CN114883096A - Novel full-automatic manufacturing assembly line of heavy current 5G and new energy automobile inductance - Google Patents
Novel full-automatic manufacturing assembly line of heavy current 5G and new energy automobile inductance Download PDFInfo
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 47
- 238000005452 bending Methods 0.000 claims abstract description 39
- 238000003825 pressing Methods 0.000 claims abstract description 34
- 238000001514 detection method Methods 0.000 claims abstract description 23
- 238000003723 Smelting Methods 0.000 claims description 48
- 239000011265 semifinished product Substances 0.000 claims description 47
- 239000000463 material Substances 0.000 claims description 36
- 238000007599 discharging Methods 0.000 claims description 25
- 239000000047 product Substances 0.000 claims description 24
- 239000003292 glue Substances 0.000 claims description 16
- 238000003756 stirring Methods 0.000 claims description 12
- 238000012937 correction Methods 0.000 claims description 5
- 230000000712 assembly Effects 0.000 claims description 3
- 238000000429 assembly Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 9
- 238000013461 design Methods 0.000 abstract description 4
- 238000012545 processing Methods 0.000 description 10
- 238000003754 machining Methods 0.000 description 5
- 238000004026 adhesive bonding Methods 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000010992 reflux Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/0206—Manufacturing of magnetic cores by mechanical means
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/72—Electric energy management in electromobility
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Abstract
The invention particularly discloses a novel full-automatic manufacturing assembly line for a large-current 5G and new energy automobile inductor, which comprises a bending device, a dispensing device, a pressing detection device and a baking device, wherein the bending device is arranged on the upper surface of the bending device; the bending device, the dispensing device, the pressing detection device and the baking device are sequentially connected to form a full-automatic inductor manufacturing assembly line. The invention integrates multiple functions, can realize full-automatic production of the inductor, not only reduces the labor intensity of workers, but also reduces the labor input cost, and simultaneously, the full-automatic design can simplify the process and greatly improve the production efficiency of the inductor.
Description
Technical Field
The invention relates to the technical field of inductor processing, in particular to a novel full-automatic manufacturing assembly line for a large-current 5G and new energy automobile inductor.
Background
With the rapid increase of the development trend of the 5G technology and new energy automobiles, the electronic and electric equipment has a remarkable trend of miniaturization, and electronic parts have a trend of high-density integration and hyperfine refinement. The magnetic core is the heart of the inductance, rectification and other elements in the electrical equipment. Along with the miniaturization of inductance, rectifier unit, also higher and higher to the requirement of magnetic core, E type magnetic core is bent the E piece and is combined with the magnetic core and become an organic whole, and current E type magnetic core's processing equipment only can realize semi-automatization, still needs artificial participation, and not only machining efficiency is low, has still increased artificial intensity of labour, and current equipment can't satisfy the requirement at high efficiency production. The magnetic core still need can form the finished product through gluing behind above-mentioned technology and another magnetic core stack, and the finished product needs just can carry out next step process after a series of detections and toasts, and current adhesive deposite device is manual processing semi-automatization, and degree of automation is not high, and the process is troublesome and waste time and energy, and the input cost is big. Therefore, a novel full-automatic manufacturing assembly line for the inductor of the large-current 5G and new energy automobile is provided for solving the existing problems.
Disclosure of Invention
Aiming at the defects of troublesome working procedure, low automation degree, low processing efficiency and high manual participation degree in the prior art, the invention provides a novel full-automatic manufacturing assembly line for inductance of a large-current 5G and new energy automobile, which is used for overcoming the defects.
A novel full-automatic manufacturing assembly line for a large-current 5G and new energy automobile inductor comprises a bending device, a dispensing device, a pressing detection device and a baking device; the bending device, the dispensing device, the pressing detection device and the baking device are sequentially connected to form a full-automatic inductor manufacturing assembly line.
By adopting the technical scheme, a production line for full-automatic manufacturing of the inductor can be formed, and the production line comprises a bending device, a glue dispensing device, a pressing detection device and a baking device, wherein the bending device is used for bending the E sheet and the magnetic core to form a semi-finished product, the semi-finished product is conveyed to the glue dispensing device to be glued and adhered with another magnetic core to form a finished product, and the finished product is detected by the pressing detection device and then conveyed to the baking device to be baked in a red mode; the full-automatic inductor production line integrates multiple functions of feeding, blanking, bending, dispensing, detecting, removing, baking and the like, can realize full-automatic production of inductors, not only reduces the labor intensity of workers, but also can reduce the labor input cost, and meanwhile, the full-automatic design can simplify the process and greatly improve the production efficiency of inductors.
Preferably, the bending apparatus includes a first frame: the first rack is provided with a material poking track; a magnetic core feeding part is arranged at the front section corresponding to the material poking track; an E sheet feeding part is arranged corresponding to the middle section of the material poking track; and an E-piece bending mechanism is arranged at the rear section corresponding to the material poking track.
As a preferred scheme, a first magnetic core feeding vibration disc and an E-piece feeding vibration disc are respectively arranged on the first frame; the first magnetic core feeding vibration disc is arranged corresponding to the magnetic core feeding part; the E-sheet feeding vibration disc is arranged corresponding to the E-sheet feeding part.
As a preferred scheme, both ends of the material poking track are respectively provided with a smelting tool feeding air cylinder assembly and a smelting tool discharging air cylinder assembly; a smelting tool backflow conveying mechanism is further arranged between the smelting tool feeding air cylinder assembly and the smelting tool discharging air cylinder assembly; the smelting tool feeding air cylinder assembly is used for conveying the smelting tools on the smelting tool backflow conveying mechanism to the material stirring track; the smelting tool blanking air cylinder component is used for conveying the smelting tool on the material poking track to the smelting tool backflow conveying mechanism.
As a preferred scheme, a semi-finished product blanking and carrying assembly and a discharging and twisting rail assembly are further arranged on the first rack; the semi-finished product blanking and carrying assembly is arranged at the tail end of the material poking track; and the semi-finished product blanking and carrying assembly is used for conveying the semi-finished product with the magnetic core and the E sheet bent and connected to the discharging torsion rail assembly.
By adopting the technical scheme, the smelting tool is taken out from the smelting tool backflow conveying mechanism through the smelting tool feeding air cylinder assembly and is placed on the stirring track, the smelting tool stirring assembly is further arranged on the first rack, the smelting tool on the stirring track is stirred by the smelting tool stirring assembly to be pushed forwards, after the smelting tool moves to the position of the magnetic core feeding component, the magnetic core feeding component adsorbs and places the magnetic core on the first magnetic core feeding vibration disc on the smelting tool, and after the smelting tool with the magnetic core continues to move forwards to the position of the E sheet feeding component, the E sheet feeding component adsorbs the E sheet on the E sheet feeding vibration disc and stacks the E sheet on the magnetic core; at the moment, the smelting tool enters the E piece bending mechanism, the E piece bending mechanism bends the E piece to enable the E piece and the magnetic core to be connected into a whole, the semi-finished product is manufactured, the smelting tool is dragged out of the E piece bending mechanism, the semi-finished product is taken out through the semi-finished product blanking carrying assembly and is placed on the discharging torsion rail assembly, and the smelting tool after the semi-finished product is taken out through the smelting tool blanking air cylinder assembly and is placed on the smelting tool backflow conveying mechanism for recycling; this embodiment collection is got material, pay-off, is bent, unloading etc. is multi-functional in an organic whole, because the volume of magnetic core and E piece is less, adopts this equipment can realize the full automatic processing of magnetic core and E piece on a production line, and degree of automation is high, and machining efficiency is high, has reduced artifical intensity of labour simultaneously, has reduced the cost of labor.
As a preferred scheme, the glue dispensing device comprises a second machine frame; a turntable assembly is arranged on the second rack; the turntable assembly is provided with a plurality of clamping assemblies; the clamping assembly is disposed about a periphery of the turntable assembly.
As a preferred scheme, a first feeding mechanism, a first correcting device, a glue dispensing mechanism, a glue amount detecting device, a rejecting mechanism, a second feeding mechanism, a second correcting device and a finished product discharging mechanism are sequentially arranged on the second rack along the anticlockwise direction of the turntable assembly.
As a preferred scheme, a second magnetic core feeding vibration disc is arranged on the second rack; the second magnetic core feeding vibration disc is arranged corresponding to the first feeding mechanism; a semi-finished product conveying mechanism is also arranged on the second rack; one end of the semi-finished product conveying mechanism extends to the lower part of the second feeding mechanism, and the other end of the semi-finished product conveying mechanism is connected with the discharging torsion rail assembly.
By adopting the technical scheme, the semi-finished product is placed on the discharge torsion rail assembly and is conveyed to the semi-finished product conveying mechanism by the discharge torsion rail assembly, the magnetic core of the second magnetic core feeding vibration disc is placed on the clamping assembly through the first feeding mechanism to be clamped tightly, the magnetic core comes to the first correcting device to be corrected along with the rotation of the turntable assembly, the magnetic core after the correction comes to the lower part of the dispensing mechanism to be dispensed, the dispensing amount on the magnetic core is detected by the dispensing amount detecting device, the magnetic core with unqualified dispensing amount is removed by the removing mechanism, the qualified magnetic core moves to the lower part of the second feeding mechanism, the semi-finished product on the semi-finished product conveying mechanism is superposed on the magnetic core by the second feeding mechanism, the glued finished product comes to the second correcting device to be corrected, the uninterrupted processing operation of the inductor can be realized, the automation degree is high, and the processing efficiency is high.
As a preferred scheme, the pressing detection device comprises a third machine frame; the third rack is provided with a tray feeding assembly and a driving linear module; the front end of the driving linear module extends to the lower part of the blanking mechanism; the tray feeding assembly is erected at the front section of the driving linear module.
As a preferred scheme, a pressing mechanism is further arranged on the third rack; the pressing mechanism is erected at the rear section of the driving linear module; the tray feeding assembly is used for placing a tray, and the driving linear module is used for driving the tray to the discharging mechanism to receive materials and then moving the tray to the pressing mechanism.
By adopting the technical scheme, the linear driving module takes out the tray at the bottommost layer on the tray feeding assembly and places the tray below the finished product blanking mechanism, when a finished product moves to the position below the finished product blanking mechanism along with the turntable assembly, the blanking mechanism takes out the finished product and places the finished product on the tray, after the tray is placed fully, the linear driving module drives the tray to move to the pressing mechanism for pressing, the gluing state of the magnetic core and the semi-finished product is ensured, and after pressing, the tray moves to the baking device for baking under the driving of the linear driving module; this embodiment is through simplifying the process, can realize the incessant processing operation of inductance, and degree of automation is high, and machining efficiency is high.
Has the advantages that: by adopting the technical scheme, a production line for full-automatic manufacturing of the inductor can be formed, and the production line comprises a bending device, a glue dispensing device, a pressing detection device and a baking device, wherein the bending device is used for bending the E sheet and the magnetic core to form a semi-finished product, the semi-finished product is conveyed to the glue dispensing device to be glued and adhered with another magnetic core to form a finished product, and the finished product is detected by the pressing detection device and then conveyed to the baking device to be baked in a red mode; the full-automatic inductor production line integrates multiple functions of feeding, blanking, bending, dispensing, detecting, removing, baking and the like, can realize full-automatic production of inductors, not only reduces the labor intensity of workers, but also reduces the labor input cost, and meanwhile, the full-automatic intelligent design can simplify the process and greatly improve the production efficiency of inductors.
Drawings
FIG. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic structural diagram of the bending apparatus of the present invention.
Fig. 3 is a schematic structural view of a dispensing device of the present invention.
In the figure: 1-a bending device; 2-a glue dispensing device; 3-pressing detection device; 4-a baking device; 101-a material poking track; 102-a first magnetic core feeding vibration disc; 103-magnetic core feeding part; 104-E sheet feeding vibration disc; 105-E sheet feeding member; 106-a jig feeding cylinder assembly; 107-a tool blanking cylinder assembly; 108-E sheet bending mechanism; 109-semi-finished product blanking and carrying assembly; 110-a take-off torsion rail assembly; 111-a smelting tool reflux conveying mechanism; 201-a turntable assembly; 202-a clamping assembly; 203-a second magnetic core feeding vibration disc; 204-a first feed mechanism; 205-first correction means; 206-glue dispensing mechanism; 207-glue amount detection means; 208-a culling mechanism; 209-semi-finished product conveying mechanism; 210-a second feeding mechanism; 211-second correction means; 212-finished product blanking mechanism; 31-a tray feeding assembly; 32-drive linear module; 33-pressing mechanism.
Detailed Description
The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic views illustrating only the basic structure of the present invention in a schematic manner, and thus show only the constitution related to the present invention.
In the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", etc. indicate orientations or positional relationships based on those shown in the drawings, which are merely for convenience of describing the present invention and simplifying the description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus should not be construed as limiting the present invention; the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance; furthermore, unless expressly stated or limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, as they may be fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Example 1
As shown in fig. 1, embodiment 1 provides a novel full-automatic manufacturing assembly line for large-current 5G and new energy automobile inductors, which includes a bending device 1, a dispensing device 2, a pressing detection device 3, and a baking device 4; the bending device 1, the dispensing device 2, the pressing detection device 3 and the baking device 4 are sequentially connected to form a full-automatic inductor manufacturing assembly line; by adopting the technical scheme of the invention, a production line for full-automatic manufacture of inductors can be formed, and the production line comprises a bending device 1, a dispensing device 2, a pressing detection device 3 and a baking device 4, wherein the bending device 1 is used for bending an E sheet and combining a magnetic core into a whole to form a semi-finished product, then the semi-finished product is conveyed to the dispensing device 2 to be glued and adhered with another magnetic core to form a finished product, and the finished product is conveyed to the baking device 4 to be subjected to red baking after being detected by the pressing detection device 3; the full-automatic inductor production line integrates multiple functions of feeding, blanking, bending, dispensing, detecting, removing, baking and the like, can realize full-automatic production of inductors, not only reduces the labor intensity of workers, but also can reduce the labor input cost, and meanwhile, the full-automatic design can simplify the process and greatly improve the production efficiency of inductors.
Example 2
As shown in fig. 1-2, this embodiment 2 provides a novel full-automatic manufacturing assembly line for large-current 5G and new energy automobile inductors, which includes a bending device 1, a dispensing device 2, a pressing detection device 3, and a baking device 4; the bending device 1, the dispensing device 2, the pressing detection device 3 and the baking device 4 are sequentially connected to form a full-automatic inductor manufacturing assembly line; wherein, bending device 1 includes first frame: the first rack is provided with a material poking track 101; a magnetic core feeding part 103 is arranged at the front section corresponding to the material poking track 101; an E sheet feeding part 105 is arranged corresponding to the middle section of the material poking track 101; an E-piece bending mechanism 108 is arranged corresponding to the rear section of the material poking track 101; a first magnetic core feeding vibration disc 102 and an E-piece feeding vibration disc 104 are respectively arranged on the first rack; the first magnetic core feeding vibration disc 102 is arranged corresponding to the magnetic core feeding part 103; the E-sheet feeding vibration disc 104 is arranged corresponding to the E-sheet feeding part 105; two ends of the material poking track 101 are respectively provided with a smelting tool feeding air cylinder assembly 106 and a smelting tool discharging air cylinder assembly 107; a smelting tool backflow conveying mechanism 111 is further arranged between the smelting tool feeding air cylinder assembly 106 and the smelting tool blanking air cylinder assembly 107; the jig feeding cylinder assembly 106 is used for conveying the jig on the jig backflow conveying mechanism 111 to the material stirring rail 101; the smelting tool blanking cylinder assembly 107 is used for conveying the smelting tools on the material poking track 101 to the smelting tool backflow conveying mechanism 111; a semi-finished product blanking and carrying assembly 109 and a discharging torsion rail assembly 110 are also arranged on the first rack; the semi-finished product blanking and carrying assembly 109 is arranged at the tail end of the material poking track 101; the semi-finished product blanking and carrying assembly 109 is used for conveying the semi-finished product with the magnetic core and the E-sheet bent and connected to the discharging torsion rail assembly 110; the jig is taken out from the jig backflow conveying mechanism 111 and placed on the material stirring rail 101 through the jig feeding air cylinder assembly 106, the jig material stirring assembly is further arranged on the first rack, the jig on the material stirring rail 101 is stirred by the jig material stirring assembly to be pushed forwards, after the jig moves to the position of the magnetic core feeding part 103, the magnetic core feeding part 103 adsorbs and places the magnetic core on the first magnetic core feeding vibration disc 102 on the jig, after the jig with the magnetic core continues to move forwards to the position of the E sheet feeding part 105, the E sheet feeding part 105 adsorbs an E sheet on the E sheet feeding vibration disc 104 and stacks the E sheet on the magnetic core; at the moment, the smelting tool enters an E piece bending mechanism 108, the E piece bending mechanism 108 bends the E piece to enable the E piece and the magnetic core to be connected into a whole, the semi-finished product is manufactured, the smelting tool is dragged out of the E piece bending mechanism 108, the semi-finished product is taken out through a semi-finished product blanking conveying assembly 109, the semi-finished product is placed on a discharging torsion rail assembly 110, and the smelting tool after the semi-finished product is taken out through a smelting tool blanking air cylinder assembly 107 and is placed on a smelting tool backflow conveying mechanism 111 for recycling; this embodiment collection is got material, pay-off, is bent, unloading etc. is multi-functional in an organic whole, because the volume of magnetic core and E piece is less, adopts this equipment can realize the full automatic processing of magnetic core and E piece on a production line, and degree of automation is high, and machining efficiency is high, has reduced artifical intensity of labour simultaneously, has reduced the cost of labor.
Example 3
As shown in fig. 1 to 3, the present embodiment 3 includes all the technical features of the above embodiments, except that: the glue dispensing device 2 comprises a second machine frame; a turntable assembly 201 is arranged on the second rack; a plurality of clamping assemblies 202 are arranged on the turntable assembly 201; the clamping assembly 202 is disposed around the periphery of the carousel assembly 201; a first feeding mechanism 204, a first correcting device 205, a glue dispensing mechanism 206, a glue amount detecting device 207, a rejecting mechanism 208, a second feeding mechanism 210, a second correcting device 211 and a finished product discharging mechanism 212 are sequentially arranged on the second rack along the counterclockwise direction of the turntable assembly 201; a second magnetic core feeding vibration disc 203 is arranged on the second rack; the second magnetic core feeding vibration disc 203 is arranged corresponding to the first feeding mechanism 204; a semi-finished product conveying mechanism 209 is also arranged on the second rack; one end of the semi-finished product conveying mechanism 209 extends to the lower part of the second feeding mechanism 210, and the other end is connected with the discharging torsion rail assembly 110.
The pressing detection device 3 comprises a third machine frame; the third rack is provided with a tray feeding assembly 31 and a driving linear module 32; the front end of the driving linear module 32 extends to the lower part of the blanking mechanism 212; the tray feeding assembly 31 is arranged at the front section of the driving linear module 32; the third frame is also provided with a pressing mechanism 33; the pressing mechanism 33 is arranged at the rear section of the driving linear module 32; the tray feeding assembly 31 is used for placing a tray, and the driving linear module 32 is used for driving the tray to the discharging mechanism 212 to receive the material and then moving the tray to the pressing mechanism 33.
In this embodiment, the semi-finished product is placed on the discharging track-twisting assembly 110, and is transported to the semi-finished product transporting mechanism 209 by the discharging track-twisting assembly 110, the magnetic core of the second magnetic core feeding vibration disc 203 is placed on the clamping assembly 202 through the first feeding mechanism 204 and clamped, the magnetic core comes to the first correcting device 205 to be corrected along with the rotation of the turntable assembly 201, the corrected magnetic core comes to the lower part of the dispensing mechanism 206 to be dispensed, the dispensing amount on the magnetic core is detected by the dispensing amount detecting device 207, the magnetic core with unqualified dispensing amount is removed by the removing mechanism 208, the qualified magnetic core moves to the lower part of the second feeding mechanism 210, the semi-finished product on the semi-finished product transporting mechanism 209 is superposed on the magnetic core by the second feeding mechanism 210, the glued finished product comes to the second correcting device 211 to be corrected, the linear module 32 is driven to take out the tray at the bottommost on the tray feeding assembly 31 of the tray and is placed below the finished product discharging mechanism 212, when the finished product moves to the lower part of the finished product blanking mechanism 212 along with the turntable assembly 201, the blanking mechanism 212 takes out the finished product and puts the finished product on the tray, after the tray is fully put, the driving linear module 32 drives the tray to move to the pressing mechanism 33 for pressing, the gluing state of the magnetic core and the semi-finished product is ensured, and the pressed tray is driven by the driving linear module 32 to move to the baking device 4 for baking; this embodiment is through simplifying the process, can realize the incessant processing operation of inductance, and degree of automation is high, and machining efficiency is high.
In the description herein, references to the description of the terms "one embodiment," "certain embodiments," "an illustrative embodiment," "an example," "a specific example," or "some examples," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
While there have been shown and described what are at present considered the fundamental principles and essential features of the invention and its advantages, it will be apparent to those skilled in the art that the invention is not limited to the details of the foregoing exemplary embodiments, but is capable of other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (10)
1. The utility model provides a novel full-automatic manufacturing assembly line of heavy current 5G and new energy automobile inductance which characterized in that: the device comprises a bending device, a dispensing device, a pressing detection device and a baking device; the bending device, the dispensing device, the pressing detection device and the baking device are sequentially connected to form a full-automatic inductor manufacturing assembly line.
2. The novel high-current 5G and new energy automobile inductor full-automatic manufacturing assembly line as claimed in claim 1, wherein the bending device comprises a first frame: a material shifting track is arranged on the first rack; a magnetic core feeding part is arranged at the front section corresponding to the material poking track; an E sheet feeding part is arranged corresponding to the middle section of the material poking track; and an E-piece bending mechanism is arranged at the rear section corresponding to the material poking track.
3. The novel full-automatic manufacturing assembly line for the inductors of the novel large-current 5G and new energy vehicles according to claim 2, wherein a first magnetic core loading vibration disc and an E-piece loading vibration disc are respectively arranged on the first rack; the first magnetic core feeding vibration disc is arranged corresponding to the magnetic core feeding part; the E-sheet feeding vibration disc is arranged corresponding to the E-sheet feeding part.
4. The novel full-automatic manufacturing assembly line for the inductor of the high-current 5G and new energy automobile according to claim 3, wherein a jig feeding air cylinder assembly and a jig discharging air cylinder assembly are respectively arranged at two ends of the material stirring rail; a smelting tool backflow conveying mechanism is further arranged between the smelting tool feeding air cylinder assembly and the smelting tool discharging air cylinder assembly; the smelting tool feeding air cylinder assembly is used for conveying the smelting tools on the smelting tool backflow conveying mechanism to the material stirring track; the smelting tool blanking air cylinder component is used for conveying the smelting tool on the material poking track to the smelting tool backflow conveying mechanism.
5. The novel high-current 5G and new energy automobile inductor full-automatic manufacturing assembly line as claimed in claim 4, wherein a semi-finished product blanking and carrying assembly and a discharging and twisting rail assembly are further arranged on the first rack; the semi-finished product blanking and carrying assembly is arranged at the tail end of the material poking track; and the semi-finished product blanking and carrying assembly is used for conveying the semi-finished product with the magnetic core and the E sheet bent and connected to the discharging torsion rail assembly.
6. The novel high-current 5G and new energy automobile inductor full-automatic manufacturing assembly line as claimed in claim 5, wherein the glue dispensing device comprises a second rack; a turntable assembly is arranged on the second rack; the turntable assembly is provided with a plurality of clamping assemblies; the clamping assembly is disposed about a periphery of the turntable assembly.
7. The novel full-automatic manufacturing assembly line for the inductors of the large-current 5G and new energy vehicles according to claim 6, wherein the second rack is sequentially provided with a first feeding mechanism, a first correction device, a glue dispensing mechanism, a glue amount detection device, a removing mechanism, a second feeding mechanism, a second correction device and a finished product discharging mechanism along a counterclockwise direction of the turntable assembly.
8. The novel high-current 5G and new energy automobile inductor full-automatic manufacturing assembly line as claimed in claim 7, wherein a second magnetic core feeding vibration disc is arranged on the second frame; the second magnetic core feeding vibration disc is arranged corresponding to the first feeding mechanism; a semi-finished product conveying mechanism is also arranged on the second rack; one end of the semi-finished product conveying mechanism extends to the lower part of the second feeding mechanism, and the other end of the semi-finished product conveying mechanism is connected with the discharging torsion rail assembly.
9. The novel high-current 5G and new energy automobile inductor full-automatic manufacturing assembly line as claimed in claim 8, wherein the press-fit detection device comprises a third frame; the third rack is provided with a tray feeding assembly and a driving linear module; the front end of the driving linear module extends to the lower part of the blanking mechanism; the tray feeding assembly is erected at the front section of the driving linear module.
10. The novel full-automatic manufacturing assembly line for the inductor of the novel large-current 5G and new energy automobile as claimed in claim 9, wherein a pressing mechanism is further arranged on the third rack; the pressing mechanism is erected at the rear section of the driving linear module; the tray feeding assembly is used for placing a tray, and the driving linear module is used for driving the tray to the discharging mechanism to receive materials and then moving the tray to the pressing mechanism.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202111445491.7A CN114883096A (en) | 2021-11-30 | 2021-11-30 | Novel full-automatic manufacturing assembly line of heavy current 5G and new energy automobile inductance |
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| CN202111445491.7A CN114883096A (en) | 2021-11-30 | 2021-11-30 | Novel full-automatic manufacturing assembly line of heavy current 5G and new energy automobile inductance |
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Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105881005A (en) * | 2016-02-04 | 2016-08-24 | 深圳市海目星激光科技有限公司 | Automatic assembly line for transformer production |
| CN108878126A (en) * | 2018-06-27 | 2018-11-23 | 东莞市冠美自动化科技有限公司 | A kind of chip inductor kludge |
| CN208479954U (en) * | 2018-05-19 | 2019-02-05 | 南京万孚电声有限公司 | Magnetic sheet laminator |
| CN111146662A (en) * | 2019-12-30 | 2020-05-12 | 昆山华誉自动化科技有限公司 | Semi-automatic terminal piece assembling machine and assembling method for electronic element |
| CN111415797A (en) * | 2020-04-29 | 2020-07-14 | 重庆美桀电子科技有限公司 | Inductance assembly, method for manufacturing inductance assembly and automation equipment |
| CN112091609A (en) * | 2020-09-29 | 2020-12-18 | 东莞市沃德精密机械有限公司 | Automobile antenna magnetic core assembly line |
| CN212596806U (en) * | 2020-07-16 | 2021-02-26 | 珠海科瑞思科技股份有限公司 | EP automobile inductor assembly machine |
| CN112786300A (en) * | 2020-12-31 | 2021-05-11 | 深圳市岑科实业有限公司 | Multi-head multi-station assembled type high-current power inductor production equipment |
| CN113345706A (en) * | 2021-06-30 | 2021-09-03 | 惠州市德立电子有限公司 | Multi-station high-precision automatic inductor assembling machine |
| CN113399202A (en) * | 2021-05-20 | 2021-09-17 | 惠州市华阳智能技术有限公司 | Automatic production line for assembling vehicle-mounted wireless charger |
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2021
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| CN105881005A (en) * | 2016-02-04 | 2016-08-24 | 深圳市海目星激光科技有限公司 | Automatic assembly line for transformer production |
| CN208479954U (en) * | 2018-05-19 | 2019-02-05 | 南京万孚电声有限公司 | Magnetic sheet laminator |
| CN108878126A (en) * | 2018-06-27 | 2018-11-23 | 东莞市冠美自动化科技有限公司 | A kind of chip inductor kludge |
| CN111146662A (en) * | 2019-12-30 | 2020-05-12 | 昆山华誉自动化科技有限公司 | Semi-automatic terminal piece assembling machine and assembling method for electronic element |
| CN111415797A (en) * | 2020-04-29 | 2020-07-14 | 重庆美桀电子科技有限公司 | Inductance assembly, method for manufacturing inductance assembly and automation equipment |
| CN212596806U (en) * | 2020-07-16 | 2021-02-26 | 珠海科瑞思科技股份有限公司 | EP automobile inductor assembly machine |
| CN112091609A (en) * | 2020-09-29 | 2020-12-18 | 东莞市沃德精密机械有限公司 | Automobile antenna magnetic core assembly line |
| CN112786300A (en) * | 2020-12-31 | 2021-05-11 | 深圳市岑科实业有限公司 | Multi-head multi-station assembled type high-current power inductor production equipment |
| CN113399202A (en) * | 2021-05-20 | 2021-09-17 | 惠州市华阳智能技术有限公司 | Automatic production line for assembling vehicle-mounted wireless charger |
| CN113345706A (en) * | 2021-06-30 | 2021-09-03 | 惠州市德立电子有限公司 | Multi-station high-precision automatic inductor assembling machine |
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