CN220464852U - Aluminum profile layering structure - Google Patents
Aluminum profile layering structure Download PDFInfo
- Publication number
- CN220464852U CN220464852U CN202320899996.9U CN202320899996U CN220464852U CN 220464852 U CN220464852 U CN 220464852U CN 202320899996 U CN202320899996 U CN 202320899996U CN 220464852 U CN220464852 U CN 220464852U
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- aluminum profile
- box
- fixed mounting
- mounting
- conveying frame
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 79
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 79
- 238000005520 cutting process Methods 0.000 claims description 8
- 238000009434 installation Methods 0.000 claims description 3
- 238000000465 moulding Methods 0.000 claims 5
- 238000003825 pressing Methods 0.000 abstract description 35
- 229910000838 Al alloy Inorganic materials 0.000 abstract description 4
- 238000012545 processing Methods 0.000 abstract description 4
- 238000005259 measurement Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 6
- 239000012535 impurity Substances 0.000 description 4
- 241000209094 Oryza Species 0.000 description 3
- 235000007164 Oryza sativa Nutrition 0.000 description 3
- 235000009566 rice Nutrition 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 230000002950 deficient Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000002360 explosive Substances 0.000 description 1
- 230000005294 ferromagnetic effect Effects 0.000 description 1
- 229910052602 gypsum Inorganic materials 0.000 description 1
- 239000010440 gypsum Substances 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012946 outsourcing Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
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- Forging (AREA)
Abstract
The utility model relates to the technical field of aluminum profile processing, in particular to an aluminum profile layering structure. The technical proposal comprises: the utility model provides an aluminium alloy layering structure, includes fixed box, die holder and underframe, and the top fixed mounting of underframe has the mounting box, and the inside bottom fixed mounting of mounting box has the conveying frame, and inside one side fixed mounting of conveying frame has the mounting groove case, and inside one side fixed mounting of mounting groove case has the encoder, and one side fixed mounting of encoder has the meter roller. According to the utility model, the moving aluminum profile conveying length can be measured by matching the metering roller with the encoder, the encoder transmits measurement data to the controller for calculation, when the controller calculates that the aluminum profile conveying length reaches a set value, the controller controls the oil cylinder to drive the upper die holder to move downwards, the upper die holder is moved downwards to accurately press the aluminum profile, the feeding length of the aluminum profile is controlled, and the length precision of the pressing strip of the aluminum profile is improved.
Description
Technical Field
The utility model relates to the technical field of aluminum profile processing, in particular to an aluminum profile layering structure.
Background
Aluminum profiles are non-ferromagnetic, an important property for the electrical and electronic industry. Aluminum profiles are non-pyrophoric, which is important for applications involving handling or contact with flammable and explosive materials, and the workability of the aluminum profiles is excellent. In various wrought and cast aluminum alloys, and in various states that these alloys have after production, the machining characteristics vary considerably, requiring special machine tools or techniques.
The ' aluminum profile layering structure ' disclosed in the prior patent number of CN205777347U ' has solved the defects that the main work depends on manual operation, a great amount of manpower and material resources are spent, the work labor intensity is high, the modularized building is easy to deform in the transportation process, the gypsum board joint is easy to crack, the whole image of a product is directly reduced, and the cost is increased, however, the prior aluminum profile layering structure does not have the defects of measuring the feeding length of the aluminum profile layering in the automatic feeding process, so that the feeding length cannot be controlled, the adjustment can not be carried out according to the actual layering length of the aluminum profile, and the length precision of the aluminum profile layering is reduced; meanwhile, the pressure applied to the aluminum profile pressing strip cannot be measured, so that the pressure applied to the aluminum profile pressing strip cannot reach the pressure required by the pressing strip, the quality of the aluminum profile pressing strip is affected, and therefore the aluminum profile pressing strip structure is required to be designed.
Disclosure of Invention
The utility model aims to provide an aluminum profile pressing strip structure so as to solve the problems in the prior art.
In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides an aluminium alloy layering structure, includes fixed box, die holder and underframe, the top fixed mounting of underframe has the mounting box, the inside top fixed mounting of mounting box has the fixed box, the inside fixed mounting of fixed box has the hydro-cylinder, the output of hydro-cylinder has pressure sensor through mounting disc fixed mounting, pressure sensor's bottom fixed mounting has the upper die holder, the inside bottom fixed mounting of mounting box has the conveying frame, the inside one side fixed mounting of conveying frame has the mounting groove case, the inside one side fixed mounting of mounting groove case has the encoder, one side fixed mounting of encoder has meter roller.
The encoder adopts E6B2 model, the moving aluminum profile drives the metering roller to rotate through friction force, the rotating metering roller records a metering roller rotating ring through the encoder and transmits data to the controller for calculation, so that the feeding length of the aluminum profile layering is measured, when the controller calculates that the conveying length of the aluminum profile reaches a set value, the controller controls the oil cylinder to drive the upper die holder to move downwards, the upper die holder is moved downwards to accurately layering the aluminum profile, the device accurately performs layering processing on the aluminum profile, the feeding length is controlled, a worker can conveniently adjust according to the actual layering length of the aluminum profile, and the layering length precision of the aluminum profile layering is improved; the upper die holder can detect the reverse acting force received by the pressure sensor, so that the pressure received by the aluminum profile pressing strip can be obtained, a worker can conveniently adjust the output stroke of the oil cylinder according to the requirement of the aluminum profile pressing strip, the pressure value generated by the aluminum profile pressing strip can be adjusted through different output strokes of the oil cylinder, the pressure received by the aluminum profile pressing strip can be ensured to reach the pressure required by the pressing strip, defective products caused by insufficient pressure of the aluminum profile pressing strip can be effectively avoided, and the quality of the aluminum profile pressing strip can be ensured.
Preferably, a controller is fixedly arranged at the top of the mounting box, and an observation door is arranged on the front surface of the mounting box through a hinge. The controller adopts OP320-A model, the controller is electrically connected with the encoder, the oil cylinder, the pressure sensor, the hydraulic cylinder and the motor through wires, the intelligent operation of the control device is facilitated, the pressure sensor adopts DLLF model, the motor adopts XD-3420-2 model, the hydraulic cylinder adopts AC0604-2 model, the oil cylinder adopts 3TG-E86 x 250 model, the process of checking the aluminum profile layering is facilitated for staff through an observation door, and the staff can conveniently adjust the aluminum profile layering. Of course, the type of the control device can be changed by a technician according to the situation, and the control device is realized by outsourcing the existing controller, encoder, pressure sensor, hydraulic cylinder and motor and then programming the controller, the encoder, the pressure sensor, the hydraulic cylinder and the motor to establish a computer function module.
Preferably, the lower die holder is fixedly arranged at the inner center of the conveying frame through a rubber pad, and the die groove is fixedly arranged in the lower die holder through a clamping groove. The stamping force of the lower die holder for downward transmission can be reduced through the rubber pad, the safety of the conveying frame is guaranteed, and the die grooves installed through the clamping grooves are convenient to detach, so that the die grooves in different shapes can be replaced conveniently according to the shapes of the aluminum profile pressing strips.
Preferably, the conveying rollers are equidistantly arranged on two sides of the inside of the conveying frame, one end of each conveying roller is fixedly provided with a motor, and the motors are fixed on one side of the conveying frame through bolts. The conveying rollers are connected through the belt assembly, and the motor is electrified to drive the two groups of conveying rollers to synchronously rotate through the belt assembly, and the two groups of conveying rollers which synchronously rotate can convey and output the aluminum profile at the top and the aluminum profile pressing strip to finish the automatic feeding.
Preferably, the top of both sides of the bottom box is fixedly provided with a guide box, and the drawer box is movably arranged in the bottom box. The impurity that can carry the inside aluminium alloy layering of conveying frame through the guide box and drop is carried to the drawer box, collects through the drawer box, makes things convenient for the staff to clear up the impurity of drawer box inside in a concentrated way.
Preferably, a cutting box is fixedly arranged on one side of the top of the conveying frame, a hydraulic cylinder is fixedly arranged on the top of the cutting box, and a cutter is fixedly arranged at the output end of the hydraulic cylinder. The cutter is driven to move downwards through the electrified operation of the hydraulic cylinder, and the cutter which moves downwards can move to cut the flexible aluminum profile pressing strip.
Compared with the prior art, the utility model has the beneficial effects that:
1. the aluminum profile that removes drives meter rice roller through frictional force and rotates, and rotatory meter rice roller passes through the encoder record meter rice roller rotation circle and calculates data transfer to the controller, realizes measuring aluminum profile layering pay-off length, and when the controller calculated that aluminum profile carries length to reach the setting value, the controller control hydro-cylinder drove the upper die base and moves down, and the upper die base of downshifting can carry out accurate layering to aluminum profile for the device accuracy carries out layering processing to aluminum profile, realizes controlling pay-off length, and the staff of being convenient for adjusts according to the actual layering length of aluminum profile, has improved aluminum profile layering length precision.
2. The upper die holder can detect the reverse acting force received by the pressure sensor, so that the pressure received by the aluminum profile pressing strip can be obtained, a worker can conveniently adjust the output stroke of the oil cylinder according to the requirement of the aluminum profile pressing strip, the pressure value generated by the aluminum profile pressing strip can be adjusted through different output strokes of the oil cylinder, the pressure received by the aluminum profile pressing strip can be ensured to reach the pressure required by the pressing strip, defective products caused by insufficient pressure of the aluminum profile pressing strip can be effectively avoided, and the quality of the aluminum profile pressing strip can be ensured.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present utility model;
FIG. 2 is a schematic cross-sectional view of the present utility model;
FIG. 3 is a schematic view of a partial structure of a lower die holder according to the present utility model;
FIG. 4 is a schematic view of a sectional partial structure of a mounting tank according to the present utility model.
In the figure: 1. a mounting box; 101. a controller; 2. a fixed box; 201. an oil cylinder; 202. a mounting plate; 203. a pressure sensor; 204. an upper die holder; 3. a lower die holder; 301. a mold groove; 302. a rubber pad; 4. a conveying frame; 401. a conveying roller; 402. a motor; 5. installing a tank; 501. an encoder; 502. a metering roller; 6. a bottom box; 601. a guide box; 602. a drawer box; 7. a cutting box; 701. a hydraulic cylinder; 702. a cutter.
Detailed Description
The technical scheme of the utility model is further described below with reference to the attached drawings and specific embodiments.
Example 1
As shown in fig. 1, 2, 3 and 4, the aluminum profile layering structure provided by the utility model comprises a fixed box 2, a lower die holder 3 and a bottom box 6, wherein a mounting box 1 is fixedly mounted on the top of the bottom box 6, a controller 101 is fixedly mounted on the top of the mounting box 1, a fixed box 2 is fixedly mounted on the top of the inside of the mounting box 1, an oil cylinder 201 is fixedly mounted in the inside of the fixed box 2, a pressure sensor 203 is fixedly mounted at the output end of the oil cylinder 201 through a mounting disc 202, an upper die holder 204 is fixedly mounted at the bottom of the pressure sensor 203, a conveying frame 4 is fixedly mounted at the bottom of the inside of the mounting box 1, conveying rollers 401 are equidistantly mounted on two sides of the inside of the conveying frame 4, a motor 402 is fixedly mounted at one end of the conveying rollers 401, the motor 402 is fixed on one side of the conveying frame 4 through bolts, an installation groove box 5 is fixedly mounted on one side of the inside of the conveying frame 4, an encoder 501 is fixedly mounted on one side of the inside of the mounting groove box 5, a meter roller 502 is fixedly mounted on one side of the encoder 501, the inside center position of the conveying frame 4 is fixedly mounted with the lower die holder 3 through a rubber pad 302, and the inside of the lower die holder 3 is fixedly mounted through a clamping groove 301.
The working principle of the aluminum profile layering structure based on the first embodiment is as follows: the controller 101 is electrically connected with the encoder 501, the oil cylinder 201, the pressure sensor 203, the hydraulic cylinder 701 and the motor 402 through wires, so that the intelligent operation of the control device is facilitated, the motor 402 is electrified to operate and drives the two groups of conveying rollers 401 to synchronously rotate through the belt assembly, the two groups of conveying rollers 401 which synchronously rotate can convey the aluminum profile at the top into the mold groove 301, the metering roller 502 is driven to rotate through friction in the moving process of the aluminum profile, and the rotating metering roller 502 records the rotating ring of the metering roller 502 through the encoder 501 and transmits data to the controller 101 for calculation, so that the measurement of the feeding length of the aluminum profile layering is realized;
when the controller 101 calculates that the conveying length of the aluminum profile reaches a set value, the controller 101 controls the oil cylinder 201 to drive the upper die holder 204 to move downwards, the upper die holder 204 can be moved downwards to carry out accurate pressing strips on the aluminum profile conveyed to the inside of the die groove 301, the feeding length is controlled, the downward-driving stamping force of the lower die holder 3 can be relieved through the rubber pad 302, the safety of the conveying frame 4 is ensured, and the die groove 301 installed through the clamping groove is convenient to detach, so that the die grooves 301 with different shapes can be replaced conveniently according to the pressing strip shape of the aluminum profile;
meanwhile, the upper die holder 204 can detect the received reverse acting force through the pressure sensor 203, so that the pressure received when the aluminum profile pressing strip is obtained, a worker can conveniently adjust the output stroke of the oil cylinder 201 according to the requirement of the aluminum profile pressing strip, the pressure value generated by the aluminum profile pressing strip can be adjusted through different output strokes of the oil cylinder 201, the pressure received when the aluminum profile pressing strip is ensured to reach the pressure required by the pressing strip, and the processed aluminum profile pressing strip is output through two groups of rotating conveying rollers 401.
Example two
As shown in fig. 1 and 2, compared with the first embodiment, the present embodiment of the present utility model further includes: the front of the mounting box 1 is provided with an observation door through a hinge, the tops of the two sides of the bottom box 6 are fixedly provided with a guide box 601, the inside of the bottom box 6 is movably provided with a drawer box 602, one side of the top of the conveying frame 4 is fixedly provided with a cutting box 7, the top of the cutting box 7 is fixedly provided with a hydraulic cylinder 701, and the output end of the hydraulic cylinder 701 is fixedly provided with a cutter 702.
In this embodiment, as shown in fig. 1, the operator can conveniently check the process of the aluminum profile pressing strip through the observation door, so that the operator can conveniently adjust the aluminum profile pressing strip; as shown in fig. 1 and 2, impurities falling from the aluminum profile pressing strips in the conveying frame 4 can be conveyed to the drawer box 602 through the guide box 601, and collected through the drawer box 602, so that workers can conveniently clean the impurities in the drawer box 602 in a concentrated manner; as shown in fig. 1 and 2, the hydraulic cylinder 701 is electrified to drive the cutter 702 to move downwards, and the cutter 702 moving downwards can cut the flexible aluminum profile batten.
The above-described embodiments are merely a few preferred embodiments of the present utility model, and many alternative modifications and combinations of the above-described embodiments will be apparent to those skilled in the art based on the technical solutions of the present utility model and the related teachings of the above-described embodiments.
Claims (6)
1. The aluminum profile layering structure comprises a fixed box (2), a lower die holder (3) and a bottom box (6), and is characterized in that: install bin (1) at the top fixed mounting of base tank (6), inside top fixed mounting of install bin (1) has fixed case (2), the inside fixed mounting of fixed case (2) has hydro-cylinder (201), the output of hydro-cylinder (201) has pressure sensor (203) through mounting disc (202) fixed mounting, the bottom fixed mounting of pressure sensor (203) has upper die base (204), the inside bottom fixed mounting of install bin (1) has conveying frame (4), inside one side fixed mounting of conveying frame (4) has mounting groove case (5), inside one side fixed mounting of mounting groove case (5) has encoder (501), one side fixed mounting of encoder (501) has meter roller (502).
2. The aluminum profile molding structure according to claim 1, wherein: the top of the installation box (1) is fixedly provided with a controller (101), and the front surface of the installation box (1) is provided with an observation door through a hinge.
3. The aluminum profile molding structure according to claim 1, wherein: the inner center position of the conveying frame (4) is fixedly provided with a lower die holder (3) through a rubber pad (302), and the inner part of the lower die holder (3) is fixedly provided with a die groove (301) through a clamping groove.
4. The aluminum profile molding structure according to claim 1, wherein: the conveying rollers (401) are equidistantly arranged on two sides of the inside of the conveying frame (4), a motor (402) is fixedly arranged at one end of each conveying roller (401), and the motor (402) is fixed on one side of the conveying frame (4) through bolts.
5. The aluminum profile molding structure according to claim 1, wherein: the top of two sides of the bottom box (6) is fixedly provided with a guide box (601), and the inside of the bottom box (6) is movably provided with a drawer box (602).
6. The aluminum profile molding structure according to claim 1, wherein: the cutting device is characterized in that a cutting box (7) is fixedly arranged on one side of the top of the conveying frame (4), a hydraulic cylinder (701) is fixedly arranged on the top of the cutting box (7), and a cutter (702) is fixedly arranged at the output end of the hydraulic cylinder (701).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320899996.9U CN220464852U (en) | 2023-04-20 | 2023-04-20 | Aluminum profile layering structure |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320899996.9U CN220464852U (en) | 2023-04-20 | 2023-04-20 | Aluminum profile layering structure |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220464852U true CN220464852U (en) | 2024-02-09 |
Family
ID=89801080
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320899996.9U Active CN220464852U (en) | 2023-04-20 | 2023-04-20 | Aluminum profile layering structure |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220464852U (en) |
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2023
- 2023-04-20 CN CN202320899996.9U patent/CN220464852U/en active Active
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