CN114850559B - Plate shearing machine that precision is high but quick location - Google Patents
Plate shearing machine that precision is high but quick location Download PDFInfo
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- CN114850559B CN114850559B CN202210705859.7A CN202210705859A CN114850559B CN 114850559 B CN114850559 B CN 114850559B CN 202210705859 A CN202210705859 A CN 202210705859A CN 114850559 B CN114850559 B CN 114850559B
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- 238000010008 shearing Methods 0.000 title claims abstract description 137
- 230000005540 biological transmission Effects 0.000 claims abstract description 52
- 238000012545 processing Methods 0.000 claims abstract description 23
- 230000017525 heat dissipation Effects 0.000 claims description 4
- 238000005192 partition Methods 0.000 claims description 3
- 239000002184 metal Substances 0.000 abstract description 100
- 229910052751 metal Inorganic materials 0.000 abstract description 100
- 230000000149 penetrating effect Effects 0.000 abstract description 3
- 238000001514 detection method Methods 0.000 description 16
- 238000001125 extrusion Methods 0.000 description 9
- 239000000463 material Substances 0.000 description 8
- 238000000034 method Methods 0.000 description 8
- 238000009434 installation Methods 0.000 description 6
- 230000007246 mechanism Effects 0.000 description 6
- 239000000523 sample Substances 0.000 description 6
- 238000005259 measurement Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 230000033228 biological regulation Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 230000003028 elevating effect Effects 0.000 description 3
- 238000012544 monitoring process Methods 0.000 description 3
- 230000007704 transition Effects 0.000 description 3
- 229910000976 Electrical steel Inorganic materials 0.000 description 2
- 230000001276 controlling effect Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 150000002739 metals Chemical group 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000002146 bilateral effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D15/00—Shearing machines or shearing devices cutting by blades which move parallel to themselves
- B23D15/06—Sheet shears
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/342—Sorting according to other particular properties according to optical properties, e.g. colour
- B07C5/3422—Sorting according to other particular properties according to optical properties, e.g. colour using video scanning devices, e.g. TV-cameras
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/04—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
- B21D43/08—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by rollers
- B21D43/09—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by rollers by one or more pairs of rollers for feeding sheet or strip material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/28—Associations of cutting devices therewith
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D33/00—Accessories for shearing machines or shearing devices
- B23D33/02—Arrangements for holding, guiding, and/or feeding work during the operation
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Multimedia (AREA)
- Shearing Machines (AREA)
Abstract
The invention discloses a high-precision quick-positioning plate shearing machine, which comprises a plate shearing machine and transmission rollers, wherein three groups of transmission rollers are embedded and installed in the right side of the plate shearing machine, and two groups of limiting frames are respectively installed on two sides of each transmission roller; the inner side of the plate shearing machine is provided with a control rotating shaft in a penetrating manner, and the outer side of the output of the control rotating shaft is provided with a fixed plate; the top of the inner side of the plate shearing machine is provided with a mounting bracket, and a plurality of groups of image size detectors are embedded in the right side of the inner side of the plate shearing machine. According to the invention, the transmission roller is arranged, so that the working pressure of workers is effectively reduced, the accuracy of metal plate positioning is improved, and the processing efficiency of the device is improved.
Description
Technical Field
The invention relates to the technical field of metal plate shearing, in particular to a plate shearing machine with high precision and quick positioning.
Background
Modernization often appears when carrying out the sheet metal processing and cuts the condition that the metal sheet needs to appear, utilizes according to the condition of difference to cut the metal sheet can utilize different regions, when carrying out the sheet metal shearing, generally need use the plate shearing machine, traditional plate shearing machine can utilize inside plate shearing cutter to push down when using to reach the effect of shearing the metal sheet, but traditional plate shearing machine can't be quick effectual and fix a position when using.
The existing plate shearing machine has the following defects:
1. the patent document CN212793330U discloses a metal thin plate shearing machine, which relates to the technical field of plate shearing machine, and comprises an operating table arranged between the plate shearing machine and the plate shearing machine, a supporting rod fixedly arranged between the operating table and the plate shearing machine, a blanking plate arranged at the rear side of the operating table in the plate shearing machine and extending outwards, a plate shearing mechanism penetrating from the top of the plate shearing machine and arranged in the plate shearing machine, a plate shearing hydraulic cylinder in one plate shearing mechanism being driven to push the plate shearing knife and a positioning assembly to move integrally, a rubber positioning block extruding and positioning plates at two sides while the plate shearing knife performs shearing action, so as to realize plate positioning and cutting, prevent plate slipping, improve the dimensional accuracy of shearing, and have good economic benefit;
2. patent document CN213827266U discloses a plate shearing machine limiting plate for preventing stacking deflection, comprising a plate shearing machine, a plate shearing machine cutting inlet, a limiting plate, a base and a distance changing mechanism, wherein the plate shearing machine cutting inlet is arranged at one side of the plate shearing machine, the base is arranged in the direction opposite to the plate shearing machine cutting inlet, the distance changing mechanism is arranged in the base, and two groups of limiting plates are symmetrically arranged on the base along a central line; the hand-operated rotating wheel is rotated, the rotation of the hand-operated rotating wheel drives the transmission shaft to rotate, the transmission shaft enables the large turbine to rotate, the worm enables the transmission block to move through the worm block, the transmission block drives the limiting plate shell to move, so that the clamping of plates is achieved, meanwhile, the spacing between the two groups of limiting plate shells can be accurately adjusted through rotating the hand-operated rotating wheel, the plates with different widths can be clamped by the two groups of limiting plate shells, and therefore the device can process the plates with different widths, the practicability of the device is improved, but when the device is used, certain defects exist in limiting of a metal plate, independent adjustment cannot be achieved by a position adjusting mechanism at the bottom, the adjusting flexibility is poor, and the problem that unnecessary cost rises can be caused by adopting a plurality of groups of limiting structures;
3. patent document CN206019606U discloses an automatic detection system for a plate shearing machine of a silicon steel coil, and belongs to the field of plate shearing control. The utility model provides a silicon steel coil plate shearing machine cut board automated inspection system, includes "plate shearing machine, and plate shearing machine entrance point is provided with the conveyer belt, is provided with the range finding roller on the conveyer belt, and plate shearing machine exit end is provided with the transition conveyer belt, and transition conveyer belt bilateral symmetry is provided with two range finding probes. The distance measuring probe is arranged on the probe frame and connected with the transition conveyor belt through the probe frame, the distance measuring probe is connected with the control system, the control system calculates the detection value of the distance measuring probe, counts data, and judges and controls whether the plate shearing machine is stopped or not. The device can realize real-time monitoring of whether the size of the shearing plate meets the requirements, has high precision, high efficiency and high automation degree, but when the device detects, the internal brightness is poor and can directly influence the detection precision, and meanwhile, the conveyor belt type precision is also poor and the problem of unqualified detection is easily caused;
4. patent document CN212552013U, a plate shearing machine with thickness detecting function, the plate shearing machine comprises a metal plate conveying device, a shearing device and a control device, the metal plate conveying device comprises a feeding end, a discharging end and a transferring mechanism which are opposite to each other; the feeding end of the metal plate conveying device is provided with a thickness detection device; the thickness detection device comprises two laser sensors and a sensor triggering device which are oppositely arranged, and the laser sensors and the sensor triggering device are supported by a sensor support; when the metal plate is transmitted to the feeding end, the control device controls the sensor triggering device to trigger the laser sensor to start and detect the thickness of the metal plate, when the difference value does not exceed the tolerance range required by the preset order, the shearing device starts and executes the metal plate shearing program, otherwise, the shearing device is not started, but when the device is used, the detection of metal plate cutting is carried out, the detection is carried out by using the conveyor belt, the metal plate at the top is easy to deviate, the detection value is influenced, meanwhile, when the detection is carried out, the metal plate which does not meet the standard needs to be distinguished manually by staff, and the practicability is poor.
Disclosure of Invention
The invention aims to provide a plate shearing machine with high precision and quick positioning, so as to solve the problems in the background technology.
In order to achieve the above purpose, the present invention provides the following technical solutions: the plate shearing machine comprises a plate shearing machine and transmission rollers, wherein three groups of transmission rollers are embedded and installed in the right side of the plate shearing machine, and two groups of limiting frames are respectively installed on two sides of each transmission roller;
the inner side of the plate shearing machine is provided with a control rotating shaft in a penetrating manner, and the outer side of the output of the control rotating shaft is provided with a fixed plate;
the top of the inner side of the plate shearing machine is provided with a mounting bracket, and a plurality of groups of image size detectors are embedded in the right side of the inner side of the plate shearing machine.
Preferably the positive of plate shearing machine is connected with high accuracy controller, and the positive below embedding of plate shearing machine is installed the discharge gate, and the back of discharge gate is provided with two sets of baffles, and the shearing platform is installed on the right side of plate shearing machine inside, and the installing frame is installed to the top on plate shearing machine right side, and the squeeze roll is installed to the inboard of installing frame, and four sets of lifter push rods are installed at the top of installing frame, and the lifter is installed in lifter push rod's output.
The preferred the pay-off seat is installed in the outside of transmission roller, and the bottom of lifter is located to the pay-off seat, and the adjustment tank has been seted up to the both sides of pay-off seat, and the sliding tray has been seted up at the top of pay-off seat both sides, and the sliding tray is located the outside of spacing, and transmission motor is installed to transmission roller's back, and transmission motor's back is installed the wiring end cover, and transmission motor's output is provided with the regulation pivot, and adjusts the inboard that the pivot is located transmission roller.
Preferably the sliding seat is installed to the bottom of spacing, and the both sides of sliding seat top and bottom are provided with the gomphosis draw runner, and step motor is installed to the inboard embedding of sliding seat, and step screw is installed to step motor's inboard embedding, and step screw is located the inboard of adjusting the seat, and the inboard top of the inboard of spacing is provided with the inboard of connecting rod sliding seat and installs the connecting wire.
Preferably, the sliding seat is positioned at the inner side of the adjusting groove, the sliding seat can be driven by an internal stepping motor to move along the inner side of the adjusting groove, the limiting frame is driven to move along the sliding groove for adjustment, the adjustment is synchronously performed, and the two groups of stepping motors on the stepping screw rod can be independently adjusted without interference.
The front side of the control rotating shaft is preferably provided with a control motor, the control motor is positioned on the front side of the plate shearing machine, the outer side of the control rotating shaft is provided with two groups of rotating seats, the rotating seats are respectively positioned on the front side and the back side of the inner part of the plate shearing machine, the outer side of the rotating seats is provided with four groups of processing push rods, and the two sides of the processing push rods are provided with auxiliary push rods;
the front of fixed plate installs the rotating electrical machines, and the terminal box is installed on the right side of rotating electrical machines, and the back-mounted of fixed plate has the swivel clamp, and two sets of removal clamping jaw are installed to the output of swivel clamp.
Preferably, the right side of installing support installs a plurality of groups and installs the shearing push rod, and shearing cutter is installed to the bottom of shearing push rod, and a plurality of groups of clamp plate push rods are installed on the right side of shearing push rod, and the elevating socket is installed to the bottom of clamp plate push rod, and high strength spring is installed to the inboard of elevating socket, and the location clamp plate is installed to the bottom of high strength spring.
The preferred back of image size detector is installed a plurality of data interfaces of group, and the thermovent has been seted up to the back of image size detector, and two sets of illuminators are installed in the left side of image size detector, and image acquisition camera is installed in the left side of image size detector.
Preferably, the working steps of the plate shearing machine are as follows:
s1, firstly, directly placing a metal plate to be sheared on the inner side of a feeding seat, and conveying the metal plate by using a conveying roller, wherein the conveying movement drives the metal plate to directly enter the inner side of a plate shearing machine and process the metal plate;
s2, the lifting seat which is driven to be output by the internal pressing plate push rod is lowered, the bottom positioning pressing plate is driven to extrude and fix the metal plate by the lowering, when the metal plate is extruded downwards, the internal high-strength spring is compressed, the problem that the metal plate is deformed due to extrusion is avoided by using the high-strength spring, and after the metal plate is extruded and fixed, the shearing tool at the bottom is driven by the shearing push rod to shear the metal plate;
s3, before shearing, a processing push rod at the outer side of the internal rotating motor drives an output clamp to clamp metal, and after shearing, the monitoring plate is driven to rotate and adjust the position;
s4, finally fixing the sheared metal plate on the inner side of the movable clamping jaw, driving by a control motor to adjust the position, enabling the metal plate to keep a set distance from the image size detector, measuring the sheared size of the metal plate by using an image acquisition camera, overturning the position again after measurement, and classifying the metal plate.
The high-precision quick-positioning plate shearing machine according to, wherein: in the step S1, the method further includes the following steps:
s11, when the metal plate is placed on the top of the transmission roller at the inner side of the feeding seat, the lifting push rod at the upper part contracts the lifting rod which is output, so that the installation frame is driven to integrally descend, the extrusion roller is used for extruding the metal plate to be in contact with the transmission roller after the installation frame descends, and finally, the transmission motor at the back side can be used for driving the output adjusting rotating shaft to carry out rotation adjustment, so that the metal plate is driven to carry out mobile feeding;
in the step S3, the method further includes the following steps:
s31, the movable clamping jaw clamps and fixes the metal plate by using a rotary clamp, the metal plate is clamped and fixed and sheared, the control motor drives the inner control rotating shaft and the integral adjusting device to rotate, the specific angle and the position of the metal plate can be adjusted by using the rotating motor and the auxiliary push rod when the metal plate rotates, and the rough position of the processed material can be controlled by using the processing push rod and the auxiliary push rod when the metal plate is classified.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, the transmission roller is arranged, when the device is used, the feeding seat is used for providing an installation position for a top structure and plays a role in feeding, the internally embedded transmission roller can play a role in transmitting materials, the wiring end cover at the back of the transmission motor can be connected with an external power supply, and the output adjusting rotating shaft can be driven to rotate by electrifying, so that the internal transmission roller is driven to rotate, the metal plate is driven to move along the inner side to be controlled by the high-precision controller, the metal plate is positioned all the time when moving, the specific length is required to be controlled by the transmission motor, the working pressure of a worker is effectively reduced by using the transmission roller, the positioning accuracy of the metal plate is increased, and the processing efficiency of the device is improved.
2. According to the invention, the limiting frame is arranged, when the device is used, the sliding seat is directly embedded and arranged at the inner side of the adjusting groove, the sliding seat can be driven to move and adjust along the inner part of the adjusting groove by utilizing the internal stepping motor, the embedded sliding strips at the top and the bottom can increase the stability of the movement and adjustment of the device when the position is adjusted, the internal connecting wire can be connected with an external power supply, the position adjustment can be performed after the internal connecting wire is electrified, the limiting frame is synchronous through the connecting rod when moving, the internal sliding seat can be independently controlled to move, the flexibility of the limiting structure is greatly improved, and the device is convenient for workers to use according to different conditions.
3. When the device is used, a plurality of groups of image size detectors are arranged in the main body device, the accuracy of metal plate detection can be improved by utilizing the plurality of groups of image size detectors, the brightness of the interior can be improved by utilizing the illuminator, the image acquisition camera can acquire a high-definition picture conveniently and analyze the picture, the high-precision controller can be connected by utilizing the data interface, the damage caused by the overhigh temperature of the interior can be avoided by utilizing the heat dissipation port, and the problem that the detection is inaccurate easily occurs when the traditional device is used can be effectively solved by utilizing the image size detectors.
4. According to the invention, the processing push rod is arranged, when the device is used, the front control motor can be utilized to drive the internal control rotating shaft to rotate, the processing push rod is arranged on the outer side of the rotating seat to correspondingly take materials, detect and discharge materials respectively, the positions of the processing push rod and the movable clamping jaw are regulated by utilizing the rotating motor and the auxiliary push rod before cutting, the metal plate is clamped by the rotating clamp and then moved to the detection area, the angle of the metal plate is regulated by utilizing the rotating motor, so that the metal plate is perpendicular to the image acquisition camera and is detected, the metal plate is placed on two sides of the partition plate to classify according to whether the condition is met or not after detection, the positions of metals in different stages can be controlled by the processing push rod, and the problem that the traditional device needs manual classification by workers when being used is effectively solved, and the working pressure of workers is increased.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 is a schematic view of a transfer roll structure according to the present invention;
FIG. 3 is a schematic diagram of a transmission motor according to the present invention;
FIG. 4 is a schematic view of a limiting frame according to the present invention;
FIG. 5 is a schematic cross-sectional view of a machined pushrod of the present invention;
FIG. 6 is a schematic cross-sectional view of a moveable jaw of the present invention;
FIG. 7 is a schematic cross-sectional view of a positioning platen of the present invention;
FIG. 8 is a schematic diagram of an image size detector according to the present invention;
fig. 9 is a flowchart of the operation of the present invention.
In the figure: 1. plate shearing machine; 101. a high-precision controller; 102. a discharge port; 103. a partition plate; 104. a shearing station; 105. a lifting rod; 106. lifting the push rod; 107. a mounting frame; 108. a squeeze roll; 2. a conveying roller; 201. a feeding seat; 202. an adjustment tank; 203. a sliding groove; 204. a transmission motor; 205. a terminal cover; 206. adjusting the rotating shaft; 3. a limiting frame; 301. a sliding seat; 302. a jogging slide bar; 303. a connecting wire; 304. a stepping motor; 305. a stepping screw rod; 306. a connecting rod; 4. processing the push rod; 401. controlling a motor; 402. a control rotating shaft; 403. a rotating seat; 405. an auxiliary push rod; 5. moving the clamping jaw; 501. a fixing plate; 502. a rotating electric machine; 503. a junction box; 504. rotating the clamp; 6. positioning a pressing plate; 601. a mounting bracket; 602. shearing the push rod; 603. a shearing tool; 604. a pressing plate push rod; 605. a lifting seat; 606. a high strength spring; 7. an image size detector; 701. a data interface; 702. a heat radiation port; 703. a luminaire; 704. an image acquisition camera.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In the description of the present invention, it should be noted that the directions or positional relationships indicated by the terms "upper", "lower", "inner", "outer", "front", "rear", "both ends", "one end", "the other end", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present invention and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific direction, be configured and operated in the specific direction, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "provided," "connected," and the like are to be construed broadly, and may be fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
Referring to fig. 1, 2, 3, 4 and 9, an embodiment of the present invention is provided: the utility model provides a plate shearing machine that precision is high can fix a position fast, includes plate shearing machine 1, plate shearing machine 1's front is connected with high accuracy controller 101, plate shearing machine 1 positive below embedding is installed discharge gate 102, the back of discharge gate 102 is provided with two sets of baffle 103, shearing platform 104 is installed on the right side of plate shearing machine 1 inside, install installing frame 107 in the top on plate shearing machine 1 right side, squeeze roll 108 is installed to the inboard of installing frame 107, four sets of lifter-push bars 106 are installed at the top of installing frame 107, lifter-push bars 105 are installed to lifter-push bar 106's output, plate shearing machine 1 is the main part of device structure, be used for providing the mounted position for inboard structure, guarantee the stability of device, simultaneously be used for providing the mounted position for inside structure, positive high accuracy controller 101 can be used for controlling the device, the staff uses the device of being convenient for, inside baffle 103 can classify the metal sheet after shearing, the discharging hole 102 can take out the internal metal plate, the lifting rod 105 can drive the inner mounting frame 107 to lift and adjust under the driving control of the lifting push rod 106, the transmission can drive the inner squeeze roller 108 to squeeze the metal plate, and the inner shearing table 104 is used for cutting the metal plate, the three groups of transmission rollers 2 are embedded and mounted in the right side of the plate shearing machine 1, the feeding seat 201 is mounted on the outer side of the transmission roller 2, the feeding seat 201 is positioned at the bottom of the lifting rod 105, the adjusting grooves 202 are formed in the two sides of the feeding seat 201, the sliding grooves 203 are formed in the tops of the two sides of the feeding seat 201, the sliding grooves 203 are positioned on the outer side of the limiting frame 3, the back of the transmission roller 2 is provided with the transmission motor 204, the back of the transmission motor 204 is provided with the wiring end cover 205, the output end of the transmission motor 204 is provided with the adjusting rotating shaft 206, and the adjusting rotating shaft 206 is positioned at the inner side of the transmission roller 2, the feeding seat 201 is used for providing an installation position for the structure of the top and plays a role in feeding, the transmission roller 2 embedded and installed inside can play a role in transmitting materials, the wiring end cover 205 at the back of the transmission motor 204 can be connected with an external power supply, the output adjusting rotating shaft 206 can be driven to rotate by electrifying, thereby driving the internal transmission roller 2 to rotate and driving the metal plate to move along the inner side, the movement is controlled by the high-precision controller 101, the metal plate is positioned at all times when moving, the specific length is required to be controlled by the transmission motor 204, the working pressure of workers is effectively reduced by utilizing the transmission roller 2, the positioning accuracy of the metal plate is increased, the processing efficiency of the device is improved, two groups of limiting frames 3 are respectively arranged on two sides of the transmission roller 2, a sliding seat 301 is arranged at the bottom of the limiting frames 3, embedded sliding strips 302 are arranged on two sides of the top and the bottom of the sliding seat 301, a stepping motor 304 is embedded and arranged on the inner side of the sliding seat 301, a stepping screw 305 is embedded and arranged on the inner side of the stepping motor 304, the stepping screw 305 is positioned on the inner side of the adjusting groove 202, a connecting wire 303 is arranged on the inner side of the sliding seat 301 which is provided with a connecting rod 306 above the inner side of the limiting frames 3, the sliding seat 301 is positioned on the inner side of the adjusting groove 202, the sliding seat 301 can be driven to move along the inner side of the adjusting groove 202 by the inner stepping motor 304, the limiting frames 3 are driven to move and adjust along the sliding groove 203, the adjustment is synchronously performed, the two groups of stepping motors 304 on the stepping screw 305 can be independently adjusted and do not interfere with each other, the sliding seat 301 is directly embedded and arranged on the inner side of the adjusting groove 202, utilize inside step motor 304 can drive sliding seat 301 along the inside of adjusting slot 202 along step screw 305 and remove the regulation to when carrying out position control, the gomphosis draw runner 302 of top and bottom can increase the stability that the device removed the regulation, inside connecting wire 303 can be connected with external power, the circular telegram can carry out position control, spacing 3 will be synchronous through connecting rod 306 when removing, and inside sliding seat 301 can control alone and remove, limit structure's flexibility has been promoted greatly, the staff of being convenient for uses the device according to different circumstances.
Referring to fig. 5, 6 and 9, an embodiment of the present invention provides: the utility model provides a high-precision quick positioning plate shearing machine, includes plate shearing machine 1, plate shearing machine 1's inboard runs through and is provided with control pivot 402, control motor 401 is installed in control pivot 402's front, and control motor 401 is located plate shearing machine 1's front, two sets of roating seats 403 are installed in control pivot 402's outside, and roating seats 403 are located the inside front and the back of plate shearing machine 1 respectively, four sets of processing push rods 4 are installed in roating seat 403's outside, auxiliary push rods 405 are installed to processing push rods 4's both sides, fixed plate 501 is installed in control pivot 402's outside, rotating electrical machines 502 is installed in fixed plate 501's front, terminal box 503 is installed on rotating electrical machines 502's right side, rotating clamp 504 is installed to fixed plate 501's back, two sets of removal clamping jaw 5 are installed in rotating clamp 504's output, the front control motor 401 is utilized to drive the internal control rotating shaft 402 to rotate, the transmission can drive the outer rotating seat 403 to carry out position rotation adjustment, the processing push rod 4 is arranged at the outer side of the rotating seat 403 to respectively and correspondingly take materials, detect and discharge materials, the positions of the processing push rod 4 and the movable clamping jaw 5 are adjusted by utilizing the control motor 401 and the auxiliary push rod 405 before cutting, the metal plate is clamped by the rotating clamp 504 and then moved to a detection area, the angle adjustment is carried out on the metal plate through the rotating motor 502, the metal plate is perpendicular to the image acquisition camera 704 and is detected, the metal plate is rotated again after detection to be placed at two sides of the separation plate 103 according to whether the situation is met or not for classification, the positions of metals at different stages can be controlled by the processing push rod 4, the problem that the manual classification of staff is needed when the traditional device is used is effectively solved, and therefore the working pressure of the staff is increased.
Referring to fig. 7, 8 and 9, an embodiment of the present invention provides: the utility model provides a plate shearing machine that precision is high can fix a position fast, includes plate shearing machine 1, mounting bracket 601 is installed at the inboard top of plate shearing machine 1, a plurality of groups of shearing push rods 602 of installing are installed on the right side of mounting bracket 601, shearing cutter 603 is installed to the bottom of shearing push rods 602, a plurality of groups of clamp plate push rods 604 are installed on the right side of shearing push rods 602, lifting seat 605 is installed to the bottom of clamp plate push rods 604, high strength spring 606 is installed to the inboard of lifting seat 605, positioning clamp plate 6 is installed to the bottom of high strength spring 606, mounting bracket 601 can provide the mounted position for the structure of inboard, and increase the stability of installation, utilize shearing push rods 602 to drive the shearing cutter 603 of bottom to cut the metal sheet, before cutting, first need use clamp plate push rods 604 to drive the positioning clamp plate 6 of bottom to descend and contact the supervision board, after contacting the metal sheet, the high-strength spring 606 in the compression is used for avoiding deformation of the metal plate caused by extrusion, the metal plate can be fixed by utilizing the positioning pressing plate 6, the stability of the metal plate during shearing is ensured, the right side in the plate shearing machine 1 is embedded and provided with a plurality of groups of image size detectors 7, the back surface of each image size detector 7 is provided with a plurality of groups of data interfaces 701, the back surface of each image size detector 7 is provided with a heat dissipation port 702, the left side of each image size detector 7 is provided with two groups of illuminators 703, the left side of each image size detector 7 is provided with an image acquisition camera 704, a plurality of groups of image size detectors 7 are firstly arranged in the main body device, the accuracy of detecting the metal plate can be increased by utilizing the plurality of groups of image size detectors 7, the brightness of the inside can be increased by utilizing the illuminators 703, the image acquisition cameras 704 can acquire high-definition pictures and analyze the pictures, the data interface 701 is utilized to connect with the high-precision controller 101, the heat dissipation port 702 can avoid damage caused by overhigh internal temperature, and the image size detector 7 can effectively solve the problem that the traditional device is easy to detect inaccuracy when in use.
The working steps of the plate shearing machine are as follows:
s1, firstly, directly placing a metal plate to be sheared on the inner side of a feeding seat 201, and conveying the metal plate by using a conveying roller 2, wherein the conveying movement drives the metal plate to directly enter the inner side of a plate shearing machine 1 and process the metal plate;
s2, the inner pressing plate push rod 604 drives the output lifting seat 605 to descend, the descending drives the bottom positioning pressing plate 6 to extrude and fix the metal plate, the inner high-strength spring 606 is compressed when the metal plate is extruded downwards, the problem that the metal plate is deformed due to extrusion is avoided by utilizing the high-strength spring 606, and after the metal plate is extruded and fixed, the shearing push rod 602 drives the bottom shearing tool 603 to shear the metal plate;
s3, before shearing, the processing push rod 4 on the outer side of the internal rotating motor 502 drives the output clamp to clamp metal, and after shearing, the monitoring plate is driven to rotate and adjust the position;
and S4, finally, fixing the sheared metal plate on the inner side of the movable clamping jaw 5, driving by a control motor 401 to perform position adjustment, and after the metal plate keeps a set distance from the image size detector 7, performing size measurement of metal plate shearing by using an image acquisition camera 704, turning over the position again after measurement, and classifying the metal plate.
The high precision fast positionable plate shearing machine according to claim 9, wherein: in step S1, the method further includes the steps of:
s11, when the metal plate is placed on the top of the transmission roller 2 on the inner side of the feeding seat 201, the lifting push rod 106 above contracts the lifting rod 105 which is output, so that the installation frame 107 is driven to integrally descend, the extrusion roller 108 is used for extruding the metal plate to be in contact with the transmission roller 2 after the metal plate descends, and finally the output adjusting rotating shaft 206 can be driven to rotate and adjust by the transmission motor 204 on the back, so that the metal plate is driven to move and feed;
in step S3, the method further includes the steps of:
s31, the movable clamping jaw 5 clamps and fixes the metal plate by using a rotary clamp 504, the metal plate is clamped and fixed and sheared, the control motor 401 drives the inner control rotating shaft 402 and the integral adjusting device to rotate, the specific angle and position of the metal plate can be adjusted by using the rotary motor 502 and the auxiliary push rod 405 when the metal plate rotates, and the rough position of the processed material can be controlled by using the processing push rod 4 and the auxiliary push rod 405 when the metal plate is classified.
Working principle: firstly, directly place the metal sheet that needs to cut in the inboard of pay-off seat 201, and utilize transmission roller 2 to carry out the transmission, the transmission removes and will drive the metal sheet and directly get into the inboard of plate shearing machine 1 and process, then inside clamp plate push rod 604 will drive the elevating seat 605 of output and descend, the decline will drive the fixed metal sheet of location clamp plate 6 extrusion of bottom, when carrying out the downward extrusion, will compress inside high strength spring 606, avoid the problem that the extrusion leads to the metal sheet to warp with high strength spring 606, after the extrusion is fixed, utilize shearing push rod 602 to drive the shearing cutter 603 of bottom to cut the metal sheet, before cutting, the processing push rod 4 outside inside rotating electrical machine 502 will drive the anchor clamps of output and carry out the metal centre gripping, and after cutting drive the surveillance shield and carry out rotation and position adjustment, finally, the metal sheet that cuts will be fixed in the inboard of moving clamping jaw 5, carry out the position adjustment through the control motor 401 drive, make metal sheet and image size detector 7 keep the distance of settlement after, utilize image acquisition camera to carry out the size measurement of metal sheet shearing, after measuring, the position is overturned again, classify the metal sheet.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (2)
1. The utility model provides a but high quick location's of precision plate shearing machine, includes plate shearing machine (1) and transmission roller (2), its characterized in that: three groups of transmission rollers (2) are embedded and installed in the right side of the plate shearing machine (1), and two groups of limiting frames (3) are respectively installed on two sides of each transmission roller (2);
a control rotating shaft (402) penetrates through the inner side of the plate shearing machine (1), and a fixed plate (501) is arranged on the outer side of the output of the control rotating shaft (402);
the top of the inner side of the plate shearing machine (1) is provided with a mounting bracket (601), and a plurality of groups of image size detectors (7) are embedded in the right side of the inner side of the plate shearing machine (1);
the front of the plate shearing machine (1) is connected with a high-precision controller (101), a discharge hole (102) is embedded and arranged below the front of the plate shearing machine (1), two groups of partition plates (103) are arranged on the back of the discharge hole (102), a shearing table (104) is arranged on the right side of the interior of the plate shearing machine (1), a mounting frame (107) is arranged above the right side of the plate shearing machine (1), a squeeze roller (108) is arranged on the inner side of the mounting frame (107), four groups of lifting push rods (106) are arranged at the top of the mounting frame (107), and lifting rods (105) are arranged at the output ends of the lifting push rods (106);
the conveying device is characterized in that a feeding seat (201) is arranged on the outer side of the conveying roller (2), the feeding seat (201) is located at the bottom of the lifting rod (105), adjusting grooves (202) are formed in two sides of the feeding seat (201), sliding grooves (203) are formed in the tops of two sides of the feeding seat (201), the sliding grooves (203) are located on the outer side of the limiting frame (3), a conveying motor (204) is arranged on the back of the conveying roller (2), a wiring end cover (205) is arranged on the back of the conveying motor (204), an adjusting rotating shaft (206) is arranged at the output end of the conveying motor (204), and the adjusting rotating shaft (206) is located on the inner side of the conveying roller (2);
the bottom of the limiting frame (3) is provided with a sliding seat (301), two sides of the top and the bottom of the sliding seat (301) are provided with embedded sliding strips (302), the inner side of the sliding seat (301) is provided with a stepping motor (304) in an embedded manner, the inner side of the stepping motor (304) is provided with a stepping screw rod (305), the stepping screw rod (305) is positioned at the inner side of the adjusting groove (202), the upper part of the inner side of the limiting frame (3) is provided with a connecting rod (306), and the inner side of the sliding seat (301) is provided with a connecting wire (303);
the sliding seat (301) is positioned at the inner side of the adjusting groove (202), the sliding seat (301) can be driven to move along the inner side of the adjusting groove (202) by utilizing the internal stepping motor (304), the limiting frame (3) is driven to move and adjust along the sliding groove (203), the adjustment is synchronously carried out, and the two groups of stepping motors (304) on the stepping screw rod (305) can be independently adjusted without mutual interference;
the front side of the control rotating shaft (402) is provided with a control motor (401), the control motor (401) is positioned on the front side of the plate shearing machine (1), the outer side of the control rotating shaft (402) is provided with two groups of rotating seats (403), the rotating seats (403) are respectively positioned on the front side and the back side of the inner part of the plate shearing machine (1), the outer side of the rotating seats (403) is provided with four groups of processing push rods (4), and two sides of each processing push rod (4) are provided with auxiliary push rods (405);
a rotary motor (502) is arranged on the front surface of the fixed plate (501), a junction box (503) is arranged on the right side of the rotary motor (502), a rotary clamp (504) is arranged on the back surface of the fixed plate (501), and two groups of movable clamping jaws (5) are arranged at the output end of the rotary clamp (504);
a plurality of groups of shearing push rods (602) are installed on the right side of the mounting support (601), a shearing cutter (603) is installed at the bottom of the shearing push rods (602), a plurality of groups of pressing plate push rods (604) are installed on the right side of the shearing push rods (602), a lifting seat (605) is installed at the bottom of the pressing plate push rods (604), a high-strength spring (606) is installed on the inner side of the lifting seat (605), and a positioning pressing plate (6) is installed at the bottom of the high-strength spring (606).
2. The high-precision quick-positioning plate shearing machine according to claim 1, wherein: the back of the image size detector (7) is provided with a plurality of groups of data interfaces (701), the back of the image size detector (7) is provided with a heat dissipation opening (702), the left side of the image size detector (7) is provided with two groups of illuminators (703), and the left side of the image size detector (7) is provided with an image acquisition camera (704).
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210705859.7A CN114850559B (en) | 2022-06-21 | 2022-06-21 | Plate shearing machine that precision is high but quick location |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210705859.7A CN114850559B (en) | 2022-06-21 | 2022-06-21 | Plate shearing machine that precision is high but quick location |
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| CN114850559B true CN114850559B (en) | 2023-09-26 |
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| Application Number | Title | Priority Date | Filing Date |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2001054815A (en) * | 1999-08-18 | 2001-02-27 | Amada Wasino Co Ltd | Shearing machine |
| CN211614466U (en) * | 2020-01-06 | 2020-10-02 | 青岛八方电力设备工程有限公司 | Plate shearing machine capable of effectively improving machining precision |
| CN112809065A (en) * | 2021-03-02 | 2021-05-18 | 山东爱国锻造有限公司 | Automatic measurable quantity type plate shearing machine for flange production |
| CN213827217U (en) * | 2020-11-25 | 2021-07-30 | 南京佳东自动化科技有限公司 | Hydraulic plate type plate shearing machine |
| CN114012157A (en) * | 2021-11-23 | 2022-02-08 | 南通威锋重工机械有限公司 | Plate shearing machine with material all in one piece location effect |
-
2022
- 2022-06-21 CN CN202210705859.7A patent/CN114850559B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2001054815A (en) * | 1999-08-18 | 2001-02-27 | Amada Wasino Co Ltd | Shearing machine |
| CN211614466U (en) * | 2020-01-06 | 2020-10-02 | 青岛八方电力设备工程有限公司 | Plate shearing machine capable of effectively improving machining precision |
| CN213827217U (en) * | 2020-11-25 | 2021-07-30 | 南京佳东自动化科技有限公司 | Hydraulic plate type plate shearing machine |
| CN112809065A (en) * | 2021-03-02 | 2021-05-18 | 山东爱国锻造有限公司 | Automatic measurable quantity type plate shearing machine for flange production |
| CN114012157A (en) * | 2021-11-23 | 2022-02-08 | 南通威锋重工机械有限公司 | Plate shearing machine with material all in one piece location effect |
Also Published As
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|---|---|
| CN114850559A (en) | 2022-08-05 |
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Effective date of registration: 20231123 Address after: 226600 room 3, No. 151, Donghai Avenue (East), Chengdong Town, Hai'an City, Nantong City, Jiangsu Province Patentee after: Nantong Tellus Machine Tool Co.,Ltd. Address before: 226600 room 3, No. 151, Donghai Avenue (East), Chengdong Town, Hai'an City, Nantong City, Jiangsu Province Patentee before: Nantong Teli rolling machine manufacturing Co.,Ltd. |
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