agent Download PDFInfo
- Publication number
- CN114889891B CN114889891B CN202210284962.9A CN202210284962A CN114889891B CN 114889891 B CN114889891 B CN 114889891B CN 202210284962 A CN202210284962 A CN 202210284962A CN 114889891 B CN114889891 B CN 114889891B
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- bottle
- box
- plate
- discharging
- returning
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 9
- 239000003292 glue Substances 0.000 claims abstract description 111
- 238000007599 discharging Methods 0.000 claims abstract description 100
- 238000007789 sealing Methods 0.000 claims abstract description 29
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 15
- 238000000926 separation method Methods 0.000 claims description 9
- 230000007306 turnover Effects 0.000 claims description 9
- 230000000149 penetrating effect Effects 0.000 claims description 7
- 230000005540 biological transmission Effects 0.000 claims description 5
- 238000005192 partition Methods 0.000 claims description 5
- 239000002356 single layer Substances 0.000 claims description 4
- 230000000694 effects Effects 0.000 abstract description 3
- 239000004033 plastic Substances 0.000 description 17
- 238000012856 packing Methods 0.000 description 12
- 238000004806 packaging method and process Methods 0.000 description 11
- 230000005484 gravity Effects 0.000 description 9
- 238000003825 pressing Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 3
- 239000011499 joint compound Substances 0.000 description 3
- 239000004568 cement Substances 0.000 description 2
- 239000000919 ceramic Substances 0.000 description 2
- 239000003086 colorant Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000001174 ascending effect Effects 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 239000010410 layer Substances 0.000 description 1
- 239000002932 luster Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 229910052573 porcelain Inorganic materials 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/22—Details
- B67C3/24—Devices for supporting or handling bottles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/10—Feeding, e.g. conveying, single articles
- B65B35/20—Feeding, e.g. conveying, single articles by reciprocating or oscillatory pushers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/10—Feeding, e.g. conveying, single articles
- B65B35/24—Feeding, e.g. conveying, single articles by endless belts or chains
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/40—Arranging and feeding articles in groups by reciprocating or oscillatory pushers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/44—Arranging and feeding articles in groups by endless belts or chains
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/56—Orientating, i.e. changing the attitude of, articles, e.g. of non-uniform cross-section
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B51/00—Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67B—APPLYING CLOSURE MEMBERS TO BOTTLES JARS, OR SIMILAR CONTAINERS; OPENING CLOSED CONTAINERS
- B67B3/00—Closing bottles, jars or similar containers by applying caps
- B67B3/20—Closing bottles, jars or similar containers by applying caps by applying and rotating preformed threaded caps
- B67B3/204—Linear-type capping machines
- B67B3/2053—Linear-type capping machines comprising capping heads
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C7/00—Concurrent cleaning, filling, and closing of bottles; Processes or devices for at least two of these operations
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Closing Of Containers (AREA)
Abstract
The invention provides an intelligent filling production line based on a seam beautifying agent, which comprises a glue bottle box, wherein an inclined glue bottle guiding surface is arranged at the bottom of the glue bottle box, a glue bottle lifting belt is arranged in the glue bottle box at the lower end of the glue bottle guiding surface, a glue bottle sorting assembly is arranged at the output end of the glue bottle lifting belt, a glue bottle guiding plate is arranged at the output end of the glue bottle sorting assembly, a glue bottle conveying belt is arranged at the outlet of the sealing machine, a workbench is arranged at the outlet of the sealing machine, a glue bottle guiding unit is arranged on the workbench, and a bottle cap discharging unit is arranged above the glue bottle guiding unit in the output direction of the glue bottle conveying belt. The structure is reasonable after the scheme is adopted, the using effect is good, and an effective production line can be formed by matching the structure with an external system.
Description
Technical Field
The invention relates to the technical field of glue, in particular to an intelligent filling production line based on a seam beautifying agent.
Background
The seam beautifying agent is an upgrade product of the seam pointing agent, the decorative practicability of the seam beautifying agent is obviously superior to that of a color seam filling agent, and the problems of unattractive tile seams, dirty black and the like are solved. The joint beautifying agent can be directly added into the gaps of the tiles after the tiles are bonded. The filling material is suitable for filling gaps of more than 2mm, is more convenient to construct than ordinary, and is an upgrading product of the caulking agent. The joint compound has luster after construction, rich, natural and fine colors such as gold, silver, beaded colors and the like, and the chromaticity of white and black is obviously higher than that of white cement and color joint compound, so that a better overall effect is brought to the wall surface, and the decorative property is greatly stronger than that of the white cement and the color joint compound. And after solidification, the surface is smooth like porcelain, can be scrubbed together with the ceramic tile, has the characteristics of permeation resistance and water resistance, and can realize that the gaps of the ceramic tile are never blackened. After the seam-beautifying agent is prepared, the glue filling and packaging are needed through a glue filling machine, the directions of the glue bottles are required to be consistent before the glue bottles enter the glue filling machine, the glue bottles are conventionally placed in a glue bottle box in a layered mode after the glue bottle directions are unified manually, the glue bottles are then transported and filled, and after a filling melting port is formed, the glue bottles are required to be discharged into a packaging box for sealing through the manual operation, so that the mode has high labor intensity, low efficiency and incapability of forming an effective automatic production line.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides an intelligent filling production line with reasonable structure and good use effect based on a seam beautifying agent.
In order to achieve the above purpose, the technical scheme provided by the invention is as follows: the intelligent filling production line based on the seam beautifying agent comprises a glue bottle box, wherein an inclined glue bottle guiding surface is arranged at the bottom of the glue bottle box, a glue bottle lifting belt is arranged in the glue bottle box at the lower end of the glue bottle guiding surface, a glue bottle sorting assembly is arranged at the output end of the glue bottle lifting belt, a first glue bottle guiding plate is arranged at the output end of the glue bottle sorting assembly, an outlet of the first glue bottle guiding plate is connected with a filling machine, a sealing machine is connected at the outlet of the filling machine, a glue bottle conveying belt is arranged at the outlet of the sealing machine, a workbench is arranged at the output end of the glue bottle conveying belt, a glue bottle guiding unit is arranged on the workbench, and a bottle cap discharging unit is arranged above the glue bottle guiding unit in the output direction of the glue bottle conveying belt; the bottle cap discharging device comprises a bottle cap discharging unit, a bottle cap guiding unit, a bottle cap screwing unit, a bottle discharging box, a bottle sealing conveyor belt, a box supporting assembly and a bottle supporting assembly.
The bottle arranging unit comprises a second bottle guiding plate, wherein a bottle arranging box is arranged on the ground of the input end of the box loading frame, a bottle inlet opening is formed in the upper portion of one side of the bottle arranging box, two bottle plate supporting rails are arranged in the bottle arranging box below the bottle inlet opening, a second bottle guiding plate is arranged on the bottle plate supporting rails, a push plate cylinder is arranged in the bottle arranging box at one end of the bottle plate supporting rails, a piston rod of the push plate cylinder is opposite to the direction of the box loading frame, a piston rod of the push plate cylinder is connected with one end of the second bottle guiding plate, a bottle arranging outlet is formed in the bottle arranging box at the other end of the second bottle guiding plate, the bottle arranging outlet is located above a supporting surface of the box loading conveyor belt, and a check plate is movably hinged to the outer side wall of the bottle arranging box above the bottle arranging outlet.
The box supporting assembly is two groups and is respectively positioned on box loading frames at two sides of the input end of the box sealing conveyor belt, and comprises two box supporting guide posts, two box supporting sliding blocks, a turnover motor and box clamping cylinders, wherein the two box supporting guide posts are vertically fixed on the box loading frames, the two box supporting sliding blocks are provided with guide post holes penetrating up and down, the guide post holes are sleeved with the box supporting guide posts, a box supporting top plate is fixed at the top of the box supporting guide posts, a box supporting lifting cylinder is arranged on the box supporting top plate, a box supporting lifting cylinder piston rod is downwards connected with the top of the box supporting sliding blocks, the turnover motor is horizontally arranged at the bottom of the box supporting sliding blocks, a box clamping seat is arranged on a transmission shaft of the turnover motor, the box clamping cylinder is horizontally arranged at the bottom of the box clamping seat, box clamping plates are arranged on piston rods of the box clamping cylinders, the box clamping plates in an L shape, cross arms of the two box supporting assemblies are opposite, and a box clamping area is formed between the two box clamping plates.
The glue bottle sorting assembly comprises a glue bottle discharging conveyor belt and a glue bottle discharging baffle plate, wherein one end of a glue bottle lifting belt is positioned in a glue bottle box, the other end of the glue bottle lifting belt obliquely upwards extends out of a glue bottle box forming output end, and bottle lifting guide plates are uniformly distributed on a bearing surface of the glue bottle lifting belt; a bottle outlet nozzle is arranged at one side of the output end of the rubber bottle lifting belt, a bottle discharging conveyer belt is arranged at the other side of the output end of the rubber bottle lifting belt, a bottle discharging baffle is arranged at the outer side of the input end of the bottle discharging conveyer belt, a plurality of vertical partition plates are arranged on the bearing surface of the bottle discharging conveyer belt, A rubber bottle separation area is formed between the adjacent vertical separation plates, a bottle discharging tuyere is arranged on one side of the output end of the bottle discharging conveyor belt, a first bottle guide plate is arranged on the other side of the bottle discharging conveyor belt opposite to the bottle discharging tuyere, and a bottle returning unit is arranged below the bottle discharging conveyor belt.
The bottle returning unit comprises a bottle returning conveying plate and a bottle returning vibrator, wherein a beam is arranged at the upper part of the frame, a bottle returning guide post is vertically fixed on the beam, a guide post guide block is arranged at the outer side of the bottle returning conveying plate, a bottle returning guide hole penetrating up and down is arranged on the guide post guide block, the bottle returning guide hole is sleeved with the bottle returning guide post, a conveying plate spring is sleeved on the bottle returning guide post, the bottom of the conveying plate spring is in contact with the beam, the top of the conveying plate spring is in contact with the bottom of the guide post guide block, the bottle returning vibrator is arranged at the bottom of the bottle returning conveying plate, the mounted bottle returning conveying plate is inclined by 10-35 degrees, the higher end of the bottle returning conveying plate is positioned below the output end of the bottle discharging conveying belt, the lower end of the bottle returning conveying plate is connected with the bottle returning mouth at the upper part of the rubber bottle box, a first bottle returning guide plate is obliquely arranged below the output end of the rubber bottle lifting belt, and the lower end of the first bottle returning guide plate is positioned above the bottle returning conveying plate; an anti-overlapping pulling rod is arranged above the vertical separation plate, one end of the anti-overlapping pulling rod is connected with the top of the bottle arranging baffle, the other end of the anti-overlapping pulling rod is inclined 30-45 degrees along the horizontal direction, a second bottle returning guide plate is arranged below the inclined end of the anti-overlapping pulling rod, the lower end of the second bottle returning guide plate is positioned above the first bottle returning guide plate, and a rubber bottle single-layer conveying channel is formed between the bottom of the anti-overlapping pulling rod and the supporting surface of the bottle arranging conveying belt.
After the scheme is adopted, the glue bottles to be filled are placed in the glue bottle box, the glue bottles are subjected to end separation selection through the glue bottle sorting assembly, the sorted glue bottles enter the filling machine for filling, the sealing machine is used for sealing after the filling is finished, the sealing machine, the filling machine and the like are all conventional equipment in the market, after the sealing is finished, the glue bottles are arranged through the glue bottle guiding unit, the bottle caps are buckled on the glue bottles through the bottle cap arranging unit, the bottle caps are screwed through the screwing cover unit, the bottle discharging guide groove is used for driving the bottle caps to fall into the bottle arranging box after screwing, the glue bottles are pushed by the bottle arranging unit to pass through the bottle arranging outlet to move into the packing box, the packing box is turned over by 90 degrees through the turning motor after being filled, the opening of the packing box is upwards, and the sealing box is completed.
Drawings
Fig. 1 is a schematic diagram of the overall structure of the present invention.
Fig. 2 is a schematic diagram of the bottle returning unit structure of the present invention.
Fig. 3 is a schematic diagram of a bottle cap discharging unit structure of the present invention.
Fig. 4 is a schematic structural view of the pallet assembly according to the present invention.
Fig. 5 is a schematic view of the bottle arranging unit according to the present invention.
Fig. 6 is a schematic view of the limiting plate hinge of the present invention.
Fig. 7 is a schematic view of the structure of the cap screwing unit of the present invention.
Detailed Description
The invention is further described below with reference to all drawings, in which preferred embodiments of the invention are: referring to fig. 1 to 7, the intelligent filling line based on the seam beautifying agent according to the embodiment includes a glue bottle box 401, an inclined glue bottle guiding surface is arranged at the bottom of the glue bottle box 401, a glue bottle lifting belt 402 is arranged in the glue bottle box 401 at the lower end of the glue bottle guiding surface, a glue bottle sorting assembly is arranged at the output end of the glue bottle lifting belt 402, a first glue bottle guiding plate 407 is arranged at the output end of the glue bottle sorting assembly, an outlet of the first glue bottle guiding plate 407 is connected with a filling machine 602, a sealing machine 601 is connected at the outlet of the filling machine 602, a glue bottle conveying belt 206 is arranged at the outlet of the sealing machine 601, a workbench 203 is arranged at the output end of the glue bottle conveying belt 206, a glue bottle guiding unit is arranged on the workbench 203, and a bottle cap discharging unit is arranged above the glue bottle guiding unit in the output direction of the glue bottle conveying belt 206; the bottle cap discharging unit is provided with a cap screwing unit above the rubber bottle guiding unit in the output direction, the workbench 203 in the output direction of the cap screwing unit is provided with an inclined bottle discharging guide groove 207, the ground outside the bottle discharging guide groove 207 is provided with a bottle discharging box 215, a bottle discharging unit is arranged in the bottle discharging box 215, a box loading frame 301 is arranged below the bottle discharging unit in the output direction, the top of the box loading frame 301 is provided with a box sealing conveying belt 302, and a box supporting assembly is arranged above the input end of the box sealing conveying belt 302.
The bottle discharging unit comprises a second bottle guiding plate 216, wherein a bottle discharging box 215 is arranged on the ground of the input end of a box loading frame 301, a bottle inlet opening is formed in the upper portion of one side of the bottle discharging box 215, two bottle plate supporting rails are arranged in the bottle discharging box 215 below the bottle inlet opening, the second bottle guiding plate 216 is arranged on the bottle plate supporting rails, a push plate cylinder 217 is arranged in the bottle discharging box 215 at one end of the bottle plate supporting rails, a piston rod of the push plate cylinder 217 is opposite to the box loading frame 301, a piston rod of the push plate cylinder 217 is connected with one end of the second bottle guiding plate 216, a bottle discharging outlet is formed in the bottle discharging box 215 at the other end of the second bottle guiding plate 216 and is located above a supporting surface of a box sealing conveyor 302, and a check plate 218 is movably hinged to the outer side wall of the bottle discharging box 215 above the bottle discharging outlet.
The two groups of the box supporting components are respectively positioned on the box filling frames 301 at the two sides of the input end of the box sealing conveyor 302, the box supporting components comprise box supporting guide posts 303, box supporting sliding blocks 306, a turnover motor 307 and box clamping cylinders 308, wherein the two box supporting guide posts 303 are vertically fixed on the box filling frames 301, two box supporting sliding blocks 306 are provided with guide post holes penetrating up and down, the guide post holes are sleeved with the box supporting guide posts 303, a box supporting top plate 304 is fixed at the top of the box supporting guide posts 303, box supporting lifting cylinders 305 are arranged on the box supporting top plate 304, piston rods of the box supporting lifting cylinders 305 are downwards connected with the top of the box supporting sliding blocks 306, the turnover motor 307 is horizontally arranged at the bottom of the box supporting sliding blocks 306, box clamping seats are arranged on transmission shafts of the turnover motor 307, box clamping cylinders 308 are horizontally arranged at the bottom of the box clamping seats, box clamping plates 309 are arranged on piston rods of the box clamping cylinders 308, the box clamping plates 309 are L-shaped, cross arms of the box clamping plates 309 in the two groups of the box supporting components are opposite, and a box clamping area is formed between the two box clamping plates 309.
The glue bottle sorting assembly comprises a glue bottle conveying belt 404 and a glue bottle arranging baffle 405, wherein one end of a glue bottle lifting belt 402 is positioned in a glue bottle box 401, the other end of the glue bottle lifting belt 402 obliquely upwards extends out of the glue bottle box 401 to form an output end, and a glue bottle lifting guide plate 419 is uniformly distributed on a bearing surface of the glue bottle lifting belt 402; the bottle discharging device comprises a bottle discharging air nozzle 403 arranged on one side of the output end of a rubber bottle lifting belt 402, a bottle discharging conveying belt 404 arranged on the other side of the output end of the rubber bottle lifting belt 402, a bottle discharging baffle 405 arranged on the outer side of the input end of the bottle discharging conveying belt 404, a plurality of vertical partition plates 408 arranged on the bearing surface of the bottle discharging conveying belt 404, a rubber bottle separating area formed between the adjacent vertical partition plates 408, a bottle discharging air nozzle 406 arranged on one side of the output end of the bottle discharging conveying belt 404, a first bottle guiding plate 407 arranged on the other side of the bottle discharging conveying belt 404 opposite to the bottle discharging air nozzle 406, and a bottle returning unit arranged below the bottle discharging conveying belt 404.
The bottle returning unit comprises a bottle returning conveying plate 412 and a bottle returning vibrator 413, wherein a beam is arranged at the upper part of a frame 414, a bottle returning guide post 415 is vertically fixed on the beam, a guide post guide block 416 is arranged at the outer side of the bottle returning conveying plate 412, a bottle returning guide hole penetrating up and down is arranged on the guide post 416, the bottle returning guide hole is sleeved with the bottle returning guide post 415, a conveying plate spring 417 is sleeved on the bottle returning guide post 415, the bottom of the conveying plate spring 417 is abutted against the beam, the top of the conveying plate spring 417 is abutted against the bottom of the guide post 416, the bottle returning vibrator 413 is arranged at the bottom of the bottle returning conveying plate 412, the mounted bottle returning conveying plate 412 is inclined by 10-35 degrees, the higher end of the bottle returning conveying plate 412 is positioned below the output end of a bottle discharging conveying belt 404, the lower end of the bottle returning conveying plate 412 is connected with a bottle returning mouth 418 at the upper part of a bottle box 401, a first bottle returning guide plate 411 is obliquely arranged below the output end of the bottle returning conveying plate 411, and the lower end of the first bottle returning guide plate 411 is positioned above the bottle returning conveying plate 412; an anti-overlapping pulling rod 409 is arranged above the vertical separation plate 408, one end of the anti-overlapping pulling rod 409 is connected with the top of the bottle arranging baffle 405, the other end of the anti-overlapping pulling rod 409 inclines for 30-45 degrees along the horizontal direction, a second bottle returning guide plate 410 is arranged below the inclined end of the anti-overlapping pulling rod, the lower end of the second bottle returning guide plate 410 is positioned above the first bottle returning guide plate 411, and a single-layer conveying channel for rubber bottles is formed between the bottom of the anti-overlapping pulling rod 409 and the bearing surface of the bottle arranging conveying belt 404.
The bottle cap discharging unit comprises a vibrating tray 101, a spirally ascending discharging plate 102 is arranged in the vibrating tray 101, a discharging inner baffle 103 is arranged on the inner side of the discharging plate 102, a gravity groove 105 formed by concave downward is arranged at the output end of the discharging plate 102, a return groove 108 is arranged on the discharging inner baffle 103 at the position of the gravity groove 105, two limit guide rods 104 are arranged above the output end of the gravity groove 105, two cover supporting guide rods 106 are connected to the discharging plate 102 at the position of the outlet of the gravity groove 105, an anti-stacking guide rod 107 is arranged above the gravity groove 105, and one end of the anti-stacking guide rod 107 is connected with the inner cavity wall of the vibrating tray 101 outside the discharging plate 102; the other end of the anti-overlapping guide rod 107 extends to the upper part of the returning groove 108, the cover supporting guide rod 106 and the limiting guide rod 104 are parallel to form a bottle cover conveying channel, and a cover outlet barrel 109 is arranged at the outlet of the bottle cover conveying channel; one end top of the cover outlet barrel 109 is connected with the output end of the cover supporting guide rod 106, the end part of the output end of the limiting guide rod 104 is connected with the bottom of the cover outlet barrel 109 below the cover supporting guide rod 106, the top of the cover outlet barrel 109 is provided with a cover tip guide groove 110, the top of the cover outlet barrel 109 at the output end of the cover tip guide groove 110 extends outwards to form a baffle hinge position, the bottom of the baffle hinge position is movably hinged with two limiting plates 112, and the two limiting plates 112 are respectively positioned at two sides of the cover tip guide groove 110; the top of the limiting plate 112 is movably hinged to the top of the inner cavity wall of the cover outlet barrel 109 through a limiting pin shaft, a V-shaped clamp spring 113 is sleeved on the limiting pin shaft, one fork arm of the V-shaped clamp spring 113 is abutted against the top of the inner cavity wall of the cover outlet barrel 109, the other fork arm of the V-shaped clamp spring 113 is abutted against the surface of the limiting plate 112, and the bottom of the installed limiting plate 112 is inclined downwards to form a gear.
The cap screwing unit comprises a cap screwing lifting cylinder 208 arranged above a rubber bottle conveying belt 206, a cap screwing seat 209 is arranged at the bottom of the cap screwing lifting cylinder 208, a cap screwing motor 210 is arranged in the cap screwing seat 209, a transmission shaft of the cap screwing motor 210 is downwards connected with a cap screwing head 211, a bottle guiding pressing plate 212 is arranged below the cap screwing head 211, a vertical upwards limiting guide column 213 is arranged at the top of the bottle guiding pressing plate 212, the top of the limiting guide column 213 upwards penetrates through the cap screwing seat 209 to be meshed with a guide column limiting nut, a guide column spring 214 is sleeved on the limiting guide column 213, the bottom of the guide column spring 214 is in contact with the top of the bottle guiding pressing plate 212, and the top of the guide column spring 214 is in contact with the bottom of the cap screwing seat 209; bottle body positioning grooves penetrating up and down are formed in the bottle guide pressing plate 212 right below the cap screwing head 211, and a centering ring 219 with a small upper part and a large lower part is arranged at the bottom of the cap screwing head 211 outside the bottle body positioning grooves.
The plastic bottle guiding unit comprises a plastic bottle guiding turntable 202, wherein the plastic bottle guiding turntable 202 is arranged on a workbench 203, a turntable motor is arranged in the workbench 203, a transmission shaft of the turntable motor is upwards connected with the bottom of the plastic bottle guiding turntable 202, the plastic bottle guiding grooves 204 with the number larger than 4 are uniformly distributed at the edge of the plastic bottle guiding turntable 202, annular limiting rings 205 are arranged on the workbench 203 outside the plastic bottle guiding turntable 202, one side of each limiting ring 205 is provided with a bottle inlet opening, and the limiting rings 205 at the bottle inlet opening are connected with plastic bottle baffle plates at two sides of a plastic bottle conveying belt 206.
After the scheme is adopted, the rubber bottles are stacked in the rubber bottle box, under the action of the bottle guide surface, the rubber bottles are close to the lower part of the rubber bottle lifting belt, the rubber bottle lifting belt acts to drive the bottle lifting guide plate to act, a part of rubber bottles in the rubber bottle box are supported by the bottle lifting guide plate, and the rubber bottles are driven to rise along with the lifting guide plate when the bottle lifting guide plate rises;
When the bottle lifting guide plate with the rubber bottle ascends to the position of the bottle outlet air nozzle, the bottle outlet air nozzle blows the rubber bottle to the direction of the bottle discharging conveyor belt, finally the rubber bottle slides to the bottle discharging conveyor belt, and the non-blown rubber bottle falls onto the first bottle returning guide plate from the output end of the rubber bottle lifting belt when the rubber bottle lifting belt runs;
The glue bottles move onto the bottle arranging conveyor belt and then fall into the glue bottle separating area, the glue bottles are driven by the bottle arranging conveyor belt to be conveyed backwards, when the glue bottles are stacked, the glue bottles on the upper layer are blocked by the anti-stacking pulling rod, and under the guiding action of the anti-stacking pulling rod, the glue bottles fall onto the second bottle returning guide plate;
the single-layer rubber bottles are driven by a bottle discharging conveyor belt to smoothly pass through the upper direction of the anti-overlapping pulling rod and then are conveyed, a bottle discharging air nozzle is blown to a rubber bottle separation area by an external fan, when the bottom of the rubber bottle in the rubber bottle separation area is positioned in the direction of the bottle discharging air nozzle, the rubber bottle is pushed by the air force of the bottle discharging air nozzle under the action of the larger resistance of the bottom of the rubber bottle, so that the rubber bottle is blown from the bottle discharging conveyor belt to fall onto a bottle guide plate, and the rubber bottle is driven by the bottle guide plate to enter a rubber filling machine;
When the plastic bottle tip in the plastic bottle separation area is positioned in the direction of the bottle discharging tuyere, the plastic bottle cannot be blown by the wind power of the bottle discharging tuyere due to the small wind receiving surface of the bottle tip, and falls onto the plastic bottle returning conveying plate from the output end of the bottle discharging conveying belt, and meanwhile, the plastic bottle on the second bottle returning guide plate and the first bottle returning guide plate finally falls onto the plastic bottle returning conveying plate, and the plastic bottle returning conveying plate returns to the plastic bottle box from the bottle returning opening under the action of the bottle returning vibrator;
The glue filling machine is used for filling glue into the entered glue bottles, after the glue filling is completed, the glue bottles are sealed by a sealing machine, the filling machine and the like are all conventional equipment in the market, the sealed glue bottles fall onto a glue bottle conveying belt, are driven by the glue bottle conveying belt to be conveyed to the bottle guiding turntable and are blocked by the edge of the bottle guiding turntable;
the bottle cap is conveyed upwards through vibration of the vibration tray, the width of the gravity groove is smaller than the width of a bottle cap opening and larger than the width of the top (tip) of the bottle cap, and when the bottle cap moves to the gravity groove, the tip of the bottle cap enters the gravity groove downwards under the action of vibration force and the dead weight of the tip of the bottle cap;
when the bottle cap with the tip upwards or the stacked bottle caps walk backwards, the anti-stacking guide rod is touched, and the bottle cap cannot walk backwards due to the blocking of the anti-stacking guide rod;
Under the guiding action of the vibrating disc and the anti-stacking guide rod, the bottle cap finally passes through the returning material groove to return to the vibrating disc for re-discharging, and smoothly passes through the bottle cap below the anti-stacking guide rod (bottle cap with downward tip) to continuously advance, and is guided into the bottle cap conveying channel through the gravity groove, and when the bottle cap enters, the tip of the bottle cap is supported by the two supporting cover guide rods (the tip is downwards positioned between the two supporting cover guide rods);
when the bottle cap conveying channel is twisted (rotated) by 180 degrees from the input end to the output end and continuously walks to the output end of the bottle cap conveying channel, the tip of the bottle cap is upwards under the twisting action of the bottle cap conveying channel, and the bottle cap continuously walks and is discharged into the cap discharging cylinder;
The tip of the bottle cap is upwards positioned in the cap tip guide groove, under the action of the V-shaped clamp spring, the bottom of the limiting plate is inclined downwards to form a gear stop at the outlet of the cap outlet cylinder, the tip of the bottle cap at the outermost side enters between the two limiting plates, and the outermost side of the bottle cap body is blocked by the limiting plate and cannot be discharged; simultaneously, under the tilting action of the limiting plate, the bottle cap body is slightly tilted;
The bottle guiding rotary table is driven by the rotary table motor to walk (one station is used for walking once), when the bottle guiding groove is right opposite to the rubber bottle, the edge of the bottle guiding rotary table is not blocked, the rubber bottle enters the bottle guiding groove, and the rotary table motor drives the bottle guiding rotary table to walk one station (a limiting ring is used for preventing the rubber bottle from being thrown out) to the cover outlet cylinder;
When the glue bottle moves to the bottle cap, the glue outlet of the glue bottle is contacted with the inner cavity of the lower end of the bottle cap, and when the glue bottle continues to move, the bottle cap is pulled to squeeze the limiting plate (the two fork arms of the V-shaped clamp spring are relatively close to each other under the stress of the V-shaped clamp spring), and the limiting plate is adopted to enable the limiting plate to apply a certain pressure to the bottle cap when the bottle cap is output, so that the bottle cap can be just buckled with the glue outlet; thereby realizing the stable output of the bottle cap; after the bottle cap is buckled, the bottle guiding turntable continues to walk by one station to the lower part of the cap screwing unit;
The cap screwing lifting cylinder drives the cap screwing seat to descend, the cap screwing seat synchronously drives the bottle guiding pressing plate to descend, the bottle guiding pressing plate gradually contacts with the upper part of the rubber bottle, when the rubber bottle deviates, automatic centering is carried out under the action of the centering ring, the bottle guiding pressing plate is finally pressed on the outer side of a bottle mouth at the top of the rubber bottle (the guide pillar spring is compressed under the stress), the cap screwing seat continues to descend, the cap screwing head starts to contact with the bottle cap, the cap screwing motor rotates to drive the cap screwing head, the bottle cap is driven to be locked through the cap screwing head, and the cap screwing lifting cylinder drives the cap screwing seat to ascend after locking is finished;
The bottle guiding rotary table continues to walk by one station to the position above the bottle discharging guide groove, and the rubber bottle falls into the bottle discharging guide groove under the dead weight; under the guiding action of the inclined surface of the bottle outlet guide groove, the bottle outlet guide groove slides downwards into the bottle discharging box;
The end part of the bottle guide plate in the direction of the pushing plate cylinder in the bottle discharge box is bent upwards to form an anti-skid limit edge, the top horizontal plane of the anti-skid limit edge is lower than the horizontal plane of the bottom of the check plate, and the bottom horizontal plane of the check plate is lower than the horizontal plane of the top of the rubber bottle; the sealed rubber bottle is driven by an external conveying belt to enter from a bottle inlet opening and move onto a bottle guide plate, and after the rubber bottle enters the bottle guide plate, a piston rod of a push plate cylinder extends out to drive the bottle guide plate to walk towards a bottle outlet direction;
Placing the packing box in a box clamping area, wherein two sides of the bottom of the packing box are respectively supported by cross arms of corresponding box clamping plates, piston rods of two box clamping cylinders extend out relatively to drive the two box clamping plates to be close relatively, so that vertical walls of the box clamping plates are clung to the side walls of the packing box, the centering of the packing box is realized, a box opening of the centered packing box is opposite to a bottle discharging outlet, and the lamination of the packing box is positioned flush with a supporting surface of a bottle guiding plate;
when the bottle guide plate passes through the bottle discharge outlet, the rubber bottle pushes the check plate outwards and upwards, the check plate rotates outwards and upwards, the bottle guide plate drives the rubber bottle to pass through the bottle discharge outlet and enter the packaging box, and after the rubber bottle passes through, the lower part of the check plate falls under the dead weight;
At this time, the rubber bottles are positioned at the outer side of the check plate (in the packaging box), the piston rod of the push plate cylinder is retracted to drive the bottle guide plate, the rubber bottles are stopped by the check plate when the rubber bottles return along with the bottle guide plate (the upper part of the check plate is limited by the outer side wall of the bottle discharge box above the bottle discharge outlet), the rubber bottles do not return into the bottle discharge box along with the bottle guide plate, but enter the packaging box to finish the packing of the rubber bottles, and after the stacking position of the packaging box is fully discharged, the box support lifting cylinder drives the packaging box to descend by one stacking position to continue bottling;
After all the packaging is completed, the box supporting lifting cylinder retracts to drive the box supporting assembly to ascend, a certain position is reserved between the bottom of the packaging box and the supporting surface of the box sealing conveyor belt, the overturning motor rotates to drive the box clamping seat to rotate, and the packaging box is overturned by 90 degrees through the box clamping plate, so that the box opening of the packaging box is upward;
The piston rod of the box supporting lifting cylinder stretches out to drive the box supporting assembly to descend, so that the bottom of the box clamping plate cross arm is contacted with the bearing surface of the box sealing conveyor belt, the piston rod of the box clamping cylinder retracts to drive the two box clamping plates to be relatively far away, the box clamping plate cross arm is led to exit the bottom of the packing box, and the packing box is supported by the box sealing conveyor belt to enter a post-process to finish box sealing.
The above-mentioned embodiments are only preferred embodiments of the present invention, and are not intended to limit the scope of the present invention, so that all changes made in the shape and principles of the present invention are covered by the scope of the present invention.
Claims (3)
1. Intelligent filling production line based on beautiful seam agent, its characterized in that: the automatic bottle sorting device comprises a rubber bottle box (401), wherein an inclined bottle guide surface is arranged at the bottom of the rubber bottle box (401), a rubber bottle lifting belt (402) is arranged in the rubber bottle box (401) at the lower end of the bottle guide surface, a rubber bottle sorting assembly is arranged at the output end of the rubber bottle lifting belt (402), a first bottle guide plate (407) is arranged at the output end of the rubber bottle sorting assembly, the outlet of the first bottle guide plate (407) is connected with a filling machine (602), a sealing machine (601) is connected at the outlet of the filling machine (602), a rubber bottle conveying belt (206) is arranged at the outlet of the sealing machine (601), a workbench (203) is arranged at the output end of the rubber bottle conveying belt (206), a rubber bottle guiding unit is arranged on the workbench (203), and a bottle cap discharging unit is arranged above the rubber bottle guiding unit in the output direction of the rubber bottle conveying belt (206); a cap screwing unit is arranged above the rubber bottle guiding unit in the output direction of the bottle cap discharging unit, an inclined bottle discharging guide groove (207) is arranged on a workbench (203) in the output direction of the cap screwing unit, a bottle discharging box (215) is arranged on the ground outside the bottle discharging guide groove (207), a bottle discharging unit is arranged in the bottle discharging box (215), a box loading frame (301) is arranged below the output direction of the bottle discharging unit, a box sealing conveyor belt (302) is arranged at the top of the box loading frame (301), and a box supporting assembly is arranged above the input end of the box sealing conveyor belt (302);
The bottle discharging unit comprises a second bottle guide plate (216), wherein a bottle discharging box (215) is arranged on the ground of the input end of a box loading frame (301), a bottle inlet opening is formed in the upper portion of one side of the bottle discharging box (215), two bottle plate supporting rails are arranged in the bottle discharging box (215) below the bottle inlet opening, a second bottle guide plate (216) is arranged on the bottle plate supporting rails, a push plate cylinder (217) is arranged in the bottle discharging box (215) at one end of the bottle plate supporting rails, a piston rod of the push plate cylinder (217) is opposite to the direction of the box loading frame (301), a piston rod of the push plate cylinder (217) is connected with one end of the second bottle guide plate (216), a bottle discharging outlet is formed in the bottle discharging box (215) at the other end of the second bottle guide plate (216), and is located above a bearing surface of a box sealing conveyor belt (302), and a check plate (218) is movably hinged on the outer side wall of the bottle discharging box (215) above the bottle discharging outlet;
The bottle returning unit comprises a bottle returning conveying plate (412) and a bottle returning vibrator (413), wherein a cross beam is arranged at the upper part of the frame (414), a bottle returning guide post (415) is vertically fixed on the cross beam, a guide post guide block (416) is arranged at the outer side of the bottle returning conveying plate (412), a bottle returning guide hole penetrating up and down is arranged on the guide post (416), the bottle returning guide hole is sleeved with the bottle returning guide post (415), a conveying plate spring (417) is sleeved on the bottle returning guide post (415), the bottom of the conveying plate spring (417) is abutted against the cross beam, the top of the conveying plate spring (417) is abutted against the bottom of the guide post (416), the bottle returning vibrator (413) is installed at the bottom of the bottle returning conveying plate (412), the installed bottle returning conveying plate (412) is inclined by 10-35 degrees, the higher end of the bottle returning conveying plate (412) is positioned below the output end of the bottle discharging conveying belt (404), the lower end of the bottle returning conveying plate (412) is connected with a bottle returning mouth (418) at the upper part of the bottle returning lifting belt (402), a first guide plate (411) is obliquely arranged below the output end of the bottle returning conveying plate (412), and the first bottle returning conveying plate (412) is positioned above the lower end of the bottle returning bottle conveying belt; an anti-overlapping pulling rod (409) is arranged above the vertical separation plate (408), one end of the anti-overlapping pulling rod (409) is connected with the top of the bottle arranging baffle plate (405), the other end of the anti-overlapping pulling rod is inclined by 30-45 degrees along the horizontal direction, a second bottle returning guide plate (410) is arranged below the inclined end of the anti-overlapping pulling rod, the lower end of the second bottle returning guide plate (410) is positioned above the first bottle returning guide plate (411), and a single-layer conveying channel for rubber bottles is formed between the bottom of the anti-overlapping pulling rod (409) and the bearing surface of the bottle arranging conveying belt (404).
2. The intelligent filling line based on a joint beautifying agent according to claim 1, characterized in that: the box supporting assembly is two groups and is respectively positioned on box filling frames (301) at two sides of the input end of the box sealing conveyor belt (302), the box supporting assembly comprises box supporting guide posts (303), box supporting sliding blocks (306), a turnover motor (307) and box clamping cylinders (308), wherein the two box supporting guide posts (303) are vertically fixed on the box filling frames (301), two box supporting sliding blocks (306) are provided with guide post holes penetrating up and down, the guide post holes are sleeved with the box supporting guide posts (303), box supporting top plates (304) are fixed at the tops of the box supporting guide posts (303), box supporting lifting cylinders (305) are arranged on the box supporting top plates (304), piston rods of the box supporting lifting cylinders (305) are downwards connected with the tops of the box supporting sliding blocks (306), the turnover motor (307) is horizontally arranged at the bottoms of the box supporting sliding blocks (306), box clamping seats are arranged on transmission shafts of the turnover motor (307), box clamping cylinders (308) are horizontally arranged at the bottoms of the box clamping seats, box clamping plates (309) are arranged on piston rods of the box clamping cylinders (308), box clamping plates (309) are in L-shaped, and two box supporting assembly cross arm clamping plates (309) are arranged in the box supporting assembly oppositely.
3. The intelligent filling line based on a joint beautifying agent according to claim 1, characterized in that: the glue bottle sorting assembly comprises a glue bottle arranging conveyor belt (404) and a glue bottle arranging baffle plate (405), wherein one end of a glue bottle lifting belt (402) is positioned in a glue bottle box (401), the other end of the glue bottle lifting belt (402) obliquely upwards extends out of the glue bottle box (401) to form an output end, and the glue bottle lifting guide plates (419) are uniformly distributed on a bearing surface of the glue bottle lifting belt (402); the bottle discharging and conveying device comprises a bottle discharging air nozzle (403) arranged on one side of an output end of a bottle lifting belt (402), a bottle discharging conveying belt (404) arranged on the other side of the output end of the bottle lifting belt (402), bottle discharging baffle plates (405) arranged on the outer side of an input end of the bottle discharging conveying belt (404), a plurality of vertical partition plates (408) arranged on a bearing surface of the bottle discharging conveying belt (404), a bottle separating area formed between the adjacent vertical partition plates (408), a bottle discharging air nozzle (406) arranged on one side of the output end of the bottle discharging conveying belt (404), a first bottle guide plate (407) arranged on the other side of the bottle discharging conveying belt (404) and a bottle returning unit arranged below the bottle discharging conveying belt (404).
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| CN202210284962.9A CN114889891B (en) | 2022-03-22 | 2022-03-22 | Intelligent filling production line based on seam beautifying agent |
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| CN202210284962.9A CN114889891B (en) | 2022-03-22 | 2022-03-22 | Intelligent filling production line based on seam beautifying agent |
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| CN114889891B true CN114889891B (en) | 2024-04-19 |
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| CN218173586U (en) * | 2022-03-22 | 2022-12-30 | 湖南浩森胶业有限公司 | Bottle conveying device based on super-bright bi-component epoxy seam beautifying agent |
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| CN202449239U (en) * | 2012-01-13 | 2012-09-26 | 四川科伦药业股份有限公司 | Automatic packing device for infusion bottles |
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| CN114889891A (en) | 2022-08-12 |
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