CN114887975A

CN114887975A - Automatic copper ball adding and cleaning device

Info

Publication number: CN114887975A
Application number: CN202210564384.4A
Authority: CN
Inventors: 高朋
Original assignee: Guangde Sansheng Technology Co ltd
Current assignee: Guangde Sansheng Technology Co ltd
Priority date: 2022-05-23
Filing date: 2022-05-23
Publication date: 2022-08-12

Abstract

The invention relates to an automatic copper ball adding and cleaning device which comprises a plurality of titanium baskets which are uniformly distributed, wherein copper balls are arranged inside the titanium baskets, a switch valve is arranged at the bottom of each titanium basket, a copper discharging valve is arranged at the top of each titanium basket and electrically connected with the switch valve, a dilute sulfuric acid tank is arranged at one side of a collecting box, dilute sulfuric acid is arranged in the dilute sulfuric acid tank, a clear water washing tank is arranged at one side of the dilute sulfuric acid tank, a stack type lifter is arranged at one side of the clear water washing tank, a hollow-out conveying belt is arranged in the clear water washing tank, two ends of the conveying belt are respectively connected with the dilute sulfuric acid tank and the stack type lifter, a dispersing conveying mechanism is arranged at the top of the stack type lifter and is respectively connected to the plurality of titanium baskets; the problems that the labor cost of the existing electroplating cleaning copper ball is high, 5-8 people are needed to clean each time, the cleaning time is 2-3 days, the titanium basket is taken out of the bath solution, the electroplating bath solution can splash onto the skin or clothes of staff in the process, the potential safety hazard is large and the like are solved.

Description

Automatic copper ball adding and cleaning device

Technical Field

The invention relates to the technical field of automatic addition of copper balls, in particular to an automatic addition and cleaning device for copper balls.

Background

The copper ball that current electroplating factory used, can carry out regular copper ball washing, the main objective is the positive pole mud and the impurity on washing electroplating in-process copper ball surface, conventional way is artifical and takes out titanium basket and copper ball from electroplating copper groove the inside, pour into dedicated copper ball washing tank the inside after taking off the copper ball from the line body, wash after using dilute sulphuric acid to wash again, repeated cleaning action 3-4 times, need the artifical stirring that uses the borer stick to stop in the cleaning process, make the copper ball obtain comprehensive washing, in the people's frock gets the titanium basket again after the washing is accomplished, adorn the titanium basket in the copper groove the inside again.

The existing electroplating cleaning copper ball has high labor cost, 5-8 people are needed for cleaning each time, the cleaning time is 2-3 days, the titanium extraction basket is taken out of the bath solution, the electroplating bath solution can be splashed onto the skin or clothes of staff in the process, and the potential safety hazard is large.

In order to solve the above-mentioned drawbacks, a technical solution is now provided.

Disclosure of Invention

The invention aims to provide an automatic copper ball adding and cleaning device.

The technical problems to be solved by the invention are as follows:

The purpose of the invention can be realized by the following technical scheme:

an automatic copper ball adding and cleaning device comprises a plurality of titanium baskets which are uniformly distributed, copper balls are arranged inside the titanium baskets, a collecting box is arranged right below the titanium baskets, a switch valve is arranged at the bottom of the titanium baskets, a copper discharging valve is arranged at the top of the titanium baskets and electrically connected with the switch valve, a dilute sulfuric acid tank is arranged at one side of the collecting box, dilute sulfuric acid is arranged in the dilute sulfuric acid tank, a pushing mechanism is arranged at one side of the collecting box, which is far away from the dilute sulfuric acid tank, and used for pushing the copper balls into the dilute sulfuric acid tank, a stirring mechanism is arranged in the dilute sulfuric acid tank, a clear water washing tank is arranged at one side of the dilute sulfuric acid tank, a stack type lifter is arranged at one side of the clear water washing tank, a hollowed-out conveying belt is arranged in the clear water washing tank, the dilute sulfuric acid tank and the stack type lifter are respectively connected with two ends of the conveying belt, upper and lower spray cleaning heads are arranged inside the clear water washing tank, and are respectively positioned above and below the conveying belt, the top of the stack type lifter is provided with a dispersing and conveying mechanism which is respectively connected to the titanium baskets and used for conveying the cleaned copper balls into the titanium baskets.

Furthermore, one side of the titanium basket is provided with an electroplating bath, an anode rod is arranged above the titanium basket and connected with an anode of the electroplating bath, a hook is fixed at the top of the titanium basket, and the titanium basket is hung on the anode rod through the hook.

Furthermore, the top of the collecting box is provided with an opening, the collecting box is obliquely arranged towards one side close to the dilute sulfuric acid tank, and the inclination angle of the collecting box is 10-20 degrees.

Furthermore, pushing mechanism includes and collects the box fixed material cylinder that pushes away mutually, pushes away the output of material cylinder and passes and collect the box and be fixed with the scraping wings, and the bottom of scraping wings closely laminates with collecting the box.

Further, dispersion conveying mechanism is including carrying the platform, carries the internal surface both ends of platform and all rotates and be connected with the delivery wheel, installs conveyor belt between two delivery wheels, carries one side of platform to be fixed with conveying motor, and conveying motor's output passes and carries the platform and fix mutually with one of them delivery wheel, carries the both sides of platform all to be fixed with the baffle.

Further, carry the top of platform to be fixed with the processing case, the both ends and the bottom of processing case all are equipped with the opening, and the internal surface both sides of processing case all are fixed with the drying tube, and one side that two drying tubes are close to each other all is fixed with a plurality of evenly distributed's drying nozzle, and the outside both sides of processing case all are fixed with drying blower, and two drying blower's output is linked together with two drying tubes respectively, and a plurality of drying nozzle all is linked together with the drying tube.

Further, one side of carrying the platform is fixed with a plurality of evenly distributed's transport slide, and a plurality of transport slides all incline the setting, and the one end that a plurality of transport slides kept away from the transport platform is less than the one end that the transport slide is close to the transport platform, and the one end of a plurality of transport slides is located the top of a plurality of titanium baskets respectively.

Furthermore, a plurality of evenly distributed guide cylinders are fixed at the top of the processing box, the output end of each guide cylinder penetrates through the processing box and is fixed with a lifting plate, and two guide plates which are obliquely arranged are fixed at the bottom of the lifting plate.

The invention has the beneficial effects that:

when the copper ball cleaning machine is used for cleaning, the copper discharging valve is started to control the opening and closing valve at the bottom of the titanium basket to be opened, the copper balls are discharged into the collecting box through the opening and closing valve, the collecting box is obliquely arranged to enable the copper balls to roll into the dilute sulfuric acid tank outside the line body, the pushing mechanism is arranged outside the collecting box to prevent the copper balls from being clamped in the collecting box, the dilute sulfuric acid tank is continuously stirred by the stirring mechanism to enable the copper balls to be sufficiently cleaned, the cleaned copper balls are conveyed into the cleaning water tank through the conveying belt and are cleaned by the upper and lower spray cleaning heads, the cleaned copper balls are conveyed into the stack type lifter through the conveying belt, the disperse conveying mechanism is arranged at the top of the stack type lifter to start the copper discharging valve to control the opening and closing valve at the bottom of the titanium basket, the copper balls are connected with the titanium baskets through the disperse conveying mechanism to complete the cleaning and adding processes of the whole copper balls, the automation degree of the whole process is high, and the labor cost for cleaning the copper balls is reduced, greatly saving the production cost and reducing the potential safety hazard caused by manual operation.

The guide cylinder pushes the lifting plate to descend by arranging the dispersing conveying mechanism, so that the two guide plates on the lifting plate descend to the two sides of the copper balls, the copper balls conveyed on the conveying belt are guided, the copper balls enter the corresponding conveying slide ways and finally fall into the corresponding titanium baskets, and the dispersing conveying mechanism can be arranged to arbitrarily control the copper balls to enter different titanium baskets, so that the number of the copper balls in each titanium basket can be controlled, the uniformity of the copper balls in each titanium basket is convenient to ensure, and the practicability of the device is improved; set up the baffle and avoid the copper ball to roll out from the side, through setting up drying blower for the drying tube blows hot-blast to the copper ball through a plurality of drying spray heads, makes the water stain rapid draing on copper ball surface, the follow-up use of being convenient for.

Drawings

The invention is described in further detail below with reference to the figures and specific embodiments.

FIG. 1 is a schematic structural view of an automatic copper ball adding and cleaning device according to the present invention;

FIG. 2 is a top view of the collection cassette of the present invention;

FIG. 3 is a schematic view of the construction of the dispersion delivery mechanism of the present invention;

FIG. 4 is a top view of the table of the present invention;

FIG. 5 is a top view of the internal structure of the process tank of the present invention;

fig. 6 is a bottom view of the internal structure of the processing box of the present invention.

In the figure: 1. hooking; 2. a titanium basket; 3. copper balls; 4. an anode rod; 5. an electroplating bath; 6. a pushing mechanism; 7. a dilute sulfuric acid tank; 8. washing the tank with clear water; 9. a stacker lift; 10. a dispersion conveying mechanism; 11. unloading the copper valve; 12. an on-off valve; 13. a collection box; 14. a stirring mechanism; 15. spraying the cleaning head up and down; 601. a material pushing cylinder; 602. a material pushing plate; 1001. a conveying table; 1002. a delivery wheel; 1003. a conveyor belt; 1004. a conveying motor; 1005. a baffle plate; 1006. a processing box; 1007. a drying tube; 1008. drying the spray head; 1009. drying the fan; 1010. a guide cylinder; 1011. a lifting plate; 1012. a guide plate; 1013. a conveying chute.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-6, the present invention provides a technical solution:

an automatic copper ball adding and cleaning device comprises a plurality of titanium baskets 2 which are uniformly distributed, one side of each titanium basket 2 is provided with an electroplating bath 5, an anode rod 4 is arranged above each titanium basket 2, the anode rod 4 is connected with an anode of the electroplating bath 5, the top of each titanium basket 2 is fixed with a hook 1, each titanium basket 2 is hung on the anode rod 4 through the hook 1, a copper ball 3 is arranged inside each titanium basket 2, a collecting box 13 is arranged under each titanium basket 2, the bottom of each titanium basket 2 is provided with a switch valve 12, the top of each titanium basket 2 is provided with a copper unloading valve 11, the copper unloading valves 11 are electrically connected with the switch valves 12, the copper balls 3 in the titanium baskets 2 are controlled to be released through the copper unloading valves 11, when the copper unloading valves 11 are pressed down, the switch valves 12 are opened to release the copper balls 3 in the titanium baskets 2 into the collecting boxes 13, one side of each collecting box 13 is provided with a dilute sulfuric acid tank 7, the top of each collecting box 13 is provided with an opening, each collecting box 13 is obliquely arranged towards one side close to the dilute sulfuric acid tank 7, the inclination angle of the collecting box 13 is 10-20 degrees, the copper balls 3 can roll into the dilute sulfuric acid tank 7 in the collecting box 13 after falling down, dilute sulfuric acid is arranged in the dilute sulfuric acid tank 7, one side of the collecting box 13, which is far away from the dilute sulfuric acid tank 7, is provided with the pushing mechanism 6, the pushing mechanism 6 is used for pushing the copper balls 3 into the dilute sulfuric acid tank 7, the copper balls 3 are prevented from being clamped in the collecting box 13, the stirring mechanism 14 is arranged in the dilute sulfuric acid tank 7, the copper balls 3 are ensured to be fully cleaned in the dilute sulfuric acid tank 7, one side of the dilute sulfuric acid tank 7 is provided with the clear water washing tank 8, one side of the clear water washing tank 8 is provided with the stack type lifter 9, the clear water washing tank 8 is internally provided with a hollowed-out conveying belt, two ends of the conveying belt are respectively connected with the dilute sulfuric acid tank 7 and the stack type lifter 9 and used for conveying the copper balls 3, the clear water washing tank 8 is internally provided with an upper spray cleaning head 15 and a lower spray cleaning head 15, the upper spray cleaning head and the lower spray cleaning head 15 are respectively positioned above and below the conveying belt, the copper ball cleaning device is characterized in that the copper balls 3 are fully cleaned, a dispersing and conveying mechanism 10 is arranged at the top of the stack type lifting machine 9, the cleaned copper balls 3 enter the stack type lifting machine 9 through a conveying belt, the copper balls 3 are conveyed into the dispersing and conveying mechanism 10 through the stack type lifting machine 9, and the dispersing and conveying mechanism 10 is connected to the titanium baskets 2 respectively and is used for conveying the cleaned copper balls 3 into the titanium baskets 2 to complete the whole cleaning and adding process of the copper balls 3.

Referring to fig. 2, the pushing mechanism 6 includes a pushing cylinder 601 fixed to the collecting box 13, an output end of the pushing cylinder 601 penetrates through the collecting box 13 and is fixed with a pushing plate 602, a bottom of the pushing plate 602 is tightly attached to the collecting box 13, and by providing the pushing plate 602, when the copper balls 3 are clamped in the collecting box 13, the pushing cylinder 601 pushes the pushing plate 602 to push the copper balls 3 away from the collecting box 13, thereby improving the efficiency of the device.

Referring to fig. 3-6, the dispersing and conveying mechanism 10 includes a conveying table 1001, wherein two ends of an inner surface of the conveying table 1001 are rotatably connected with conveying wheels 1002, a conveying belt 1003 is installed between the two conveying wheels 1002, a conveying motor 1004 is fixed on one side of the conveying table 1001, an output end of the conveying motor 1004 passes through the conveying table 1001 and is fixed with one of the conveying wheels 1002, and baffles 1005 are fixed on two sides of the conveying table 1001. Through setting up conveying motor 1004 for conveying motor 1004 drives one of them delivery wheel 1002 and rotates, and another delivery wheel 1002 of cooperation drives conveyor 1003 motion, transports copper ball 3, and simultaneously, sets up baffle 1005 and avoids copper ball 3 to roll out from the side.

Carry the top of platform 1001 to be fixed with processing case 1006, processing case 1006's both ends and bottom all are equipped with the opening, processing case 1006's internal surface both sides all are fixed with drying tube 1007, one side that two drying tubes 1007 are close to each other all is fixed with a plurality of evenly distributed's drying nozzle 1008, processing case 1006's outside both sides all are fixed with drying blower 1009, two drying blower 1009's output is linked together with two drying tubes 1007 respectively, a plurality of drying nozzle 1008 all are linked together with drying tube 1007. Through setting up drying blower 1009 for drying tube 1007 blows hot-blast to copper ball 3 through a plurality of drying nozzle 1008, makes the water stain rapid draing on copper ball 3 surface, the follow-up use of being convenient for.

A plurality of evenly distributed conveying slideways 1013 are fixed on one side of the conveying platform 1001, the conveying slideways 1013 are all obliquely arranged, one ends of the conveying slideways 1013 far away from the conveying platform 1001 are lower than one ends of the conveying slideways 1013 close to the conveying platform 1001, one ends of the conveying slideways 1013 are respectively positioned above the titanium baskets 2, a plurality of evenly distributed guide cylinders 1010 are fixed on the top of the processing box 1006, the output ends of the guide cylinders 1010 penetrate through the processing box 1006 and are fixed with lifting plates 1011, and two obliquely arranged guide plates 1012 are fixed at the bottoms of the lifting plates 1011. Through setting up dispersion conveying mechanism 10, make direction cylinder 1010 promote the decline of lifter plate 1011, make two deflector 1012 on the lifter plate 1011 descend to 3 both sides of copper ball, copper ball 3 to the transport on conveyor belt 1003 leads, make copper ball 3 get into in the corresponding transport slide 1013, and finally fall into in the corresponding titanium basket 2, through setting up dispersion conveying mechanism 10, can control in copper ball 3 gets into different titanium baskets 2 wantonly, make the quantity of copper ball 3 in every titanium basket 2 controllable, be convenient for guarantee the homogeneity of copper ball 3 in every titanium basket 2, the practicality of device has been improved.

The working principle is as follows:

during cleaning, the copper discharging valve 11 is started, the switch valve 12 at the bottom of the titanium basket 2 is controlled to be opened, the copper balls 3 are unloaded into the collecting box 13 through the switch valve 12, the collecting box 13 is obliquely arranged, so that the copper balls 3 can roll to the dilute sulfuric acid tank 7 outside the wire body, the pushing mechanism 6 is arranged outside the collecting box 13 to prevent the copper balls 3 from being clamped in the collecting box 13, the dilute sulfuric acid tank 7 is continuously stirred by the stirring mechanism 14, so that the copper balls 3 are fully cleaned, the cleaned copper balls 3 are conveyed to the clean water washing tank 8 through the conveying belt and are cleaned by the upper and lower spray cleaning heads 15, the cleaned copper balls 3 are transferred to the stack type lifter 9 through the conveying belt, the dispersion conveying mechanism 10 is arranged at the top of the stack type lifter 9, the copper discharging valve 11 is started to control the switch valve 12 at the bottom of the titanium basket 2 to be closed, the copper balls 3 are conveyed on the conveying belt 1003, the guide cylinder 1010 is started to push the lifting plate 1011 to descend, two guide plates 1012 on the lifting plate 1011 are descended to two sides of the copper balls 3, the copper balls 3 transported on the conveying belt 1003 are guided, so that the copper balls 3 enter the corresponding conveying slide ways 1013 and finally fall into the corresponding titanium baskets 2, and the whole process of cleaning and adding the copper balls 3 is completed; set up baffle 1005 and avoid copper ball 3 to roll out from the side, through setting up drying blower 1009 for drying tube 1007 blows hot-blast to copper ball 3 through a plurality of drying shower 1008, makes the water stain rapid draing on copper ball 3 surface, the follow-up use of being convenient for.

While one embodiment of the present invention has been described in detail, the description is only a preferred embodiment of the present invention and should not be taken as limiting the scope of the invention. All equivalent changes and modifications made within the scope of the present invention shall fall within the scope of the present invention.

Claims

1. An automatic copper ball adding and cleaning device comprises a plurality of titanium baskets (2) which are uniformly distributed, wherein copper balls (3) are filled in the titanium baskets (2), and the automatic copper ball adding and cleaning device is characterized in that a collecting box (13) is arranged under the titanium baskets (2), a switch valve (12) is arranged at the bottom of each titanium basket (2), a copper unloading valve (11) is arranged at the top of each titanium basket (2), a dilute sulfuric acid tank (7) is arranged at one side of each collecting box (13), dilute sulfuric acid is filled in each dilute sulfuric acid tank (7), a pushing mechanism (6) is arranged at one side, far away from each dilute sulfuric acid tank (7), of each collecting box (13), the pushing mechanism (6) is used for pushing the copper balls (3) into each dilute sulfuric acid tank (7), a stirring mechanism (14) is arranged in each dilute sulfuric acid tank (7), a clear water washing tank (8) is arranged at one side of each dilute sulfuric acid tank (7), and a stack type elevator (9) is arranged at one side of each clear water washing tank (8), be equipped with the conveyer belt of fretwork in clear water washtrough (8), dilute sulfuric acid groove (7) and landing stage formula lift (9) are connected respectively to the both ends of conveyer belt, spray cleaning head (15) about the inside of clear water washtrough (8) is equipped with, spray cleaning head (15) respectively about and be located the top and the below of conveyer belt, the top of landing stage formula lift (9) is equipped with dispersion conveying mechanism (10), dispersion conveying mechanism (10) are connected to a plurality of titanium baskets (2) respectively for copper ball (3) after will wasing transport to titanium basket (2) in.

2. The automatic copper ball adding and cleaning device according to claim 1, wherein an electroplating bath (5) is arranged on one side of the titanium basket (2), an anode rod (4) is arranged above the titanium basket (2), the anode rod (4) is connected with an anode of the electroplating bath (5), a hook (1) is fixed on the top of the titanium basket (2), and the titanium basket (2) is electrically connected to the anode of the electroplating bath (5) through the hook (1) and the anode rod (4).

3. The automatic copper ball adding and cleaning device according to claim 1, wherein the top of the collecting box (13) is provided with an opening, the collecting box (13) is arranged to be inclined towards one side close to the dilute sulfuric acid tank (7), and the inclination angle of the collecting box (13) is 10-20 degrees.

4. The automatic copper ball adding and cleaning device according to claim 1, wherein the pushing mechanism (6) comprises a pushing cylinder (601) fixed to the collection box (13), an output end of the pushing cylinder (601) penetrates through the collection box (13) and is fixed with a pushing plate (602), and a bottom of the pushing plate (602) is attached to the collection box (13).

5. The automatic copper ball adding and cleaning device according to claim 1, wherein the dispersing and conveying mechanism (10) comprises a conveying table (1001), two ends of the inner surface of the conveying table (1001) are rotatably connected with conveying wheels (1002), a conveying belt (1003) is installed between the two conveying wheels (1002), a conveying motor (1004) is fixed on one side of the conveying table (1001), the output end of the conveying motor (1004) penetrates through the conveying table (1001) and is fixed with one of the conveying wheels (1002), and baffle plates (1005) are fixed on two sides of the conveying table (1001).

6. The automatic copper ball adding and cleaning device of claim 5, characterized in that a processing box (1006) is fixed to the top of the conveying table (1001), openings are formed in the two ends and the bottom of the processing box (1006), drying pipes (1007) are fixed to the two sides of the inner surface of the processing box (1006), a plurality of drying nozzles (1008) which are uniformly distributed are fixed to one side, close to each other, of each of the two drying pipes (1007), drying fans (1009) are fixed to the two sides of the outer portion of the processing box (1006), the output ends of the two drying fans (1009) are respectively communicated with the two drying pipes (1007), and the drying nozzles (1008) are communicated with the drying pipes (1007).

7. The automatic copper ball adding and cleaning device according to claim 5, wherein a plurality of evenly distributed conveying slideways (1013) are fixed on one side of the conveying platform (1001), the plurality of conveying slideways (1013) are obliquely arranged, one ends of the plurality of conveying slideways (1013) far away from the conveying platform (1001) are lower than one ends of the plurality of conveying slideways (1013) close to the conveying platform (1001), and one ends of the plurality of conveying slideways (1013) are respectively located above the plurality of titanium baskets (2).

8. The automatic copper ball adding and cleaning device as claimed in claim 6, wherein a plurality of uniformly distributed guide cylinders (1010) are fixed to the top of the processing box (1006), the output ends of the guide cylinders (1010) penetrate through the processing box (1006) and are fixed with a lifting plate (1011), and two guide plates (1012) which are obliquely arranged are fixed to the bottom of the lifting plate (1011).