CN114850945A - High-precision clamping device - Google Patents
High-precision clamping device Download PDFInfo
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- CN114850945A CN114850945A CN202210484303.XA CN202210484303A CN114850945A CN 114850945 A CN114850945 A CN 114850945A CN 202210484303 A CN202210484303 A CN 202210484303A CN 114850945 A CN114850945 A CN 114850945A
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- clamping
- precision
- material pushing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/04—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of grippers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/04—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of grippers
- B23Q7/043—Construction of the grippers
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Abstract
The invention discloses a high-precision clamping device which comprises a base and a high-precision clamp arranged on the base, wherein the high-precision clamp comprises a base, a clamping mechanism used for clamping materials is arranged on the base, a material pushing mechanism used for pushing out the materials in the clamping mechanism and a distance measuring mechanism used for measuring the depth of the materials inserted into the clamping mechanism are arranged on one side of the clamping mechanism. The clamp can adapt to materials with different outer diameters through the clamping mechanism, and the flexible production requirement is met; meanwhile, the material pushing mechanism enables the clamping mechanism to be adaptive to materials with different heights when clamping the materials, the flexible production requirement is met, meanwhile, the clamping mechanism can be stably and accurately separated when releasing the materials, and the assembly precision is improved; meanwhile, whether the materials entering the clamping mechanism are installed in place or not can be judged through the distance measuring mechanism, and the assembling precision is improved.
Description
The invention relates to a high-precision clamp and a high-precision clamping device, which are filed by divisional application, wherein the original application number is 2020113683952, the application date is 2020 and 11 and 30 months "
[ technical field ] A method for producing a semiconductor device
The application relates to the field of automatic processing, in particular to a high-precision clamping device.
[ background of the invention ]
Traditional axle type parts machining is by artifical material loading to and finished product unloading operation of accomplishing, and operation intensity of labour is great, and the part machining precision is big to workman's skill level dependence moreover, is difficult to adapt to large-scale production.
[ summary of the invention ]
The invention provides a high-precision clamping device which is improved aiming at the problems of high labor intensity and unstable machining precision of the traditional shaft part machining that the material loading and finished product blanking operations are finished manually.
The invention is realized by the following technical scheme:
the high-precision clamping device is arranged at the tail end of the manipulator and is characterized by comprising a base and a high-precision clamp arranged on the base, wherein the high-precision clamp comprises a base, a clamping mechanism used for clamping materials is arranged on the base, a material pushing mechanism used for pushing out the materials in the clamping mechanism and a distance measuring mechanism used for measuring the depth of the materials inserted into the material pushing mechanism are arranged on one side of the clamping mechanism;
the material pushing mechanism comprises a material pushing plate pushed into the clamping mechanism by the material when the clamping mechanism clamps the material, and a material pushing power mechanism which enables the material pushing plate to move outwards to push out the material is arranged on the material pushing plate;
the pushing power mechanism comprises a body arranged on the base and a pushing rod which is arranged on the body and can move outwards, and one end, far away from the body, of the pushing rod is provided with the pushing plate;
the distance measuring mechanism comprises a magnetic switch arranged on the body and a magnetic part which is arranged on the material pushing rod and enables the magnetic switch to be disconnected when the material pushing plate is pushed into the clamping mechanism by materials;
the clamping mechanism comprises a plurality of chucks extending along a second direction and a plurality of clamping power mechanisms which enable the plurality of chucks to be close to or far away from each other along a first direction in opposite directions, the second direction is vertical to the first direction, the number of the material pushing mechanisms is a plurality, and each material pushing mechanism and each chuck are alternately arranged on the peripheral side of each clamping power mechanism;
when the high-precision clamp is used for loading, the material pushing plate moves downwards under the pushing of materials and drives the material pushing rod to move upwards to disconnect the magnetic switch, the position of the manipulator when the magnetic switch is disconnected is used as the zero position of the material pushing plate, the moving distance H of the material pushing plate when the material is completely inserted into the clamping mechanism from the zero position is recorded, the relation between the moving distance H and the material height H recorded in advance is judged, if H is equal to H, the material is judged to be installed in place, the clamping mechanism clamps the material, if H is greater than H or H is less than H, the material position needs to be adjusted again if the material is judged to be installed in place.
According to the high-precision clamping device, the chuck is detachably connected to the clamping power mechanism.
According to the high-precision clamping device, the chuck and the clamping power mechanism are provided with the connecting mechanism which enables the chuck to be detachably connected to the clamping power mechanism;
according to the high-precision clamping device, the connecting mechanism comprises a fastener, one end of the fastener is clamped on the chuck and extends into the clamping power mechanism through the chuck, and the fastener is respectively in threaded connection with the chuck and the connecting mechanism.
According to the high-precision clamping device, the base is provided with the guide mechanism which enables the material pushing plate to move outwards, the guide mechanism comprises the guide cylinder arranged on the base, and the output end of the guide cylinder is connected with the material pushing plate.
According to the high-precision clamping device, the material pushing rod comprises a piston arranged in the body and a piston rod arranged on the piston, the magnetic part is arranged on the piston, and the position of the magnetic switch is opposite to the initial position of the material pushing rod.
According to the high-precision clamping device, the number of the high-precision clamps is 2, and the two high-precision clamps are respectively arranged at two ends of the base.
According to the high-precision clamping device, the base is concave, and comprises side plates arranged on the bases and a connecting plate for connecting the side plates, and the side plates extend towards the direction close to the clamping mechanism.
Compared with the prior art, the invention has the following advantages:
the invention provides a high-precision clamping device which comprises a base and a high-precision clamp arranged on the base, wherein the high-precision clamp comprises a clamping mechanism, a material pushing mechanism and a distance measuring mechanism. The clamp can adapt to materials with different outer diameters through the clamping mechanism, and the flexible production requirement is met; meanwhile, the material pushing mechanism enables the clamping mechanism to be adaptive to materials with different heights when clamping the materials, the flexible production requirement is met, meanwhile, the clamping mechanism can be stably and accurately separated when releasing the materials, and the assembly precision is improved; meanwhile, whether the materials entering the clamping mechanism are installed in place or not can be judged through the distance measuring mechanism, and the assembling precision is improved.
[ description of the drawings ]
In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings used in the description of the embodiments will be briefly introduced below.
FIG. 1 is a perspective view of the high precision clamping device of the present application;
FIG. 2 is a perspective view of the high-precision clamp of the present application;
FIG. 3 is a schematic structural diagram of a distance measuring mechanism in the high-precision clamp of the present application;
FIG. 4 is an enlarged view of a portion of FIG. 3 taken along line A-A;
fig. 5 is a perspective view of a clamping mechanism in the high-precision clamp of the present application.
[ detailed description ] embodiments
In order to make the technical problems, technical solutions and advantageous effects solved by the present application more clear and obvious, the present application is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present application and are not intended to limit the present application.
The high-precision clamping device applied to the automatic processing loading and unloading field as shown in fig. 1-5 is installed at the tail end of a manipulator, and the manipulator is installed on a walking overhead rail. Specifically, the high-precision clamping device comprises a base 8, and a high-precision clamp 100 is arranged on the base 8. Specifically, high accuracy anchor clamps 100 is including setting up base 1 on the base 8, be equipped with fixture 2 that is used for the centre gripping material on the base 1, fixture 2 one side is equipped with the pushing equipment 3 that is used for propelling material in it and is equipped with the range unit 4 that is used for measuring the material and inserts the degree of depth in it.
Specifically, the clamping mechanism 2 includes a plurality of clamping heads 21 extending along a second direction and a clamping power mechanism 22 for making the plurality of clamping heads 21 approach or move away from each other along the first direction, and the second direction is perpendicular to the first direction. As can be seen from the figure, the plurality of chucks 21 are distributed at intervals along the peripheral side of the clamping power mechanism 22, wherein the first direction is the radial direction of the clamping power mechanism 22, the second direction is the axial direction of the clamping power mechanism 22, and when the clamping power mechanism 22 clamps a material, the material extends into a cavity formed by the plurality of chucks 21. The structure enables the clamp to adapt to materials with different outer diameters through the self-adaption of the clamping power mechanism 22, and the flexible production requirement is met.
Further, the chuck 21 and the clamping power mechanism 22 are provided with a connecting mechanism 60 for detachably connecting the chuck 21 to the clamping power mechanism 22, the connecting mechanism 60 includes a fastening member 61 having one end fastened to the chuck 21 and extending from the chuck 21 to be inserted into the clamping power mechanism 22, the fastening member 61 is respectively in threaded connection with the chuck 21 and the connecting mechanism 60, and specifically, the fastening member 61 is a bolt. The structure realizes the replacement of the chuck 21, so that the clamp can adapt to materials with different outer diameters, and the flexible production requirement is met.
Specifically, pushing equipment 3 includes that 2 pushing materials of fixture are pushed into by the material when the centre gripping material of fixture 2's scraping wings 31, be equipped with on the scraping wings 31 and make its pushing materials power unit 32 that pushes away the material of moving outwards, pushing materials power unit 32 is including setting up body 321 on the base 1 with locate but outwards moving's scraping wings 322 on the body 321, scraping wings 322 is kept away from the one end of body 321 is equipped with scraping wings 31, scraping wings 322 is including setting up piston in the body 321 with set up piston rod on the piston. As can be seen from the figure, when the material pushing rod 322 is in the initial position, the side of the material pushing plate 31 away from the material pushing rod 322 is flush with the side of the chuck 21 away from the clamping power mechanism 22. This structure makes on the one hand fixture 2 can adapt to the not material of co-altitude, satisfies the production requirement of flexibility, and on the other hand makes fixture 2 makes the material can break away from when releasing the material stably accurately, improves the precision of assembly.
As can be seen from the figure, the number of the pushing mechanisms 3 is plural, and the plurality of pushing mechanisms 3 and the chucks 21 are alternately arranged on the peripheral side of the clamping power mechanism 22.
Furthermore, a guide mechanism 5 for moving the material pushing plate 31 outwards is arranged on the base 1, the guide mechanism 5 comprises a guide cylinder 51 arranged on the base 1, an output end of the guide cylinder 51 is connected with the material pushing plate 31, and the arrangement of the guide cylinder 51 can improve the stability of the material pushing plate 31 when moving outwards to push out the material, thereby further improving the assembly precision.
Specifically, the distance measuring mechanism 4 includes a magnetic switch 41 disposed on the body 321, and a magnetic member 42 disposed on the material pushing rod 322 for turning off the magnetic switch 41 when the material pushing plate 31 is pushed into the clamping mechanism 2 by the material. As can be seen from the figure, the magnetic member 42 is disposed on the piston, the magnetic switch 41 is located at a position opposite to the initial position of the material pushing rod 322, the magnetic member 42 can connect or disconnect the magnetic switch 41, the magnetic switch 41 is connected when the material pushing rod 322 is located at the initial position, the magnetic switch 41 is disconnected when the material pushing rod 322 is separated from the initial position, and the connection signal to the manipulator is disconnected when the magnetic switch 41 is disconnected.
The steps of feeding by applying the invention are as follows: firstly, inputting height information of a material into a manipulator, wherein the height information is represented as H; then, the manipulator slides along the traveling overhead rail to move the high-precision clamp 100 to the position above the center of the material, at this time, the plurality of chucks 21 are relatively far away and in an open state, and the material pushing plate 31 is in an initial state, namely an extended state; then, the manipulator drives the high-precision clamp 100 to move down to approach the material, when the material contacts the material pushing plate 31 and pushes the material pushing plate 31 into the clamping power mechanism 22, the material pushing rod 322 is separated from the initial position, the magnetic switch 41 is disconnected, when the magnetic switch 41 is disconnected, the connection signal between the manipulator and the material pushing rod is disconnected, and the position of the manipulator when the connection signal is disconnected is a zero position; then, the manipulator continues to move downwards until the material is completely inserted into the chuck 21, the manipulator records the distance from the zero position to the time when the material is completely inserted into the chuck 21, the distance is represented as H, and when H is equal to H, the manipulator judges that the material is installed in place; when the material loading device is installed in place, the clamping heads 21 approach to clamp materials oppositely, and the material loading is completed; and when H is greater than H or H is less than H, judging that the installation is wrong, and when the installation is wrong, readjusting the position and then reinstalling.
The blanking process includes the following steps: firstly, opening a three-jaw chuck of a numerical control lathe; then, the manipulator slides along the walking overhead rail and moves downwards, so that the material on the high-precision clamp 100 is positioned in the center of the chuck; then, the chuck 21 is loosened, and meanwhile, the material pushing power mechanism 32 pushes the material pushing plate 31 outwards to push the material to a reference surface for processing the three-jaw chuck; then, the lathe three-jaw chuck clamps the material to realize the initial positioning of the material; and then, the lathe three-jaw chuck is quickly opened and then quickly clamped, at the moment, the material pushing power mechanism 32 is always in a material pushing state, so that the precise positioning of the material is realized, and the material loading is completed.
In conclusion, the fixture can adapt to materials with different outer diameters by the clamping power mechanism 22 and the connecting mechanism 60, and the flexible production requirement is met; meanwhile, the material pushing mechanism 3 enables the clamping mechanism 2 to be adaptive to materials with different heights when clamping the materials, the flexible production requirement is met, and meanwhile, the materials can be stably and accurately separated when the clamping mechanism 2 releases the materials, so that the assembly precision is improved; meanwhile, whether the materials entering the clamping mechanism 2 are installed in place or not is judged through the distance measuring mechanism 4, and the assembling precision is improved.
Further, the number of the high-precision clamps 100 is plural, and the plural high-precision clamps 100 are arranged on the base 8 at intervals, specifically, the number of the high-precision clamps 100 is 2, and the two high-precision clamps 100 are respectively arranged at two ends of the base 8. The arrangement can realize alternate feeding and discharging, and the production efficiency is improved.
Specifically, the base 8 includes a side plate 81 disposed on the base 1 and a connecting plate 82 connecting the two side plates 81, and the side plate 81 extends toward the clamping mechanism 2. As can be seen from the figure, the base 8 is concave, and the structure can effectively reduce the thickness of the clamping device, so that the clamping device can smoothly load and unload materials in a narrow numerical control lathe.
It should be understood that the terms "first", "second", etc. are used herein to describe various information, but the information should not be limited to these terms, and these terms are only used to distinguish one type of information from another. For example, "first" information may also be referred to as "second" information, and similarly, "second" information may also be referred to as "first" information, without departing from the scope of the present application. Furthermore, the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience in describing the present application and simplifying the description, but do not indicate or imply that the referred devices or elements must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present application.
The foregoing is illustrative of one or more embodiments provided in connection with the detailed description and is not intended to limit the disclosure to the particular forms disclosed. Similar or identical methods, structures, etc. as used herein, or several technical inferences or substitutions made on the concept of the present application should be considered as the scope of the present application.
Claims (7)
1. The high-precision clamping device is arranged at the tail end of a manipulator and is characterized by comprising a base (8) and a high-precision clamp (100) arranged on the base (8), wherein the high-precision clamp (100) comprises a base (1), a clamping mechanism (2) used for clamping materials is arranged on the base (1), a material pushing mechanism (3) used for pushing out the materials in the clamping mechanism (2) and a distance measuring mechanism (4) used for measuring the depth of the materials inserted into the clamping mechanism are arranged on one side of the clamping mechanism (2);
the material pushing mechanism (3) comprises a material pushing plate (31) which is pushed into the clamping mechanism (2) by the material when the clamping mechanism (2) clamps the material, and a material pushing power mechanism (32) which enables the material pushing plate (31) to move outwards to push the material out is arranged on the material pushing plate;
the pushing power mechanism (32) comprises a body (321) arranged on the base (1) and a pushing rod (322) which is arranged on the body (321) and can move outwards, and one end, far away from the body (321), of the pushing rod (322) is provided with the pushing plate (31);
the distance measuring mechanism (4) comprises a magnetic switch (41) arranged on the body (321) and a magnetic part (42) which is arranged on the material pushing rod (322) and enables the magnetic switch (41) to be switched off when the material pushing plate (31) is pushed into the clamping mechanism (2) by materials;
the clamping mechanism (2) comprises a plurality of chucks (21) extending along a second direction and a clamping power mechanism (22) enabling the plurality of chucks (21) to be relatively close to or relatively far away from each other along a first direction, the second direction is perpendicular to the first direction, the number of the material pushing mechanisms (3) is multiple, and each material pushing mechanism (3) and each chuck (21) are alternately arranged on the peripheral side of the clamping power mechanism (22);
when the high-precision clamp is used for feeding, the material pushing plate (31) moves upwards under the pushing of materials and drives the material pushing rod (322) to move upwards to disconnect the magnetic switch (41), the position of the manipulator when the magnetic switch (41) is disconnected with a connection signal is taken as the zero position of the material pushing plate (31), the moving distance H of the material pushing plate (31) from the zero position to the time when the materials are completely inserted into the clamping mechanism (2) is recorded, the relation between the moving distance H and the preset material height H is judged, if H is equal to H, the material is judged to be installed in place, the clamping mechanism (2) clamps the materials, and if H is greater than H or H is less than H, the situation that the installation is wrong is judged, and the material position needs to be adjusted again.
2. A high precision clamping device according to claim 1, characterized in that the clamping head (21) is detachably connected to the clamping power mechanism (22).
3. A high-precision clamping device as claimed in claim 2, characterized in that the clamping head (21) and the clamping power mechanism (22) are provided with a connecting mechanism (60) which enables the clamping head (21) to be detachably connected to the clamping power mechanism (22);
the connecting mechanism (60) comprises a fastener (61) with one end clamped on the chuck (21) and inserted into the clamping power mechanism (22) from the chuck (21) in an extending mode, and the fastener (61) is in threaded connection with the chuck (21) and the connecting mechanism (60) respectively.
4. A high-precision clamping device according to claim 1, wherein a guiding mechanism (5) for moving the material pushing plate (31) outwards is arranged on the base (1), the guiding mechanism (5) comprises a guiding cylinder (51) arranged on the base (1), and the output end of the guiding cylinder (51) is connected with the material pushing plate (31).
5. A high accuracy gripping device according to claim 1, characterized in that the ejector pin (322) comprises a piston arranged in the body (321) and a piston rod arranged on the piston, the magnetic member (42) is arranged on the piston, and the magnetic switch (41) is located at a position opposite to the initial position of the ejector pin (322).
6. A high-precision clamping device according to claim 1, wherein the number of the high-precision clamps (100) is 2, and two high-precision clamps (100) are respectively arranged at two ends of the base (8).
7. A high-precision clamping device according to claim 6, characterized in that the base (8) is concave and comprises a side plate (81) arranged on each base (1) and a connecting plate (82) connecting the two side plates (81), and the side plates (81) extend towards the clamping mechanism (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210484303.XA CN114850945B (en) | 2020-11-30 | 2020-11-30 | High-precision clamping device |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011368395.2A CN112518402B (en) | 2020-11-30 | 2020-11-30 | High-precision clamp and high-precision clamping device |
| CN202210484303.XA CN114850945B (en) | 2020-11-30 | 2020-11-30 | High-precision clamping device |
Related Parent Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011368395.2A Division CN112518402B (en) | 2020-11-30 | 2020-11-30 | High-precision clamp and high-precision clamping device |
Publications (2)
| Publication Number | Publication Date |
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| CN114850945A true CN114850945A (en) | 2022-08-05 |
| CN114850945B CN114850945B (en) | 2023-03-14 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202210484303.XA Active CN114850945B (en) | 2020-11-30 | 2020-11-30 | High-precision clamping device |
| CN202011368395.2A Active CN112518402B (en) | 2020-11-30 | 2020-11-30 | High-precision clamp and high-precision clamping device |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202011368395.2A Active CN112518402B (en) | 2020-11-30 | 2020-11-30 | High-precision clamp and high-precision clamping device |
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| JP3943360B2 (en) * | 2001-10-05 | 2007-07-11 | 株式会社森精機製作所 | Machine tool workpiece transfer device |
| CN103611839B (en) * | 2013-11-29 | 2015-12-09 | 中山市奥美森工业有限公司 | A kind of bend pipe feed mechanism of bending machine |
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| CN111920314B (en) * | 2020-07-16 | 2022-03-11 | 深圳厨艺科技有限公司 | Intelligent cooking equipment and automatic power-off method thereof |
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| JP2010005766A (en) * | 2008-06-30 | 2010-01-14 | Takamatsu Machinery Co Ltd | Workpiece conveying system |
| CN102922520A (en) * | 2012-11-28 | 2013-02-13 | 苏州久工自动化科技有限公司 | Structure of truss manipulator |
| CN206010575U (en) * | 2016-08-18 | 2017-03-15 | 重庆科菲精密机械有限公司 | Automatization's loading and unloading equipment of Digit Control Machine Tool |
| CN206825444U (en) * | 2017-03-27 | 2018-01-02 | 道氏（苏州）汽车部件有限公司 | The two-way feeding device of robot |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN114850945B (en) | 2023-03-14 |
| CN112518402B (en) | 2022-06-14 |
| CN112518402A (en) | 2021-03-19 |
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