CN114852124A - Device for simultaneously coating lubricating oil on rail top and rail side of steel rail and using method thereof - Google Patents

Device for simultaneously coating lubricating oil on rail top and rail side of steel rail and using method thereof Download PDF

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Publication number
CN114852124A
CN114852124A CN202210419373.7A CN202210419373A CN114852124A CN 114852124 A CN114852124 A CN 114852124A CN 202210419373 A CN202210419373 A CN 202210419373A CN 114852124 A CN114852124 A CN 114852124A
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China
Prior art keywords
rotating shaft
fixedly connected
rotate
lubricating oil
gear
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CN202210419373.7A
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CN114852124B (en
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陈迪来
黄昊
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Soul Song Intelligent Technology Shanghai Co ltd
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Soul Song Intelligent Technology Shanghai Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B61RAILWAYS
    • B61KAUXILIARY EQUIPMENT SPECIALLY ADAPTED FOR RAILWAYS, NOT OTHERWISE PROVIDED FOR
    • B61K3/00Wetting or lubricating rails or wheel flanges
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
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Abstract

The invention belongs to the field of rail maintenance, in particular to a device for simultaneously coating lubricating oil on a rail top and a rail side of a steel rail and a using method thereof, aiming at the problems that the existing lubricating oil coating method is manually applied, the effect is good, but the efficiency is low, the workload is large, the time and the labor are wasted, more cost is consumed, and the use is inconvenient, the invention provides the following scheme, which comprises the same shell arranged between two rails, the inner wall of the shell is rotatably penetrated with the same first rotating shaft, the outer wall of the first rotating shaft is fixedly sleeved with two symmetrically arranged first spur gears, in the invention, the moving function of the device can be realized by arranging a driving component, the device can automatically move on the rails, simultaneously, the dust on the rails is cleaned by a cleaning component, the lubricating oil is prevented from being adhered to the rails, the lubricating oil is sprayed by a spraying component, and the lubricating oil can be stirred by power, avoiding clogging the device.

Description

Device for simultaneously coating lubricating oil on rail top and rail side of steel rail and using method thereof
Technical Field
The invention relates to the technical field of rail maintenance, in particular to a device for coating lubricating oil on a rail top and a rail side of a steel rail and a using method thereof.
Background
Railway tracks, referred to as rails, tracks, etc. The device is used on railways and cooperates with a switch to enable the train to walk without turning. The track is usually composed of two parallel rails. The rails are fixed on sleepers, and ballast is arranged below the sleepers. Rails made of steel can bear a greater weight than other materials. Sleepers, also known as crossties or sleepers, function to spread the weight of the rails separately and to keep the rails fixed and to maintain the gauge of the rails. Generally, the bottom of the track is gravel. The ballast, also known as ballast, ballast stone or ballast bed, provides elasticity and drainage function for the track. The rails can also be laid on concrete foundations (as is quite common on bridges) or even embedded in concrete.
The device for coating the lubricating oil on the rail top and the rail side of the steel rail and the using method thereof are provided, so that the problems mentioned above are solved.
Disclosure of Invention
The invention aims to solve the problems that the lubricating liquid is coated manually in the prior art, the effect is good, but the efficiency is low, the workload is high, time and labor are wasted, the cost is high, and the use is inconvenient.
In order to achieve the purpose, the invention adopts the following technical scheme:
the device for coating lubricating oil on the top and the side of the steel rail simultaneously comprises a same shell arranged between two rails, wherein the inner wall of the shell is rotatably penetrated by a same first rotating shaft, the outer wall of the first rotating shaft is fixedly sleeved with two first spur gears which are symmetrically arranged, the outer wall of the first rotating shaft is fixedly sleeved with two wheels which are symmetrically arranged, and the inner wall of the shell is provided with a driving assembly for driving the first rotating shaft to rotate;
both sides of the shell are fixedly connected with transverse plates, the bottom of each transverse plate is fixedly connected with a liquid storage box, and one side of each liquid storage box is provided with a spraying assembly for spraying lubricating oil;
the two sides of the shell are fixedly connected with third rotating shafts, and cleaning assemblies for cleaning the tracks are arranged on the outer walls of the third rotating shafts;
a liquid supply assembly for supplying liquid is arranged inside the shell.
Preferably, drive assembly includes the servo motor of fixed connection at shell bottom inner wall, servo motor's output shaft fixedly connected with second drive gear, the fixed cover of outer wall of first pivot is equipped with the first drive gear with second drive gear engaged with for drive arrangement removes.
Preferably, the spraying component comprises a connecting plate fixedly connected to one side of the liquid storage box, the bottom of the connecting plate is fixedly connected with a second water box, the bottom of the second water box is fixedly communicated with a first spray head, the bottom of the connecting plate is fixedly communicated with a first water box, and one side of the first water box is fixedly communicated with a second spray head for spraying lubricating oil.
Preferably, clean subassembly establishes the riser at third pivot outer wall including rotating the cover, the first sleeve of one side fixedly connected with of riser, first telescopic one end fixedly connected with second half-gear, first telescopic outer wall is provided with a plurality of second brush hairs, one side of riser is provided with a plurality of first brush hairs, the same torsional spring of fixedly connected with between riser and the shell, the torsional spring cover is established in the third pivot for clean track.
Preferably, the liquid supply subassembly includes the backup pad of fixed connection at the shell inner wall, the top fixedly connected with batch oil tank and the first diaphragm pump of backup pad, the inlet of first diaphragm pump is linked together through pipeline and batch oil tank, the liquid outlet of first diaphragm pump is linked together through pipeline and stock solution box, the second diaphragm pump that the bottom fixedly connected with of stock solution box is linked together through the pipeline, the second diaphragm pump passes through pipeline and first water box and second water box intercommunication for provide lubricating oil.
Preferably, one side of the liquid storage box is rotated to penetrate through a second rotating shaft, a plurality of stirring blades are fixedly arranged on the outer wall of the second rotating shaft in a sleeved mode, and a second spur gear meshed with the first spur gear is fixedly sleeved on the outer wall of the second rotating shaft and used for stirring lubricating oil.
Preferably, both ends of the first rotating shaft are fixedly connected with first half gears meshed with the second half gears, and the first half gears are used for fully utilizing power.
The use method of the device for coating lubricating oil on the rail top and the rail side of the steel rail at the same time specifically comprises the following steps:
s1, starting a servo motor, wherein an output shaft of the servo motor drives a second driving gear to rotate, the second driving gear drives a first driving gear to rotate, the first driving gear drives a first rotating shaft to rotate, the first rotating shaft drives a first spur gear and a wheel to rotate, and a wheel driving device moves forwards;
s2, simultaneously, the first spur gear drives the second spur gear to rotate, the second spur gear drives the second rotating shaft to rotate, the second rotating shaft drives the stirring blades to rotate, lubricating oil in the liquid storage box is stirred, the device is prevented from being blocked, simultaneously, the first rotating shaft drives the first half gear to rotate, the first half gear drives the second half gear to rotate at intervals, the second half gear drives the first sleeve to rotate, the first sleeve drives the vertical plate to rotate and twist the torsion spring, when the first half gear is not meshed with the second half gear, the vertical plate is restored to the initial position under the torsion action of the torsion spring, and meanwhile, the second bristles and the first bristles clean the top and the side face of the shell, so that lubricating liquid can be conveniently coated subsequently;
s3, starting the first diaphragm pump and the second diaphragm pump, transmitting the lubricating liquid in the oil storage tank to the inside of the liquid storage box by the first diaphragm pump, and then entering the inside of the first water box and the second water box, wherein the lubricating liquid is sprayed on the track by the second spray head and the first spray head.
Compared with the prior art, the invention has the beneficial effects that:
1. by starting the servo motor, an output shaft of the servo motor drives the second driving gear to rotate, the second driving gear drives the first driving gear to rotate, the first driving gear drives the first rotating shaft to rotate, the first rotating shaft drives the first spur gear and the wheels to rotate, and the wheel driving device moves forwards;
2. meanwhile, the first spur gear drives the second spur gear to rotate, the second spur gear drives the second rotating shaft to rotate, the second rotating shaft drives the stirring blades to rotate, lubricating oil in the liquid storage box is stirred, the device is prevented from being blocked, meanwhile, the first rotating shaft drives the first half gear to rotate, the first half gear drives the second half gear to rotate at intervals, the second half gear drives the first sleeve to rotate, the first sleeve drives the vertical plate to rotate and twist the torsion spring, when the first half gear is not meshed with the second half gear, the vertical plate is restored to the initial position under the torsion action of the torsion spring, and meanwhile, the second bristles and the first bristles clean the top and the side face of the shell, so that lubricating liquid can be conveniently coated subsequently;
3. through starting first diaphragm pump and second diaphragm pump, inside first diaphragm pump transmitted the inside lubricated liquid of batch oil tank to the stock solution box, reentrant first water box and second water box inside, second shower nozzle and first shower nozzle spout the lubricated liquid on the track this moment.
According to the invention, the driving assembly is arranged, so that the device can move on the rail, dust on the rail is cleaned by the cleaning assembly, lubricating oil is prevented from being adhered to the rail, lubricating oil is sprayed by the spraying assembly, a large amount of manpower is saved, the lubricating oil can be stirred by power, and the device is prevented from being blocked.
Drawings
FIG. 1 is a schematic three-dimensional structure of a device for simultaneously coating lubricating oil on the rail top and the rail side of a steel rail provided by the invention;
FIG. 2 is a schematic three-dimensional sectional view of the outer case according to the present invention;
FIG. 3 is a schematic three-dimensional view of the reservoir of the present invention;
FIG. 4 is a schematic three-dimensional structure of a liquid storage box according to the present invention;
FIG. 5 is a schematic view of the wheel of the present invention;
fig. 6 is a three-dimensional structure diagram of the first bristle in the present invention.
In the figure: 1. a housing; 2. a transverse plate; 3. a first water box; 4. a track; 5. a first spur gear; 6. a first half gear; 7. a liquid storage box; 8. a second spur gear; 9. an oil storage tank; 10. a support plate; 11. a first drive gear; 12. a first rotating shaft; 13. a second drive gear; 14. a servo motor; 15. a first nozzle; 16. a second water box; 17. a connecting plate; 18. a first diaphragm pump; 19. a second nozzle; 20. a second diaphragm pump; 21. a second rotating shaft; 22. stirring blades; 23. a wheel; 24. a third rotating shaft; 25. a torsion spring; 26. a vertical plate; 27. a first bristle; 28. a second bristle; 29. a first sleeve; 30. a second half gear.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Example one
Referring to fig. 1-6, the device for coating lubricating oil on the rail top and the rail side of a steel rail simultaneously comprises a same shell 1 arranged between two rails 4, wherein the inner wall of the shell 1 is penetrated with a same first rotating shaft 12 in a rotating way, the outer wall of the first rotating shaft 12 is fixedly sleeved with two first spur gears 5 which are symmetrically arranged, the outer wall of the first rotating shaft 12 is fixedly sleeved with two wheels 23 which are symmetrically arranged, and the inner wall of the shell 1 is provided with a driving component for driving the first rotating shaft 12 to rotate;
both sides of the shell 1 are fixedly connected with transverse plates 2, the bottom of the transverse plates 2 is fixedly connected with a liquid storage box 7, and one side of the liquid storage box 7 is provided with a spraying assembly for spraying lubricating oil;
both sides of the shell 1 are fixedly connected with a third rotating shaft 24, and the outer wall of the third rotating shaft 24 is provided with a cleaning component for cleaning the track 4;
a liquid supply assembly for supplying liquid is provided inside the housing 1.
Example two
Referring to fig. 1-6, the device for simultaneously coating lubricating oil on the rail top and the rail side of a steel rail comprises a same shell 1 arranged between two rails 4, wherein a same first rotating shaft 12 penetrates through the inner wall of the shell 1 in a rotating manner, two first spur gears 5 symmetrically arranged are fixedly sleeved on the outer wall of the first rotating shaft 12, two wheels 23 symmetrically arranged are fixedly sleeved on the outer wall of the first rotating shaft 12, a driving assembly for driving the first rotating shaft 12 to rotate is arranged on the inner wall of the shell 1, the driving assembly comprises a servo motor 14 fixedly connected to the inner wall of the bottom of the shell 1, a second driving gear 13 is fixedly connected to an output shaft of the servo motor 14, and a first driving gear 11 meshed with the second driving gear 13 is fixedly sleeved on the outer wall of the first rotating shaft 12 and used for driving the device to move;
both sides of the shell 1 are fixedly connected with transverse plates 2, the bottom of the transverse plates 2 is fixedly connected with a liquid storage box 7, one side of the liquid storage box 7 is provided with a spraying assembly for spraying lubricating oil, the spraying assembly comprises a connecting plate 17 fixedly connected to one side of the liquid storage box 7, the bottom of the connecting plate 17 is fixedly connected with a second water box 16, the bottom of the second water box 16 is fixedly communicated with a first spray head 15, one side of the bottom of the connecting plate 17 is fixedly communicated with a first water box 3, and one side of the first water box 3 is fixedly communicated with a second spray head 19 for spraying lubricating oil;
both sides of the shell 1 are fixedly connected with a third rotating shaft 24, the outer wall of the third rotating shaft 24 is provided with a cleaning component for cleaning the track 4, the cleaning component comprises a vertical plate 26 which is rotatably sleeved on the outer wall of the third rotating shaft 24, one side of the vertical plate 26 is fixedly connected with a first sleeve 29, one end of the first sleeve 29 is fixedly connected with a second half gear 30, the outer wall of the first sleeve 29 is provided with a plurality of second bristles 28, one side of the vertical plate 26 is provided with a plurality of first bristles 27, the same torsion spring 25 is fixedly connected between the vertical plate 26 and the shell 1, and the torsion spring 25 is sleeved on the third rotating shaft 24 and used for cleaning the track 4;
the inside of shell 1 is provided with the liquid supply subassembly that is used for supplying liquid, the liquid supply subassembly includes the backup pad 10 of fixed connection at the shell 1 inner wall, the top fixedly connected with oil storage tank 9 and first diaphragm pump 18 of backup pad 10, the inlet of first diaphragm pump 18 is linked together with oil storage tank 9 through the pipeline, the liquid outlet of first diaphragm pump 18 is linked together with liquid storage box 7 through the pipeline, the bottom fixedly connected with of liquid storage box 7 is through the second diaphragm pump 20 that the pipeline is linked together, second diaphragm pump 20 is through the pipeline and is linked together with first water box 3 and second water box 16, be used for providing lubricating oil, one side of liquid storage box 7 rotates and has run through second pivot 21, the outer wall fixed cover of second pivot 21 is equipped with a plurality of stirring vanes 22, the outer wall fixed cover of second pivot 21 is equipped with the second spur gear 8 that meshes with first spur gear 5, be used for stirring lubricating oil, the equal fixedly connected with at the both ends of first pivot 12 is with the first half gear 6 that meshes with second half gear 30, for making full use of power.
The use method of the device for coating lubricating oil on the rail top and the rail side of the steel rail at the same time specifically comprises the following steps:
s1, starting the servo motor 14, enabling an output shaft of the servo motor 14 to drive the second driving gear 13 to rotate, enabling the second driving gear 13 to drive the first driving gear 11 to rotate, enabling the first driving gear 11 to drive the first rotating shaft 12 to rotate, enabling the first rotating shaft 12 to drive the first spur gear 5 and the wheel 23 to rotate, and enabling the wheel 23 to drive the device to move forwards;
s2, meanwhile, the first spur gear 5 drives the second spur gear 8 to rotate, the second spur gear 8 drives the second rotating shaft 21 to rotate, the second rotating shaft 21 drives the stirring blade 22 to rotate, lubricating oil in the liquid storage box 7 is stirred, the device is prevented from being blocked, meanwhile, the first rotating shaft 12 drives the first half gear 6 to rotate, the first half gear 6 drives the second half gear 30 to rotate at intervals, the second half gear 30 drives the first sleeve 29 to rotate, the first sleeve 29 drives the vertical plate 26 to rotate and twist the torsion spring 25, when the first half gear 6 is not meshed with the second half gear 30, the vertical plate 26 is restored to the initial position under the torsion action of the torsion spring 25, and meanwhile, the second bristles 28 and the first bristles 27 clean the top and the side of the shell 1, so that lubricating liquid can be coated subsequently;
s3, the first diaphragm pump 18 and the second diaphragm pump 20 are started, the first diaphragm pump 18 transmits the lubricating liquid in the oil storage tank 9 to the inside of the liquid storage box 7 and then enters the first water box 3 and the second water box 16, and at the moment, the second spray head 19 and the first spray head 15 spray the lubricating liquid on the track 4.
However, as is well known to those skilled in the art, the working principle and wiring method of the servo motor 14, the first diaphragm pump 18 and the second diaphragm pump 20 are common and are conventional means or common knowledge, and will not be described herein, and those skilled in the art can make any choice according to their needs or convenience.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.

Claims (8)

1. The device for coating the lubricating oil on the rail top and the rail side of the steel rail simultaneously comprises the same shell (1) arranged between two rails (4), and is characterized in that the same first rotating shaft (12) penetrates through the inner wall of the shell (1) in a rotating manner, two first spur gears (5) which are symmetrically arranged are fixedly sleeved on the outer wall of the first rotating shaft (12), two wheels (23) which are symmetrically arranged are fixedly sleeved on the outer wall of the first rotating shaft (12), and a driving assembly for driving the first rotating shaft (12) to rotate is arranged on the inner wall of the shell (1);
both sides of the shell (1) are fixedly connected with transverse plates (2), the bottom of each transverse plate (2) is fixedly connected with a liquid storage box (7), and one side of each liquid storage box (7) is provided with a spraying assembly for spraying lubricating oil;
both sides of the shell (1) are fixedly connected with third rotating shafts (24), and cleaning components for cleaning the track (4) are arranged on the outer walls of the third rotating shafts (24);
a liquid supply assembly for supplying liquid is arranged in the shell (1).
2. A device for coating lubricating oil on the top and the side of a steel rail according to claim 1, wherein the driving assembly comprises a servo motor (14) fixedly connected to the inner wall of the bottom of the shell (1), a second driving gear (13) is fixedly connected to an output shaft of the servo motor (14), and a first driving gear (11) meshed with the second driving gear (13) is fixedly sleeved on the outer wall of the first rotating shaft (12).
3. The device for coating lubricating oil on the top and the side of a steel rail according to claim 1, wherein the spraying assembly comprises a connecting plate (17) fixedly connected to one side of the liquid storage box (7), a second water box (16) is fixedly connected to the bottom of the connecting plate (17), a first spray head (15) is fixedly communicated with the bottom of the second water box (16), a first water box (3) is fixedly communicated with one side of the bottom of the connecting plate (17), and a second spray head (19) is fixedly communicated with one side of the first water box (3).
4. The device of claim 1, wherein the cleaning assembly comprises a vertical plate (26) rotatably sleeved on the outer wall of the third rotating shaft (24), a first sleeve (29) fixedly connected to one side of the vertical plate (26), a second half gear (30) fixedly connected to one end of the first sleeve (29), a plurality of second bristles (28) are arranged on the outer wall of the first sleeve (29), a plurality of first bristles (27) are arranged on one side of the vertical plate (26), a same torsion spring (25) is fixedly connected between the vertical plate (26) and the housing (1), and the torsion spring (25) is sleeved on the third rotating shaft (24).
5. A device for coating lubricating oil on the top and the side of a steel rail according to claim 1, wherein the liquid supply assembly comprises a support plate (10) fixedly connected to the inner wall of the housing (1), an oil storage tank (9) and a first diaphragm pump (18) are fixedly connected to the top of the support plate (10), the liquid inlet of the first diaphragm pump (18) is communicated with the oil storage tank (9) through a pipeline, the liquid outlet of the first diaphragm pump (18) is communicated with the liquid storage box (7) through a pipeline, a second diaphragm pump (20) communicated with the liquid storage box (7) through a pipeline is fixedly connected to the bottom of the liquid storage box (7), and the second diaphragm pump (20) is communicated with the first water box (3) and the second water box (16) through pipelines.
6. A device for coating lubricating oil on the top and side of a steel rail as claimed in claim 1, wherein a second rotating shaft (21) is rotatably penetrated through one side of the liquid storage box (7), a plurality of stirring blades (22) are fixedly sleeved on the outer wall of the second rotating shaft (21), and a second spur gear (8) meshed with the first spur gear (5) is fixedly sleeved on the outer wall of the second rotating shaft (21).
7. A device for simultaneously applying lubricating oil to the head and the side of a rail according to claim 1, characterised in that both ends of the first rotary shaft (12) are fixedly connected with a first half-gear (6) which is engaged with a second half-gear (30).
8. The method of using a rail head and rail side lubricant application apparatus of any one of claims 1 to 7, including the steps of:
s1, starting a servo motor (14), wherein an output shaft of the servo motor (14) drives a second driving gear (13) to rotate, the second driving gear (13) drives a first driving gear (11) to rotate, the first driving gear (11) drives a first rotating shaft (12) to rotate, the first rotating shaft (12) drives a first spur gear (5) and wheels (23) to rotate, and the wheels (23) drive a device to move forwards;
s2, the first spur gear (5) drives the second spur gear (8) to rotate, the second spur gear (8) drives the second rotating shaft (21) to rotate, the second rotating shaft (21) drives the stirring blade (22) to rotate, lubricating oil in the liquid storage box (7) is stirred, the device is prevented from being blocked, the first rotating shaft (12) drives the first half gear (6) to rotate, the first half gear (6) drives the second half gear (30) to rotate at intervals, the second half gear (30) drives the first sleeve (29) to rotate, the first sleeve (29) drives the vertical plate (26) to rotate and twist the torsion spring (25), when the first half gear (6) is not meshed with the second half gear (30), the vertical plate (26) returns to the initial position under the torsion action of the torsion spring (25), and the second bristles (28) and the first bristles (27) clean the top and the side surfaces of the shell (1), facilitating the subsequent smearing of the lubricating liquid;
s3, starting the first diaphragm pump (18) and the second diaphragm pump (20), transmitting lubricating liquid in the oil storage tank (9) to the liquid storage box (7) by the first diaphragm pump (18), and then enabling the lubricating liquid to enter the first water box (3) and the second water box (16), wherein the lubricating liquid is sprayed on the rail (4) by the second spray head (19) and the first spray head (15).
CN202210419373.7A 2022-04-21 2022-04-21 Device for simultaneously coating lubricating oil on top and side of steel rail and application method thereof Active CN114852124B (en)

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