CN112809065A - Automatic measurable quantity type plate shearing machine for flange production - Google Patents
Automatic measurable quantity type plate shearing machine for flange production Download PDFInfo
- Publication number
- CN112809065A CN112809065A CN202110228239.4A CN202110228239A CN112809065A CN 112809065 A CN112809065 A CN 112809065A CN 202110228239 A CN202110228239 A CN 202110228239A CN 112809065 A CN112809065 A CN 112809065A
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- China
- Prior art keywords
- plate
- flange
- shearing machine
- transmission shaft
- sliding
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D15/00—Shearing machines or shearing devices cutting by blades which move parallel to themselves
- B23D15/12—Shearing machines or shearing devices cutting by blades which move parallel to themselves characterised by drives or gearings therefor
- B23D15/14—Shearing machines or shearing devices cutting by blades which move parallel to themselves characterised by drives or gearings therefor actuated by fluid or gas pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D15/00—Shearing machines or shearing devices cutting by blades which move parallel to themselves
- B23D15/06—Sheet shears
- B23D15/08—Sheet shears with a blade moved in one plane, e.g. perpendicular to the surface of the sheet
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D33/00—Accessories for shearing machines or shearing devices
- B23D33/02—Arrangements for holding, guiding, and/or feeding work during the operation
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Shearing Machines (AREA)
Abstract
The invention provides an automatic measurable plate shearing machine for flange production, which comprises a feeding mechanism, a cutting mechanism for shearing a plate, a limiting assembly for determining the size of a shearing part and a reciprocating conveying mechanism, wherein the limiting assembly is arranged close to the cutting mechanism, the reciprocating conveying mechanism is arranged below the feeding mechanism, and the feeding mechanism, the cutting mechanism and the limiting assembly are arranged on a support. The limiting assembly comprises a flange plate which is horizontally arranged, a connecting shaft which is vertically arranged and connected with the flange plate, a cylinder III which is vertically connected with the connecting shaft, a square cylinder which is vertically arranged at the edge of the flange plate, and a sliding plate which is arranged in the square cylinder and can slide up and down. The automatic measurable plate shearing machine for flange production provided by the invention can shear the sheared plate with accurate size, so that the sheared plate becomes a specific size matched with the size of the flange, materials can be saved to the greatest extent when the flange is machined, and waste of raw materials is avoided.
Description
Technical Field
The invention belongs to the technical field of plate shearing machines, and particularly relates to an automatic measurable plate shearing machine for flange production.
Background
The flange is a mechanical part for connecting two pipe fittings, and the two flanges fixed on the two pipe fittings are correspondingly connected through bolts when in use so as to complete the connection of the pipe fittings. In industrial pipelines, flanged connections are widely used.
With the rapid development of modern machining, the rapid development of machining technology has gradually emerged many advanced machining technology methods, such as micro machining technology, rapid forming technology, precision ultra-precision machining technology, etc., the machining refers to a process of changing the external dimension or performance of a workpiece by a mechanical device, for example, a flange machining device, which generally cuts a strip-shaped plate by using a plate shearing machine and then puts the plate on a numerical control device for subsequent processing. However, when the existing plate shearing machine is used for producing a plate, the size of the sheared plate is often too large due to inaccurate size, and the waste of materials is caused when a flange is machined, so that the technical problem needs to be solved.
Disclosure of Invention
The invention aims to provide an automatic measurable plate shearing machine for flange production, which solves the problem of how to shear a sheared plate in an accurate size, so that the sheared plate becomes a specific size matched with the size of a flange, and when the flange is machined, materials can be saved to the greatest extent, and waste of raw materials is avoided.
The automatic measurable plate shearing machine for flange production comprises a feeding mechanism, a cutting mechanism for shearing a plate, a limiting assembly for determining the size of a shearing part and a reciprocating conveying mechanism, wherein the limiting assembly is arranged close to the cutting mechanism, the reciprocating conveying mechanism is arranged below the feeding mechanism, and the feeding mechanism, the cutting mechanism and the limiting assembly are arranged on a support.
The limiting assembly comprises a horizontally placed flange plate, a vertically placed connecting shaft connected with the flange plate, a third air cylinder vertically connected with the connecting shaft, a square cylinder vertically arranged at the edge of the flange plate, and a sliding plate capable of sliding up and down in the square cylinder, wherein a sliding column is vertically arranged on the upper end surface of the sliding plate, a spring is sleeved outside the sliding column, the top end of the sliding column penetrates through a cover plate sealed at the top end surface of the square cylinder, and two ends of the spring are respectively connected with the sliding plate and the cover plate;
the inner side surface of the sliding plate is in contact with the outer side surface of the flange plate, and the outer side surface of the flange plate is also in contact with the cutting mechanism.
The cutting mechanism comprises a vertically arranged shearing plate and a second air cylinder connected with the top end of the shearing plate, the shearing plate vertically penetrates through a transverse plate, and two ends of the transverse plate are respectively connected to the support;
the inner side surface of the shear plate is in contact with the outer edge of the flange plate, and the sliding plate and the shear plate are arranged in parallel.
Feeding mechanism includes that the backup pad, the level that the level was placed set up a plurality of commentaries on classics rollers, setting in the backup pad are in change the drive gear of roller tip and with one of them change the motor that the roller is connected, and is a plurality of drive gear passes through the hold-in range and connects.
The reciprocating conveying mechanism comprises two conveying belts arranged at intervals, a first transmission shaft and a second transmission shaft which are respectively connected with the end parts of the two conveying belts in series, a plurality of baffles for connecting the two conveying belts, and a power mechanism connected with the first transmission shaft/the second transmission shaft, wherein the conveying belts are arranged at the end parts of the first transmission shaft and the second transmission shaft, and the first transmission shaft and the second transmission shaft are respectively arranged close to the two ends of the supporting plate;
the baffles are parallel to each other and are arranged on the outer side surfaces of the two conveying belts at equal intervals.
The two conveyer belts are further connected with a bending assembly, the bending assembly comprises a first compression leg and a second compression leg which are arranged on the outer edges of the two conveyer belts, the first compression leg and the second compression leg are hinged on a fixed seat, and the two conveyer belts are both in a V shape.
The limiting assemblies are distributed at equal intervals, the connecting shafts are connected with the connecting plates placed horizontally, and the connecting plates are connected with the air cylinders III.
The feeding mechanism is characterized in that a blocking assembly is further arranged above the feeding mechanism and comprises a plurality of vertically arranged partition plates, a plurality of lifting plates connected with the upper end faces of the partition plates and a first air cylinder connected with the lifting plates, the central lines of two adjacent partition plates penetrate through the centers of the flange plates, and the distance between every two adjacent partition plates is equal to the diameter of the flange plate.
And a first box body and a second box body are respectively arranged below two ends of the conveying belt.
The power mechanism comprises a driving gear arranged at the end part of one of the rollers, a driven gear in meshed connection with the driving gear, and a driving shaft connected with the driven gear, and the driving shaft is connected with the first transmission shaft/the second transmission shaft through a belt.
The invention has the beneficial effects that:
(1) the plate cutting device is provided with the limiting component, when the plate moves to the position of the sliding plate under the action of the feeding mechanism, the plate is blocked by the sliding plate, the shearing knife descends to cut the plate, in addition, the width of the cut plate is equal to the diameter of the flange under the action of the flange, the measurability of the size of the plate is realized, and the purpose of saving materials is realized during the subsequent flange manufacturing;
(2) the partition plates are arranged and can lift, the cut plate longitudinally penetrates through two adjacent partition plates, the previous plate cutting process is repeated again, a square plate is formed, the side length of the square plate is consistent with the outer diameter of the flange plate, and the effect of one machine with multiple purposes is achieved;
(3) the conveying mechanism comprises two conveying belts which are arranged at intervals, and when the strip plate falls from the feeding mechanism, the strip plate falls onto the two conveying belts, and the strip plate is conveyed to the starting end of the supporting plate and enters the first box body;
when square plates fall down from the feeding mechanism, the square plates fall into the second box body through a space defined by the two conveyor belts and the two adjacent baffles, and the collection work of the square plates is completed.
Drawings
Fig. 1 is a first structural diagram of a plate shearing machine according to an embodiment of the present invention.
Fig. 2 is a second structural diagram of a plate shearing machine according to an embodiment of the present invention.
Fig. 3 is a block diagram of a spacing assembly and a shearing blade in an embodiment of the present invention.
Fig. 4 is a structural diagram of a limiting assembly in the embodiment of the present invention.
FIG. 5 is a structural diagram of a reciprocating transport mechanism in an embodiment of the present invention.
Wherein the reference numerals are: 1. a base plate; 2. a first box body; 2-1 and a second box body; 3. a conveyor belt; 3-1, pressing the column I; 3-2, pressing a second column; 4. a baffle plate; 5. a motor; 6. rotating the roller; 7. a partition plate; 8. a first cylinder; 9. a second air cylinder; 10. a third air cylinder; 11. a limiting component; 111-1, connecting plates; 11-2, a sliding column; 11-3, a cover plate; 11-4, square cylinder; 11-5, a sliding plate; 11-6, and a flange plate; 11-7, a connecting shaft; 12. a transverse plate; 13. a shearing knife; 14. and (4) a synchronous belt.
Detailed Description
In order to clearly illustrate the technical features of the present solution, the present solution is described below by way of specific embodiments.
Referring to fig. 1 and 2, the automatic measurable plate shearing machine for flange production comprises a feeding mechanism, a cutting mechanism for shearing a plate, a limiting component 11 for determining the size of a shearing part and a reciprocating conveying mechanism, wherein the limiting component 11 is arranged close to the cutting mechanism, the reciprocating conveying mechanism is arranged below the feeding mechanism, and the feeding mechanism, the cutting mechanism and the limiting component 11 are arranged on a support.
Wherein, the bottom end of the bracket is a bottom plate 1.
Referring to fig. 3 and 4, the limiting assembly 11 comprises a flange plate 11-6 which is horizontally arranged, a connecting shaft 11-7 which is vertically arranged and connected with the flange plate 11-6, a cylinder III 10 which is vertically connected with the connecting shaft 11-7, a square cylinder 11-4 which is vertically arranged at the edge of the flange plate 11-6, and a sliding plate 11-5 which can slide up and down and is arranged in the square cylinder 11-4, wherein the upper end surface of the sliding plate 11-5 is vertically provided with a sliding column 11-2, the outer side of the sliding column 11-2 is sleeved with a spring, the top end of the sliding column 11-2 penetrates through a cover plate 11-3 which is sealed at the top end surface of the square cylinder 11-4, and the two ends of the spring are respectively connected with the sliding plate 11;
the inner side of the slide plate 11-5 is in contact with the outer side of the flange 11-6, and the outer side of the flange 11-6 is also in contact with the cutting mechanism.
The flange plate 11-6 is arranged, and has the function of pressing the plate to position the plate; and secondly, the size of the cut plate is measured, so that the cut plate has the size consistent with that of the flange plate 11-6.
The cutting mechanism comprises a vertically arranged shearing plate and a second air cylinder 9 connected with the top end of the shearing plate, the shearing plate vertically penetrates through the transverse plate 12, and two ends of the transverse plate 12 are respectively connected to the supports;
the inner side surface of the shear plate is contacted with the outer edge of the flange plate 11-6, and the sliding plate 11-5 and the shear plate are arranged in parallel.
The feeding mechanism comprises a supporting plate horizontally arranged, a plurality of rotating rollers 6 horizontally arranged on the supporting plate, a driving gear arranged at the end part of each rotating roller 6 and a motor 5 connected with one of the rotating rollers 6, wherein the driving gears are connected through a synchronous belt 14.
Referring to fig. 5, the reciprocating conveying mechanism comprises two conveying belts 3 arranged at intervals, a first transmission shaft and a second transmission shaft which are respectively connected with the end parts of the two conveying belts 3 in series, a plurality of baffles 4 connected with the two conveying belts 3, and a power mechanism connected with the first transmission shaft/the second transmission shaft, wherein the conveying belts 3 are arranged at the end parts of the first transmission shaft and the second transmission shaft which are respectively arranged near the two ends of the supporting plate;
a plurality of baffles 4 are arranged on the outer side surfaces of the two conveyor belts 3 in parallel at equal intervals.
Through reciprocal transport mechanism, can transport the rectangular form panel that the cutting was accomplished for the first time to the backup pad begin the end, carry out the cutting process of second time.
The two conveyor belts 3 are further connected with a bending assembly, the bending assembly comprises a first compression column 3-1 and a second compression column 3-2 which are arranged on the outer edges of the two conveyor belts 3, the first compression column 3-1 and the second compression column 3-2 are hinged on the fixed seat, and the two conveyor belts 3 are both in a V shape.
The limiting assemblies 11 are distributed at equal intervals, a plurality of connecting shafts 11-7 are connected with the connecting plates 11-1 which are horizontally placed, and the connecting plates 11-1 are connected with the cylinder III 10.
And a blocking assembly is also arranged above the feeding mechanism and comprises a plurality of vertically arranged partition plates 7, lifting plates connected with the upper end faces of the partition plates 7 and a first air cylinder 8 connected with the lifting plates, the central lines of two adjacent partition plates 7 penetrate through the centers of the flange plates 11-6, and the distance between two adjacent partition plates 7 is equal to the diameter of the flange plates 11-6.
A first box body 2 and a second box body 2-1 are respectively arranged below two ends of the conveyor belt 3.
The power mechanism comprises a driving gear arranged at the end part of one of the rollers 6, a driven gear meshed with the driving gear and a driving shaft connected with the driven gear, and the driving shaft is connected with the first transmission shaft/the second transmission shaft through a belt.
The technical features of the present invention which are not described in the above embodiments may be implemented by or using the prior art, and are not described herein again, of course, the above description is not intended to limit the present invention, and the present invention is not limited to the above examples, and variations, modifications, additions or substitutions which may be made by those skilled in the art within the spirit and scope of the present invention should also fall within the protection scope of the present invention.
Claims (10)
1. The automatic measurable plate shearing machine for flange production is characterized by comprising a feeding mechanism, a cutting mechanism for shearing a plate, a limiting assembly for determining the size of a shearing part and a reciprocating conveying mechanism, wherein the limiting assembly is arranged close to the cutting mechanism, the reciprocating conveying mechanism is arranged below the feeding mechanism, and the feeding mechanism, the cutting mechanism and the limiting assembly are arranged on a support.
2. The automatic measurable plate shearing machine for flange production according to claim 1, wherein the limiting assembly comprises a horizontally placed flange plate, a connecting shaft vertically placed and connected with the flange plate, a third air cylinder vertically connected with the connecting shaft, a square cylinder vertically arranged at the edge of the flange plate, and a sliding plate arranged in the square cylinder in a vertically sliding manner, wherein a sliding column is vertically arranged on the upper end surface of the sliding plate, a spring is sleeved outside the sliding column, the top end of the sliding column penetrates through a cover plate closed on the top end surface of the square cylinder, and two ends of the spring are respectively connected with the sliding plate and the cover plate;
the inner side surface of the sliding plate is in contact with the outer side surface of the flange plate, and the outer side surface of the flange plate is also in contact with the cutting mechanism.
3. The automatic measurable plate shearing machine for flange production according to claim 2, wherein the cutting mechanism comprises a vertically arranged shear plate and a second air cylinder connected with the top end of the shear plate, the shear plate vertically penetrates through a transverse plate, and two ends of the transverse plate are respectively connected to the brackets;
the inner side surface of the shear plate is in contact with the outer edge of the flange plate, and the sliding plate and the shear plate are arranged in parallel.
4. The automatic measurable plate shearing machine for flange production as claimed in claim 3, wherein said feeding mechanism comprises a horizontally disposed supporting plate, a plurality of rollers horizontally disposed on said supporting plate, driving gears disposed at the ends of said rollers, and a motor connected to one of said rollers, and a plurality of said driving gears are connected through a synchronous belt.
5. The automatic measurable plate shearing machine for flange production according to claim 4, wherein said reciprocating transmission mechanism comprises two conveyor belts disposed at intervals, a first transmission shaft and a second transmission shaft respectively connected in series with the end portions of said two conveyor belts, a plurality of baffles connecting said two conveyor belts, and a power mechanism connected with said first transmission shaft/said second transmission shaft, said conveyor belts are disposed at the end portions of said first transmission shaft and said second transmission shaft, said first transmission shaft and said second transmission shaft are disposed near the two ends of said supporting plate respectively;
the baffles are parallel to each other and are arranged on the outer side surfaces of the two conveying belts at equal intervals.
6. The automatic measurable plate shearing machine for flange production according to claim 5, wherein two said conveyer belts are further connected with a bending component, said bending component comprises a first compression column and a second compression column which are arranged at the outer edges of two said conveyer belts, said first compression column and said second compression column are hinged on a fixed seat, and both said conveyer belts are V-shaped.
7. The automatic measurable plate shearing machine for flange production as claimed in claim 6, wherein said spacing assemblies are distributed at equal intervals, a plurality of said connecting shafts are connected with a horizontally placed connecting plate, and said connecting plate is connected with said cylinder III.
8. The automatic measurable plate shearing machine for flange production according to claim 7, wherein a blocking assembly is further disposed above the feeding mechanism, the blocking assembly comprises a plurality of vertically disposed partition plates, a lifting plate connected to the upper end surfaces of the plurality of partition plates, and a first cylinder connected to the lifting plate, the center line of two adjacent partition plates passes through the center of the flange plate, and the distance between two adjacent partition plates is equal to the diameter of the flange plate.
9. The automatic measurable plate shearing machine for flange production according to claim 8, wherein a first box body and a second box body are respectively arranged below two ends of the conveyor belt.
10. The automatic measurable plate shearing machine for flange production as claimed in claim 5 wherein said power mechanism comprises a driving gear disposed at an end of one of said rollers, a driven gear engaged with said driving gear, and a driving shaft connected to said driven gear, said driving shaft being connected to said first transmission shaft/said second transmission shaft by a belt.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110228239.4A CN112809065B (en) | 2021-03-02 | 2021-03-02 | Automatic measurable quantity type plate shearing machine for flange production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110228239.4A CN112809065B (en) | 2021-03-02 | 2021-03-02 | Automatic measurable quantity type plate shearing machine for flange production |
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| Publication Number | Publication Date |
|---|---|
| CN112809065A true CN112809065A (en) | 2021-05-18 |
| CN112809065B CN112809065B (en) | 2022-01-28 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202110228239.4A Active CN112809065B (en) | 2021-03-02 | 2021-03-02 | Automatic measurable quantity type plate shearing machine for flange production |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113976770A (en) * | 2021-10-19 | 2022-01-28 | 玉田县致泰钢纤维制造有限公司 | Composite steel fiber shearing device |
| CN114850559A (en) * | 2022-06-21 | 2022-08-05 | 南通特力卷板机制造有限公司 | High-precision plate shearing machine capable of being positioned quickly |
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| JPH06154931A (en) * | 1992-11-25 | 1994-06-03 | Nagano Japan Radio Co | Wire rod fixed size cutting machine |
| JPH06277929A (en) * | 1993-03-26 | 1994-10-04 | Ube Ind Ltd | Fixed dimension sawing method for long material |
| EP2027959A1 (en) * | 2007-08-24 | 2009-02-25 | ROTOX GmbH B. EISENBACH | Apparatus for trimming window fittings |
| CN205967619U (en) * | 2016-08-30 | 2017-02-22 | 重庆市文冰工贸有限公司 | Fixed length device that cutter was used |
| CN206678045U (en) * | 2017-04-26 | 2017-11-28 | 中建二局安装工程有限公司 | A kind of airduct insulation material flange processing device |
| CN107984017A (en) * | 2017-12-28 | 2018-05-04 | 重庆坤钰映辉汽车零部件有限公司 | A kind of plate fixed-length cutting device |
| CN209257094U (en) * | 2018-12-29 | 2019-08-16 | 山东中威空调设备集团有限公司 | A kind of multi-functional plate flange machine altogether |
-
2021
- 2021-03-02 CN CN202110228239.4A patent/CN112809065B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH06154931A (en) * | 1992-11-25 | 1994-06-03 | Nagano Japan Radio Co | Wire rod fixed size cutting machine |
| JPH06277929A (en) * | 1993-03-26 | 1994-10-04 | Ube Ind Ltd | Fixed dimension sawing method for long material |
| EP2027959A1 (en) * | 2007-08-24 | 2009-02-25 | ROTOX GmbH B. EISENBACH | Apparatus for trimming window fittings |
| CN205967619U (en) * | 2016-08-30 | 2017-02-22 | 重庆市文冰工贸有限公司 | Fixed length device that cutter was used |
| CN206678045U (en) * | 2017-04-26 | 2017-11-28 | 中建二局安装工程有限公司 | A kind of airduct insulation material flange processing device |
| CN107984017A (en) * | 2017-12-28 | 2018-05-04 | 重庆坤钰映辉汽车零部件有限公司 | A kind of plate fixed-length cutting device |
| CN209257094U (en) * | 2018-12-29 | 2019-08-16 | 山东中威空调设备集团有限公司 | A kind of multi-functional plate flange machine altogether |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113976770A (en) * | 2021-10-19 | 2022-01-28 | 玉田县致泰钢纤维制造有限公司 | Composite steel fiber shearing device |
| CN114850559A (en) * | 2022-06-21 | 2022-08-05 | 南通特力卷板机制造有限公司 | High-precision plate shearing machine capable of being positioned quickly |
| CN114850559B (en) * | 2022-06-21 | 2023-09-26 | 南通特力卷板机制造有限公司 | Plate shearing machine that precision is high but quick location |
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| CN112809065B (en) | 2022-01-28 |
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Address after: No.2, Gongye 1st Road, Haidong Industrial Park, Puji street, Zhangqiu District, Jinan City, Shandong Province Patentee after: Shandong Aiguo Forging Co.,Ltd. Address before: No.2, Gongye 1st Road, Haidong Industrial Park, Puji street, Zhangqiu District, Jinan City, Shandong Province Patentee before: Shandong patriotic Forging Co.,Ltd. |