CN114889891A - Intelligent filling production line based on seam beautifying agent - Google Patents
Intelligent filling production line based on seam beautifying agent Download PDFInfo
- Publication number
- CN114889891A CN114889891A CN202210284962.9A CN202210284962A CN114889891A CN 114889891 A CN114889891 A CN 114889891A CN 202210284962 A CN202210284962 A CN 202210284962A CN 114889891 A CN114889891 A CN 114889891A
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- Prior art keywords
- bottle
- box
- plate
- guide
- rubber
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 9
- 238000007599 discharging Methods 0.000 claims abstract description 49
- 238000007789 sealing Methods 0.000 claims abstract description 29
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 10
- 239000003292 glue Substances 0.000 claims description 103
- 230000005540 biological transmission Effects 0.000 claims description 5
- 238000005192 partition Methods 0.000 claims description 5
- 238000000926 separation method Methods 0.000 claims description 5
- 230000000712 assembly Effects 0.000 claims description 4
- 238000000429 assembly Methods 0.000 claims description 4
- 239000002356 single layer Substances 0.000 claims description 4
- 230000007306 turnover Effects 0.000 claims description 4
- 239000004033 plastic Substances 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 4
- 238000012856 packing Methods 0.000 description 24
- 230000005484 gravity Effects 0.000 description 9
- 230000002742 anti-folding effect Effects 0.000 description 8
- 239000000919 ceramic Substances 0.000 description 8
- 239000000463 material Substances 0.000 description 7
- 238000004806 packaging method and process Methods 0.000 description 7
- 239000000945 filler Substances 0.000 description 3
- 238000003825 pressing Methods 0.000 description 3
- 239000004568 cement Substances 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- -1 golden color Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000010410 layer Substances 0.000 description 1
- 239000002932 luster Substances 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 229910052573 porcelain Inorganic materials 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/22—Details
- B67C3/24—Devices for supporting or handling bottles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/10—Feeding, e.g. conveying, single articles
- B65B35/20—Feeding, e.g. conveying, single articles by reciprocating or oscillatory pushers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/10—Feeding, e.g. conveying, single articles
- B65B35/24—Feeding, e.g. conveying, single articles by endless belts or chains
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/40—Arranging and feeding articles in groups by reciprocating or oscillatory pushers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/44—Arranging and feeding articles in groups by endless belts or chains
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/56—Orientating, i.e. changing the attitude of, articles, e.g. of non-uniform cross-section
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B51/00—Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67B—APPLYING CLOSURE MEMBERS TO BOTTLES JARS, OR SIMILAR CONTAINERS; OPENING CLOSED CONTAINERS
- B67B3/00—Closing bottles, jars or similar containers by applying caps
- B67B3/20—Closing bottles, jars or similar containers by applying caps by applying and rotating preformed threaded caps
- B67B3/204—Linear-type capping machines
- B67B3/2053—Linear-type capping machines comprising capping heads
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C7/00—Concurrent cleaning, filling, and closing of bottles; Processes or devices for at least two of these operations
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Closing Of Containers (AREA)
Abstract
The invention provides an intelligent filling production line based on a seam beautifying agent, which comprises a rubber bottle box, wherein the bottom of the rubber bottle box is provided with an inclined bottle guide surface, a rubber bottle lifting belt is arranged in the rubber bottle box at the lower end of the bottle guide surface, the output end of the rubber bottle lifting belt is provided with a rubber bottle sorting assembly, the output end of the rubber bottle sorting assembly is provided with a bottle guide plate, the outlet of the bottle guide plate is connected with a filling machine, the outlet of the filling machine is connected with a sealing machine, the outlet of the sealing machine is provided with a rubber bottle conveying belt, the output end of the rubber bottle conveying belt is provided with a workbench, a rubber bottle guiding unit is installed on the workbench, and a bottle cap discharging unit is arranged above the rubber bottle guiding unit in the output direction of the rubber bottle conveying belt. Rational in infrastructure after this scheme of adoption, excellent in use effect can form effectual production line with the external system cooperation.
Description
Technical Field
The invention relates to the technical field of glue, in particular to an intelligent filling production line based on a seam beautifying agent.
Background
The crack sealer is an upgraded product of the crack sealer, the decorative practicability of the crack sealer is obviously superior to that of a color crack sealer, and the problems of unattractive gaps, dirty and black gaps and the like of the ceramic tiles are solved. The crack beautifying agent can be directly added into the gaps of the ceramic tiles after the ceramic tiles are bonded. The filling agent is suitable for filling gaps with the thickness of more than 2mm, is more convenient than the common filling agent in construction, and is an upgrading and updating product of the filling agent. The joint beautifying agent has luster after construction, rich, natural and fine colors, such as golden color, silver color, pearly color and the like, and the white and black chromaticities are obviously higher than those of white cement and a color joint mixture, so that the joint beautifying agent brings better integral effect to the wall surface, and the decoration property is greatly stronger than that of the white cement and the color joint mixture. And after the ceramic tile is solidified, the surface is smooth like porcelain, the ceramic tile can be scrubbed together with the ceramic tile, the ceramic tile has the characteristics of permeation resistance and water resistance, and the real gaps of the ceramic tile can never become black. The beautiful seam agent is after preparing, need carry out the encapsulating packing through the encapsulating machine, and the direction that the glue bottle need make the glue bottle before getting into the encapsulating machine is unanimous, and the tradition is through the manual work with glue bottle orientation unified back range upon range of again and place in glue bottle incasement, carries the filling again to glue the bottle, after the filling melts the mouth, need again through the manual work with glue the bottle and discharge to the packing box in carry out the closing cap, this kind of mode exists intensity of labour big, and is inefficient, and can't form effectual automation line.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides an intelligent filling production line based on a seam beautifying agent, which is reasonable in structure and good in using effect.
In order to realize the purpose, the technical scheme provided by the invention is as follows: an intelligent filling production line based on a seam beautifying agent comprises a glue bottle box, wherein an inclined bottle guide surface is arranged at the bottom of the glue bottle box, a glue bottle lifting belt is arranged in the glue bottle box at the lower end of the bottle guide surface, a glue bottle sorting assembly is arranged at the output end of the glue bottle lifting belt, a bottle guide plate is arranged at the output end of the glue bottle sorting assembly, the outlet of the bottle guide plate is connected with a filling machine, a sealing machine is connected at the outlet of the filling machine, a glue bottle conveying belt is arranged at the outlet of the sealing machine, a workbench is arranged at the output end of the glue bottle conveying belt, a glue bottle guide unit is installed on the workbench, and a bottle cap discharging unit is arranged above the glue bottle guide unit in the output direction of the glue bottle conveying belt; the bottle cap discharging unit is characterized in that a cap screwing unit is arranged above a rubber bottle guiding unit in the output direction of the bottle cap discharging unit, a bottle discharging guide groove which is inclined is formed in a workbench in the output direction of the cap screwing unit, a bottle discharging box is arranged on the ground outside the bottle discharging guide groove, a bottle discharging unit is arranged in the bottle discharging box, a box loading frame is arranged below the output direction of the bottle discharging unit, a box sealing conveying belt is arranged at the top of the box loading frame, and a box supporting assembly is arranged above the input end of the box sealing conveying belt.
The bottle arranging unit comprises a bottle guide plate, wherein the bottle arranging box is installed on the ground of an input end of a packing frame, the upper portion of one side of the bottle arranging box is provided with a bottle inlet, two bottle plate supporting rails are installed in the bottle arranging box below the bottle inlet, the bottle guide plate is installed on the bottle plate supporting rails, a push plate cylinder is installed in the bottle arranging box at one end of the bottle plate supporting rails, a piston rod of the push plate cylinder is right opposite to the direction of the packing frame, a piston rod of the push plate cylinder is connected with one end of the bottle guide plate, a bottle arranging outlet is formed in the bottle arranging box at the other end of the bottle guide plate, the bottle arranging outlet is located above a bearing surface of a sealing conveying belt, and a check plate is movably hinged to the outer side wall of the bottle arranging box above the bottle outlet.
The two groups of box supporting components are respectively positioned on the box loading frames at the two sides of the input end of the box sealing conveyor belt, the box supporting components comprise box supporting guide posts, box supporting slide blocks, a turnover motor and a box clamping cylinder, the two supporting box guide pillars are vertically fixed on the box loading frame, two supporting box sliding blocks are provided with guide pillar holes which are penetrated through from top to bottom, the guide pillar holes are sleeved with the supporting box guide pillars, a supporting box top plate is fixed to the tops of the supporting box guide pillars, a supporting box lifting cylinder is installed on the supporting box top plate, a supporting box lifting cylinder piston rod is downwards connected with the tops of the supporting box sliding blocks, the overturning motor is horizontally installed at the bottoms of the supporting box sliding blocks, a box clamping seat is installed on a transmission shaft of the overturning motor, the bottom of the box clamping seat is horizontally provided with a box clamping cylinder, a box clamping plate is installed on a piston rod of the box clamping cylinder and is L-shaped, box clamping plate cross arms in two groups of supporting box assemblies are opposite, and a box clamping area is formed between the two box clamping plates.
The rubber bottle sorting assembly comprises a rubber bottle arranging conveying belt and a rubber bottle arranging baffle plate, wherein one end of the rubber bottle lifting belt is positioned in the rubber bottle box, the other end of the rubber bottle lifting belt obliquely and upwards extends out of the rubber bottle box to form an output end, and bottle lifting guide plates are uniformly distributed on a bearing surface of the rubber bottle lifting belt; glue bottle lifting belt output one side and be equipped with out the bottle tuyere, glue bottle lifting belt output opposite side and be equipped with row bottle conveyer belt, arrange the bottle conveyer belt input outside and be equipped with row bottle baffle, be equipped with a plurality of vertical division boards on the bearing surface of row bottle conveyer belt, form between the adjacent vertical division board and glue bottle partition, arrange bottle conveyer belt output one side and be equipped with row bottle tuyere, just be equipped with the bottle board of leading to row bottle tuyere's row bottle conveyer belt opposite side, arrange bottle conveyer belt below and be equipped with and return the bottle unit.
The bottle returning unit comprises a bottle returning conveying plate and a bottle returning vibrator, wherein a cross beam is arranged at the upper part of the rack, a bottle returning guide pillar is vertically fixed on the cross beam, a guide pillar guide block is arranged on the outer side of the bottle returning conveying plate, a bottle returning guide hole which penetrates through the guide pillar guide block up and down is arranged on the guide pillar guide block, a conveying plate spring is sleeved on the bottle returning guide pillar, the bottom of the conveying plate spring is abutted against the cross beam, the top of the conveying plate spring is abutted against the bottom of the guide pillar guide block, the bottle returning vibrator is arranged at the bottom of the bottle returning conveying plate, the installed bottle returning conveying plate inclines by 10-35 degrees, the higher end of the bottle returning conveying plate is positioned below the output end of the bottle discharging conveying belt, the lower end of the bottle returning conveying plate is connected with a bottle returning opening at the upper part of the rubber bottle box, a first bottle returning guide plate is obliquely arranged below the output end of the rubber bottle lifting belt, and the lower end of the first bottle returning guide plate is positioned above the bottle returning conveying plate; the anti-folding pull rod is arranged above the vertical partition plate, one end of the anti-folding pull rod is connected with the top of the bottle arranging baffle, the other end of the anti-folding pull rod inclines by 30-45 degrees along the horizontal direction, a second bottle returning guide plate is arranged below the inclined end of the anti-folding pull rod, the lower end of the second bottle returning guide plate is positioned above the first bottle returning guide plate, and a single-layer conveying channel for the rubber bottles is formed between the bottom of the anti-folding pull rod and the bearing surface of the bottle arranging conveyor belt.
After the scheme is adopted, the glue bottles to be filled with glue are placed in the glue bottle box, the glue bottles are subjected to end separation and selection through the glue bottle separation assembly, the separated glue bottles enter the filling machine for filling, the filling machine is used for sealing after the filling is finished, the sealing machine, the filling machine and the like adopt conventional equipment on the market, after the sealing, the glue bottles are arranged through the glue bottle guide unit, the bottle caps are buckled on the glue bottles through the bottle cap discharging unit, the bottle caps are screwed through the cap screwing unit, the glue bottles are driven by the bottle outlet guide groove to fall into the bottle arranging box after the screwing, the glue bottles are pushed by the bottle arranging unit to penetrate through the bottle arranging outlet to reach the packing box, after the packing box is filled with the glue bottles, the packing box is overturned by 90 degrees through the overturning motor, the opening of the packing box is upwards, the box sealing is finished, the structure is reasonable after the scheme is adopted, the using effect is good, and the glue bottles can be matched with an external system to form an effective production line.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention.
Fig. 2 is a schematic structural diagram of the bottle returning unit of the invention.
Fig. 3 is a schematic structural view of the bottle cap discharge unit of the present invention.
FIG. 4 is a schematic view of the structure of the tote assembly of the present invention.
Fig. 5 is a schematic structural diagram of the bottle arranging unit of the invention.
Fig. 6 is a schematic view of the hinge of the limiting plate of the present invention.
Fig. 7 is a schematic structural view of the cap screwing unit of the present invention.
Detailed Description
The invention will be further described with reference to all the drawings, in which preferred embodiments of the invention are: referring to fig. 1 to 7, the intelligent filling line based on a crack sealer in this embodiment includes a rubber bottle box 401, the bottom of the rubber bottle box 401 is provided with an inclined bottle guide surface, a rubber bottle lifting belt 402 is arranged in the rubber bottle box 401 at the lower end of the bottle guide surface, the output end of the rubber bottle lifting belt 402 is provided with a rubber bottle sorting assembly, the output end of the rubber bottle sorting assembly is provided with a bottle guide plate 407, the outlet of the bottle guide plate 407 is connected with a filling machine 602, the outlet of the filling machine 602 is connected with a sealing machine 601, the outlet of the sealing machine 601 is provided with a rubber bottle conveyer belt 206, the output end of the rubber bottle conveyer belt 206 is provided with a workbench 203, the workbench 203 is provided with a rubber bottle guide unit, and a bottle cap discharge unit is arranged above the rubber bottle guide unit in the output direction of the rubber bottle conveyer belt 206; the plastic bottle guiding unit of the bottle cap discharging unit in the output direction is provided with a cap screwing unit above the plastic bottle guiding unit, the workbench 203 of the cap screwing unit in the output direction is provided with a bottle discharging guide groove 207 inclined, the ground outside the bottle discharging guide groove 207 is provided with a bottle discharging box 215, the bottle discharging box 215 is provided with a bottle discharging unit inside, the bottle discharging unit in the output direction is provided with a packing frame 301 below, the top of the packing frame 301 is provided with a sealing conveying belt 302, and a box supporting component is arranged above the input end of the sealing conveying belt 302.
The bottle arranging unit comprises a bottle guide plate 216, wherein the bottle arranging box 215 is installed on the ground at the input end of the packing frame 301, the upper portion of one side of the bottle arranging box 215 is provided with a bottle inlet, two bottle plate supporting rails are installed in the bottle arranging box 215 below the bottle inlet, the bottle guide plate 216 is installed on the bottle plate supporting rails, a push plate cylinder 217 is installed in the bottle arranging box 215 at one end of each bottle plate supporting rail, a piston rod of the push plate cylinder 217 is right opposite to the direction of the packing frame 301, a piston rod of the push plate cylinder 217 is connected with one end of the bottle guide plate 216, a bottle arranging outlet is formed in the bottle arranging box 215 at the other end of the bottle guide plate 216 and located above the bearing surface of the packing conveying belt 302, and a check plate 218 is movably hinged to the outer side wall of the bottle arranging box 215 above the bottle outlet.
The two box supporting assemblies are respectively positioned on the boxing frames 301 at the two sides of the input end of the box sealing conveying belt 302, each box supporting assembly comprises two box supporting guide posts 303, a box supporting sliding block 306, two overturning motors 307 and a box clamping cylinder 308, wherein the two box supporting guide posts 303 are vertically fixed on the boxing frames 301, the two box supporting sliding blocks 306 are provided with guide post holes which penetrate through up and down, the guide post holes are sleeved with the box supporting guide posts 303, a box supporting top plate 304 is fixed at the top of the box supporting guide posts 303, a box supporting lifting cylinder 305 is arranged on the box supporting top plate 304, a piston rod of the box supporting lifting cylinder 305 is downwards connected with the top of the box supporting sliding block 306, the overturning motors 307 are horizontally arranged at the bottom of the box supporting sliding block 306, a box clamping seat is arranged on a transmission shaft of the overturning motors 307, a box clamping cylinder 308 is horizontally arranged at the bottom of the box clamping seat, a box clamping plate 309 is arranged on a piston rod of the box clamping cylinder 308, the clamping plate 309 is L-shaped, and clamping plates 309 in the two groups of box supporting assemblies are opposite to each other, a box clamping area is formed between the two box clamping plates 309.
The rubber bottle sorting component comprises a rubber bottle arranging conveyer belt 404 and a rubber bottle arranging baffle 405, wherein one end of a rubber bottle lifting belt 402 is positioned in a rubber bottle box 401, the other end of the rubber bottle lifting belt 402 obliquely extends upwards out of the rubber bottle box 401 to form an output end, and bottle lifting guide plates 419 are uniformly distributed on the bearing surface of the rubber bottle lifting belt 402; glue bottle elevator belt 402 output one side and be equipped with out bottle tuyere 403, glue bottle elevator belt 402 output opposite side and be equipped with row bottle conveyer belt 404, row bottle conveyer belt 404 input outside is equipped with row bottle baffle 405, be equipped with a plurality of vertical division boards 408 on the bearing surface of row bottle conveyer belt 404, form the gluey bottle partition district between the adjacent vertical division board 408, row bottle conveyer belt 404 output one side is equipped with row bottle tuyere 406, just be equipped with bottle guide plate 407 to row bottle conveyer belt 404 opposite side of row bottle tuyere 406, row bottle conveyer belt 404 below is equipped with returns the bottle unit.
The bottle returning unit comprises a bottle returning conveying plate 412, a bottle returning vibrator 413, wherein a cross beam is arranged at the upper part of the rack 414, a bottle returning guide post 415 is vertically fixed on the cross beam, a guide post guide block 416 is arranged at the outer side of the bottle returning conveying plate 412, a bottle returning guide hole penetrating up and down is arranged on the guide post guide block 416, the bottle returning guide hole is sleeved with the bottle returning guide post 415, a conveying plate spring 417 is sleeved on the bottle returning guide post 415, the bottom of the conveying plate spring 417 is abutted with the cross beam, the top of the conveying plate spring 417 is abutted with the bottom of the guide post guide block 416, the bottle returning vibrator 413 is arranged at the bottom of the bottle returning conveying plate 412, the installed bottle returning conveying plate 412 is inclined by 10-35 degrees, the higher end of the bottle returning conveying plate 412 is positioned below the output end of the bottle discharging conveying belt 404, the lower end of the bottle returning conveying plate 412 is connected with a bottle returning opening 418 at the upper part of the rubber bottle box 401, a first bottle returning guide plate 411 is obliquely arranged below the output end of the rubber bottle lifting belt 402, and the lower end of the first bottle returning guide plate 411 is positioned above the bottle returning conveying plate 412; an anti-overlapping pulling rod 409 is arranged above the vertical partition plate 408, one end of the anti-overlapping pulling rod 409 is connected with the top of the bottle arranging baffle 405, the other end of the anti-overlapping pulling rod 409 inclines 30-45 degrees along the horizontal direction, a second bottle returning guide plate 410 is arranged below the inclined end of the anti-overlapping pulling rod 409, the lower end of the second bottle returning guide plate 410 is positioned above the first bottle returning guide plate 411, and a single-layer conveying channel for the rubber bottles is formed between the bottom of the anti-overlapping pulling rod 409 and the bearing surface of the bottle arranging conveyer belt 404.
The bottle cap discharging unit comprises a material vibrating disc 101, a discharging plate 102 which rises in a spiral shape is arranged in the material vibrating disc 101, a discharging inner baffle 103 is arranged on the inner side of the discharging plate 102, a gravity groove 105 formed by sinking is arranged at the output end of the discharging plate 102, a material returning groove 108 is arranged on the discharging inner baffle 103 at the gravity groove 105, two limiting guide rods 104 are arranged above the output end of the gravity groove 105, two cover supporting guide rods 106 are connected on the discharging plate 102 at the outlet of the gravity groove 105, an anti-overlapping guide rod 107 is arranged above the gravity groove 105, and one end of the anti-overlapping guide rod 107 is connected with the inner cavity wall of the material vibrating disc 101 at the outer side of the discharging plate 102; the other end of the anti-folding guide rod 107 extends to the upper part of the material returning groove 108, the cap supporting guide rod 106 is parallel to the limiting guide rod 104 to form a bottle cap conveying channel, and a cap discharging cylinder 109 is arranged at the outlet of the bottle cap conveying channel; the top of one end of the cap outlet cylinder 109 is connected with the output end of the cap supporting guide rod 106, the end part of the output end of the limiting guide rod 104 is connected with the bottom of the cap outlet cylinder 109 below the cap supporting guide rod 106, the top of the cap outlet cylinder 109 is provided with a cap tip guide groove 110, the top of the cap outlet cylinder 109 at the output end of the cap tip guide groove 110 extends outwards to form a baffle hinge position, the bottom of the baffle hinge position is movably hinged with a limiting plate 112, and the two limiting plates 112 are respectively positioned at two sides of the cap tip guide groove 110; the top of the limiting plate 112 is movably hinged to the top of the inner cavity wall of the cap outlet cylinder 109 through a limiting pin shaft, a V-shaped clamp spring 113 is sleeved on the limiting pin shaft, one fork arm of the V-shaped clamp spring 113 abuts against the top of the inner cavity wall of the cap outlet cylinder 109, the other fork arm of the V-shaped clamp spring 113 abuts against the surface of the limiting plate 112, and the bottom of the limiting plate 112 after installation inclines downwards to form a stop.
The cap screwing unit comprises a cap screwing lifting cylinder 208 arranged above the rubber bottle conveying belt 206, a cap screwing seat 209 is arranged at the bottom of the cap screwing lifting cylinder 208, a cap screwing motor 210 is arranged in the cap screwing seat 209, a transmission shaft of the cap screwing motor 210 is downwards connected with a cap screwing head 211, a bottle guide pressure plate 212 is arranged below the cap screwing head 211, a vertically upward limiting guide pillar 213 is arranged at the top of the bottle guide pressure plate 212, the top of the limiting guide pillar 213 upwards penetrates through the cap screwing seat 209 to be meshed with a guide pillar limiting nut, a guide pillar spring 214 is sleeved on the limiting guide pillar 213, the bottom of the guide pillar spring 214 is abutted against the top of the bottle guide pressure plate 212, and the top of the guide pillar spring 214 is abutted against the bottom of the cap screwing seat 209; a bottle body positioning groove 213 which penetrates through the bottle body is arranged on the bottle guide pressure plate 212 right below the cap screwing head 211, and a centering ring 219 which is small at the top and big at the bottom is arranged at the bottom of the cap screwing head 211 outside the bottle body positioning groove 213.
Glue bottle direction unit including leading bottle carousel 202, lead bottle carousel 202 and install on workstation 203, install the carousel motor in the workstation 203, the transmission shaft of carousel motor upwards with lead bottle carousel 202 bottom and be connected, lead bottle carousel 202 edge evenly distributed have the bottle groove 204 of leading that quantity is greater than 4, lead and be equipped with annular spacing ring 205 on the workstation 203 in the bottle carousel 202 outside, spacing ring 205 wherein one side is equipped with into bottleneck, the spacing ring 205 that advances bottleneck department is connected with the gluey bottle baffle of gluing bottle conveyer belt 206 both sides.
After the scheme is adopted, the glue bottles are stacked in the glue bottle box, under the action of the bottle guide surface, the glue bottles are close to the lower part of the glue bottle lifting belt, the glue bottle lifting belt acts to drive the bottle lifting guide plate to act, one part of the glue bottles in the glue bottle box are supported by the bottle lifting guide plate, and the glue bottles are driven to ascend along with the bottle lifting guide plate when the bottle lifting guide plate ascends;
the glue bottle conveying belt is provided with a glue bottle lifting belt, a glue bottle conveying belt is arranged on the glue bottle conveying belt, a glue bottle conveying belt is arranged on the glue bottle lifting belt, and a glue bottle returning guide plate is arranged on the glue bottle returning belt;
the glue bottles fall into the glue bottle separation area after moving onto the glue bottle arrangement conveying belt and are conveyed backwards under the driving of the glue bottle arrangement conveying belt, when the glue bottles are stacked, the glue bottles on the upper layer are blocked by the anti-stacking pull rod, and the glue bottles fall onto the second bottle returning guide plate under the guiding action of the anti-stacking pull rod;
the single-layer glue bottle is driven by the bottle arranging conveyer belt to smoothly pass through the upper part of the anti-overlapping pull rod and conveyed backwards, the bottle arranging air nozzle is blown to the glue bottle separating area by an external fan, and when the bottom of the glue bottle in the glue bottle separating area is positioned in the direction of the bottle arranging air nozzle, the wind power of the bottle arranging air nozzle pushes the glue bottle under the action of larger resistance force of the bottle bottom, so that the glue bottle is blown from the bottle arranging conveyer belt to fall onto the bottle guide plate and enters the glue filling machine through the bottle guide plate;
When the glue bottle tips in the glue bottle separation area are positioned in the direction of the bottle discharging air nozzle, because the wind receiving surface of the bottle tips is small, the glue bottles cannot be blown by the wind power of the bottle discharging air nozzle, the glue bottles fall onto the bottle returning conveying plate from the output end of the bottle discharging conveying belt, meanwhile, the glue bottles on the second bottle returning guide plate and the first bottle returning guide plate finally fall onto the bottle returning conveying plate, and the bottle returning conveying plate returns to a glue bottle box from a bottle returning opening under the action of a bottle returning vibrator;
the glue filling machine fills glue into the entered glue bottles, the glue bottles are sealed by a sealing machine after the glue filling is finished, the sealing machine, the filling machine and the like all adopt conventional equipment on the market, the sealed glue bottles fall onto a glue bottle conveying belt, and the glue bottle conveying belt drives the glue bottles to be conveyed to a bottle guiding turntable and is blocked by the disc edge of the bottle guiding turntable;
the bottle cap is conveyed upwards by the vibration of the vibration tray, the width of the gravity groove is smaller than the width of the cap opening of the bottle cap and larger than the width of the top (tip) of the bottle cap, and when the bottle cap moves to the gravity groove, the tip of the bottle cap can enter the gravity groove downwards under the action of vibration force and the dead weight of the tip of the bottle cap;
when the bottle cap or the stacked bottle caps with upward tips walk backwards, the bottle cap or the stacked bottle caps touch the anti-folding guide rod and are blocked by the anti-folding guide rod, so that the bottle cap cannot walk backwards;
Under the guiding action of the vibrating disk and the anti-overlapping guide rod, the bottle cap finally passes through the material returning groove to return to the vibrating disk for material re-discharging, smoothly passes through the bottle cap (the bottle cap with the downward tip) below the anti-overlapping guide rod to continuously advance, and enters the bottle cap conveying channel through the guiding of the gravity groove, and the tip of the cap is supported by two cap supporting guide rods (the tip is positioned between the two cap supporting guide rods downward) when the bottle cap enters the bottle cap conveying channel;
the bottle cap conveying channel is twisted (rotated) by 180 degrees from the input end to the output end, and when the bottle cap conveying channel continues to travel to the output end of the bottle cap conveying channel, the tip of the bottle cap is upward under the twisting action of the bottle cap conveying channel, and the bottle cap is continuously traveled and discharged into a cap discharging cylinder;
at the moment, the tip of the bottle cap is upwards positioned in the cap tip guide groove, under the action of the V-shaped clamp spring, the bottoms of the limiting plates are downwards inclined to form a gear to be blocked at an outlet of the cap outlet cylinder, the tip of the bottle cap at the outermost side enters between the two limiting plates, and the outermost side of the cap body of the bottle cap is blocked by the limiting plates and cannot be discharged; meanwhile, under the inclination action of the limiting plate, the cover body of the bottle cap can slightly incline;
the bottle guiding rotary disc moves under the driving of the rotary disc motor (one station is used when the bottle guiding rotary disc moves once), when the bottle guiding groove is over against the glue bottle, the edge of the bottle guiding rotary disc is not blocked, the glue bottle enters the bottle guiding groove, and the rotary disc motor drives the bottle guiding rotary disc to move for one station (a limiting ring is used for preventing the glue bottle from being thrown out) to the cover discharging cylinder;
The horizontal plane of the lower end of the bottle cap body is lower than the horizontal plane of the top of the bottle body, when the glue bottle moves to the bottle cap, the glue outlet of the glue bottle is firstly contacted with the inner cavity of the lower end of the bottle cap body, when the glue bottle continues to move, the bottle cap is pulled, the bottle cap is extruded out of the limiting plate (two fork arms of the V-shaped clamp spring are relatively stressed and closed), and the upward-rotating limiting plate is adopted, so that when the bottle cap is output, the limiting plate can apply certain pressure to the bottle cap, and the bottle cap can be just buckled with the glue outlet; thereby realizing the stable output of the bottle cap; after the bottle cap is fastened, the bottle guiding rotary disc continuously walks for one station to the position below the cap screwing unit;
the cap screwing lifting cylinder drives the cap screwing base to descend, the cap screwing base synchronously drives the bottle guide pressing plate to descend, the bottle guide pressing plate is gradually contacted with the upper part of the rubber bottle, when the rubber bottle deviates, automatic centering is carried out under the action of the centering ring, finally the bottle guide pressing plate is pressed on the outer side of a bottle opening at the top of the rubber bottle (the guide pillar spring is stressed and compressed), the cap screwing base continuously descends, the cap screwing head starts to be contacted with the bottle cap, the cap screwing motor rotates to drive the cap screwing head, the cap screwing head drives the bottle cap to be locked, and the cap screwing lifting cylinder drives the cap screwing base to ascend after locking is finished;
the bottle guiding rotary disc continuously moves one station to the position above the bottle discharging guide groove, and the rubber bottle falls into the bottle discharging guide groove under the self-weight; the bottle slide to the bottle arranging box under the guiding action of the inclined plane of the bottle outlet guide groove;
The end part of a bottle guide plate in the direction of a push plate cylinder in the bottle arranging box is bent upwards to form an anti-skidding limiting edge, the horizontal plane of the top of the anti-skidding limiting edge is lower than the horizontal plane of the bottom of the check plate, and the horizontal plane of the bottom of the check plate is lower than the horizontal plane of the top of the rubber bottle; the rubber bottle after being sealed is driven by an external conveyer belt to enter from a bottle inlet and move to a bottle guide plate, and after the rubber bottle enters the bottle guide plate, a piston rod of a push plate cylinder extends out to drive the bottle guide plate to move towards the direction of a bottle discharge outlet;
placing a packing box in a box clamping area, wherein two sides of the bottom of the packing box are respectively supported by corresponding box clamping plate cross arms, piston rods of two box clamping cylinders extend out relatively to drive the two box clamping plates to approach relatively, so that vertical walls of the box clamping plates are tightly attached to the side walls of the packing box, thereby realizing the centering of the packing box, the box mouth of the centered packing box is just opposite to a bottle discharge outlet, and the stacking position of the packing box is flush with a bottle guide plate supporting surface;
when the bottle guide plate passes through the bottle discharge outlet, the glue bottles push the check plate outwards and upwards, the check plate rotates outwards and upwards, the bottle guide plate drives the glue bottles to pass through the bottle discharge outlet and enter the packaging box, and after the glue bottles pass through, the lower part of the check plate falls under the self weight;
at the moment, the glue bottle is positioned outside the check plate (in the packing box), the piston rod of the push plate cylinder retracts to drive the bottle guide plate, the glue bottle is stopped by the check plate when returning along with the bottle guide plate (the upper part of the check plate is limited by the outer side wall of the bottle discharging box above the bottle discharging outlet), the glue bottle does not return to the bottle discharging box along with the bottle guide plate, but enters the packing box to finish the packing of the glue bottle, and after the stacking position of the packing box is fully discharged, the box supporting lifting cylinder drives the packing box to descend by one stacking position to continue to bottle;
After all the packaging boxes are loaded, the box supporting lifting cylinder retracts to drive the box supporting assembly to ascend, a certain position is reserved between the bottom of the packaging box and the bearing surface of the box sealing conveying belt, the overturning motor rotates to drive the box clamping base to rotate, and the packaging box is overturned by 90 degrees through the box clamping plate so that the box opening of the packaging box is upward;
the piston rod of the box supporting lifting cylinder extends out to drive the box supporting assembly to descend, so that the bottom of the cross arm of the box clamping plate is in contact with the bearing surface of the box sealing conveying belt, the piston rod of the box clamping cylinder retracts to drive the two box clamping plates to be relatively far away, the cross arm of the box clamping plate withdraws from the bottom of the packaging box, and the packaging box is supported by the box sealing conveying belt to enter a post-process to complete box sealing.
The above-mentioned embodiments are only preferred embodiments of the present invention, and the scope of the present invention is not limited thereby, and all changes made in the shape and principle of the present invention should be covered within the scope of the present invention.
Claims (5)
1. Intelligence filling line based on beautiful seam agent, its characterized in that: the rubber bottle sorting machine comprises a rubber bottle box (401), an inclined bottle guide surface is arranged at the bottom of the rubber bottle box (401), a rubber bottle lifting belt (402) is arranged in the rubber bottle box (401) at the lower end of the bottle guide surface, a rubber bottle sorting assembly is arranged at the output end of the rubber bottle lifting belt (402), a bottle guide plate (407) is arranged at the output end of the rubber bottle sorting assembly, the outlet of the bottle guide plate (407) is connected with a filling machine (602), a sealing machine (601) is connected at the outlet of the filling machine (602), a rubber bottle conveying belt (206) is arranged at the outlet of the sealing machine (601), a workbench (203) is arranged at the output end of the rubber bottle conveying belt (206), a rubber bottle guide unit is installed on the workbench (203), and a bottle cap discharging unit is arranged above the rubber bottle guide unit in the output direction of the rubber bottle conveying belt (206); the plastic bottle guiding unit of the bottle cap discharging unit in the output direction is provided with a cap screwing unit above, a bottle discharging guide groove (207) inclined is formed in a workbench (203) of the cap screwing unit in the output direction, a bottle discharging box (215) is arranged on the ground outside the bottle discharging guide groove (207), a bottle discharging unit is arranged in the bottle discharging box (215), a box loading frame (301) is arranged below the bottle discharging unit in the output direction, a box sealing conveying belt (302) is installed at the top of the box loading frame (301), and a box supporting assembly is arranged above the input end of the box sealing conveying belt (302).
2. The intelligent filling line based on the crack sealer as claimed in claim 1, wherein: the bottle arranging unit comprises a bottle guiding plate (216), wherein a bottle arranging box (215) is installed on the ground of an input end of a box loading frame (301), a bottle inlet is formed in the upper portion of one side of the bottle arranging box (215), two bottle plate supporting rails are installed in the bottle arranging box (215) below the bottle inlet, the bottle guiding plate (216) is installed on the bottle plate supporting rails, a push plate cylinder (217) is installed in the bottle arranging box (215) at one end of each bottle plate supporting rail, a piston rod of the push plate cylinder (217) is opposite to the direction of the box loading frame (301), a piston rod of the push plate cylinder (217) is connected with one end of the bottle guiding plate (216), a bottle arranging outlet is formed in the bottle arranging box (215) at the other end of the bottle guiding plate (216), the bottle arranging outlet is located above a bearing surface of a box sealing conveying belt (302), and a check plate (218) is movably hinged to the outer side wall of the bottle arranging box (215) above the bottle arranging outlet.
3. The intelligent filling line based on the crack sealer as claimed in claim 1, wherein: the two box supporting components are respectively positioned on the box loading frame (301) on two sides of the input end of the box sealing conveying belt (302), the two box supporting components comprise two box supporting guide posts (303), two box supporting sliding blocks (306), a turnover motor (307) and a box clamping cylinder (308), wherein the two box supporting guide posts (303) are vertically fixed on the box loading frame (301), the two box supporting sliding blocks (306) are provided with guide post holes which penetrate through up and down, the guide post holes are sleeved with the box supporting guide posts (303), a box supporting top plate (304) is fixed on the top of the box supporting guide posts (303), a box supporting lifting cylinder (305) is arranged on the box supporting top plate (304), a piston rod of the box supporting lifting cylinder (305) is downwards connected with the top of the box supporting sliding blocks (306), the turnover motor (307) is horizontally arranged at the bottom of the box supporting sliding blocks (306), a box clamping seat is arranged on a transmission shaft of the turnover motor (307), and the box clamping cylinder (308) is horizontally arranged at the bottom of the box clamping seat, the piston rod of the box clamping cylinder (308) is provided with a box clamping plate (309), the box clamping plate (309) is L-shaped, the cross arms of the box clamping plates (309) in the two groups of box supporting assemblies are opposite, and a box clamping area is formed between the two box clamping plates (309).
4. The intelligent filling line based on the crack sealer as claimed in claim 1, wherein: the rubber bottle sorting component comprises a rubber bottle arranging conveyer belt (404) and a rubber bottle arranging baffle plate (405), wherein one end of a rubber bottle lifting belt (402) is positioned in a rubber bottle box (401), the other end of the rubber bottle lifting belt (402) obliquely extends upwards out of the rubber bottle box (401) to form an output end, and bottle lifting guide plates (419) are uniformly distributed on a bearing surface of the rubber bottle lifting belt (402); glue bottle elevator belt (402) output one side and be equipped with out bottle tuyere (403), glue bottle elevator belt (402) output opposite side is equipped with row bottle conveyer belt (404), row bottle conveyer belt (404) input outside is equipped with row bottle baffle (405), be equipped with a plurality of vertical division board (408) on the bearing surface of row bottle conveyer belt (404), form between adjacent vertical division board (408) and glue bottle partition district, row bottle conveyer belt (404) output one side is equipped with row bottle tuyere (406), row bottle conveyer belt (404) opposite side just to row bottle tuyere (406) is equipped with leads bottle board (407), it returns the bottle unit to be equipped with below row bottle conveyer belt (404).
5. The intelligent filling production line based on the crack sealer as claimed in claim 4, wherein: the bottle returning unit comprises a bottle returning conveying plate (412) and a bottle returning vibrator (413), wherein a cross beam is arranged at the upper part of a rack (414), a bottle returning guide post (415) is vertically fixed on the cross beam, a guide post guide block (416) is arranged at the outer side of the bottle returning conveying plate (412), a bottle returning guide hole which penetrates up and down is arranged on the guide post guide block (416), the bottle returning guide hole is sleeved with the bottle returning guide post (415), a conveying plate spring (417) is sleeved on the bottle returning guide post (415), the bottom of the conveying plate spring (417) is abutted against the cross beam, the top of the conveying plate spring (417) is abutted against the bottom of the guide post guide block (416), the bottle returning vibrator (413) is arranged at the bottom of the bottle returning conveying plate (412), the installed bottle returning conveying plate (412) is inclined by 10-35 degrees, the higher end of the bottle returning conveying plate (412) is positioned below the output end of the bottle discharging conveying belt (404), the lower end of the bottle returning conveying plate (412) is connected with the bottle returning vibrator (418) at the upper part of the bottle glue bottle opening box (401), a first bottle returning guide plate (411) is obliquely arranged below the output end of the rubber bottle lifting belt (402), and the lower end of the first bottle returning guide plate (411) is positioned above the bottle returning conveying plate (412); the upper part of the vertical separation plate (408) is provided with an anti-overlapping pulling rod (409), one end of the anti-overlapping pulling rod (409) is connected with the top of the bottle arranging baffle (405), the other end of the anti-overlapping pulling rod inclines by 30-45 degrees along the horizontal direction, a second bottle returning guide plate (410) is arranged below the inclined end of the anti-overlapping pulling rod, the lower end of the second bottle returning guide plate (410) is positioned above the first bottle returning guide plate (411), and a glue bottle single-layer conveying channel is formed between the bottom of the anti-overlapping pulling rod (409) and the bearing surface of the bottle arranging conveyer belt (404).
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| CN202210284962.9A CN114889891B (en) | 2022-03-22 | 2022-03-22 | Intelligent filling production line based on seam beautifying agent |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210284962.9A CN114889891B (en) | 2022-03-22 | 2022-03-22 | Intelligent filling production line based on seam beautifying agent |
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| CN114889891B CN114889891B (en) | 2024-04-19 |
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| Publication number | Publication date |
|---|---|
| CN114889891B (en) | 2024-04-19 |
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