CN114012157A - Plate shearing machine with material all in one piece location effect - Google Patents

Plate shearing machine with material all in one piece location effect Download PDF

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Publication number
CN114012157A
CN114012157A CN202111397447.3A CN202111397447A CN114012157A CN 114012157 A CN114012157 A CN 114012157A CN 202111397447 A CN202111397447 A CN 202111397447A CN 114012157 A CN114012157 A CN 114012157A
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China
Prior art keywords
plate
vertical cabinet
cabinet
telescopic rod
shearing machine
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CN202111397447.3A
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Chinese (zh)
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CN114012157B (en
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宋志锋
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Nantong Weifeng Heavy Industry Machinery Co ltd
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Nantong Weifeng Heavy Industry Machinery Co ltd
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Priority to CN202111397447.3A priority Critical patent/CN114012157B/en
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D15/00—Shearing machines or shearing devices cutting by blades which move parallel to themselves
    • B23D15/06—Sheet shears
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D33/00—Accessories for shearing machines or shearing devices
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D33/00—Accessories for shearing machines or shearing devices
    • B23D33/10—Stops for positioning work

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Details Of Cutting Devices (AREA)
  • Crushing And Pulverization Processes (AREA)

Abstract

The utility model discloses a plate shearing machine with a material arranging and positioning effect, which comprises an upper vertical cabinet and a lower vertical cabinet, wherein the bottom of the upper vertical cabinet is connected with the lower vertical cabinet, a power system is arranged in the upper vertical cabinet, and the bottom of the power system is connected with an upper knife board; the bottom of the upper cutting board is provided with an upper cutter, the bottom of the upper cutting board is equidistantly provided with a first electric telescopic rod which is symmetrically arranged, the bottom of the first electric telescopic rod is provided with a limiting spring, the bottom of the upper cutting board is provided with infrared distance measuring sensors which are equidistantly arranged, and the first electric telescopic rod and the infrared distance measuring sensors are arranged at intervals; the back wall of the upper vertical cabinet is provided with a detection plate, the front bottom end of the upper vertical cabinet is open, and the front bottom end of the upper vertical cabinet is embedded with a safety fence. The upper cutting plate is arranged, so that the plate shearing machine can correspondingly prevent material from collapsing when working, the possibility of displacement and material collapse of the plate body is reduced, and the smooth cutting operation is ensured.

Description

Plate shearing machine with material all in one piece location effect
Technical Field
The utility model relates to the technical field of plate shearing machines, in particular to a plate shearing machine with a material arranging and positioning effect.
Background
The plate shearing machine belongs to one of forging and pressing machines, is mainly applied to the metal processing industry, and is used for shearing steel plate materials with various thicknesses.
The existing plate shearing machine has the following defects:
1. patent document CN109277623A discloses a high-efficiency, stable hydraulic plate shearing machine, "includes: the automatic plate shearing machine comprises a machine frame, wherein a workbench is arranged on the machine frame, a transmission belt is arranged on the workbench, a first plate shearing mechanism and a second plate shearing mechanism are arranged on the workbench, an upper plate shearing mechanism and a lower plate shearing mechanism are arranged in the first plate shearing mechanism, the upper plate shearing mechanism is fixed above the workbench through a fixing frame, the lower plate shearing mechanism is arranged below the workbench and is connected with the workbench through the fixing frame, a length detection mechanism is arranged on the side face of the workbench, a quality detector is arranged behind the first plate shearing mechanism, the second plate shearing mechanism is arranged behind the quality detector, and the transmission belt, the first plate shearing mechanism, the second plate shearing mechanism, the length detection mechanism and the quality detector are all connected with a control mechanism. According to the utility model, through the arrangement of the first plate shearing mechanism, the second plate shearing mechanism and the quality detector, whether the shearing of the first plate shearing mechanism is finished or not can be effectively measured, the plate shearing is ensured to be finished without manual quality inspection, and the plate shearing machine can not realize corresponding anti-material-breakage protection during working, so that the plate body generates upward tilting motion due to the self-rebounding action after being sheared, and further the plate body generates a displacement material-breakage phenomenon, and the smooth operation of the shearing operation is influenced;
2. patent document CN208450713U discloses a blanking finishing device of a plate shearing machine, "includes: the frame, first board, the second is decided the board, first movable plate, the second movable plate, the baffle, lift platform and blend stop, first board and the second is decided the board and is installed in the frame, first movable plate and second movable plate are located between first board and the second is decided the board, install first cylinder and second cylinder on first board and the second is decided the board respectively, first cylinder top passes first board of deciding and connects first movable plate, second cylinder top passes the second and decides the board and connect the second movable plate, baffle installation is in the frame, blend stop one end is fixed in the frame bottom, vertical setting, with baffle parallel arrangement, the baffle, the blend stop, first movable plate and second movable plate enclose city blanking area, lift platform is located the blanking area. A plate shearing machine is also disclosed. The plate shearing machine can automatically arrange the blanked plates in order without manual arrangement, so that the labor cost is saved, and the plate shearing machine cannot provide corresponding material arranging and positioning operations for workers during working, so that the plates are easy to deviate when subjected to cutting treatment, and the cutting accuracy is influenced;
3. patent document CN213945107U discloses a front positioning shearing tool of a plate shearing machine and a plate shearing machine, "including: at least two support frames arranged in parallel; each track assembly comprises a track body correspondingly arranged on the support frame and a plurality of rollers arranged on the track body, and the rollers are sequentially arranged at intervals along the extending direction of the track body; and at least two positioning blocks which are correspondingly arranged on the track body and are rotated to tightly support the plate to be cut. The technical effects are as follows: the roller can assist feeding of the plate to be cut, time and labor are saved, the rotation direction of the roller is single, good guidance performance is realized relative to a ball, the guidance precision is higher, the position deviation of the plate to be cut is reduced, the cutting precision of a long and large part is improved, the operation efficiency and safety are improved, at least two groups of support frames, track assemblies and positioning blocks are provided, the feeding stability of the plate to be cut can be improved, the plate shearing machine cannot realize flexible disassembly and assembly of a safety fence and power-off protection after disassembly during operation, and workers are easy to be cut and injured during maintenance after the safety fence is disassembled;
4. patent document CN206763981U discloses a plate shearing machine device and a monitoring system of the plate shearing machine device, the plate shearing machine device comprises a plate shearing machine, an infrared sensor, an electronic counter, a pressure sensor, a driving piece and a controller, the plate shearing machine comprises a plate shearing machine body, an upper blade and a lower blade, the upper blade and the lower blade are fixed on the plate shearing machine body, and the upper blade is movably connected with the driving piece. The infrared sensor is positioned above the knife edge of the lower blade and is coupled with the electronic counter through a line. The pressure sensor is arranged below the lower blade and is in contact with the lower blade, and the controller is respectively coupled with the pressure sensor and the driving piece and used for controlling the driving piece to drive the upper blade to move according to signals sent by the pressure sensor so as to control the pressure between the upper blade and the lower blade. The plate shearing machine can automatically count and detect the pressure between the upper blade and the lower blade when the plate shearing machine works, the burden of manual counting is solved, the working efficiency is improved, and the working safety is ensured.
Disclosure of Invention
The utility model aims to provide a plate shearing machine with a material arranging and positioning effect, and aims to solve the problems in the background technology.
In order to achieve the purpose, the utility model provides the following technical scheme: a plate shearing machine with a material arranging and positioning effect comprises an upper vertical cabinet and a lower vertical cabinet, wherein the bottom of the upper vertical cabinet is connected with the lower vertical cabinet, the width of the lower vertical cabinet is larger than that of the upper vertical cabinet, a power system is installed inside the upper vertical cabinet, and the bottom of the power system is connected with an upper knife board;
the bottom of the upper cutting board is provided with an upper cutter, the bottom of the upper cutting board is equidistantly provided with a first electric telescopic rod which is symmetrically arranged, the first electric telescopic rod is respectively positioned in front of and behind the upper cutter, the bottom of the first electric telescopic rod is provided with a limiting spring, the bottom of the upper cutting board is provided with infrared distance measuring sensors which are equidistantly arranged, the infrared distance measuring sensors are electrically connected with the first electric telescopic rod, and the first electric telescopic rod and the infrared distance measuring sensors are arranged at intervals;
the back wall of the upper vertical cabinet is provided with a detection plate, the front bottom end of the upper vertical cabinet is open, and the front bottom end of the upper vertical cabinet is embedded with a safety fence.
Preferably, material in one piece positioning system is installed at the top of clothes closet down, material in one piece positioning system is including servo motor, derailleur, the lantern ring, bull stick, slide rail, slider and locating lever, the cushion is installed to the top gomphosis of clothes closet down, servo motor is installed at the top of cushion, servo motor's output is connected with the derailleur, the output of derailleur is connected with the bull stick, the lantern ring has been cup jointed on the surface of bull stick, and the surperficial equidistance of the lantern ring installs the rubber block, the slide rail is installed to the top gomphosis of clothes closet down, and the slide rail is located one side of cushion, the inside gomphosis sliding connection of slide rail has the slider, a side surface of slider is passed through the bearing with the one end of bull stick and is connected, the locating lever is installed in the top of slider runs through.
Preferably, there is vertical clearance safety fence's bottom and the top of lower clothes closet, safety fence's internally mounted has the protective fence who arranges with great ease, the connecting plate of arranging about safety fence's both sides surface all installs, the inside through-mounting of connecting plate has the locking bolt, the pressure sensors is installed to the tail end of locking bolt, one side surface mounting that the locking bolt was kept away from to the pressure sensors has compression spring, safety fence passes through the surface threaded connection of locking bolt and last clothes closet.
Preferably, CCD camera group and supersound crack detection frid are installed to the positive gomphosis of pick-up plate, and supersound crack detection frid is located the top of CCD camera group, the internally mounted of supersound crack detection frid has supersound crack sensor, a suggestion strip and No. two suggestion strips are installed in the front of pick-up plate, and No. two suggestion strips are located the top of supersound crack detection frid, a suggestion strip is located the below of CCD camera group, CCD camera group and a suggestion strip electric connection, supersound crack sensor and No. two suggestion strip electric connection.
Preferably, go up one side surface mounting of clothes closet and have the outage protector, and outage protector and pressure sensors, a suggestion strip and No. two suggestion strip electric connection, go up the front of clothes closet and install the controller.
Preferably, No. two electric telescopic handle are installed to the rear wall of lower clothes closet, the baffle is installed to No. two electric telescopic handle's one end, and the length of baffle is the same with the length of lower clothes closet, the fan is installed to the inside gomphosis of baffle.
Preferably, the blowing board that three equidistance of group were arranged is installed at the top of lower clothes closet, and the blowing board is located the below of bull stick, the blowing board is located the centre of servo motor and slide rail, the top surface of blowing board is equipped with the scale mark, the back mounted of blowing board has the lower tool, and the lower tool is located the inside of clothes closet, the edge of a knife direction mutual disposition of lower tool and last cutter.
Preferably, driving system is including pneumatic cylinder and hydraulic telescoping rod, symmetrical arrangement's pneumatic cylinder is installed to the roof of going up the clothes closet, hydraulic telescoping rod is installed to the output of pneumatic cylinder, hydraulic telescoping rod's tail end is connected with the top of last cutting board, pneumatic cylinder and outage protector electric connection.
Preferably, the working steps of the plate shearing machine are as follows:
s1, before halving operation of the plate shearing machine, the safety fence can be connected to the surface of the upper vertical cabinet in a threaded mode through the cooperation of the locking bolt and the connecting plate, a pressure sensor at the tail end of the locking bolt can detect reaction force of the inner wall of a threaded hole in the upper vertical cabinet through rotation, the safety fence can be stably installed on the surface of the upper vertical cabinet at the moment, effective protection can be achieved, a worker can be prevented from stretching a wrist into the upper vertical cabinet by mistake in the subsequent plate shearing process, corresponding protection effect is achieved, when the safety fence needs to be detached after maintenance treatment is conducted on the interior of the upper vertical cabinet, the pressure value detected by the pressure sensor is reduced to zero, at the moment, the power-off protector can cut off power supply to the hydraulic cylinder, the upper cutting plate stops up and down reciprocating movement, and accidental injury is avoided;
s2, after the safety fence is installed, plates can be laid on the surfaces of the material placing plates, then the plates are pushed into the interior of the vertical cabinet along the scale marks for a fixed distance according to the actual width requirements of the plates to be cut, meanwhile, the output torque of the servo motor is adjusted by the aid of the speed changer according to the width of the plates to be processed, the rotating speed of the rotating rod is further adjusted, the purpose that the rubber blocks laid on the surfaces of the material placing plates are driven to move when the rubber blocks on the surfaces of the adjusting collars rotate is achieved, and meanwhile, corresponding material arrangement positioning treatment can be performed on the plates through the friction effect between the rubber blocks and the plates in the rotating process;
s3, starting the hydraulic cylinder, and driving the upper knife board and the upper knife to move up and down through the hydraulic telescopic rod so as to be matched with the lower knife extending into the upper vertical cabinet to form a cutting effect on the board body placed on the surface of the material placing board;
s4, after the plate is cut for a certain distance, rotating the positioning rod to enable the sliding block to move to a position close to the safety fence along the surface of the sliding rail, then screwing the positioning rod to fix the sliding block, and synchronously moving the cushion block and the servo motor at the top of the cushion block to ensure that the rotating rod is in a horizontal state, so that the rubber block on the surface of the rotating rod can horizontally push the plate to enter the upper vertical cabinet to realize corresponding plate cutting operation when the rotating rod rotates;
s5, when the upper cutter moves downwards to contact with the plate, the distance value between the bottom of the upper cutter and the surface of the plate is H which is the sum of the height value of the first electric telescopic rod in a non-starting state and the height value of the limiting spring in a normal state, the upper cutter continues to move downwards along with the cutting operation, the limiting spring can be extruded on the surface of the plate at the moment, a corresponding limiting effect is achieved on the plate, the stability of the plate during cutting is enhanced, in addition, after the cutting is finished, the upper cutter moves upwards, when the distance between the surface of the plate which is not cut and the bottom of the upper cutter plate, which is detected by the infrared distance measuring sensor, starts to rise and exceeds H, the first electric telescopic rod extends downwards, the limiting spring is driven to continue to perform pressing treatment on the plate which is not cut, and the port is prevented from tilting and cracking after the plate is cut, and the corresponding protection effect is achieved;
s, in the process of moving the upper cutter upwards, the cutter body of the upper cutter is firstly detected by a CCD camera group, then whether the surface of the upper cutter has defects is found, then the cutting edge of the upper cutter passes through an ultrasonic crack detection groove plate, whether cracks or gaps occur on the cutting edge of the cutter body can be detected, when the defects exist on the surface of the cutter body and the cracks and the gaps exist on the cutting edge are found, a first prompt bar and a second prompt bar light up and send signals to a power failure protector, at the moment, the hydraulic cylinder stops supplying power, and a worker can quickly judge the problem condition of the cutter body according to the light-up state of the first prompt bar and the second prompt bar.
Compared with the prior art, the utility model has the beneficial effects that:
1. according to the utility model, the upper knife board, the upper cutter, the limiting spring, the infrared distance measuring sensor and the first electric telescopic rod are arranged, the limiting spring can be extruded on the surface of the plate along with the cutting operation, the corresponding limiting effect is achieved on the plate, the stability during cutting of the plate is enhanced, in addition, after the cutting is finished, the upper cutter moves upwards, the distance between the surface of the uncut plate detected by the infrared distance measuring sensor and the bottom of the upper knife board starts to rise and exceeds a specified value, the first electric telescopic rod extends downwards at the moment, and then the limiting spring is driven to continue to perform pressing treatment on the uncut plate, so that the port is prevented from tilting and cracking after the plate is cut, and the corresponding protection effect is achieved.
2. According to the utility model, the arrangement positioning system is installed, the output torque of the servo motor is adjusted by the transmission according to the width of the plate to be processed, so that the rotating speed of the rotating rod is adjusted, meanwhile, the rubber block can perform corresponding arrangement positioning treatment on the plate by virtue of the friction action between the rubber block and the plate in the rotating process, the sliding block is moved to a position close to the safety fence after the plate is cut for a certain distance, the rotating rod is ensured to be in a horizontal state, and the rubber block on the surface of the rotating rod can horizontally push the plate to enter the upper vertical cabinet when the rotating rod rotates, so that the corresponding plate cutting operation is realized.
3. According to the utility model, the safety fence is installed, and the locking bolt is matched with the connecting plate, so that the safety fence is in threaded connection with the surface of the upper vertical cabinet, an effective protection effect is achieved, when the safety fence needs to be detached during maintenance treatment of the interior of the upper vertical cabinet, the pressure value detected by the pressure sensor is reduced to zero, and at the moment, the power-off protector can cut off power supply to the hydraulic cylinder, so that the upper knife board stops up-and-down reciprocating motion, and accidental injury is avoided.
4. According to the utility model, the detection plate is arranged, in the process of moving the upper cutter upwards, the cutter body of the upper cutter is detected by the CCD camera group in one step, then whether the surface of the upper cutter has defects is found, then the blade of the upper cutter passes through the ultrasonic crack detection groove plate, and whether the blade of the cutter body has cracks or gaps can be detected, and when the surface of the cutter body has defects and the blade has cracks or gaps, a worker can quickly judge the problem condition of the cutter body according to the lighting states of the first prompt bar and the second prompt bar.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the upper cabinet, power system and upper knife plate and sensing plate mounting arrangement of the present invention;
FIG. 3 is a schematic view of the upper cutting board mounting structure of the present invention;
FIG. 4 is a schematic view of a partial structure of a security barrier in accordance with the utility model;
FIG. 5 is a schematic view of the locking bolt and pressure sensor and compression spring mounting arrangement of the present invention;
FIG. 6 is a schematic diagram of a monolith positioning system of the present invention;
FIG. 7 is a schematic diagram of a discharge plate structure according to the present invention;
FIG. 8 is a schematic view of the internal structure of the lower cabinet of the present invention;
fig. 9 is a schematic view of the detection board mounting structure of the present invention.
In the figure: 1. an upper clothes closet; 101. a power-off protector; 102. a controller; 2. a security barrier; 201. a protective fence; 202. a connecting plate; 203. a locking bolt; 204. a compression spring; 205. a pressure sensor; 3. a material placing plate; 301. scale lines; 302. a lower cutter; 4. a power system; 401. a hydraulic cylinder; 402. a hydraulic telescopic rod; 5. an upper knife board; 501. feeding a cutter; 502. a limiting spring; 503. an infrared ranging sensor; 504. a first electric telescopic rod; 6. a monolith positioning system; 601. a servo motor; 602. a transmission; 603. a collar; 604. a rotating rod; 605. a slide rail; 606. a slider; 607. positioning a rod; 7. a lower clothes closet; 701. a baffle plate; 702. a second electric telescopic rod; 703. a fan; 8. detecting a plate; 801. a CCD camera set; 802. detecting a slot plate by ultrasonic cracks; 803. a first prompt bar; 804. and a second prompting bar.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front", "rear", "both ends", "one end", "the other end", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "disposed," "connected," and the like are to be construed broadly, such as "connected," which may be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Example one
Referring to fig. 1-3 and 7, an embodiment of the present invention is shown: a plate shearing machine with a material arranging and positioning effect comprises an upper vertical cabinet 1 and an upper cutting board 5, wherein the bottom of the upper vertical cabinet 1 is connected with a lower vertical cabinet 7, the width of the lower vertical cabinet 7 is larger than that of the upper vertical cabinet 1, a power system 4 is installed inside the upper vertical cabinet 1, and the bottom of the power system 4 is connected with the upper cutting board 5;
an upper cutter 501 is installed at the bottom of the upper cutter plate 5, a first electric telescopic rod 504 which is symmetrically arranged is installed at the bottom of the upper cutter plate 5 at equal intervals, the first electric telescopic rod 504 is respectively positioned in front of and behind the upper cutter 501, a limiting spring 502 is installed at the bottom of the first electric telescopic rod 504, infrared distance measuring sensors 503 which are arranged at equal intervals are installed at the bottom of the upper cutter plate 5, the infrared distance measuring sensors 503 are electrically connected with the first electric telescopic rod 504, and the first electric telescopic rod 504 and the infrared distance measuring sensors 503 are arranged at intervals;
three groups of feeding plates 3 which are arranged at equal intervals are mounted at the top of the lower vertical cabinet 7, the feeding plates 3 are located below the rotating rod 604, the feeding plates 3 are located between the servo motor 601 and the sliding rail 605, scale marks 301 are arranged on the top surface of the feeding plates 3, a lower cutter 302 is mounted on the back surface of the feeding plates 3, the lower cutter 302 is located inside the upper vertical cabinet 1, and the lower cutter 302 and the upper cutter 501 are arranged oppositely in the edge direction.
The power system 4 comprises a hydraulic cylinder 401 and a hydraulic telescopic rod 402, the hydraulic cylinder 401 which is symmetrically arranged is installed on the top wall of the upper vertical cabinet 1, the hydraulic telescopic rod 402 is installed at the output end of the hydraulic cylinder 401, the tail end of the hydraulic telescopic rod 402 is connected with the top of the upper knife board 5, and the hydraulic cylinder 401 is electrically connected with the power-off protector 101.
Specifically, the upper knife board 5 can be driven to reciprocate up and down inside the upper vertical cabinet 1 through the cooperation of the hydraulic cylinder 401 and the hydraulic telescopic rod 402, and then is matched with the lower knife 302 to realize corresponding cutting operation;
when the upper cutter 501 moves downwards to contact with a plate, the distance value between the bottom of the upper cutter 501 and the surface of the plate is equal to the sum H of the height values of the first electric telescopic rod 504 in a non-starting state and the height value of the limiting spring 502 in a normal state, the upper cutter 501 continues to move downwards along with the cutting operation, the limiting spring 502 can be extruded on the surface of the plate at the moment, a corresponding limiting effect is achieved on the plate, the stability of the plate during cutting is enhanced, in addition, after the cutting is finished, the upper cutter 501 moves upwards, the distance between the surface of the plate which is not cut and the bottom of the upper cutter plate 5, which is detected by the infrared distance measuring sensor 503, starts to rise and exceeds H, the first electric telescopic rod 504 extends downwards at the moment, then the limiting spring 502 is driven to continue to perform pressing treatment on the plate which is not cut, and the port is prevented from tilting and cracking after the plate is cut and achieves a corresponding protection effect;
after the safety barrier 2 is installed, the plate can be laid on the surface of the feeding plate 3, and then the plate can be pushed to a fixed distance along the scale lines 301 according to the actual width requirement of the plate to be cut so as to enter the interior of the vertical cabinet 1, and then the cutting operation can be performed.
Example two
Referring to fig. 1 and fig. 6, an embodiment of the present invention: a plate shearing machine with a material arranging and positioning effect comprises an upper vertical cabinet 1 and a material arranging and positioning system 6, wherein the material arranging and positioning system 6 is installed at the top of a lower vertical cabinet 7, the material arranging and positioning system 6 comprises a servo motor 601, a speed changer 602, a lantern ring 603, a rotating rod 604, a slide rail 605, a slide block 606 and a positioning rod 607, a cushion block is installed at the top of the lower vertical cabinet 7 in an embedded mode, the servo motor 601 is installed at the top of the cushion block, the speed changer 602 is connected to the output end of the servo motor 601, the rotating rod 604 is connected to the output end of the speed changer 602, the lantern ring 603 is sleeved on the surface of the rotating rod 604, rubber blocks are equidistantly arranged on the surface of the lantern ring 603, a slide rail 605 is embedded and arranged at the top of the lower vertical cabinet 7, and the slide rail 605 is located one side of cushion, and the inside gomphosis sliding connection of slide rail 605 has slider 606, and one side surface of slider 606 and the one end of bull stick 604 are passed through the bearing and are connected, and the locating lever 607 is installed in the top run-through of slider 606.
Specifically, according to the width of the plate to be processed, the output torque of the servo motor 601 is adjusted by using the transmission 602, and the rotation speed of the rotating rod 604 is further adjusted, so as to achieve the purpose of adjusting the speed of the rubber block on the surface of the sleeve 603 for driving the plate laid on the surface of the material placing plate 3 to move when rotating, meanwhile, the rubber block can perform corresponding material arrangement positioning treatment on the plate by virtue of the friction action between the rubber block and the plate in the rotating process, after the plate is cut for a certain distance, the plate is moved to the rear of the rotating rod 604, at this time, the rotating rod 604 can not perform corresponding material arrangement positioning operation on the plate, at this time, the positioning rod 607 is rotated, so that the sliding block 606 can move along the surface of the sliding rail 605 to be close to the position of the safety fence 2, the positioning rod 607 is immediately screwed, the sliding block 606 can be fixed, and the cushion block and the servo motor 601 at the top thereof are synchronously moved in the process, so as to ensure that the rotating rod 604 is in a horizontal state, and further the rubber blocks on the surface of the rotating rod 604 can horizontally push the plate to enter the upper vertical cabinet 1 when the rotating rod 604 rotates, so as to realize corresponding plate cutting operation.
EXAMPLE III
Referring to fig. 1, 4 and 5, an embodiment of the present invention is shown: the utility model provides a plate shearing machine with material all in one piece location effect, including last clothes closet 1 and lower clothes closet 7, the positive bottom of going up clothes closet 1 is uncovered design, safety fence 2 is installed to the gomphosis of the positive bottom of going up clothes closet 1, there is vertical clearance bottom of safety fence 2 and the top of lower clothes closet 7, safety fence 2's internally mounted has the protective fence 201 of arranging with great ease, the connecting plate 202 of arranging about all installing on the both sides surface of safety fence 2, the inside of connecting plate 202 is run through and is installed locking bolt 203, pressure sensors 205 is installed to locking bolt 203's tail end, one side surface mounting that locking bolt 203 was kept away from to pressure sensors 205 has compression spring 204, safety fence 2 passes through locking bolt 203 and the surface threaded connection of last clothes closet 1.
Specifically, utilize the cooperation of locking bolt 203 and connecting plate 202, with the surface of safety fence 2 threaded connection to last clothes closet 1, pressure sensor 205 detects the reaction force in this process, can represent safety fence 2 stable installation on the surface of last clothes closet 1, can play effectual guard action, when needing to detach safety fence 2 to the inside processing of overhauing of last clothes closet 1, the pressure value that pressure sensor 205 detected reduces to zero, outage protector 101 can cut off the power supply to pneumatic cylinder 401 this moment, and then make upper slitter plate 5 stop up-and-down reciprocating motion, avoid the accidental injury, and compression spring 204 can play corresponding buffering isolation protective effect in this process, avoid pressure sensor 205 and screw hole inner wall to take place the rigidity collision, protect pressure sensor 205's life.
Example four
Referring to fig. 1, 8 and 9, an embodiment of the present invention is shown: the utility model provides a plate shearing machine with material all in one piece locate effect, including last clothes closet 1 and pick-up plate 8, the back wall of going up clothes closet 1 installs, CCD camera group 801 and supersound crack detection frid 802 are installed to the front gomphosis of pick-up plate 8, and supersound crack detection frid 802 is located the top of CCD camera group 801, the internally mounted of supersound crack detection frid 802 has supersound crack sensor, No. one suggestion strip 803 and No. two suggestion strips 804 are installed to the front of pick-up plate 8, and No. two suggestion strips 804 are located the top of supersound crack detection frid 802, a suggestion strip 803 is located the below of CCD camera group 801, CCD camera group 801 and No. one suggestion strip 803 electric connection, supersound crack sensor and No. two suggestion strips 804 electric connection.
Specifically, in the process of moving the upper tool 501 upwards, the tool body of the upper tool 501 is detected by the CCD camera set 801 in one step, and then it is found whether the surface of the upper tool 501 has defects, and then the blade of the upper tool 501 passes through the ultrasonic crack detection groove plate 802, and it can be detected whether the blade of the tool body has cracks or gaps, when it is found that the surface of the tool body has defects and the blade has cracks or gaps, the first prompt bar 803 and the second prompt bar 804 light up and send signals to the power-off protector 101, at this moment, the hydraulic cylinder 401 stops supplying power, and the worker can quickly judge the problem condition of the tool body according to the lighting states of the first prompt bar 803 and the second prompt bar 804.
Go up one side surface mounting of clothes closet 1 and have outage protector 101, and outage protector 101 and pressure-sensitive transducer 205, No. one suggestion strip 804 and No. two suggestion strips 803 electric connection, go up the front of clothes closet 1 and install controller 102.
Specifically, outage protector 101 can take urgent outage to pneumatic cylinder 401 and handle, in order to avoid the staff to stretch into 1 inside and go up the cutter 501 with the wrist mistake and can in time stop cutting the operation when breaking down, protect personal safety and avoid going up cutter 501 work under the defective condition and cause the cutter body to break apart and burst, cause the damage to other installation component in 1 inside of last clothes closet, controller 102 and pneumatic cylinder 401 electric connection, can be according to the working power of the thickness adjustment pneumatic cylinder 401 of panel, the convenient smooth of cutting the operation goes on.
No. two electric telescopic rods 702 are installed on the rear wall of the lower vertical cabinet 7, a baffle 701 is installed at one end of each electric telescopic rod 702, the length of each baffle 701 is the same as that of the lower vertical cabinet 7, and a fan 703 is installed inside each baffle 701 in an embedded mode.
Concretely, the back mounted of lower clothes closet 7 has the dodge gate, the convenient inside material of clothes closet 7 that will descend takes out, fan 703 and baffle 701's installation, make in the wind-force that fan 703 during operation produced can diffuse to baffle 701 and the space that lower clothes closet 7 formed, play corresponding radiating effect, and then the heat that produces when reducing to cut out the plate body and pile up after the end, start No. two electric telescopic handle 702, can promote baffle 701 and will descend the inside board body extrusion conveying department of finishing of cutting out of accepting of clothes closet 7 to the dodge gate, conveniently get the material operation.
The working steps of the plate shearing machine are as follows:
s1, before halving operation of the plate shearing machine, the safety fence 2 can be connected to the surface of the upper vertical cabinet 1 in a threaded mode through the cooperation of the locking bolt 203 and the connecting plate 202, reaction force of the inner wall of a threaded hole in the upper vertical cabinet 1 can be detected by the pressure sensor 205 at the tail end of the locking bolt 203 through rotation, the safety fence 2 can be represented to be stably installed on the surface of the upper vertical cabinet 1 at the moment, effective protection effect can be achieved, the situation that a worker mistakenly extends a wrist into the upper vertical cabinet 1 in the subsequent plate shearing process is avoided, corresponding protection effect is achieved, when the safety fence 2 needs to be detached for maintenance treatment of the interior of the upper vertical cabinet 1, the pressure value detected by the pressure sensor 205 is reduced to zero, at the moment, the power-off protector 101 can cut off power supply to the hydraulic cylinder 401, the upper cutting plate 5 can stop up-and-down reciprocating movement, and accidental injury is avoided;
s2, after the safety fence 2 is installed, a plate can be laid on the surface of the material placing plate 3, then the plate is pushed into the interior of the vertical cabinet 1 along the scale mark 301 by a fixed distance according to the actual width requirement of the plate to be cut, meanwhile, the output torque of the servo motor 601 is adjusted by the transmission 602 according to the width of the plate to be processed, and further the rotating speed of the rotating rod 604 is adjusted, so that the purpose of adjusting the speed of driving the plate laid on the surface of the material placing plate 3 to move when the rubber block on the surface of the lantern ring 603 rotates is achieved, and meanwhile, the rubber block can perform corresponding material arrangement positioning treatment on the plate by virtue of the friction effect between the rubber block and the plate in the rotating process;
s3, starting the hydraulic cylinder 401, namely driving the upper knife board 5 and the upper knife 501 to move up and down through the hydraulic telescopic rod 402, so that the upper knife board and the lower knife 302 extending into the upper vertical cabinet 1 are matched to form a cutting effect on the plate body placed on the surface of the feeding board 3;
s4, after the plate is cut for a certain distance, rotating the positioning rod 607 to enable the sliding block 606 to move to a position close to the safety fence 2 along the surface of the sliding rail 605, and then screwing the positioning rod 607 to fix the sliding block 606, and synchronously moving the cushion block and the servo motor 601 at the top of the cushion block in the process to ensure that the rotating rod 604 is in a horizontal state, so that the rubber block on the surface of the rotating rod 604 can horizontally push the plate to enter the upper vertical cabinet 1 to realize corresponding plate cutting operation when the rotating rod 604 rotates;
s5, when the upper cutter 501 moves downwards to contact with a plate, the distance value between the bottom of the upper cutter 501 and the surface of the plate is H which is the sum of the height value of the first electric telescopic rod 504 in a non-starting state and the height value of the limiting spring 502 in a normal state, the upper cutter 501 continues to move downwards along with the cutting operation, the limiting spring 502 can be pressed on the surface of the plate, a corresponding limiting effect is achieved on the plate, the stability of the plate during cutting is enhanced, in addition, after the cutting is finished, the upper cutter 501 moves upwards, the distance between the surface of the plate which is not cut and the bottom of the upper knife plate 5 and is detected by the infrared distance measuring sensor 503 begins to rise and exceeds H, the first electric telescopic rod 504 extends downwards at the moment, and then the limiting spring 502 is driven to continue to perform pressing processing on the plate which is not cut, and port upwarping and cracking after the plate is cut are avoided, and a corresponding protection effect is achieved;
s, in the process that the upper cutter 501 moves upwards, the cutter body of the upper cutter 501 is detected by the CCD camera set 801 in one step, whether the surface of the upper cutter 501 is defective or not is found, then the blade of the upper cutter 501 passes through the ultrasonic crack detection groove plate 802, whether cracks or gaps occur on the blade of the cutter body can be detected, when the surface of the cutter body is defective and the blade is cracked or notched is found, the first prompt bar 803 and the second prompt bar 804 are lightened and send signals to the power-off protector 101, at the moment, the hydraulic cylinder 401 stops supplying power, and a worker can quickly judge the problem condition of the cutter body according to the lightening states of the first prompt bar 803 and the second prompt bar 804.
The working principle is as follows: before the plate shearing machine is halved, the safety fence 2 can be connected to the surface of the upper vertical cabinet 1 in a threaded manner by utilizing the matching of the locking bolt 203 and the connecting plate 202, so that an effective protection effect is achieved, a worker is prevented from mistakenly extending a wrist into the upper vertical cabinet 1 in the subsequent plate shearing process, and a corresponding protection effect is achieved;
after the safety fence 2 is installed, a plate can be laid on the surface of the material placing plate 3, then the plate is pushed into the interior of the vertical cabinet 1 along the scale mark 301 by a fixed distance according to the actual width requirement of the plate to be cut, meanwhile, the output torque of the servo motor 601 is adjusted by using the speed changer 602 according to the width of the plate to be processed, and further the rotating speed of the rotating rod 604 is adjusted, so that the purpose of adjusting the speed of the displacement of the plate laid on the surface of the material placing plate 3 when the rubber block on the surface of the lantern ring 603 rotates is achieved, and meanwhile, the rubber block can perform corresponding material arrangement positioning treatment on the plate by virtue of the friction effect between the rubber block and the plate in the rotating process;
then, the hydraulic cylinder 401 is started to drive the upper knife board 5 and the upper knife 501 to move up and down, when the upper knife 501 moves down to contact with the plate, the distance value between the bottom of the upper knife 501 and the surface of the plate is equal to the sum H of the height values of the first electric telescopic rod 504 in a non-starting state and the height value of the limiting spring 502 in a normal state, the upper knife 501 continues moving down, at this time, the limiting spring 502 has a corresponding limiting effect on the plate, the stability of the plate during cutting is enhanced, in addition, after the cutting is finished, the upper knife 501 moves up, when the distance between the surface of the plate which is not cut and the bottom of the upper knife board 5 exceeds H, the first electric telescopic rod 504 extends downwards, and then the limiting spring 502 is driven to continue to perform pressing treatment on the plate which is not cut, and the port is prevented from tilting and cracking after the plate is cut, and the corresponding protection effect is achieved;
in the process of moving the upper cutter 501 upwards, the cutter body of the upper cutter 501 is firstly detected by the CCD camera set 801, then whether the surface of the upper cutter 501 has defects is found, the cutter edge can detect whether the cutter body has cracks or gaps through the ultrasonic crack detection groove plate 802, when the defects exist on the surface of the cutter body and the cracks and gaps exist on the cutter edge, the first prompt bar 803 and the second prompt bar 804 are lightened and send signals to the power failure protector 101, at the moment, the hydraulic cylinder 401 stops supplying power, and a worker can quickly judge the problem condition of the cutter body according to the lightening states of the first prompt bar 803 and the second prompt bar 804.
It will be evident to those skilled in the art that the utility model is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims (9)

1.一种带有整料定位效果的剪板机，包括上立柜(1)和下立柜(7)，其特征在于：所述上立柜(1)的底部连接有下立柜(7)，且下立柜(7)的宽度大于上立柜(1)的宽度，所述上立柜(1)的内部安装有动力系统(4)，所述动力系统(4)的底部连接有上刀板(5)；1. A shearing machine with a monolithic positioning effect, comprising an upper vertical cabinet (1) and a lower vertical cabinet (7), characterized in that: the bottom of the upper vertical cabinet (1) is connected with a lower vertical cabinet (7), and The width of the lower vertical cabinet (7) is greater than the width of the upper vertical cabinet (1), a power system (4) is installed inside the upper vertical cabinet (1), and an upper blade (5) is connected to the bottom of the power system (4) ; 所述上刀板(5)的底部安装有上刀具(501)，所述上刀板(5)的底部等距安装有对称布置的一号电动伸缩杆(504)，且一号电动伸缩杆(504)分别位于上刀具(501)的前方和后方，所述一号电动伸缩杆(504)的底部安装有限位弹簧(502)，所述上刀板(5)的底部安装有等距布置的红外测距传感器(503)，且红外测距传感器(503)与一号电动伸缩杆(504)电性连接，所述一号电动伸缩杆(504)与红外测距传感器(503)间隔布置；An upper cutter (501) is installed at the bottom of the upper cutter plate (5), and symmetrically arranged No. 1 electric telescopic rods (504) are installed at the bottom of the upper cutter plate (5) at equal intervals, and the No. 1 electric telescopic rod is installed. (504) are respectively located at the front and the rear of the upper cutter (501), a limit spring (502) is installed at the bottom of the No. 1 electric telescopic rod (504), and an equidistant arrangement is installed at the bottom of the upper cutter plate (5) The infrared distance measuring sensor (503) is electrically connected with the No. 1 electric telescopic rod (504), and the No. 1 electric telescopic rod (504) is arranged at intervals from the infrared distance measuring sensor (503). ; 所述上立柜(1)的后壁安装有检测板(8)，所述上立柜(1)的正面底端为敞口设计，所述上立柜(1)的正面底端嵌合安装有安全栅栏(2)。A detection board (8) is installed on the rear wall of the upper vertical cabinet (1), the front bottom end of the upper vertical cabinet (1) is designed to be open, and the front bottom end of the upper vertical cabinet (1) is fitted with a safety device. Fence (2). 2.根据权利要求1所述的一种带有整料定位效果的剪板机，其特征在于：所述下立柜(7)的顶部安装有整料定位系统(6)，所述整料定位系统(6)包括有伺服电机(601)、变速器(602)、套环(603)、转杆(604)、滑轨(605)、滑块(606)和定位杆(607)，所述下立柜(7)的顶部嵌合安装有垫块，所述垫块的顶部安装有伺服电机(601)，所述伺服电机(601)的输出端连接有变速器(602)，所述变速器(602)的输出端连接有转杆(604)，所述转杆(604)的表面套接有套环(603)，且套环(603)的表面等距安装有橡胶块，所述下立柜(7)的顶部嵌合安装有滑轨(605)，且滑轨(605)位于垫块的一侧，所述滑轨(605)的内部嵌合滑动连接有滑块(606)，所述滑块(606)的一侧表面与转杆(604)的一端通过轴承连接，所述滑块(606)的顶部贯穿安装有定位杆(607)。2. A shearing machine with monolithic positioning effect according to claim 1, characterized in that: a monolithic positioning system (6) is installed on the top of the lower cabinet (7), and the monolithic positioning The system (6) includes a servo motor (601), a transmission (602), a collar (603), a rotating rod (604), a sliding rail (605), a sliding block (606) and a positioning rod (607). A spacer is fitted and installed on the top of the vertical cabinet (7), a servo motor (601) is installed on the top of the spacer, and an output end of the servo motor (601) is connected with a transmission (602), and the transmission (602) A rotary rod (604) is connected to the output end of the rotary rod (604), a collar (603) is sleeved on the surface of the rotary rod (604), and rubber blocks are installed on the surface of the collar (603) at equal distances. ) is fitted with a slide rail (605), and the slide rail (605) is located on one side of the pad, and a slider (606) is fitted and slidably connected to the inside of the slide rail (605). One side surface of (606) is connected with one end of the rotating rod (604) through a bearing, and a positioning rod (607) is installed through the top of the slider (606). 3.根据权利要求1所述的一种带有整料定位效果的剪板机，其特征在于：所述安全栅栏(2)的底部与下立柜(7)的顶部存在垂直间隙，所述安全栅栏(2)的内部安装有纵横布置的防护栅栏(201)，所述安全栅栏(2)的两侧表面均安装有上下布置的连接板(202)，所述连接板(202)的内部贯穿安装有锁定螺栓(203)，所述锁定螺栓(203)的尾端安装有压力感应器(205)，所述压力感应器(205)远离锁定螺栓(203)的一侧表面安装有压缩弹簧(204)，所述安全栅栏(2)通过锁定螺栓(203)与上立柜(1)的表面螺纹连接。3. A kind of shearing machine with monolithic positioning effect according to claim 1, characterized in that: there is a vertical gap between the bottom of the safety fence (2) and the top of the lower cabinet (7), and the safety fence (2) has a vertical gap. A protective fence (201) arranged vertically and horizontally is installed inside the fence (2), and connecting plates (202) arranged up and down are installed on both side surfaces of the safety fence (2), and the inside of the connecting plate (202) penetrates through A locking bolt (203) is installed, a pressure sensor (205) is installed at the rear end of the locking bolt (203), and a compression spring ( 204), the safety fence (2) is threadedly connected to the surface of the upper cabinet (1) through locking bolts (203). 4.根据权利要求1所述的一种带有整料定位效果的剪板机，其特征在于：所述检测板(8)的正面嵌合安装有CCD相机组(801)和超声裂缝检测槽板(802)，且超声裂缝检测槽板(802)位于CCD相机组(801)的上方，所述超声裂缝检测槽板(802)的内部安装有超声裂缝传感器，所述检测板(8)的正面安装有一号提示条(803)和二号提示条(804)，且二号提示条(804)位于超声裂缝检测槽板(802)的上方，所述一号提示条(803)位于CCD相机组(801)的下方，所述CCD相机组(801)与一号提示条(803)电性连接，所述超声裂缝传感器与二号提示条(804)电性连接。4. The shearing machine with monolithic positioning effect according to claim 1, characterized in that: a CCD camera group (801) and an ultrasonic crack detection groove are fitted and installed on the front of the detection plate (8). plate (802), and the ultrasonic crack detection slot plate (802) is located above the CCD camera group (801), an ultrasonic crack sensor is installed inside the ultrasonic crack detection slot plate (802), and the detection plate (8) has an ultrasonic crack sensor. No. 1 prompt strip (803) and No. 2 prompt strip (804) are installed on the front, and the No. 2 prompt strip (804) is located above the ultrasonic crack detection slot plate (802), and the No. 1 prompt strip (803) is located on the CCD camera Below the group (801), the CCD camera group (801) is electrically connected to the No. 1 prompt strip (803), and the ultrasonic crack sensor is electrically connected to the No. 2 prompt strip (804). 5.根据权利要求1所述的一种带有整料定位效果的剪板机，其特征在于：所述上立柜(1)的一侧表面安装有断电保护器(101)，且断电保护器(101)与压力感应器(205)、一号提示条(804)和二号提示条(803)电性连接，所述上立柜(1)的正面安装有控制器(102)。5 . The shearing machine with monolithic positioning effect according to claim 1 , wherein a power-off protector ( 101 ) is installed on one side surface of the upper vertical cabinet ( 1 ), and the power is cut off. 6 . The protector (101) is electrically connected with the pressure sensor (205), the No. 1 prompt strip (804) and the No. 2 prompt strip (803), and a controller (102) is installed on the front of the upper cabinet (1). 6.根据权利要求1所述的一种带有整料定位效果的剪板机，其特征在于：所述下立柜(7)的后壁安装有二号电动伸缩杆(702)，所述二号电动伸缩杆(702)的一端安装有挡板(701)，且挡板(701)的长度与下立柜(7)的长度相同，所述挡板(701)的内部嵌合安装有风机(703)。6. A shearing machine with monolithic positioning effect according to claim 1, characterized in that: a No. 2 electric telescopic rod (702) is installed on the rear wall of the lower cabinet (7), and the second A baffle plate (701) is installed at one end of the electric telescopic rod (702), and the length of the baffle plate (701) is the same as that of the lower cabinet (7). The baffle plate (701) is fitted with a fan (701). 703). 7.根据权利要求1所述的一种带有整料定位效果的剪板机，其特征在于：所述下立柜(7)的顶部安装有三组等距布置的放料板(3)，且放料板(3)位于转杆(604)的下方，所述放料板(3)位于伺服电机(601)和滑轨(605)的中间，所述放料板(3)的顶部表面设有刻度线(301)，所述放料板(3)的背面安装有下刀具(302)，且下刀具(302)位于上立柜(1)的内部，所述下刀具(302)与上刀具(501)的刀口方向相对布置。7. A kind of shearing machine with monolithic positioning effect according to claim 1, characterized in that: three groups of equidistantly arranged discharging plates (3) are installed on the top of the lower vertical cabinet (7), and The discharge plate (3) is located below the rotating rod (604), the discharge plate (3) is located in the middle of the servo motor (601) and the slide rail (605), and the top surface of the discharge plate (3) is provided with There is a scale line (301), a lower tool (302) is installed on the back of the discharging plate (3), and the lower tool (302) is located inside the upper cabinet (1), and the lower tool (302) is connected with the upper tool. The knife edge directions of (501) are arranged relative to each other. 8.根据权利要求1所述的一种带有整料定位效果的剪板机，其特征在于：所述动力系统(4)包括有液压缸(401)和液压伸缩杆(402)，所述上立柜(1)的顶壁安装有对称布置的液压缸(401)，所述液压缸(401)的输出端安装有液压伸缩杆(402)，所述液压伸缩杆(402)的尾端与上刀板(5)的顶部连接，所述液压缸(401)与断电保护器(101)电性连接。8 . The shearing machine with monolithic positioning effect according to claim 1 , wherein the power system ( 4 ) comprises a hydraulic cylinder ( 401 ) and a hydraulic telescopic rod ( 402 ). Symmetrically arranged hydraulic cylinders (401) are installed on the top wall of the upper vertical cabinet (1), a hydraulic telescopic rod (402) is installed at the output end of the hydraulic cylinder (401), and the tail end of the hydraulic telescopic rod (402) is connected to the The top of the upper blade (5) is connected, and the hydraulic cylinder (401) is electrically connected with the power-off protector (101). 9.根据权利要求1-8任意一项所述的一种带有整料定位效果的剪板机，其特征在于，该剪板机的工作步骤如下：9. A kind of shearing machine with monolithic positioning effect according to any one of claims 1-8, is characterized in that, the working steps of this shearing machine are as follows: S1、该剪板机在进行减半操作前，可先利用锁定螺栓(203)和连接板(202)的配合，将安全栅栏(2)螺纹连接至上立柜(1)的表面，通过旋转可使得锁定螺栓(203)尾端的压力感应器(205)检测到上立柜(1)内部螺纹孔内壁的反作用力，此时即可代表安全栅栏(2)稳定安装在上立柜(1)的表面，可起到有效的防护作用，避免后续剪板过程中工作人员误将手腕伸进上立柜(1)的内部，起到相应的保护效果，且在对上立柜(1)内部进行检修处理需要将安全栅栏(2)拆离时，压力感应器(205)检测的压力值降低为零，此时断电保护器(101)可切断对液压缸(401)的电力供应，进而使得上刀板(5)停止上下往复运动，避免误伤；S1. Before the halving operation of the shearing machine, the safety fence (2) can be screwed to the surface of the upper cabinet (1) by using the cooperation of the locking bolt (203) and the connecting plate (202). The pressure sensor (205) at the end of the locking bolt (203) detects the reaction force on the inner wall of the threaded hole of the upper cabinet (1), which means that the safety fence (2) is stably installed on the surface of the upper cabinet (1), and can It plays an effective protective role to prevent the staff from accidentally extending their wrists into the interior of the upper vertical cabinet (1) during the subsequent shearing process, and has a corresponding protective effect. When the fence (2) is detached, the pressure value detected by the pressure sensor (205) is reduced to zero, at this time, the power-off protector (101) can cut off the power supply to the hydraulic cylinder (401), thereby making the upper blade (5) ) to stop the up and down reciprocating movement to avoid accidental injury; S2在安全栅栏(2)安装完毕后，可将板材铺放在放料板(3)的表面，随后根据板材需要切割的实际宽度需求，沿着刻度线(301)将板材推送固定距离进上立柜(1)的内部，与此同时，根据板材需要加工的宽度，利用变速器(602)调整伺服电机(601)的输出转矩，进而调整转杆(604)的转速，以实现调整套环(603)表面橡胶块转动时带动铺放在放料板(3)表面板材位移的速度的目的，与此同时，橡胶块在转动过程中可凭借其与板材之间的摩擦作用，对板材起到相应的整料定位处理；S2 After the safety fence (2) is installed, the board can be laid on the surface of the feeding board (3), and then according to the actual width requirement of the board to be cut, the board can be pushed up a fixed distance along the scale line (301). Inside the vertical cabinet (1), at the same time, according to the width of the plate to be processed, the output torque of the servo motor (601) is adjusted by the transmission (602), and then the rotation speed of the rotating rod (604) is adjusted to realize the adjustment of the collar ( 603) The purpose of driving the displacement speed of the sheet on the surface of the discharge plate (3) when the surface rubber block rotates Corresponding monolithic positioning processing; S3、之后启动液压缸(401)，即可通过液压伸缩杆(402)带动上刀板(5)以及上刀具(501)上下运动，从而与延伸进上立柜(1)内部的下刀具(302)配合，对放置在放料板(3)表面的板体形成裁剪效果；S3. Then start the hydraulic cylinder (401), and then the upper cutter plate (5) and the upper cutter (501) can be moved up and down through the hydraulic telescopic rod (402), so as to communicate with the lower cutter (302) extending into the upper vertical cabinet (1). ) cooperate to form a cutting effect on the plate body placed on the surface of the discharge plate (3); S4、在板材裁剪只剩一段距离后，转动定位杆(607)，使得滑块(606)能够沿着滑轨(605)的表面移动靠近安全栅栏(2)的位置，随即拧动定位杆(607)，即可将滑块(606)予以固定，在此过程中同步挪移垫块及其顶部的伺服电机(601)，以保证转杆(604)处于水平状态，进而在转杆(604)转动时其表面的橡胶块能够水平推动板材进入上立柜(1)内部实现相应的板材裁剪操作；S4. After there is only a certain distance left for cutting the plate, turn the positioning rod (607), so that the slider (606) can move along the surface of the slide rail (605) to a position close to the safety fence (2), and then twist the positioning rod ( 607), the slider (606) can be fixed, and the pad and the servo motor (601) at the top are moved synchronously during this process to ensure that the rotating rod (604) is in a horizontal state, and then the rotating rod (604) When rotating, the rubber block on its surface can horizontally push the board into the interior of the upper cabinet (1) to realize the corresponding board cutting operation; S5、在上刀具(501)下移与板材接触时，上刀具(501)底部与板材表面之间的距离值为一号电动伸缩杆(504)未启动状态与限位弹簧(502)正常状态时的高度值之和H，随着裁剪操作的进行，上刀具(501)继续下移，此时限位弹簧(502)可挤压在板材的表面，对板材起到相应的限位效果，加强板材裁切时的稳定性，此外裁剪结束后，上刀具(501)上移，红外测距传感器(503)检测的未裁剪的板材表面与上刀板(5)底部之间的距离开始上升并超过H时，此时一号电动伸缩杆(504)向下延伸，继而带动限位弹簧(502)继续对未裁剪结束的板材进行压制处理，避免板材裁剪后端口翘起崩裂，起到相应的防护效果；S5. When the upper tool (501) moves down and contacts the plate, the distance between the bottom of the upper tool (501) and the surface of the plate is the value of the No. 1 electric telescopic rod (504) in the non-activated state and the limit spring (502) in the normal state The sum H of the height at the time of the cutting operation, the upper cutter (501) continues to move downward, at this time the limit spring (502) can be squeezed on the surface of the plate, which has a corresponding limit effect on the plate and strengthens the In addition, after the cutting is completed, the upper cutter (501) moves up, and the distance between the uncut sheet surface detected by the infrared ranging sensor (503) and the bottom of the upper cutter plate (5) begins to rise and When it exceeds H, the No. 1 electric telescopic rod (504) extends downward, and then drives the limit spring (502) to continue pressing the uncut sheet, so as to prevent the port from warping and cracking after the sheet is cut, and it plays a corresponding role. protective effect; S、在上刀具(501)上移过程中，上刀具(501)的刀体先一步被CCD相机组(801)检测，继而发现上刀具(501)表面是否存在有缺陷，随后上刀具(501)的刀刃经过超声裂缝检测槽板(802)，即可检测刀体刀刃是否出现裂缝或者缺口，在发现刀体表面存在缺陷以及刀刃存在有裂缝和缺口时，一号提示条(803)和二号提示条(804)亮起并向断电保护器(101)发送信号，此时液压缸(401)停止供电，工作人员根据一号提示条(803)和二号提示条(804)的亮起状态即可快速判断刀体问题状况。S. During the upward movement of the upper tool (501), the tool body of the upper tool (501) is first detected by the CCD camera group (801), and then it is found whether the surface of the upper tool (501) is defective, and then the upper tool (501) is detected. ) of the blade passes through the ultrasonic crack detection slot plate (802), to detect whether there are cracks or nicks on the cutting edge of the cutter body. The No. 1 prompt bar (804) lights up and sends a signal to the power-off protector (101). At this time, the hydraulic cylinder (401) stops power supply. The status of the tool body can be quickly judged when it starts up.
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CN114850559A (en) * 2022-06-21 2022-08-05 南通特力卷板机制造有限公司 High-precision plate shearing machine capable of being positioned quickly
CN115976691A (en) * 2022-12-12 2023-04-18 江苏先诺新材料科技有限公司 Safety device of polyimide fiber chopping machine

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GB1276664A (en) * 1969-01-02 1972-06-07 Parnall & Sons Ltd Improved guillotine
GB1432475A (en) * 1973-05-02 1976-04-14 Kh I Avtomatiki Apparatus for shearing rolled sheets superconductijng
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CN114850559A (en) * 2022-06-21 2022-08-05 南通特力卷板机制造有限公司 High-precision plate shearing machine capable of being positioned quickly
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CN115976691A (en) * 2022-12-12 2023-04-18 江苏先诺新材料科技有限公司 Safety device of polyimide fiber chopping machine

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