CN114854494B - essential oil extractor - Google Patents
essential oil extractor Download PDFInfo
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- CN114854494B CN114854494B CN202210609129.7A CN202210609129A CN114854494B CN 114854494 B CN114854494 B CN 114854494B CN 202210609129 A CN202210609129 A CN 202210609129A CN 114854494 B CN114854494 B CN 114854494B
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- 239000000341 volatile oil Substances 0.000 title claims abstract description 33
- 238000000605 extraction Methods 0.000 claims description 75
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 38
- 238000010438 heat treatment Methods 0.000 claims description 23
- 239000003921 oil Substances 0.000 claims description 16
- 238000010992 reflux Methods 0.000 claims description 10
- 230000008878 coupling Effects 0.000 claims description 6
- 238000010168 coupling process Methods 0.000 claims description 6
- 238000005859 coupling reaction Methods 0.000 claims description 6
- 230000007246 mechanism Effects 0.000 claims description 6
- 238000009434 installation Methods 0.000 claims description 5
- 238000006073 displacement reaction Methods 0.000 claims description 3
- 238000007789 sealing Methods 0.000 claims description 3
- 239000010865 sewage Substances 0.000 claims description 3
- 230000000903 blocking effect Effects 0.000 claims 3
- 239000000463 material Substances 0.000 abstract description 42
- 230000005540 biological transmission Effects 0.000 abstract description 4
- 230000001737 promoting effect Effects 0.000 abstract description 2
- 230000007306 turnover Effects 0.000 abstract description 2
- 238000004821 distillation Methods 0.000 description 20
- 241000196324 Embryophyta Species 0.000 description 11
- 230000008859 change Effects 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000001816 cooling Methods 0.000 description 2
- 239000012153 distilled water Substances 0.000 description 2
- 235000013305 food Nutrition 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 238000012544 monitoring process Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 241000208125 Nicotiana Species 0.000 description 1
- 235000002637 Nicotiana tabacum Nutrition 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005842 biochemical reaction Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000002537 cosmetic Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 239000011229 interlayer Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 235000013599 spices Nutrition 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000012438 synthetic essential oil Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11B—PRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
- C11B9/00—Essential oils; Perfumes
- C11B9/02—Recovery or refining of essential oils from raw materials
- C11B9/027—Recovery of volatiles by distillation or stripping
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/74—Recovery of fats, fatty oils, fatty acids or other fatty substances, e.g. lanolin or waxes
Landscapes
- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Wood Science & Technology (AREA)
- Organic Chemistry (AREA)
- Extraction Or Liquid Replacement (AREA)
Abstract
The invention relates to an essential oil extractor, the invention improves the integral extracting tank structure of the prior art into a combined extracting tank structure, the combined extracting tank consists of a cylinder and a detaching plate, the cylinder and the detaching plate can be detachably connected and can rotate relatively after being installed, the detaching plate drives a supporting plate in the cylinder to vibrate vertically and reciprocally along with the rotation of the detaching plate, meanwhile, the detaching plate is connected with a third gear ring, the third gear ring drives a driving disc to rotate through the power transmission of a bevel gear group, thereby promoting a swing arm to turn over materials.
Description
Technical Field
The invention belongs to the technical field of biochemical reaction instruments, and particularly relates to an essential oil extractor.
Background
Essential oils have been widely used in the industries of foods, daily chemicals, tobacco, medicine, etc., and are closely related to people's daily lives. With the rapid development of national economy, the living standard of people is continuously improved, and the traditional living consumption can not meet the increasing consumption demands of consumers. The diversified demands of consumers pull the society to increase the rapid consumer products such as foods, cosmetics, medical treatment and the like, and accordingly, the rapid development of the essence and spice industry is driven. Essential oils can be classified as natural and synthetic essential oils. Because the synthesized essential oil is a chemical product, people prefer to use natural essential oil. Natural essential oils are generally extracted from plant materials.
The distillation process of extracting plant essential oil includes heating fresh or dried plant material in steam furnace to steam, evaporating essential oil from plant to form water vapor containing essential oil, cooling in a pipe to condense the water vapor into liquid state, separating essential oil according to the difference of specific weight and density between water and essential oil, floating the oil, and sinking the oil to water. And then the essential oil and the hydrosol are further stored separately by using a separating funnel.
The distillation and extraction equipment adopted by the existing essential oil extractor is used for placing plants into a distillation tank, an extraction basket structure for accommodating the plants is arranged in the distillation tank, but the plants stacked in the extraction basket cannot be fully mixed with steam in the distillation process, so that the distillation efficiency of the extracted plant essence is greatly reduced, the quality of the extracted essential oil in unit time is low, the plants in the extraction basket cannot be fully distilled and extracted, and the materials are wasted, and therefore, the essential oil extractor is needed to solve the problems.
Disclosure of Invention
Aiming at the defects existing in the prior art, the invention aims to provide an essential oil extractor which is used for solving the problems that the distillation and extraction efficiency of the existing essential oil extractor in the background art is low and plants cannot be distilled fully in a tank body.
The technical aim of the invention is realized by the following technical scheme:
the essential oil extractor comprises a frame body and is characterized in that a jacket is arranged on the frame body, an extraction tank is arranged in the jacket, a drain outlet is arranged at the lower end of the extraction tank, the jacket is connected with a steam heating system to realize heating treatment in the extraction tank, the upper end of the extraction tank is connected with a tank cover, the advance tank and the tank cover are detachably connected through bolts, the upper end of the tank cover is communicated with a condenser arranged on the frame body through a pipeline, a condensate water inlet and a condensate water outlet are arranged on the condenser, a water oil separator arranged on the frame body is communicated with the outlet at the lower end of the cooler, a return pipeline is connected between the water oil separator and the extraction tank, a valve I is arranged on the return pipeline and is connected with a valve II through a three-way pipe, a pressure gauge is communicated with the tank cover, a valve III is connected with the pipeline of the pressure gauge, a valve IV is arranged on the drain outlet, a water oil separator arranged between the outlet of the water oil separator and the water oil separator is arranged on the lower end of the frame body, and a drain outlet of the water separator is arranged between the water separator and the drain tank;
the device is characterized in that a backflow interface communicated with a backflow pipeline is communicated with the side wall of the upper end of the extraction pipe, a combined type extraction basket structure is vertically and slidably connected in the extraction tank, the combined type extraction basket structure is detachably arranged in the extraction tank through a clamping device, the combined type extraction basket structure comprises a cylinder vertically and slidably connected to the inner wall of the extraction tank and a detaching plate matched with the cylinder, the radius of the detaching plate is larger than that of the cylinder, a detaching connecting structure is connected between the lower end of the cylinder and the detaching plate, the detaching plate and the cylinder can be relatively rotated and detachably connected, a first gear ring is coaxially connected to the lower end face of the detaching plate, the first gear ring is meshed with a first gear wheel which is rotatably connected to the extraction tank, the position of the first gear wheel is that the cylinder is reliably connected with the detaching plate through the clamping device, a rotating shaft of the first gear wheel penetrates through a driving motor arranged on a frame body, the lower end of the extraction tank is connected with the circular support plate in a driving mode, and the circular support plate is vertically and slidably connected with the lower end of the detaching plate through a circular driving sleeve, and the circular support plate is vertically and movably arranged at the lower end of the circular support plate;
the support plate and the disassembly plate are respectively provided with a plurality of groups of annular arc through holes, a plurality of groups of rectangular holes are circumferentially arranged on the side wall of the cylinder, and the steam heating system and the driving motor are electrically connected with an electric control cabinet arranged on the frame body.
Preferably, draw jar inside wall upper end along circumference open there are two sets of vertical spouts that set up, be connected with on the drum lateral wall with two sets of spout vertical sliding fit's slider, chucking device is including opening on extracting jar inside wall and along the arc slide that circumference set up, the cross-section of arc slide is L shape, arc slide runs through the spout both sides along extracting jar circumference, sliding fit has the arc blend stop that the cross-section is L shape in the arc slide, the limit to drum vertical displacement is realized with the slider cooperation to the arc blend stop, be connected with the actuating lever on the arc blend stop.
Preferably, the detachable connection structure comprises an annular track connected to the upper end of the detachable plate and arranged on the outer side of the cylinder, an annular groove is formed in the inner side of the annular track, two groups of notch grooves are formed in the upper end of the annular track along the circumferential direction uniformly, arc-shaped compensation blocks matched with the notch grooves are vertically connected in a sliding mode in the notch grooves, knob pins matched with the bottom surfaces of the notch grooves in a threaded mode are vertically connected to the compensation blocks in a rotating mode, a groove structure matched with the annular groove is formed in the inner side of the compensation blocks, and arc-shaped clamping blocks connected to the outer side wall of the cylinder and matched with the sizes of the notch grooves along the circumferential direction uniformly are further arranged in the inner side of the compensation blocks, and the arc-shaped clamping blocks are matched with the annular groove in a sliding mode in the circumferential direction.
Preferably, draw jar inside wall downside circumference equipartition and be connected with two sets of fixed blocks, it has the rectangular channel of vertical setting to open in the fixed block, the backup pad outside is connected with the rectangle drive plate of vertical sliding connection in the rectangular channel respectively, vertical connection has the spring between the up end in the upper end of drive plate and the rectangular channel, vibration drive device including rotating the drive shaft of connecting at two sets of fixed block lower extreme, the axis of rotation radially sets up along the backup pad, the axis of rotation on be connected with backup pad lower terminal surface contact complex cam, the one end coaxial coupling of axis of rotation has the second gear, still include along circumference connection at dismantling the board up end and arrange the second ring gear in the drum in, the second ring gear meshes with the second gear.
Preferably, the dismantlement board upper end be connected with along circumference and arrange the third ring gear outside the drum in, the drum be connected with the third gear that multiunit pivot along radial setting along circumference equipartition, third gear and third ring gear meshing, third gear coaxial coupling has the first bevel gear of arranging in the drum in, first bevel gear meshes with the second bevel gear of rotating to be connected on the drum inside wall, second bevel gear coaxial coupling has the driving disc, the driving disc is connected with the driving pin through radial adjustment mechanism, rotate on the drum inside wall and connect the swing arm, swing arm one end is opened and is had the rectangular hole with driving pin sliding fit, and the other end is connected with the swing harrow.
Preferably, the radial adjusting mechanism comprises a containing groove which is formed in one side surface of the driving disc and is arranged along the radial direction, a plurality of groups of threaded holes which are distributed at intervals are uniformly distributed in the containing groove, and the lower end of the driving pin is in threaded fit with the threaded holes.
Preferably, the extracting tank is provided with an observation window, the extracting tank is provided with a temperature monitor, and the temperature monitor is electrically connected with the electric control cabinet.
Preferably, a sealing rubber ring is arranged between the extracting tank and the tank cover.
The invention has the beneficial effects that: the invention improves the integral extracting tank structure of the prior art into a combined extracting tank structure, the combined extracting tank consists of the cylinder and the detaching plate, the cylinder and the detaching plate can be detachably connected and can relatively rotate after being installed, the supporting plate in the cylinder is driven to vertically reciprocate along with the rotation of the detaching plate, meanwhile, the detaching plate is connected with the third gear ring, the third gear ring drives the driving disc to rotate through the power transmission of the bevel gear group, thereby promoting the swing arm to turn over the materials.
Drawings
Fig. 1 is a diagram showing the connection of the structures of the present invention.
Fig. 2 is a perspective view of an extraction tank according to the present invention.
Fig. 3 is a front view of the extraction tank of the present invention.
Fig. 4 is a cross-sectional view of the extraction tank in the present invention.
Fig. 5 is an enlarged view of a portion a in fig. 4.
Fig. 6 is an enlarged view of a portion B in fig. 4.
Fig. 7 is a perspective view of the clamping device in the extraction tank according to the present invention.
Fig. 8 is a perspective view of the interior of the extraction tank according to the present invention.
Fig. 9 is a perspective view of the interior of the extraction tank according to the present invention.
Fig. 10 is a perspective view of a perspective structure of a detachable plate and a connection portion thereof in an extraction tank according to the present invention.
Fig. 11 is a perspective view of a detachable plate and a connecting portion thereof in an extraction tank according to the present invention.
Fig. 12 is a perspective view showing a detachable plate in an extraction tank according to the present invention.
Fig. 13 is a perspective view of a compensating block in an extraction tank according to the present invention.
FIG. 14 is a perspective view showing the inner cylinder of the extraction tank and its connecting portion in the present invention.
Fig. 15 is a perspective view showing a driving disk and a connecting portion thereof in the extracting tank according to the present invention.
Fig. 16 is a perspective view showing a drive disk in the extraction tank according to the present invention.
In the figure, 1, a frame body; 2. a jacket; 3. an extraction tank; 4. a sewage outlet; 5. a can lid; 6. a bolt; 7. a condenser; 8. a condensate inlet; 9. a condensed water outlet; 10. a water-oil separator; 11. a hydrolat collection tank; 12. a return line; 13. a valve I; 14. a valve II; 15. a pressure gauge; 16. a valve III; 17. a valve IV; 18. a fifth valve; 19. a valve number six; 20. a valve number seven; 21. a return valve; 22. a cylinder; 23. disassembling the plate; 24. a first ring gear; 25. a first gear; 26. a driving motor; 27. a support plate; 28. an arc-shaped through hole; 29. a rectangular hole; 30. an electric control cabinet; 31. a chute; 32. a slide block; 33. an arc-shaped slideway; 34. an arc-shaped barrier strip; 35. a drive handle; 36. an endless track; 37. an annular groove; 38. a notch groove; 39. a compensation block; 40. a knob groove; 41. through the slot structure; 42. an arc-shaped clamping block; 43. a fixed block; 44. rectangular grooves; 45. a driving plate; 46. a spring; 47. a drive shaft; 48. a cam; 49. a second gear; 50. a second ring gear; 51. a third ring gear; 52. a third gear; 53. a first bevel gear; 54. a second bevel gear; 55. a drive plate; 56. a drive pin; 57. swing arms; 58. a slit hole; 59. swinging harrows; 60. a receiving groove; 61. a threaded hole; 62. an observation window; 63. a temperature monitor.
Detailed Description
The following describes embodiments of the present invention in further detail with reference to FIGS. 1-16.
In the first embodiment, we provide an essential oil extractor, which is an improvement on the existing essential oil extractor and comprises a frame body 1, wherein a jacket 2 is arranged on the frame body 1, the jacket 2 is made of stainless steel material, an extraction tank 3 is arranged in the jacket 2, an interlayer is arranged between the jacket 2 and the extraction tank 3, an observation window 62 is arranged on the extraction tank 3 and used for observing the water level change of distilled water in the extraction tank 3, a temperature monitor 63 is arranged on the extraction tank 3 and is electrically connected with an electric control cabinet 30, the temperature monitor 63 is used for monitoring the problem change in the extraction tank, a drain 4 is arranged at the lower end of the extraction tank 3, the drain 4 is arranged for discharging plant residues from the extraction tank 3, the jacket 2 is connected with a steam heating system to realize heating treatment in the extraction tank 3, the heating source of distilled water used in the extracting tank 3 adopts a steam heating mode, namely, flowing high-temperature steam is added into the jacket 2 to ensure the heating temperature of the extracting tank 3, the upper end of the extracting tank 3 is connected with a tank cover 5, a sealing rubber ring is arranged between the extracting tank 3 and the tank cover 5 to ensure the air tightness between the extracting tank 3 and the tank cover 5, the advancing tank and the tank cover 5 are detachably connected through a bolt 6, the upper end of the tank cover 5 is communicated with a condenser 7 arranged on the frame body 1 through a pipeline, the condenser 7 is provided with a condensed water inlet 8 and a condensed water outlet 9, the condensed water inlet 8 and the outlet are respectively connected with a condensing device, the condenser 7 carries out cooling treatment on the steam carrying essential oil components to enable the steam to be in a liquid state, the outlet at the lower end of the condenser is communicated with a water oil separator 10 arranged on the frame body 1, the outlet at the lower end of the water-oil separator 10 is communicated with a pure dew collection tank 11 arranged on the frame body 1, the water-oil separator 10 and the pure dew collection tank 11 are matched for realizing the collection of pure dew, a return pipeline 12 is connected between the pure dew collection tank 11 and the extraction tank 3, a first valve 13 is arranged on the return pipeline 12 and is connected with a second valve 14 through a three-way pipe, the lower end of the second valve 14 is also provided with a pure dew outlet, if cooled pure dew can be collected from the outlet in the process of return, the specific arrangement is shown in the attached drawing, the detailed arrangement is not repeated, a pressure gauge 15 is communicated on the tank cover 5, the pressure gauge 15 is used for monitoring the pressure condition in the extraction tank 3 in real time, a pipeline of the pressure gauge 15 is connected with a third valve 16 through the three-way pipe, when the air pressure is high, the third valve 16 can be used for carrying out air release treatment, the drain 4 is provided with a fourth valve 17, the outlet at the lower end of the pure dew collection tank 11 is provided with a fifth valve 18, the outlet of the water-oil separator 10 and the pure dew collection tank 11 is provided with a fourth valve 19, and all the valves 20 are arranged at the same purpose, and the outlet of the pure dew collection tank is not provided with a fourth valve 20;
the side wall of the upper end of the extraction pipe is communicated with a reflux interface communicated with a reflux pipeline 12, a combined type extraction basket structure is vertically and slidingly connected in the extraction tank 3, the combined type extraction basket structure intelligently moves along the vertical direction of the extraction tank 3 in a vertical sliding connection mode, the combined type extraction basket structure is detachably arranged in the extraction tank 3 through a clamping device, the clamping device can reliably clamp the combined type extraction basket structure at a position in the extraction tank 3 by utilizing the clamping device, and meanwhile, the combined type extraction basket structure can be detached, the structure of the clamping device is quite large, the combined type extraction basket structure is introduced in the following embodiment, the combined type extraction basket structure comprises a cylinder 22 vertically and slidingly connected on the inner wall of the extraction tank 3 and a detaching plate 23 matched with the cylinder 22, the vertical connection of the cylinder 22 adopts that two groups of sliding grooves 31 which are vertically arranged are circumferentially arranged at the upper end of the inner side wall of the extraction tank 3, the outer side wall of the cylinder 22 is connected with sliding blocks 32 which are vertically matched with the two groups of sliding grooves 31 in a sliding way, so that the cylinder 22 can only vertically move along the extraction tank 3, then the combined extraction basket is taken out of the extraction tank 3 by utilizing a clamping device, the combined extraction basket is conveniently cleaned, the radius of the dismounting plate 23 is larger than that of the cylinder 22, a dismounting connection structure is connected between the lower end of the cylinder 22 and the dismounting plate 23, the dismounting plate 23 and the cylinder 22 can relatively rotate and can be detachably installed and connected, the dismounting plate 23 and the cylinder 22 can be detachably installed and separated, and the cleaning work after the material residues on the bottom of the cylinder 22 and the dismounting plate 23 is also convenient because, in order to make the materials fully distilled in the extracting basket and fully contacted with water vapor, a structure for stirring and vibrating the materials in the extracting basket is introduced into the extracting basket, so that unnecessary residues of the materials are left in the cylinder 22 and on the detaching plate 23, the extracting basket is made into a combined structure and can be detached, the residues are conveniently cleaned, the detachable connecting structure is required to be capable of relatively rotating between the cylinder 22 and the detaching plate 23, meanwhile, the two can be detached, the structure is described in detail in the following embodiment, the lower end surface of the detaching plate 23 is coaxially connected with a first gear ring 24, the first gear ring 24 is arranged on the lower end surface of the detaching plate 23 to facilitate the detachment and installation of the combined extracting tank 3, the lower part of the first gear ring 24 is meshed with a first gear 25 rotatably connected to the extracting tank 3, the position of the first gear 25 is that the first gear 25 is meshed with the first gear ring 24 after the clamping device and the detachable connecting structure are used for reliably connecting the cylinder 22 and the detachable plate 23, that is, after the combined extracting basket structure is combined and clamped in the extracting tank 3 by the clamping device, the position of the extracting basket is not changed, the first gear 25 is just meshed with the first gear ring 24 reliably, the rotating shaft of the first gear 25 passes through the jacket 2 and is driven to rotate by a driving motor 26 arranged on the frame body 1, the driving motor 26 is arranged for providing an integral power source, the lower end in the extracting tank 3 is vertically and slidingly connected with a round supporting plate 27, the round support plate 27 is driven to vertically reciprocate by the vibration driving device arranged at the lower end of the cylinder 22, and the vibration driving device is used for reciprocating vibration of materials on the round support plate 27, so that the materials are intermittent in the vibration process, steam can smoothly enter the materials for distillation, and the distillation efficiency is improved;
the supporting plate 27 and the dismounting plate 23 are respectively provided with a plurality of groups of annular arc through holes 28, a plurality of groups of rectangular holes 29 are circumferentially arranged on the side wall of the cylinder 22, the arc through holes 28 and the rectangular holes 29 are used for enabling steam to smoothly enter the extracting basket through the hole body structure to carry out contact distillation effect, the steam heating system and the driving motor 26 are electrically connected with the electric control cabinet 30 arranged on the frame body 1, the electric control cabinet 30 is made of integrated circuit chips, the integrated chip CPU can collect data of each part of the controller and simultaneously control each device to carry out time sequence work, the arrangement is omitted in the prior art, when the embodiment is used, the condenser 7, the water-oil separator 10, the pure dew collecting tank 11 and the like are assembled, after the assembly is finished, the outlet and the inlet of the condenser 7 are connected with corresponding condensed water, closing all valves, opening the valve 13 to enable the valve 13 to be in a reflux circulation state, combining the cylinder 22 and the detaching plate 23, installing the cylinder with the detaching plate through a detaching structure, putting the cylinder into the extracting tank 3, reliably clamping the combined extracting basket by using a clamping device after the cylinder reaches a set position, meshing the first gear ring 24 with the first gear 25 at the moment, filling water into the extracting tank 3 until the water level cannot be higher than the lower end face of the extracting basket, putting the material to be distilled into the supporting plate 27, namely the extracting basket, connecting the tank cover 5 and the extracting tank 3 through bolts 6 after the cylinder is placed, heating the jacket 2 through a steam heating system, thereby completing heating distillation of water vapor in the extracting basket, opening a driving motor 26 through a controller in the whole heating distillation process, the driving motor 26 drives the first gear 25 to drive the first gear ring 24 to rotate, the rotation of the first gear ring 24 drives the whole disassembly plate 23 to rotate, then the vibration driving device drives the vertically arranged supporting plate 27 to vibrate, so that materials on the supporting plate 27 vibrate, the intermittence among the materials is enlarged, distilled steam can smoothly enter the intermittence of the materials to be fully contacted and distilled, the materials are fully utilized, after the distillation is finished, a condensate water and steam heating system is closed, then the hydrologic collection is carried out by opening a valve No. 19, steam water in the jacket 2 is discharged by opening a valve No. 20, then the pressure relief treatment is carried out by opening a valve No. 16, the pressure relief is finished, the tank cover 5 is opened, the combined extraction basket is taken out from the lifting tank by using the clamping device, at this moment, the first gear 25 and the first gear ring 24 are disengaged, can take out the waste material from extracting the basket simultaneously, to the material residue between backup pad 27 and dismantlement board 23, can separate between drum 22 and dismantlement board 23 through dismantlement formula mounting structure, thereby clear up the material between backup pad 27 and the dismantlement board 23, the installation is dismantled and is also all very convenient, then open valve number four 17 and discharge the material residue from drain 4, this embodiment easy operation, the exquisite structure, the backup pad 27 structure of vibrations carries out abundant distillation to the material in the jar body, distillation efficiency has been improved, make essential oil material abundant and steam contact, the object and make use of, change the integral type structure into combined structure simultaneously, conveniently dismantle the installation, thereby conveniently carry out the clearance work of residue, the practicality chamber, be fit for using widely.
On the basis of the first embodiment, we disclose a clamping device, in this embodiment, the clamping device includes an arc slide 33 that opens on the inner side wall of the extracting tank 3 and set up along the circumference, the cross section of the arc slide 33 is L-shaped, the arc slide 33 runs through both sides of the chute 31 along the circumference of the extracting tank 3, an arc baffle 34 with an L-shaped cross section is slidably matched with the arc slide 33, so that the arc baffle 34 can only move along the circumferential direction of the tank body, the limit of vertical displacement of the cylinder 22 is realized by the arc baffle 34 and the slider 32 in a matched manner, a driving handle 35 is connected to the arc baffle 34, the circumferential movement of the arc baffle 34 can change the position of the device above the slider 32, when the arc baffle 34 moves into the arc slide 33, and the whole arc slide 33 is in the inner part, at this moment, the vertical relative movement between the slider 32 and the chute 31 is not limited, but the two are self-limited, when the arc baffle 34 moves to the upper end of the slider 32, the clamping effect is limited, and the arc baffle 34 moves upwards from the inside the arc slide 33.
In the third embodiment, based on the first embodiment, we disclose a detachable connection structure, the detachable connection structure includes an annular rail 36 connected to the upper end of the detachable plate 23 and disposed outside the cylinder 22, an annular groove 37 is formed on the inner side of the annular rail 36, the annular groove 37 faces one side of the cylinder 22, two groups of notch grooves 38 are uniformly distributed on the upper end of the annular rail 36 along the circumferential direction, arc-shaped compensation blocks 39 matched with the notch grooves 38 are vertically and slidingly connected in the notch grooves 38, that is, the arc-shaped compensation blocks 39 are matched with the notch grooves 38, the arc-shaped compensation blocks 39 can be inserted into the positions of the notch grooves 38 to separate the two, the vertical sliding connection mode of the two can be solved by adopting a slotting mode, the compensation blocks 39 are vertically and rotationally connected with knob pins in threaded fit with the bottom surfaces of the notch grooves 38, the inner side of the compensation block 39 is provided with a through groove structure 41 matched with the annular groove 37, and the compensation block 39 further comprises arc clamping blocks 42 which are uniformly distributed and connected on the outer side wall of the cylinder 22 along the circumferential direction and matched with the notch groove 38 in size, the arc clamping blocks 42 are in sliding and rotating fit with the annular groove 37 along the circumferential direction, the arc clamping blocks 42 can enter the area of the annular groove 37 along with rotation through the notch groove 38, that is, in the clamping process of the embodiment, after two groups of arc clamping blocks 42 are inserted through the notch groove 38 at the position of the annular groove 37, the cylinder 22 is rotated, then the compensation block 39 is inserted into the position of the notch groove 38, the compensation block 39 is clamped at the current position by screwing a knob pin, then a complete annular structure is formed, the through groove and the annular groove 37 are also matched with the arc clamping blocks 42, so that the arc clamping blocks 42 can relatively rotate in the annular structure, thereby forming a detachable connection structure.
In the fourth embodiment, based on the first embodiment, we disclose a connection mode related to a vibration driving device, two groups of fixing blocks 43 are uniformly distributed and connected on the lower side of the inner side wall of the extraction tank 3 in the circumferential direction, rectangular grooves 44 are formed in the fixing blocks 43 and vertically arranged, rectangular driving plates 45 which are vertically and slidably connected in the rectangular grooves 44 are respectively connected on the outer sides of the supporting plates 27, so that the driving plates 45 intelligently move vertically along the direction of the arc grooves, note that the driving plates 45 cannot be detached, springs 46 are vertically connected between the upper ends of the driving plates 45 and the upper end surfaces in the rectangular grooves 44, the springs 46 exert a restoring force, the vibration driving device comprises driving shafts 47 rotationally connected on the lower ends of the two groups of fixing blocks 43, and the rotating shafts are radially arranged along the supporting plates 27, the rotating shaft is connected with a cam 48 which is in contact fit with the lower end surface of the supporting plate 27, one end of the rotating shaft is coaxially connected with a second gear 49, the rotating shaft further comprises a second gear ring 50 which is connected with the upper end surface of the dismounting plate 23 along the circumferential direction and is arranged in the cylinder 22, the second gear ring 50 is meshed with the second gear 49, the second gear ring 50 is also meshed with the second gear 49 after the dismounting plate 23 and the cylinder 22 are installed, in the use of the embodiment, the second gear ring 50 drives the second gear 49 to rotate along with the relative rotation between the dismounting plate 23 and the cylinder 22, so that the rotating shaft rotates, the rotating shaft rotates the cam 48, so that the supporting plate 27 is pushed to move along the vertical direction and is matched with the spring 46, so that the vibration driving effect of the supporting plate 27 is realized, the purpose of fully vibrating the materials on the vibrating device is achieved.
In a fifth embodiment, on the basis of the first, second, third or fourth embodiment, the upper end of the disassembling plate 23 is circumferentially connected with a third gear ring 51 disposed outside the cylinder 22, the third gear ring 51 is connected by means of an annular rod body structure and is coaxially disposed with the cylinder 22, the cylinder 22 is circumferentially and uniformly connected with a plurality of groups of third gears 52 disposed along the radial direction of the rotating shaft, the third gears 52 are meshed with the third gear ring 51, the third gears 52 are coaxially connected with a first bevel gear 53 disposed in the cylinder 22, the first bevel gear 53 is meshed with a second bevel gear 54 rotatably connected on the inner side wall of the cylinder 22, the second bevel gear 54 is coaxially connected with a driving disc 55, the driving disc 55 is connected with a driving pin 56 through a radial adjusting mechanism, the radial adjusting mechanism comprises a containing groove 60 disposed along one side surface of the driving disc 55 and along the radial direction, the accommodating groove 60 is uniformly provided with a plurality of groups of threaded holes 61 distributed at intervals, the lower end of the driving pin 56 is in threaded fit with the threaded holes 61, the amplitude of reciprocating swing is adjusted by screwing different driving pins 56 at different positions in the accommodating groove 60, the swing arm 57 is rotationally connected to the inner side wall of the cylinder 22, the swing amplitude of the swing arm 57 is adjusted by the position of the driving pin 56 on the driving disc 55, one end of the swing arm 57 is provided with a strip hole 58 in sliding fit with the driving pin 56, the other end of the swing arm 57 is connected with a swing rake 59, when the disassembling plate 23 rotates relative to the cylinder 22, the third gear ring 51 drives the third gear 52 to rotate, the second bevel gear 54 is driven to rotate through the transmission of the power of the bevel gear sets, the driving disc 55 is driven to rotate simultaneously, the driving disc 55 rotates, the driving pin 56 on the driving disc moves along the strip hole 58, the swing arm 57 rotatably connected in the cylinder 22 is driven to swing, the material on the supporting plate 27 is turned over, the purpose of fully mixing the material is achieved, and meanwhile, the position of the driving pin 56 can be adjusted according to the requirement of a user, so that the turning amplitude can be adjusted.
When the invention is used, the condenser 7, the water-oil separator 10, the hydrolat collecting tank 11 and the like are assembled, after the assembly, the outlet and the inlet of the condenser 7 are connected with the corresponding condensed water, all valves are closed, the valve 13 is opened to enable the condenser 7 and the valve 13 to be in a reflux circulation state, then the cylinder 22 and the disassembling plate 23 are combined, after two groups of arc clamping blocks 42 are inserted through the notch grooves 38 at the positions of the annular grooves 37, the cylinder 22 is rotated, then the compensation block 39 is inserted at the positions of the notch grooves 38, the compensation block 39 is clamped at the current positions by screwing a knob pin, then a complete annular structure is formed, wherein the through grooves are matched with the arc clamping blocks 42, the arc clamping blocks 42 can relatively rotate in the annular structure, after the combination, the arc clamping blocks 42 are put into the extracting tank 3 to the designated positions, the combined extracting basket is reliably clamped by utilizing the clamping device, at the moment, the first gear ring 24 is meshed with the first gear 25, then water is injected into the extracting tank 3, the water level cannot be higher than the lower end face of the extracting basket, then the material to be distilled is placed on the supporting plate 27, namely the extracting basket, after the material is placed in the extracting tank, the tank cover 5 and the extracting tank 3 are connected by utilizing the bolts 6, the heating work of the jacket 2 is performed by utilizing the steam heating system, thereby completing the heating distillation of the steam in the extracting basket, in the whole heating distillation process, the driving motor 26 is started by the controller, the driving motor 26 drives the first gear 25 to drive the first gear ring 24 to rotate, the rotation of the first gear ring 24 drives the whole disassembling plate 23 to rotate, then the second gear 49 is driven by the second gear ring 50 to rotate, thereby the rotation shaft rotates, the rotation shaft rotates the cam 48, thereby pushing the supporting plate 27 to move along the vertical direction and being matched with the spring 46, thereby realizing the vibration driving effect of the supporting plate 27, thereby vibrating the materials on the supporting plate 27, enlarging the gap between the materials, and enabling distilled steam to smoothly enter the material batch to be distilled after the materials are fully contacted, so that the materials are fully utilized;
meanwhile, after the disassembling plate 23 rotates relative to the cylinder 22, the third gear ring 51 drives the third gear 52 to rotate, the second bevel gear 54 is driven to rotate through the power transmission of the bevel gear set, meanwhile, the driving disc 55 is driven to rotate, the driving disc 55 rotates, the driving pin 56 on the driving disc moves along the long strip hole 58, the swing arm 57 connected in the cylinder 22 is driven to swing, the materials on the supporting plate 27 are turned over, the purpose of fully mixing the materials is achieved, finally, after the distillation is finished, the condensate water and steam heating system is closed, the six-valve 19 is opened to collect the pure dew, the steam water in the jacket 2 is discharged through the seven-valve 20, then the three-valve 16 is opened to perform pressure relief treatment, the tank cover 5 is opened, the combined extracting basket is taken out from the lifting tank by using the clamping device, at this time, the first gear 25 and the first gear ring 24 are disengaged, and meanwhile, the waste materials can be taken out from the extraction basket, the material residues between the support plate 27 and the disassembly plate 23 can be separated by the disassembly mounting structure, so that the materials between the support plate 27 and the disassembly plate 23 are cleaned, the assembly and the disassembly are very convenient, then the fourth valve 17 is opened to discharge the material residues from the sewage outlet 4, the operation is simple, the structure is exquisite, the vibrating support plate 27 structure sufficiently distills the materials in the tank body, the distillation efficiency is improved, the essential oil materials are promoted to be fully contacted with steam, the materials are fully utilized, meanwhile, the swinging rake 59 reciprocally swings the materials, the distillation efficiency is further increased, the integral type blue extraction structure is changed into a combined structure, the convenient dismantlement installation to conveniently carry out the clearance work of residue, the practicality is strong, is fit for using widely.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, alternatives, and improvements that fall within the spirit and scope of the invention.
Claims (7)
1. The essential oil extractor comprises a frame body (1), and is characterized in that a jacket (2) is arranged on the frame body (1), an extraction tank (3) is arranged in the jacket (2), a drain outlet (4) is arranged at the lower end of the extraction tank (3), the jacket (2) is connected with a steam heating system to realize heating treatment in the extraction tank (3), a tank cover (5) is connected at the upper end of the extraction tank (3), the extraction tank (3) and the tank cover (5) are detachably connected through bolts (6), a condenser (7) arranged on the frame body (1) is communicated through a pipeline, a condensate water inlet (8) and a condensate water outlet (9) are arranged on the condenser (7), a water oil separator (10) arranged on the frame body (1) is communicated with the lower end outlet of the condenser, a trub collection tank (11) arranged on the frame body (1) is communicated with the lower end outlet of the water separator (10), a reflux valve (12) is arranged between the trub collection tank (11) and the extraction tank (3) and the reflux valve (12) and is connected with a reflux valve (13) through a reflux valve (14), the pipeline of the pressure gauge (15) is connected with a valve No. three (16) through a three-way pipe, the sewage outlet (4) is provided with a valve No. four (17), the outlet of the lower end of the pure dew collecting tank (11) is provided with a valve No. five (18), a valve No. six (19) is arranged between the outlet of the water oil separator (10) and the pure dew collecting tank (11), and the lower end of the jacket (2) is provided with a valve No. seven (20);
the utility model discloses a reflux connection who draws jar (3) upper end lateral wall on communicate and be linked together with reflux pipeline (12), draw and be connected with the combination formula and draw basket structure along vertical sliding connection in jar (3), the combination formula draw basket structure can dismantle through chucking device and get to install in drawing jar (3), combination formula draw basket structure including cylinder (22) on draw jar (3) inner wall and with cylinder (22) cooperation use dismantlement board (23), dismantlement board (23) radius is greater than cylinder (22) radius, be connected with dismantlement connection structure between cylinder (22) lower extreme and dismantlement board (23), realize dismantling and can take place relative rotation and can carry out demountable installation connection between board (23) and cylinder (22), dismantle on the terminal surface coaxial coupling has first ring gear (24) under plate (23), first ring gear (24) below with rotate first gear (25) that connect on draw jar (3), first gear (25) satisfy position and connect in the cooperation of cylinder (22) and take place on the first ring gear (25) and connect through a rotary sleeve (2) and a rotary sleeve (25) and install one and take place the connection structure (2) and connect with the first ring gear (25) through the pivot, the lower end in the extraction tank (3) is vertically and slidably connected with a round supporting plate (27), and the round supporting plate (27) is driven by a vibration driving device arranged at the lower end of the cylinder (22) to vertically reciprocate;
a plurality of groups of annular arc through holes (28) are formed in the supporting plate (27) and the dismounting plate (23), a plurality of groups of rectangular holes (29) are formed in the side wall of the cylinder (22) along the circumferential direction, and the steam heating system and the driving motor (26) are electrically connected with an electric control cabinet (30) arranged on the frame body (1);
the utility model provides a dismantle board (23) upper end along circumference be connected with arrange in outside third ring gear (51) of drum (22), drum (22) be connected with multiunit pivot along circumference equipartition along radial third gear (52) that set up, third gear (52) and third ring gear (51) meshing, third gear (52) coaxial coupling has first bevel gear (53) of arranging in drum (22), first bevel gear (53) meshes with second bevel gear (54) of rotating to connect on drum (22) inside wall, second bevel gear (54) coaxial coupling has driving disk (55), driving disk (55) are connected with driving pin (56) through radial adjustment mechanism, rotate on drum (22) inside wall and connect swing arm (57), swing arm (57) one end is opened has rectangular hole (58) with driving pin (56) sliding fit, the other end is connected with swing harrow (59).
2. The essential oil extractor according to claim 1, characterized in that two groups of sliding grooves (31) are formed in the upper end of the inner side wall of the extraction tank (3) along the circumferential direction, sliding blocks (32) which are in vertical sliding fit with the two groups of sliding grooves (31) are connected to the outer side wall of the cylinder (22), the clamping device comprises an arc sliding rail (33) which is formed in the inner side wall of the extraction tank (3) and is arranged along the circumferential direction, the cross section of the arc sliding rail (33) is L-shaped, the arc sliding rail (33) penetrates through two sides of the sliding grooves (31) along the circumferential direction of the extraction tank (3), arc blocking strips (34) with the L-shaped cross section are in sliding fit, the limiting of the vertical displacement of the cylinder (22) is achieved through the arc blocking strips (34) and the sliding blocks (32), and driving handles (35) are connected to the arc blocking strips (34).
3. The essential oil extractor according to claim 1, wherein the detachable connection structure comprises an annular track (36) connected to the upper end of the detachable plate (23) and arranged outside the cylinder (22), annular grooves (37) are formed in the inner side of the annular track (36), two groups of notch grooves (38) are uniformly distributed in the circumferential direction at the upper end of the annular track (36), arc-shaped compensation blocks (39) matched with the notch grooves (38) are vertically and slidably connected in the notch grooves (38), knob pins matched with the bottom surfaces of the notch grooves (38) in threaded mode are vertically and rotatably connected to the compensation blocks (39), groove structures (41) matched with the annular grooves (37) are formed in the inner side of the compensation blocks (39), and arc-shaped clamping blocks (42) uniformly distributed in the circumferential direction and connected to the outer side wall of the cylinder (22) and matched with the notch grooves (38) in size are also included, and the arc-shaped clamping blocks (42) are in circumferential and slidably and rotatably matched with the annular grooves (37).
4. The essential oil extractor according to claim 1, wherein two groups of fixed blocks (43) are uniformly distributed and connected on the lower side of the inner side wall of the extracting tank (3) in the circumferential direction, a rectangular groove (44) which is vertically arranged is formed in each fixed block (43), a rectangular driving plate (45) which is vertically and slidably connected in the rectangular groove (44) is respectively connected on the outer side of each supporting plate (27), a spring (46) is vertically connected between the upper end of each driving plate (45) and the upper end face in each rectangular groove (44), the vibration driving device comprises a driving shaft (47) which is rotationally connected on the lower ends of the two groups of fixed blocks (43), the driving shafts are radially arranged along the supporting plates (27), cams (48) which are in contact fit with the lower end faces of the supporting plates (27) are connected on the rotation shafts, one end of each rotation shaft is coaxially connected with a second gear (49), and the second gear (50) is circumferentially connected on the upper end face of each dismounting plate (23) and is arranged in the cylinder (22), and the second gear (50) is meshed with the second gear (49).
5. The essential oil extractor according to claim 1, wherein the radial adjusting mechanism comprises accommodating grooves (60) which are formed in one side surface of the driving disc (55) and are arranged in the radial direction, a plurality of groups of threaded holes (61) which are distributed at intervals are uniformly distributed in the accommodating grooves (60), and the lower ends of the driving pins (56) are in threaded fit with the threaded holes (61).
6. The essential oil extractor according to claim 1, wherein an observation window (62) is provided on the extracting tank (3), a temperature monitor (63) is provided on the extracting tank (3), and the temperature monitor (63) is electrically connected with the electric control cabinet (30).
7. The essential oil extractor according to claim 1, characterized in that a sealing rubber ring is arranged between the extracting tank (3) and the tank cover (5).
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| CN202210609129.7A CN114854494B (en) | 2022-05-31 | 2022-05-31 | essential oil extractor |
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| CN202210609129.7A CN114854494B (en) | 2022-05-31 | 2022-05-31 | essential oil extractor |
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