CN114855033A - High-elongation aluminum alloy and preparation method thereof - Google Patents

High-elongation aluminum alloy and preparation method thereof Download PDF

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CN114855033A
CN114855033A CN202210554934.4A CN202210554934A CN114855033A CN 114855033 A CN114855033 A CN 114855033A CN 202210554934 A CN202210554934 A CN 202210554934A CN 114855033 A CN114855033 A CN 114855033A
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aluminum alloy
melt
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elongation
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雷华均
高仲明
周志明
解洪权
杨会
唐小刚
杨德志
杨浩坤
涂坚
王军军
黄灿
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CHONGQING YUJIANG DIE-CASTING CO LTD
Chongqing University of Technology
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CHONGQING YUJIANG DIE-CASTING CO LTD
Chongqing University of Technology
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    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C21/00Alloys based on aluminium
    • C22C21/02Alloys based on aluminium with silicon as the next major constituent
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    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/02Making non-ferrous alloys by melting
    • C22C1/026Alloys based on aluminium
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    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/06Making non-ferrous alloys with the use of special agents for refining or deoxidising
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Abstract

The invention relates to the technical field of aluminum alloy materials, and discloses a high-elongation aluminum alloy and a preparation method thereof, wherein the high-elongation aluminum alloy comprises the following raw materials in percentage by mass: 6 to 8 percent of silicon, 0.15 to 0.3 percent of magnesium, 0.4 to 1 percent of manganese, less than or equal to 0.15 percent of iron, 0.01 to 0.03 percent of strontium, 0.1 to 0.25 percent of lanthanum-cerium mixture, and the balance of aluminum and inevitable impurities. The scheme optimizes and configures metal elements in the aluminum alloy, controls the content of Fe in the alloy and reduces the brittle needle-like FeAl 3 The content of the aluminum alloy material is increased, so that the plasticity of the alloy material is improved; the content of Mg is controlled, and the Mn element is used for compensating the Mg element, so that the reduction of the elongation of the alloy material due to the overhigh content of the Mg is avoided. In addition, by adding different kinds of rare earth elements, the rare earth is utilized to purify harmful impurity elements and refine grains, so that the purpose of fine grain strengthening is achieved, and meanwhile, the method also has the advantages of adding different kinds of rare earth elements, purifying harmful impurity elements and refining grainsEffectively changes the compound form of iron-rich multi-element intermetallic compounds in the die-casting aluminum alloy, thereby obviously improving the elongation of the alloy material.

Description

一种高延伸率铝合金及其制备方法A kind of high elongation aluminum alloy and preparation method thereof

技术领域technical field

本发明涉及铝合金材料技术领域,具体涉及一种高延伸率铝合金及其制备方法。The invention relates to the technical field of aluminum alloy materials, in particular to a high elongation aluminum alloy and a preparation method thereof.

背景技术Background technique

铝合金具有密度小、比强度和比刚度较高、耐蚀性好及导电导热性优良、回收容易、低温性能好等特点,广泛应用于交通运输、航空航天、电子电器等领域。随着汽车市场竞争的日益激烈,铝合金因其具有密度低、强度高尤其部分甚至超过优质钢、塑性好、可加工成各种型材料,也因其具有优良的导电性、导热性和抗蚀性等特性,而使得铝合金零件成为汽车常用材料之一。例如,现有的电池隔板均采用AlSi7Mg铝合金材质,焊接在铝合金框内用于将电池隔开,以防止汽车在受到冲击时电池受到挤压、开裂,导致爆炸等安全隐患。Aluminum alloy has the characteristics of low density, high specific strength and specific stiffness, good corrosion resistance, excellent electrical and thermal conductivity, easy recycling, and good low temperature performance. It is widely used in transportation, aerospace, electronic appliances and other fields. With the increasingly fierce competition in the automotive market, aluminum alloys have low density, high strength, especially some even surpass high-quality steel, good plasticity, and can be processed into various types of materials. Corrosion and other characteristics make aluminum alloy parts one of the commonly used materials for automobiles. For example, the existing battery separators are all made of AlSi7Mg aluminum alloy, which is welded in the aluminum alloy frame to separate the batteries, so as to prevent the batteries from being squeezed and cracked when the car is impacted, resulting in safety hazards such as explosions.

按质量分数百分比计,现有的AlSi7Mg铝合金含有:Si6.5~7.5%、Mg0.45~0.7%、Ti0.1~0.2%、Mn≤0.1%、Fe≤0.19%、Cu≤0.05%、Zn≤0.07%、余量为铝及不可避免的杂质;其延伸率≥7%,具有较低的延展性。由于上述AlSi7Mg铝合金的延伸率较低,因而在实际电池托盘底板成型过程中,因热胀冷缩现象,电池隔板由于延伸率低,对铝合金进行冲击试验后型材容易开裂,生产的零件无法满足高延伸率的力学性能要求,从而导致安全隐患。因此,亟需研发一种延伸率大于10%的高延伸率铝合金。In terms of mass fraction percentage, the existing AlSi7Mg aluminum alloy contains: Si6.5~7.5%, Mg0.45~0.7%, Ti0.1~0.2%, Mn≤0.1%, Fe≤0.19%, Cu≤0.05%, Zn≤0.07%, the balance is aluminum and inevitable impurities; its elongation ≥7%, with low ductility. Due to the low elongation of the above-mentioned AlSi7Mg aluminum alloy, in the actual forming process of the bottom plate of the battery tray, due to the phenomenon of thermal expansion and contraction, the battery separator is prone to cracking after the impact test on the aluminum alloy due to the phenomenon of thermal expansion and contraction. The mechanical property requirements of high elongation cannot be met, resulting in safety hazards. Therefore, there is an urgent need to develop a high elongation aluminum alloy with an elongation greater than 10%.

发明内容SUMMARY OF THE INVENTION

本发明意在提供一种高延伸率铝合金,以解决现有铝合金材料延伸率低的技术问题。The present invention is intended to provide a high elongation aluminum alloy to solve the technical problem of low elongation of existing aluminum alloy materials.

为达到上述目的,本发明采用如下技术方案:一种高延伸率铝合金,包括如下质量分数的原料:硅6%~8%、镁0.15%~0.3%、锰0.4~1%、铁≤0.15%、锶0.01~0.03%、镧铈混合物0.1~0.25%、余量为铝及不可避免的杂质。In order to achieve the above purpose, the present invention adopts the following technical scheme: a high elongation aluminum alloy, comprising the following raw materials by mass fraction: silicon 6%-8%, magnesium 0.15%-0.3%, manganese 0.4-1%, iron≤0.15 %, strontium 0.01-0.03%, lanthanum-cerium mixture 0.1-0.25%, the balance is aluminum and inevitable impurities.

本方案的原理及优点是:The principle and advantages of this scheme are:

1、与现有技术中AlSi7Mg铝合金相比,本方案所得铝合金材料通过优化配置合金中的金属元素,具有更低的镁、铁含量;如控制合金中Fe的含量,减少脆性的针状FeAl3含量,消除Fe的有害影响,尤其是降低针状化合物对压铸铝合金基体产生割裂作用,明显地提升铝合金材料的延伸率,提升合金材料的塑性;控制Mg含量,通过Mn元素来补偿Mg元素,避免因Mg含量过高而降低延伸率;通过上述作用,本发明制备的铝合金材料除了兼具较高的热导率与优秀的力学性能,还具有较高的延伸率。1. Compared with the AlSi7Mg aluminum alloy in the prior art, the aluminum alloy material obtained in this scheme has lower magnesium and iron content by optimizing the allocation of metal elements in the alloy; such as controlling the content of Fe in the alloy, reducing the brittle needle-like FeAl 3 content can eliminate the harmful effects of Fe, especially reduce the splitting effect of acicular compounds on the die-casting aluminum alloy matrix, significantly increase the elongation of the aluminum alloy material, and improve the plasticity of the alloy material; control the Mg content and compensate by the Mn element Mg element, to avoid the reduction of elongation due to excessive Mg content; through the above effects, the aluminum alloy material prepared by the present invention not only has high thermal conductivity and excellent mechanical properties, but also has high elongation.

2、本发明通过添加不同种类的稀土元素,优化合金成分和组织,利用稀土净化有害杂质元素、细化晶粒,达到细晶强化的目的,同时还有效改变压铸铝合金中富铁多元金属间的化合物形态;如适量添加的混合镧-铈稀土,具备精炼、净化铝液,细化组织的功能,并且混合稀土和Si、Fe等共存于晶界处,形成Si-Fe共晶组织,改善铝合金中Si-Fe共晶组织的形态,将Si-Fe共晶的形貌由粗大的针片状转变为细小的纤维状,有效地提高合金的强度;如适量添加锶元素,可有效改变压铸铝合金中的Si共晶形态,从而有效改善材料的延伸率。申请人研究证明,本方案中镧铈稀土元素和锶元素在制备得到的铝合金中起着协同增效的作用,共同提升铝合金的延伸率,使得所得铝合金的延伸率≥11.4%,显著改善现有技术中铝合金材料因延伸率低易出现的冲压开裂而具有安全隐患的现象。2. The present invention optimizes the alloy composition and structure by adding different kinds of rare earth elements, uses rare earth to purify harmful impurity elements, refines grains, and achieves the purpose of fine grain strengthening, and at the same time, it also effectively changes the iron-rich multi-metal in the die-casting aluminum alloy. Compound form; for example, mixed lanthanum-cerium rare earth added in an appropriate amount has the functions of refining, purifying molten aluminum, and refining the structure, and mixed rare earth and Si, Fe, etc. coexist at the grain boundaries to form a Si-Fe eutectic structure and improve aluminum. The morphology of the Si-Fe eutectic structure in the alloy changes the morphology of the Si-Fe eutectic from a coarse needle-like shape to a fine fibrous shape, which effectively improves the strength of the alloy; if an appropriate amount of strontium is added, it can effectively change the die-casting The Si eutectic morphology in the aluminum alloy can effectively improve the elongation of the material. The applicant's research proves that the lanthanum, cerium, rare earth elements and strontium elements in this solution play a synergistic role in the prepared aluminum alloy, and jointly improve the elongation of the aluminum alloy, so that the elongation of the obtained aluminum alloy is ≥ 11.4%, which is significantly The phenomenon that the aluminum alloy material in the prior art is prone to punching cracking due to low elongation is improved, and thus has a potential safety hazard.

优选的,所述镧铈混合物中镧铈的混合比例为镧:铈=7:3。采用上述方案,提前将镧铈两种稀土混合为稀土混合,使得在制备铝合金材料时,足够量的镧铈稀土混合物与铝合金原料硅铁反应生成Si-Fe共晶组织,有效改变压铸铝合金中的Si、Fe共晶形态,从而有效改善材料的延伸率。Preferably, the mixing ratio of lanthanum-cerium in the lanthanum-cerium mixture is lanthanum:cerium=7:3. Using the above scheme, the two rare earths of lanthanum and cerium are mixed into rare earth mixture in advance, so that when preparing the aluminum alloy material, a sufficient amount of the lanthanum, cerium and rare earth mixture reacts with the aluminum alloy raw material ferrosilicon to form the Si-Fe eutectic structure, which effectively changes the die-casting aluminum alloy. The eutectic morphology of Si and Fe in the alloy can effectively improve the elongation of the material.

优选的,所述杂质重量≤0.5%,包括如下质量分数的原料:钛0.11~0.16%、钙≤0.0009%、磷≤0.04%、铍≤0.0001%、锌≤0.04%、锡≤0.04%、铅≤0.04%、镍≤0.04%、铬≤0.04%。采用上述方案,显著降低杂质对铝合金材料的影响,如钙Ca可与P、Si等元素反应生成高熔点化合物,这些化合物会降低合金的流动性及补缩性能;同时Ca的存在还会导致A1203膜的破裂,增加铝液含氢量和铸件出现气孔、缩松的几率,进而影响产品的表面和内部质量。Preferably, the weight of the impurities is less than or equal to 0.5%, including raw materials with the following mass fractions: titanium 0.11-0.16%, calcium ≤ 0.0009%, phosphorus ≤ 0.04%, beryllium ≤ 0.0001%, zinc ≤ 0.04%, tin ≤ 0.04%, lead ≤0.04%, nickel≤0.04%, chromium≤0.04%. The above scheme can significantly reduce the influence of impurities on aluminum alloy materials. For example, calcium and Ca can react with P, Si and other elements to form high-melting compounds. These compounds will reduce the fluidity and feeding performance of the alloy; at the same time, the presence of Ca will also lead to The rupture of the A1 2 0 3 film increases the hydrogen content of the molten aluminum and the probability of pores and shrinkage in the casting, thereby affecting the surface and internal quality of the product.

一种高延伸率铝合金的制备方法,包括如下步骤:A preparation method of high elongation aluminum alloy, comprising the following steps:

S1:熔化,将工业纯铝熔化,获得熔体Ⅰ;S1: melting, melting industrial pure aluminum to obtain melt I;

S2:加料、脱气,向S1所得熔体Ⅰ中依次加入原料硅、镁、锰和锶,加热搅拌熔化,获得熔体Ⅱ;S2: feeding and degassing, adding raw materials silicon, magnesium, manganese and strontium to the melt I obtained in S1 in turn, heating and stirring to melt to obtain melt II;

S3:精炼、除渣,向S2所得熔体Ⅱ中加入精炼剂,搅拌除渣,获得熔体Ⅲ;S3: refining and slag removal, adding a refining agent to the melt II obtained in S2, stirring to remove the slag, and obtaining a melt III;

S4:脱气、除渣,向S3所得熔体Ⅲ中加入镧铈混合物和精炼剂,搅拌除气、除渣,获得熔体Ⅳ;S4: degassing and slag removal, adding lanthanum-cerium mixture and refining agent to the melt III obtained in S3, stirring for degassing and slag removal to obtain melt IV;

S5:转运压铸,将S4所得熔体Ⅳ转运压铸,获得铝合金铸件。S5: transfer die casting, transfer the melt IV obtained in S4 for transfer die casting to obtain an aluminum alloy casting.

本方案的原理及优点:The principle and advantages of this scheme:

1、本方案通过控制Mg含量,以Mn含量来补偿Mg元素以提升铝合金产品的延伸率。另,Mn能阻止铝合金的再结晶过程,提高再结晶温度,能够有效抑制铝合金再结晶过程的出现,能够有效提高铝合金的强度;再者,Mn通过与Al形成MnAl6化合物,有效弥散质点,对再结晶晶粒长大起阻碍作用,从而细化铝合金内部晶粒,从而使得铝合金的延伸率大大增加。MnAl6的另一作用是能溶解杂质铁(Fe),形成(Fe、Mn)Al6,使铝合金中由铁形成的片状或针状组织变为细密的晶体组织,减小铁的有害影响。1. This scheme controls the Mg content and compensates the Mg element with the Mn content to improve the elongation of the aluminum alloy product. In addition, Mn can prevent the recrystallization process of aluminum alloys, increase the recrystallization temperature, can effectively inhibit the occurrence of the recrystallization process of aluminum alloys, and can effectively improve the strength of aluminum alloys; moreover, Mn can effectively disperse by forming MnAl6 compounds with Al. The particles hinder the growth of recrystallized grains, thereby refining the internal grains of the aluminum alloy, thereby greatly increasing the elongation of the aluminum alloy. Another function of MnAl 6 is to dissolve impurity iron (Fe) and form (Fe, Mn)Al 6 , which makes the flake or needle-like structure formed by iron in the aluminum alloy into a fine crystal structure and reduces the harmful effects of iron. influences.

2、本方案通过分批次添加原料进行精炼除气、除渣,有效保证铝合金熔体的均匀性和纯度,进而有效提升制备所得铝合金的延伸率和其他服役性能,提升铝合金良品率。2. This scheme effectively ensures the uniformity and purity of the aluminum alloy melt by adding raw materials in batches for refining, degassing and slag removal, thereby effectively improving the elongation and other service properties of the prepared aluminum alloy, and improving the aluminum alloy yield rate. .

优选的,在S1中,还包括铁和杂质含量的检测;在S2和S3中,还包括原料含量检测和补料熔化阶段;每进行一次补料熔化,均需要加入精炼剂搅拌除气、除渣;在S5中,熔体Ⅳ转运压铸前还包括对熔体密度的检测,所述熔体密度≥2.58g/ml。Preferably, in S1, it also includes the detection of iron and impurity content; in S2 and S3, it also includes the detection of raw material content and the stage of feeding melting; slag; in S5, before the melt IV is transported and die-casting, the detection of the melt density is also included, and the melt density is greater than or equal to 2.58 g/ml.

采用上述方案,实时监控熔体中的原料含量并针对性补充在精炼除渣后缺失的原料量,主要因为原料中的杂质被除去,使得原料中金属元素在熔体中含量出现偏差,一般会出现元素含量偏低的现象,需要经补料熔化添加;且在每次补料熔化后,均对熔体内新添加的杂质进行精炼、除气、除渣,有效保证熔体质量,进而提升铝合金产品的质量,使得铝合金产品具有更高的强度,如其比强度接近高合金钢,比刚度超过钢,有良好的铸造性能和塑性加工性能,良好的导电、导热性能,良好的耐蚀性和可焊性。Using the above scheme, the content of raw materials in the melt is monitored in real time and the amount of raw materials missing after refining and slagging is supplemented. The main reason is that the impurities in the raw materials are removed, which makes the content of metal elements in the raw materials deviate in the melt. If the element content is low, it needs to be melted and added by feeding; and after each feeding is melted, the newly added impurities in the melt are refined, degassed, and slag removed, which effectively ensures the quality of the melt and improves the quality of the melt. The quality of aluminum alloy products makes aluminum alloy products have higher strength, such as its specific strength is close to that of high alloy steel, its specific stiffness exceeds that of steel, it has good casting properties and plastic workability, good electrical and thermal conductivity, and good corrosion resistance. properties and solderability.

优选的,在S1中,所述熔化温度为650℃~750℃;在S2中,所述熔化温度为760℃~820℃;在S2和S3中,所述补料熔化温度为700℃~750℃。采用上述方案,根据不同原料的熔化性质设定熔化温度,有效节约生产成本,提升生产效率。Preferably, in S1, the melting temperature is 650°C-750°C; in S2, the melting temperature is 760°C-820°C; in S2 and S3, the feeding melting temperature is 700°C-750°C °C. By adopting the above scheme, the melting temperature is set according to the melting properties of different raw materials, which effectively saves production costs and improves production efficiency.

优选的,所述精炼剂包括如下质量份数的原料:硝酸钠18~24份、氟钛酸钾5~10份、2氯化钾33~41份、氯化锌15~20份、硫酸钠3~8份、五氯化磷10~15份、氟硼酸钠12~18份、氟化铝8~14份、碳酸钙16~22份、木炭粉10~15份。采用上述方案,使得精炼剂原料简单,降低生产成本;且本方案精炼剂有效去除各原料的杂质,获得纯度更高的熔体,进而提升铝合金产品的强度及服役性能。Preferably, the refining agent includes the following raw materials in parts by mass: 18-24 parts of sodium nitrate, 5-10 parts of potassium fluorotitanate, 33-41 parts of potassium chloride, 15-20 parts of zinc chloride, and sodium sulfate 3-8 parts, phosphorus pentachloride 10-15 parts, sodium fluoroborate 12-18 parts, aluminum fluoride 8-14 parts, calcium carbonate 16-22 parts, charcoal powder 10-15 parts. By adopting the above scheme, the raw material of the refining agent is simple and the production cost is reduced; and the refining agent of this scheme effectively removes the impurities of each raw material, and obtains a melt with higher purity, thereby improving the strength and service performance of the aluminum alloy product.

优选的,在S3和S4中,所述精炼剂的添加量为熔体重量的0.1~0.3%,所述精炼时间为20~30min。采用上述方案,有效避免现有技术中因添加大量的精炼剂而导致加入其它杂质,从而影响铝合金产品的强度及其他性能。Preferably, in S3 and S4, the added amount of the refining agent is 0.1-0.3% by weight of the melt, and the refining time is 20-30 min. By adopting the above scheme, the addition of other impurities due to the addition of a large amount of refining agent in the prior art can be effectively avoided, thereby affecting the strength and other properties of the aluminum alloy product.

优选的,在S2中,所述搅拌具体为在转速为500~550rpm的情况下搅拌5~8min后静置10min,重复搅拌、静置三次;在S4中,所述搅拌具体为在转速为500~550rpm的情况下搅拌5~8min。采用上述方案,低速搅拌有效避免熔体飞溅引发安全问题;同时有利于熔体内物料的搅拌分散,最终达到熔体内原料充分物料充分、高效的分散。Preferably, in S2, the stirring is specifically performed at a rotational speed of 500 to 550 rpm, followed by stirring for 5 to 8 minutes, followed by standing for 10 minutes, and repeated stirring and standing for three times; in S4, the stirring is specifically performed at a rotational speed of 500 rpm. Stir for 5-8 min at ~550 rpm. With the above scheme, low-speed stirring can effectively avoid safety problems caused by melt splashing; at the same time, it is conducive to the stirring and dispersion of materials in the melt, and finally achieve sufficient and efficient dispersion of sufficient materials in the melt.

优选的,在S2~S4中,所述搅拌的同时向熔体内通入氮气,氮气流量为22~28L/min;在S2和S3中,所述氮气压力为0.2~0.5MPa,在S4中,所述氮气压力为0.4~0.6MPa。采用上述方案,便于熔体中的气泡在搅拌过程中随氮气聚集排出,从而达到除去熔体内气体的目的。Preferably, in S2-S4, nitrogen gas is introduced into the melt while the stirring is performed, and the nitrogen flow rate is 22-28L/min; in S2 and S3, the nitrogen pressure is 0.2-0.5MPa, and in S4 , the nitrogen pressure is 0.4-0.6MPa. By adopting the above scheme, it is convenient for the bubbles in the melt to be collected and discharged with nitrogen during the stirring process, so as to achieve the purpose of removing the gas in the melt.

附图说明Description of drawings

图1为本发明实施例中高延伸率铝合金的制备方法的工艺流程图。1 is a process flow diagram of a method for preparing a high elongation aluminum alloy in an embodiment of the present invention.

图2为本发明实施例4中铝合金延伸率测试运行的图形曲线图。FIG. 2 is a graphical graph of the elongation test run of the aluminum alloy in Example 4 of the present invention.

具体实施方式Detailed ways

下面通过具体实施方式进一步详细说明:The following is further described in detail by specific embodiments:

实施例1Example 1

实施例1~5、对比例1~3(现有AlSi7Mg)在铝合金原料及含量上的差异见表1。以实施例1为例,说明一种高延伸率铝合金的原料组成及制备过程。Table 1 shows the differences in aluminum alloy raw materials and contents between Examples 1 to 5 and Comparative Examples 1 to 3 (existing AlSi7Mg). Taking Example 1 as an example, the raw material composition and preparation process of a high elongation aluminum alloy are described.

一种高延伸率铝合金,如下质量分数的原料:硅(Si)6%~8%、镁(Mg)0.15%~0.3%、锰(Mn)0.4~1%、铁(Fe)≤0.15%、锶(Sr)0.01~0.03%、镧铈(La-Ce)混合物0.1~0.25%、余量为铝及不可避免的杂质;杂质重量≤0.5%,包括如下质量分数的原料:钛(Ti)0.11~0.16%、钙(Ca)≤0.0009%、磷(P)≤0.04%、铍(Be)≤0.0001%、锌(Zn)≤0.04%、锡(Sn)≤0.04%、铅(Pb)≤0.04%、镍(Ni)≤0.04%、铬(Cr)≤0.04%。A high elongation aluminum alloy, the raw materials of the following mass fractions: silicon (Si) 6%-8%, magnesium (Mg) 0.15%-0.3%, manganese (Mn) 0.4-1%, iron (Fe)≤0.15% , strontium (Sr) 0.01-0.03%, lanthanum-cerium (La-Ce) mixture 0.1-0.25%, the balance is aluminum and inevitable impurities; impurity weight ≤ 0.5%, including the following mass fraction of raw materials: titanium (Ti) 0.11~0.16%, calcium (Ca)≤0.0009%, phosphorus (P)≤0.04%, beryllium (Be)≤0.0001%, zinc (Zn)≤0.04%, tin (Sn)≤0.04%, lead (Pb)≤ 0.04%, nickel (Ni)≤0.04%, chromium (Cr)≤0.04%.

本实施例各元素组成及百分含量具体包括:硅8%、镁0.3%、锰0.88%、铁0.15%、锶0.025%、镧铈混合物0.2%(镧铈比例为镧:铈=7:3)、杂质≤0.5%,余量为铝。The composition and percentage content of each element in this embodiment specifically include: silicon 8%, magnesium 0.3%, manganese 0.88%, iron 0.15%, strontium 0.025%, lanthanum-cerium mixture 0.2% (the ratio of lanthanum-cerium is lanthanum:cerium=7:3 ), impurities ≤ 0.5%, and the balance is aluminum.

本发明还提供一种高延伸率铝合金的制备方法,其制备过程如图1所示,具体制备步骤如下:The present invention also provides a preparation method of high elongation aluminum alloy, the preparation process is shown in Figure 1, and the specific preparation steps are as follows:

S1:备料、熔化:按质量百分比准备原料,将工业纯铝加热至700℃(可选温度范围为在650℃~750℃)熔化,获得熔体Ⅰ;S1: material preparation and melting: prepare raw materials by mass percentage, and heat industrial pure aluminum to 700°C (optional temperature range is 650°C to 750°C) to melt to obtain melt I;

取样熔体Ⅰ进行光谱分析,测定熔体Ⅰ内的元素含量,包括各辅料(硅、锰、镁、锶)、Fe和其余杂质的含量,将Fe和其余杂质的含量控制在较小范围(Fe≦0.15%,杂质≤0.5%);Sampling melt I for spectral analysis, and measure the element content in melt I, including the content of each auxiliary material (silicon, manganese, magnesium, strontium), Fe and other impurities, and control the content of Fe and other impurities in a small range ( Fe≤0.15%, impurities≤0.5%);

S2:加料、脱气:向S1所得熔体Ⅰ中依次加入硅、锰、镁和锶进行合金化,加热至760℃~820℃,随后在500~550rpm的情况下搅拌5min,搅拌后静置10min再次搅拌,其中搅拌、静置共计循环三次,获得熔体Ⅱ。搅拌过程中向熔体中通入氮气,氮气压力0.2~0.5MPa。S2: feeding and degassing: adding silicon, manganese, magnesium and strontium to the melt I obtained in S1 in turn for alloying, heating to 760°C-820°C, stirring at 500-550 rpm for 5 minutes, stirring and then letting stand Stir again for 10 min, wherein stirring and standing are cycled three times in total to obtain melt II. During the stirring process, nitrogen gas was introduced into the melt, and the nitrogen pressure was 0.2-0.5 MPa.

取样熔体Ⅱ进行光谱分析,测定熔体Ⅱ内的元素含量,主要检测硅、锰、镁、锶的含量,补料后在700℃~750℃条件下熔化,通过实时监控熔体中的原料含量并针对性补充在精炼除渣后缺失的原料量,有效保证铝合金产品的质量;且在每次补料熔化后,均对熔体内新添加的杂质进行精炼、除气、除渣,有效保证熔体质量,进而提升铝合金产品的质量,使得铝合金产品具有更高的强度,如其比强度接近高合金钢,比刚度超过钢,有良好的铸造性能和塑性加工性能,良好的导电、导热性能,良好的耐蚀性和可焊性。Sampling melt II for spectral analysis to determine the element content in melt II, mainly detecting the content of silicon, manganese, magnesium and strontium. The amount of raw materials missing after refining and slag removal can effectively ensure the quality of aluminum alloy products; and after each feeding is melted, the newly added impurities in the melt are refined, degassed, and slag removed. Effectively ensure the quality of the melt, and then improve the quality of the aluminum alloy products, so that the aluminum alloy products have higher strength, such as its specific strength is close to that of high alloy steel, its specific stiffness exceeds that of steel, it has good casting performance and plastic workability, and good electrical conductivity. , thermal conductivity, good corrosion resistance and solderability.

S3:精炼、除渣:向S2所得熔体Ⅱ中加入精炼剂,精炼剂的添加量为熔体重量的0.1~0.3%,在氮气压力0.2~0.5MPa的情况下搅拌20~30min,随后静置15~20min,充分除渣和除气后获得熔体Ⅲ。S3: Refining and slag removal: Add a refining agent to the melt II obtained in S2, and the amount of the refining agent is 0.1-0.3% by weight of the melt, stir for 20-30 minutes under the nitrogen pressure of 0.2-0.5MPa, and then statically Set for 15 to 20 minutes, and obtain melt III after full slag removal and degassing.

其中精炼剂包含如下份数质量的原料:氯化钠15~25份、氯化钾15~25份、氟硅酸钠3~10份、六氟铝酸钠2~5份、碳酸钠5~15份、氟化钙3~10份;本方案中具体包含氯化钠20份、氯化钾20份、氟硅酸钠5份、六氟铝酸钠3份、碳酸钠10份、氟化钙5份,将上述原料混合配制而成白色粉末状的精炼剂,精炼剂中≥98%的粒子能通过1mm标准筛。精炼剂主要是用于清除铝液内部的氢和浮游的氧化夹渣,使熔体更纯净。The refining agent contains the following raw materials by weight: 15-25 parts of sodium chloride, 15-25 parts of potassium chloride, 3-10 parts of sodium fluorosilicate, 2-5 parts of sodium hexafluoroaluminate, and 5-5 parts of sodium carbonate. 15 parts, 3 to 10 parts of calcium fluoride; this scheme specifically includes 20 parts of sodium chloride, 20 parts of potassium chloride, 5 parts of sodium fluorosilicate, 3 parts of sodium hexafluoroaluminate, 10 parts of sodium carbonate, fluoride 5 parts of calcium, the above raw materials are mixed to prepare a white powder refining agent, ≥98% of the particles in the refining agent can pass through a 1mm standard sieve. The refining agent is mainly used to remove the hydrogen and floating oxidation slag in the molten aluminum to make the melt more pure.

取样熔体Ⅲ进行光谱分析,测定熔体Ⅲ内的元素含量,主要检测硅、锰、镁、锶的含量,补料后在700℃~750℃条件下熔化,并重复S3步骤,对补料熔化后获得的熔体再次进行精炼,完成除渣和除气。Sampling melt III for spectroscopic analysis to determine the element content in melt III, mainly detecting the content of silicon, manganese, magnesium and strontium, after feeding, melt at 700 ° C ~ 750 ° C, and repeat step S3, for feeding The melt obtained after melting is refined again to complete deslagging and degassing.

S4:脱气、除渣,向S3所得熔体Ⅲ中加入镧铈混合物和精炼剂,精炼剂的添加量为熔体重量的0.1~0.3%,在氮气压力0.4~0.6MPa、氮气流量为22~28L/min的情况下搅拌5~8min,搅拌后静置10min再次搅拌,其中搅拌、静置共计循环三次,获得熔体Ⅳ。S4: Degassing and slag removal, adding lanthanum-cerium mixture and refining agent to the melt III obtained in S3, the amount of refining agent added is 0.1-0.3% of the melt weight, the nitrogen pressure is 0.4-0.6 MPa, and the nitrogen flow rate is 22 Under the condition of ~28L/min, stir for 5-8min, and after stirring, let stand for 10min and stir again, wherein stirring and standstill are cycled three times in total to obtain melt IV.

S5:转运压铸,将S4所得熔体Ⅳ进行取样检测,当熔体Ⅳ的密度≥2.58g/ml时记为合格,随后将熔体Ⅳ转运压铸,制备获得铝合金产品。S5: transfer die casting, sample and test the melt IV obtained in S4, when the density of the melt IV is greater than or equal to 2.58g/ml, it is recorded as qualified, and then transfer the melt IV for die casting to prepare an aluminum alloy product.

当取样检测时,熔体Ⅳ的密度≦2.58g/ml时记为不合格,需要重新开始制备。When sampling and testing, when the density of melt IV is less than or equal to 2.58g/ml, it is recorded as unqualified, and the preparation needs to be restarted.

表1实施例1~5、对比例1~3所得铝合金的原料含量差异Table 1 Differences in raw material content of the aluminum alloys obtained from Examples 1 to 5 and Comparative Examples 1 to 3

Figure BDA0003654495820000061
Figure BDA0003654495820000061

本方案的高延伸率铝合金的制备过程中,杂质元素的用量在权利要求所述范围内(杂质重量≤0.5%,包括如下质量分数的原料:钛0.11~0.16%、钙≤0.0009%、磷≤0.04%、铍≤0.0001%、锌≤0.04%、锡≤0.04%、铅≤0.04%、镍≤0.04%、铬≤0.04%)、精炼剂原料的用量在权利要求所述范围内(氯化钠15~25份、氯化钾15~25份、氟硅酸钠3~10份、六氟铝酸钠2~5份、碳酸钠5~15份、氟化钙3~10份)均可获得高延伸率铝合金,且获得的高延伸率铝合金的延伸率均在11.4以上。且在反应步骤S1~S5中,在铝的熔化温度650℃~750℃、辅料熔化温度760℃~820℃、补料熔化温度700℃~750℃,精炼剂添加量0.1~0.3%、精炼时间为20~30min等范围的任一组合条件下获得延伸率高于11.4的铝合金。因选择不同权利要求中所述条件制备的铝合金的延伸率变化不大,因此只选择其中一种组合反应条件说明不同原料含量对本方案所得铝合金性能的影响。In the preparation process of the high elongation aluminum alloy of this scheme, the amount of impurity elements is within the range described in the claims (impurity weight ≤ 0.5%, including raw materials with the following mass fractions: titanium 0.11-0.16%, calcium ≤ 0.0009%, phosphorus ≤0.04%, beryllium≤0.0001%, zinc≤0.04%, tin≤0.04%, lead≤0.04%, nickel≤0.04%, chromium≤0.04%), the amount of refining agent raw materials is within the scope of the claims (chlorinated ≤0.04%) 15-25 parts of sodium, 15-25 parts of potassium chloride, 3-10 parts of sodium fluorosilicate, 2-5 parts of sodium hexafluoroaluminate, 5-15 parts of sodium carbonate, 3-10 parts of calcium fluoride) High elongation aluminum alloys are obtained, and the elongations of the obtained high elongation aluminum alloys are all above 11.4. And in the reaction steps S1-S5, the melting temperature of aluminum is 650°C-750°C, the melting temperature of auxiliary materials is 760°C-820°C, the melting temperature of supplementary material is 700°C-750°C, the amount of refining agent added is 0.1-0.3%, and the refining time is 0.1-0.3%. An aluminum alloy with an elongation higher than 11.4 can be obtained under any combination of conditions ranging from 20 to 30 min. Since the elongation of the aluminum alloy prepared by selecting the conditions described in different claims does not change much, only one of the combined reaction conditions is selected to illustrate the influence of different raw material contents on the properties of the aluminum alloy obtained by this scheme.

试验例:铝合金性能测试Test example: aluminum alloy performance test

分别对实施例1~5、对比例1~3所得铝合金的抗拉强度、屈服强度、延伸率进行测试,测试结果如表2和图2所示。The tensile strength, yield strength and elongation of the aluminum alloys obtained in Examples 1 to 5 and Comparative Examples 1 to 3 were respectively tested, and the test results are shown in Table 2 and FIG. 2 .

表2实施例1~5、对比例1~3所得铝合金的性能检测结果Table 2 Performance testing results of the aluminum alloys obtained in Examples 1-5 and Comparative Examples 1-3

Figure BDA0003654495820000062
Figure BDA0003654495820000062

Figure BDA0003654495820000071
Figure BDA0003654495820000071

由表2试验数据可知:本方案所得铝合金型材相较于AlSi7Mg铝合金在抗拉强度、屈服强度及延伸率方面具有大幅提升,如本方案所得铝合金的抗拉强度≥263Mpa、屈服强度≥122Mpa、延伸率≥11.4%,显著高于现有AlSi7Mg铝合金的性能(对比例3所得铝合金的抗拉强度为240Mpa、屈服强度为106MPa、延伸率为7.5%);说明通过Mn元素可以补偿Mg元素对铝合金延伸率造成的不良影响。而对比实施例3(实施例3所得铝合金的延伸率为12.7%)和实施例4(实施例4所得铝合金的延伸率为14.2%,如图2所示铝合金延伸率测试运行的图形曲线图)可知,当控制其余元素含量和制备工艺不变的情况下,过度的以Mn元素替代Mg元素会降低制备所得铝合金的延伸率,只有适当的控制Mg含量,通过Mn元素来补偿Mg元素,方可有效避免因Mg含量过高而导致的强度高、延伸率低的问题,从而显著提升铝合金的延伸率。From the test data in Table 2, it can be seen that compared with AlSi7Mg aluminum alloy, the aluminum alloy profiles obtained in this scheme have a significant improvement in tensile strength, yield strength and elongation. 122Mpa, elongation ≥11.4%, significantly higher than the performance of the existing AlSi7Mg aluminum alloy (the tensile strength of the aluminum alloy obtained in Comparative Example 3 is 240Mpa, the yield strength is 106MPa, and the elongation is 7.5%); it shows that the Mn element can compensate The adverse effect of Mg element on the elongation of aluminum alloy. While comparing Example 3 (the elongation of the aluminum alloy obtained in Example 3 was 12.7%) and Example 4 (the elongation of the aluminum alloy obtained in Example 4 was 14.2%, Figure 2 shows the graph of the aluminum alloy elongation test run. It can be seen from the curve diagram) that when the content of other elements is controlled and the preparation process is unchanged, excessive substitution of Mn element for Mg element will reduce the elongation of the prepared aluminum alloy. Only by properly controlling the Mg content, Mg is compensated by Mn element. Elements can effectively avoid the problems of high strength and low elongation caused by excessive Mg content, thereby significantly improving the elongation of aluminum alloys.

本方案所得铝合金材料通过优化配置合金中的金属元素,具有更低的镁、铁含量;如控制合金中Fe的含量,减少脆性的针状FeAl3含量,消除Fe的有害影响,尤其是降低针状化合物对压铸铝合金基体产生割裂作用,明显地提升铝合金材料的延伸率,提升合金材料的塑性,充分满足汽车电池底板托盘的制作要求,并适应市场对抗压、抗冲击性佳及延伸率高的铝合金型材的需求。The aluminum alloy material obtained in this scheme has lower magnesium and iron content by optimizing the configuration of metal elements in the alloy; for example, controlling the content of Fe in the alloy, reducing the content of brittle needle-like FeAl 3 , eliminating the harmful effects of Fe, especially reducing the The needle-like compound has a splitting effect on the die-casting aluminum alloy matrix, which significantly improves the elongation of the aluminum alloy material and the plasticity of the alloy material. The demand for aluminum alloy profiles with high elongation.

且相对于未添加稀土元素的对比例1和对比例2,本方案铝合金的原料中添加镧铈稀土混合物制备得到的铝合金的延伸率更高、强度性能更好。是因为通过添加不同种类的稀土元素,能优化合金成分和组织;稀土元素通过净化有害杂质元素、细化晶粒等,达到细晶强化的目的,同时还有效改变压铸铝合金中富铁多元金属间的化合物形态。如适量添加的混合镧-铈稀土(实施例1~5),因稀土元素具备精炼、净化铝液、细化晶粒组织的功能,并且混合稀土和Si、Fe等共存于晶界处,形成Si-Fe共晶组织,改善铝合金中Si-Fe共晶组织的形态,将Si-Fe共晶的形貌由粗大的针片状转变为细小的纤维状,有效地提高合金的强度。另通过对比实施例1~5与对比例2可知,适量添加锶元素可有效改变压铸铝合金中的Si共晶形态,从而有效改善材料的延伸率。申请人研究证明,本方案中镧铈稀土元素和锶元素在制备得到的铝合金中起着协同增效的作用,共同提升铝合金的延伸率,使得实施例1~5所得铝合金的延伸率≥11.4%,显著改善现有技术中铝合金材料因延伸率低易出现的冲压开裂而具有安全隐患的现象。And compared with Comparative Examples 1 and 2 without rare earth elements added, the aluminum alloy prepared by adding lanthanum cerium rare earth mixture to the raw material of the aluminum alloy of this scheme has higher elongation and better strength properties. It is because by adding different kinds of rare earth elements, the alloy composition and structure can be optimized; rare earth elements can achieve the purpose of fine grain strengthening by purifying harmful impurity elements, refining grains, etc., and at the same time effectively changing the iron-rich multi-metal intermetallic in die-casting aluminum alloys. compound form. For example, an appropriate amount of mixed lanthanum-cerium rare earth (Examples 1 to 5) is added, because the rare earth element has the functions of refining, purifying molten aluminum, and refining the grain structure, and the mixed rare earth and Si, Fe, etc. coexist at the grain boundary, forming The Si-Fe eutectic structure improves the morphology of the Si-Fe eutectic structure in the aluminum alloy, and the morphology of the Si-Fe eutectic is transformed from a coarse needle flake shape to a fine fiber shape, which effectively improves the strength of the alloy. In addition, by comparing Examples 1 to 5 with Comparative Example 2, it can be seen that adding an appropriate amount of strontium element can effectively change the Si eutectic morphology in the die-casting aluminum alloy, thereby effectively improving the elongation of the material. The applicant's research proves that the lanthanum, cerium, rare earth elements and strontium elements in this solution play a synergistic role in the prepared aluminum alloy, and jointly improve the elongation of the aluminum alloy, so that the elongation of the aluminum alloy obtained in Examples 1 to 5 is improved. ≥11.4%, which significantly improves the safety hazard phenomenon that the aluminum alloy material is prone to punching cracks due to low elongation in the prior art.

以上所述的仅是本发明的实施例,方案中公知的具体技术方案和/或特性等常识在此未作过多描述。应当指出,对于本领域的技术人员来说,在不脱离本发明技术方案的前提下,还可以作出若干变形和改进,这些也应该视为本发明的保护范围,这些都不会影响本发明实施的效果和专利的实用性。本申请要求的保护范围应当以其权利要求的内容为准,说明书中的具体实施方式等记载可以用于解释权利要求的内容。The above are only examples of the present invention, and common knowledge such as well-known specific technical solutions and/or characteristics in the solutions are not described too much here. It should be pointed out that for those skilled in the art, some modifications and improvements can be made without departing from the technical solution of the present invention, which should also be regarded as the protection scope of the present invention, and these will not affect the implementation of the present invention. effect and the applicability of the patent. The scope of protection claimed in this application shall be based on the content of the claims, and the descriptions of the specific implementation manners in the description can be used to interpret the content of the claims.

Claims (10)

1. A high elongation aluminum alloy characterized by: the material comprises the following raw materials in percentage by mass: 6 to 8 percent of silicon, 0.15 to 0.3 percent of magnesium, 0.4 to 1 percent of manganese, less than or equal to 0.15 percent of iron, 0.01 to 0.03 percent of strontium, 0.1 to 0.25 percent of lanthanum-cerium mixture, and the balance of aluminum and inevitable impurities.
2. The high elongation aluminum alloy of claim 1, wherein: the mixing ratio of lanthanum to cerium in the lanthanum-cerium mixture is 7: 3.
3. The high elongation aluminum alloy of claim 2 wherein: the weight of the impurities is less than or equal to 0.5 percent, and the impurities comprise the following raw materials in percentage by mass: 0.11 to 0.16 percent of titanium, less than or equal to 0.0009 percent of calcium, less than or equal to 0.04 percent of phosphorus, less than or equal to 0.0001 percent of beryllium, less than or equal to 0.04 percent of zinc, less than or equal to 0.04 percent of tin, less than or equal to 0.04 percent of lead, less than or equal to 0.04 percent of nickel and less than or equal to 0.04 percent of chromium.
4. A method of producing a high elongation aluminium alloy according to any one of claims 1 to 3, wherein: the method comprises the following steps:
s1: melting, namely melting the industrial pure aluminum to obtain a melt I;
s2: adding materials and degassing, sequentially adding raw materials of silicon, magnesium, manganese and strontium into the melt I obtained in the step S1, heating, stirring and melting to obtain a melt II;
s3: refining and deslagging, namely adding a refining agent into the melt II obtained in the step S2, and stirring and deslagging to obtain a melt III;
s4: degassing and deslagging, namely adding a lanthanum-cerium mixture and a refining agent into the melt III obtained in the step S3, and stirring, degassing and deslagging to obtain a melt IV;
s5: and (4) transferring and die-casting, wherein the melt IV obtained in the step S4 is transferred and die-cast to obtain an aluminum alloy casting.
5. The method of claim 4, wherein the method comprises the following steps: in S1, detecting the content of iron and impurities; in S2 and S3, a raw material content detection and feeding melting stage is also included; adding a refining agent to stir, degas and remove slag every time feeding and melting are carried out; in S5, the melt IV is detected before transferring and die casting, and the melt density is more than or equal to 2.58 g/ml.
6. The method of claim 5, wherein the method comprises the following steps: in S1, the melting temperature is 650 ℃ to 750 ℃; in S2, the melting temperature is 760 ℃ to 820 ℃; in S2 and S3, the feed melting temperature is 700 ℃ to 750 ℃.
7. The method of claim 6, wherein the method comprises the following steps: the refining agent comprises the following raw materials in parts by weight: 15-25 parts of sodium chloride, 15-25 parts of potassium chloride, 3-10 parts of sodium fluosilicate, 2-5 parts of sodium hexafluoroaluminate, 5-15 parts of sodium carbonate and 3-10 parts of calcium fluoride.
8. The method of claim 7, wherein the method comprises the steps of: in S3 and S4, the addition amount of the refining agent is 0.1-0.3% of the weight of the melt, and the refining time is 20-30 min.
9. The method of claim 8, wherein the method comprises the steps of: in S2, the stirring is specifically stirring for 5-8 min at the rotating speed of 500-550 rpm, standing for 10min, and repeatedly stirring and standing for three times; in S4, the stirring is specifically carried out for 5-8 min under the condition that the rotating speed is 500-550 rpm.
10. The method of claim 9, wherein the method comprises the steps of: in S2-S4, nitrogen is introduced into the melt while stirring, and the flow rate of the nitrogen is 22-28L/min; the nitrogen pressure is 0.2-0.5 MPa in S2 and S3, and 0.4-0.6 MPa in S4.
CN202210554934.4A 2022-05-20 2022-05-20 High-elongation aluminum alloy and preparation method thereof Pending CN114855033A (en)

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