CN114888376A - Machine tool for electrolytic boring and milling machining - Google Patents
Machine tool for electrolytic boring and milling machining Download PDFInfo
- Publication number
- CN114888376A CN114888376A CN202210389028.3A CN202210389028A CN114888376A CN 114888376 A CN114888376 A CN 114888376A CN 202210389028 A CN202210389028 A CN 202210389028A CN 114888376 A CN114888376 A CN 114888376A
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- China
- Prior art keywords
- machine tool
- sliding table
- linear guide
- electrolytic
- guide rail
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- 238000003801 milling Methods 0.000 title claims abstract description 27
- 238000003754 machining Methods 0.000 title claims abstract description 19
- 239000003792 electrolyte Substances 0.000 claims description 20
- 230000033001 locomotion Effects 0.000 claims description 10
- 238000006243 chemical reaction Methods 0.000 claims description 3
- 239000007788 liquid Substances 0.000 abstract description 4
- 230000002035 prolonged effect Effects 0.000 abstract description 2
- 230000001681 protective effect Effects 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 3
- 238000006073 displacement reaction Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000012811 non-conductive material Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23H—WORKING OF METAL BY THE ACTION OF A HIGH CONCENTRATION OF ELECTRIC CURRENT ON A WORKPIECE USING AN ELECTRODE WHICH TAKES THE PLACE OF A TOOL; SUCH WORKING COMBINED WITH OTHER FORMS OF WORKING OF METAL
- B23H3/00—Electrochemical machining, i.e. removing metal by passing current between an electrode and a workpiece in the presence of an electrolyte
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23H—WORKING OF METAL BY THE ACTION OF A HIGH CONCENTRATION OF ELECTRIC CURRENT ON A WORKPIECE USING AN ELECTRODE WHICH TAKES THE PLACE OF A TOOL; SUCH WORKING COMBINED WITH OTHER FORMS OF WORKING OF METAL
- B23H11/00—Auxiliary apparatus or details, not otherwise provided for
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Electrical Discharge Machining, Electrochemical Machining, And Combined Machining (AREA)
Abstract
The invention discloses a machine tool for electrolytic boring and milling machining, wherein a C rotating shaft is arranged on a machine tool body of the machine tool, a first linear guide rail is arranged on the C rotating shaft, a U sliding table is arranged on the first linear guide rail, a first rack is arranged at the bottom of the U sliding table, a second linear guide rail perpendicular to the first linear guide rail is arranged on the U sliding table, a V sliding table is arranged on the second linear guide rail, a second rack is arranged at the bottom of the V sliding table, a concentric shaft is arranged at the center of the C rotating shaft, an inner shaft and an outer shaft can rotate relatively and independently, a first gear meshed with the first rack is arranged at the upper end of the outer shaft, and a second gear meshed with the second rack is arranged at the upper end of the inner shaft. According to the machine tool for electrolytic boring and milling machining, the workpiece is rotated and moved, so that the cathode of the tool can be conveniently electrified and liquid can be conveniently conducted, a liquid conducting device does not need to be rotated, the service life of the tool handle is prolonged, and the machining freedom degree is higher; the hole wall of a large part can be bored, no mechanical cutting force is generated, and the surface quality is good.
Description
Technical Field
The invention belongs to the technical field of electrolytic machining devices, and particularly relates to a machine tool for electrolytic boring and milling machining.
Background
The electrolytic boring and milling machine is a machine tool for processing metal products, which combines a boring machine and a milling machine of numerical control technology and electrolytic processing technology into a whole, and has small cutting force in the processing process without heavy and huge transmission mechanisms and machine tool bodies.
When an existing mechanical cutting type boring and milling machine tool carries out electrolytic machining, a workpiece is usually fixed on a machine tool body of the machine tool, a tool cathode is mounted on a Z axis, and the tool cathode can move up and down and horizontally along with the Z axis. However, the processing mode needs to rotate the liquid-conducting and current-conducting device, so that the electrolyte is not conveniently conveyed on the cathode and the electrified lead is not conveniently connected, and the service life of the knife handle is influenced; in addition, the electrochemical machining apparatus has a low degree of freedom in machining and unsatisfactory machining quality.
Disclosure of Invention
In order to solve the problems in the prior art, the invention provides the machine tool for electrolytic boring and milling machining, which can prolong the service life of a tool shank and improve the machining quality.
In order to achieve the purpose, the invention provides the following technical scheme:
a machine tool for electrolytic boring and milling machining is characterized in that a C revolving shaft capable of performing rotary motion is arranged on a tool body of the machine tool, a first linear guide rail is arranged on the C revolving shaft, a U sliding table capable of performing linear motion along the first linear guide rail is arranged on the first linear guide rail, a first rack parallel to the first linear guide rail is arranged at the bottom of the U sliding table, a second linear guide rail perpendicular to the first linear guide rail is arranged on the U sliding table, a V sliding table is arranged on the second linear guide rail, a working table used for clamping a workpiece to be machined is arranged on the V sliding table, a second rack parallel to the second linear guide rail is arranged at the bottom of the V sliding table, a concentric shaft is arranged at the center of the C revolving shaft and comprises an inner shaft and an outer shaft which can rotate relatively independently, wherein a first gear meshed with the first rack on the U sliding table is arranged at the upper end of the outer shaft, and a second gear meshed with a second rack on the V-shaped sliding table is arranged at the upper end of the inner shaft.
Furthermore, a vertical column is arranged on the machine tool body, a Z shaft is arranged on the vertical column, a chuck used for clamping a tool cathode is arranged at the lower end of the Z shaft, the tool cathode is of a revolving body structure capable of moving up and down along with the Z shaft, and the revolving center of the tool cathode is coaxial with the center of the C revolving shaft.
Furthermore, one end of the concentric shaft is limited on the lathe bed through a first bearing, and the other end of the concentric shaft is limited on the C rotating shaft through a second bearing.
Furthermore, a first grating ruler is arranged between the first linear guide rail and the U sliding table and used for displaying the real-time position of the U sliding table, and a second grating ruler is arranged between the V sliding table and the second linear guide rail and used for displaying the real-time position of the V sliding table.
Furthermore, the outer shaft is shorter than the inner shaft, a first servo motor and a second servo motor are arranged in the machine body of the machine tool, the first servo motor drives the inner shaft to rotate through a first gear pair, and the second servo motor drives the outer shaft to rotate through a second gear pair.
Furthermore, a conductive brush is arranged between the lathe bed and the C rotating shaft.
Furthermore, the tool cathode is driven by a power supply, the tool cathode is connected with the negative pole of the power supply, and the workpiece to be processed is connected with the positive pole of the power supply.
And further, the electrolytic bath is also included, and the electrolyte is pumped from the electrolytic bath to the cathode of the tool through an electrolyte pump and returns to the electrolytic bath after the electrolytic reaction is finished.
Further, a protective cover is installed on the lathe bed.
Compared with the prior art, the invention has the beneficial effects that:
according to the machine tool for electrolytic boring and milling machining, the workpiece is rotated and moved, so that the cathode of the tool can be conveniently electrified and liquid can be conveniently conducted, a liquid conducting device does not need to be rotated, the service life of the tool handle is prolonged, and the machining freedom degree is higher; the hole wall of a large part can be bored and milled, no mechanical cutting force is generated, and the surface quality is good.
Drawings
FIG. 1 is a schematic structural view of a machine tool for electrolytic boring and milling machining;
fig. 2 is an enlarged view of a portion of the structure in fig. 1.
The labels in the figure are: 1. a bed body; 2. a conductive brush; 3-1, a first linear guide rail; 3-2, a second linear guide rail; 4. a protective cover; 5. a power source; 6. a work table; 7. a third bearing; 8-1, a first rack; 8-2, a second rack; 9. a U-shaped sliding table; 10. c, rotating the shaft; 11. an outer shaft; 12. a second gear pair; 13. a second servo motor; 14. a first gear pair; 15. a first servo motor; 16-1, a first bearing; 16-2, a second bearing; 17. an inner shaft; 18-1, a first gear; 18-2, a second gear; 19. a V sliding table; 20. a workpiece; 21. a tool cathode; 22. a chuck; 23. a Z axis; 24. a column; 25. an electrolyte pump; 26. and (4) an electrolyte tank.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
In order to facilitate the connection of the tool cathode arranged on the main shaft with the electrolyte and the processing power supply, the embodiment provides the machine tool for electrolytic boring and milling processing, which can prolong the service life of the tool holder and improve the processing quality, and the machine tool adopts a mode that the workbench and the workpiece rotate.
As shown in fig. 1, the electrolytic boring and milling machine tool mainly includes an electrolyte bath 26, a bed 1, a column 24, a C rotary shaft 10, a U slide table 9, a V slide table 19, a table 6, a Z axis 23 (main axis), a tool cathode 21, a shield 4, a power supply 5, a machine tool control system, and the like.
As shown in fig. 2, the electrolytic boring and milling machine tool has a four-axis linkage structure. Specifically, the C rotating shaft 10 is arranged on a machine tool body 1 of the machine tool, the conductive brush 2 is arranged between the machine tool body and the C rotating shaft 10, and the C rotating shaft 10 can realize rotating motion under the control of a machine tool control system. The C revolving shaft 10 is provided with two parallel first linear guide rails 3-1, the U sliding table 9 is arranged on the first linear guide rails 3-1, namely the U sliding table 9 can move linearly along the first linear guide rails 3-1, the bottom of the U sliding table 9 is provided with a first rack 8-1 parallel to the first linear guide rails 3-1, the U sliding table 9 is provided with two parallel second linear guide rails 3-2 vertical to the first linear guide rails 3-1, the V sliding table 19 is arranged on the second linear guide rails 3-2 and can move linearly along the second linear guide rails 3-2, the workbench 6 is arranged on the V sliding table 19 and is used for clamping a workpiece 20 to be processed, the bottom of the V sliding table 19 is provided with a second rack 8-2 parallel to the second linear guide rails 3-2, the center of the C revolving shaft 10 is provided with a concentric shaft, one end of the concentric shaft is limited on the lathe bed 1 through a first bearing 16-1, the other end of the C rotating shaft 10 is limited by a second bearing 16-2, the concentric shaft comprises an inner shaft 17 and an outer shaft 11, the inner shaft 17 and the outer shaft 11 can rotate relatively independently, the outer shaft 11 is shorter than the inner shaft 17, a first gear 18-1 meshed with a first rack 8-1 on the U sliding table 9 is arranged at the upper end of the outer shaft 11, the U sliding table can be driven to move along a first linear guide rail 3-1 through the first gear 18-1, the upper end of the inner shaft 17 is connected with a V sliding table 19 through a third bearing 7, a second gear 18-2 meshed with a second rack 8-2 on the V sliding table 19 is arranged at the upper end of the inner shaft 17, and the V sliding table 19 can be driven to move along a second linear guide rail 3-2 through the second gear 18-2. A first servo motor 15 and a second servo motor 13 are arranged in a lathe body 1 of the machine tool, the first servo motor 15 drives an inner shaft 17 to rotate through a first gear pair 14, and the second servo motor 13 drives an outer shaft 11 to rotate through a second gear pair 12. Preferably, a first grating ruler is arranged between the first linear guide rail 3-1 and the U sliding table and used for displaying the real-time position of the U sliding table, and a second grating ruler is arranged between the V sliding table and the second linear guide rail and used for displaying the real-time position of the V sliding table.
As shown in fig. 1, the column 24 is disposed on the bed 1, the Z-axis 23 is mounted at the upper end of the column 24, the chuck 22 is disposed below the Z-axis 23, the chuck 22 is made of non-conductive material and is used for clamping the tool cathode 21, in this embodiment, the tool cathode 21 is a revolving body structure which can move up and down along with the Z-axis 23, and the revolving center is coaxial with the C-axis after being mounted. The tool cathode 21 is connected to the negative electrode of the power source 5, and the workpiece 20 to be processed is connected to the positive electrode of the power source 5.
As shown in fig. 1, an electrolyte tank 26 is disposed on one side of the bed 1, and the electrolyte is pumped from the electrolyte tank to the tool cathode 21 by an electrolyte pump 25, and returns to the electrolyte tank 26 after participating in the electrolytic reaction.
The lathe bed 1 is also provided with a protective cover 4, and the protective cover 4 is used for limiting a working main body in a closed space, so that the working safety of the device is improved.
The machine tool of the embodiment realizes the following main motion functions: the tool cathode does not rotate and can move up and down along with the Z shaft, the C revolving shaft drives the U sliding table, the V sliding table, the workbench and the workpiece to revolve, and the U shaft and the V shaft realize horizontal plane two-dimensional linkage, namely the machine tool is in four-shaft linkage. To realize the electrolytic boring and milling processing, the workpiece needs to rotate clockwise or anticlockwise along with the workbench, namely the C rotating shaft: (1) when the workpiece does not generate relative displacement with the cathode of the tool during rotation, the first servo motor and the second servo motor are required to drive the inner shaft and the outer shaft to rotate at the same angular velocity (of the C rotating shaft) in the same direction; (2) when the workpiece rotates, the workpiece is displaced relative to the tool cathode, and the rotation speed of the first servo motor and the second servo motor is adjusted. For example, if a section of linear displacement needs to be generated along the V-axis direction, only the speed of the first servo motor needs to be adjusted, and when the first servo motor moves to a specified position, the rotational angular velocity of the inner shaft driven by the first servo motor is adjusted to be consistent with the angular velocity of the C-axis and the direction is the same, while the second servo motor always keeps the original motion angular velocity (consistent with the angular velocity of the C-axis and the direction is the same); (2) if the planar two-dimensional motion is to be realized, the rotation speeds of the first servo motor and the second servo motor need to be adjusted at the same time.
The electrolytic boring and milling process of the machine tool in the embodiment comprises the following steps: the control system controls the movement of the Z-axis, the C-axis, the U-axis and the V-axis, when the cathode of the tool is close to the tool, the electrolyte pump sends electrolyte from the cell to the cathode of the tool, the processing power supply is turned on, the workpiece rotates relative to the cathode of the tool, the part of the workpiece, which is opposite to the cathode of the tool, is removed by electrolytic processing, and the relative movement of the U, V axes is followed, so that the required shape is processed.
In the embodiment, because the cutting force is small in the micro-milling process of the electrolytic machine, the transmission part of the shaft U, V of the machine tool does not need to transmit excessive torque, and the transmission part does not need to adopt large size parameters.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the present invention. Any modification, equivalent replacement, and improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (9)
1. A machine tool for electrolytic boring and milling machining is characterized in that a C revolving shaft capable of performing rotary motion is arranged on a machine tool body of the machine tool, a first linear guide rail is arranged on the C revolving shaft, a U sliding table capable of performing linear motion along the first linear guide rail is arranged on the first linear guide rail, a first rack parallel to the first linear guide rail is arranged at the bottom of the U sliding table, a second linear guide rail perpendicular to the first linear guide rail is arranged on the U sliding table, a V sliding table is arranged on the second linear guide rail, a workbench used for clamping a workpiece to be machined is arranged on the V sliding table, a second rack parallel to the second linear guide rail is arranged at the bottom of the V sliding table, a concentric shaft is arranged at the center of the C revolving shaft and comprises an inner shaft and an outer shaft which can relatively and independently rotate, wherein a first gear meshed with the first rack on the U sliding table is arranged at the upper end of the outer shaft, and a second gear meshed with a second rack on the V-shaped sliding table is arranged at the upper end of the inner shaft.
2. The electrolytic boring and milling machine tool according to claim 1, wherein a column is provided on the machine tool body, a Z-axis is mounted on the column, a chuck for clamping a tool cathode is provided at a lower end of the Z-axis, the tool cathode is a revolving body structure which can move up and down along with the Z-axis, and a revolving center of the tool cathode is coaxial with a center of the C-axis.
3. The electrolytic boring and milling machine tool according to claim 1, wherein one end of the concentric shaft is fixed to the bed by a first bearing, and the other end is fixed to the C-axis by a second bearing.
4. The machine tool for electrolytic boring and milling machining according to claim 1, wherein a first grating ruler is arranged between the first linear guide rail and the U-shaped sliding table and used for displaying the real-time position of the U-shaped sliding table, and a second grating ruler is arranged between the V-shaped sliding table and the second linear guide rail and used for displaying the real-time position of the V-shaped sliding table.
5. The electrolytic boring and milling machine tool according to claim 1, wherein the outer shaft is shorter than the inner shaft, and a first servo motor and a second servo motor are provided in a bed of the machine tool, the first servo motor rotates the inner shaft via a first gear pair, and the second servo motor rotates the outer shaft via a second gear pair.
6. The electrolytic boring and milling machine tool according to claim 1, wherein a conductive brush is provided between the bed and the C-axis.
7. The electrolytic boring and milling machine tool according to claim 2, wherein the tool cathode is driven by a power source, the tool cathode is connected to a negative electrode of the power source, and the workpiece to be machined is connected to a positive electrode of the power source.
8. The electrolytic boring and milling machine tool according to claim 1, further comprising an electrolyte tank, wherein the electrolyte is pumped from the electrolyte tank to the tool cathode by an electrolyte pump, and is returned to the electrolyte tank after the electrolyte is subjected to the electrolytic reaction.
9. The electrolytic boring and milling machine tool according to claim 1, wherein a shield is attached to the machine tool body.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202210389028.3A CN114888376A (en) | 2022-04-14 | 2022-04-14 | Machine tool for electrolytic boring and milling machining |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202210389028.3A CN114888376A (en) | 2022-04-14 | 2022-04-14 | Machine tool for electrolytic boring and milling machining |
Publications (1)
Publication Number | Publication Date |
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CN114888376A true CN114888376A (en) | 2022-08-12 |
Family
ID=82718218
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202210389028.3A Withdrawn CN114888376A (en) | 2022-04-14 | 2022-04-14 | Machine tool for electrolytic boring and milling machining |
Country Status (1)
Country | Link |
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CN (1) | CN114888376A (en) |
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2022
- 2022-04-14 CN CN202210389028.3A patent/CN114888376A/en not_active Withdrawn
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PB01 | Publication | ||
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Application publication date: 20220812 |