CN216938733U - Fixed-length cutting and blanking device for aluminum profile production - Google Patents
Fixed-length cutting and blanking device for aluminum profile production Download PDFInfo
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- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 57
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 57
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 16
- 230000005540 biological transmission Effects 0.000 claims description 7
- 239000000463 material Substances 0.000 claims description 7
- 238000005259 measurement Methods 0.000 abstract description 4
- 230000000712 assembly Effects 0.000 abstract 2
- 238000000429 assembly Methods 0.000 abstract 2
- 229910000838 Al alloy Inorganic materials 0.000 description 3
- 239000000428 dust Substances 0.000 description 3
- 230000005484 gravity Effects 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 239000004033 plastic Substances 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型属于铝型材加工设备技术领域,具体涉及一种铝型材生产用定长切割下料装置。The utility model belongs to the technical field of aluminum profile processing equipment, in particular to a fixed-length cutting and blanking device for aluminum profile production.
背景技术Background technique
铝型材一般是指铝合金型材,铝型材因良好的抗腐蚀性、优良的电导率、便捷的可加工性以及较好的结构强度,在各行各业的应用十分广泛。铝合金型材是将铝合金按照设计要求的截面形状和尺寸要求,利用挤压工艺是将金属毛坯放入装在塑性成形设备上的模具型腔内,在一定的压力和速度作用下,迫使金属毛坯产生塑性流动,从型腔中特定的模孔挤出,从而获得所需断面形状及尺寸。Aluminum profiles generally refer to aluminum alloy profiles. Aluminum profiles are widely used in all walks of life due to their good corrosion resistance, excellent electrical conductivity, convenient workability and good structural strength. Aluminum alloy profiles are made of aluminum alloys according to the cross-sectional shape and size requirements of the design requirements, and the extrusion process is to put the metal blank into the mold cavity installed on the plastic forming equipment, and force the metal under a certain pressure and speed. The blank produces plastic flow and is extruded from a specific die hole in the cavity to obtain the desired cross-sectional shape and size.
铝型材的种类多种多样,同时随着其使用环境的不同,其实际应用长度也有所差异。现有技术中的铝型材切割一般通过下料切割机床对铝型材进行切割,这种方式对于铝型材的切割长度难以控制,后续加工难度大,生产效率低,有待改进。There are various types of aluminum profiles, and at the same time, with the different use environments, their actual application lengths are also different. The aluminum profile cutting in the prior art generally uses a blanking cutting machine to cut the aluminum profile. This method is difficult to control the cutting length of the aluminum profile, the subsequent processing is difficult, and the production efficiency is low, which needs to be improved.
为此,提出一种铝型材生产用定长切割下料装置。To this end, a fixed-length cutting and blanking device for aluminum profile production is proposed.
实用新型内容Utility model content
本实用新型的目的在于提供一种铝型材生产用定长切割下料装置,以解决上述背景技术中提出的问题。The purpose of this utility model is to provide a fixed-length cutting and blanking device for aluminum profile production, so as to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本实用新型提供如下技术方案:To achieve the above object, the utility model provides the following technical solutions:
一种铝型材生产用定长切割下料装置,包括传送架以及分别设置于传送架左右两端的切割组件和驱动测量组件;A fixed-length cutting and unloading device for aluminum profile production, comprising a conveying frame, a cutting assembly and a driving measuring assembly respectively arranged at the left and right ends of the conveying frame;
所述驱动测量组件包括安装在传送架一端的固定座、设置于固定座上方的固定辊以及可上下移动的活动辊,所述固定辊与活动辊结构相同,所述固定辊的中部固定有下转动轴,所述活动辊的中部固定有上转动轴,所述固定座的上侧固定有两个定位架,所述下转动轴转动安装在两个定位架之间,所述上转动轴活动设置在两个定位架之间,其中一个定位架侧面设置有两个驱动电机,其中下方的驱动电机安装在定位架的侧面且与下转动轴的一端固定连接,所述下转动轴远离驱动电机的一端与固定座侧面安装的转动计数器相连接;The drive measurement assembly includes a fixed seat installed at one end of the conveying frame, a fixed roller arranged above the fixed seat, and a movable roller that can move up and down. A rotating shaft, an upper rotating shaft is fixed in the middle of the movable roller, two positioning frames are fixed on the upper side of the fixed seat, the lower rotating shaft is rotatably installed between the two positioning frames, and the upper rotating shaft is movable It is arranged between two positioning frames, one of which is provided with two driving motors on the side of the positioning frame, and the lower driving motor is installed on the side of the positioning frame and is fixedly connected with one end of the lower rotating shaft, and the lower rotating shaft is far away from the driving motor. One end is connected with the rotation counter installed on the side of the fixed seat;
所述切割组件包括安装在传送架另一端的支撑架、切割机以及液压杆,所述支撑架为U形且开口向下,所述切割机设置于支撑架的内部,所述液压杆固定连接在支撑架的上端且下端输出端固定连接在切割机的上侧。The cutting assembly includes a supporting frame, a cutting machine and a hydraulic rod installed at the other end of the conveying frame, the supporting frame is U-shaped with an opening downward, the cutting machine is arranged inside the supporting frame, and the hydraulic rod is fixedly connected The upper and lower output ends of the support frame are fixedly connected to the upper side of the cutting machine.
采用上述方案,铝型材从传送架的右端驱动测量组件进入传送架,并在达到合适的长度后,被左端的切割组件切割,通过调整活动辊的高度,配合固定辊可将不同规格的铝型材进行夹紧,通过驱动电机分别带动上转动轴以及下转动轴旋转,从而控制活动辊以及固定辊旋转,进而可带动铝型材发生移动,在此过程中,由于活动辊以及固定辊的环侧始终与铝型材表面相贴合,通过转动计数器测量固定辊的转数,配合测量的固定辊基础周长即可计算得出铝型材的移动距离;在达到预设的移动距离后,对驱动电机进行暂时停机,通过液压杆控制切割机向下移动,从而对铝型材进行切割。With the above solution, the aluminum profile is driven from the right end of the conveyor frame to enter the conveyor frame, and after reaching an appropriate length, it is cut by the left-hand cutting assembly. For clamping, the upper rotating shaft and the lower rotating shaft are respectively driven to rotate by the driving motor, so as to control the rotation of the movable roller and the fixed roller, and then drive the aluminum profile to move. Fitted with the surface of the aluminum profile, the rotation of the fixed roller is measured by the rotation counter, and the moving distance of the aluminum profile can be calculated according to the measured basic circumference of the fixed roller; after reaching the preset moving distance, the drive motor is adjusted. Temporarily stop, control the cutting machine to move down through the hydraulic rod, so as to cut the aluminum profile.
作为一种优选的实施方式,所述固定辊外环侧固定连接有橡胶层,所述橡胶层的环侧开设有防滑槽,所述防滑槽为螺旋状结构。As a preferred embodiment, a rubber layer is fixedly connected to the outer ring side of the fixed roller, and an anti-skid groove is formed on the ring side of the rubber layer, and the anti-skid groove is a helical structure.
采用上述方案,通过设置橡胶层以及防滑槽可进一步提高与铝型材之间的摩擦力。With the above solution, the frictional force with the aluminum profile can be further improved by arranging the rubber layer and the anti-skid groove.
作为一种优选的实施方式,所述传送架包括导向架,所述导向架的截面为开口向上的U形结构,所述导向架的内部转动连接有若干等距设置的传送杆,所述传送杆的上端与固定辊的上端相平齐。As a preferred embodiment, the conveying frame includes a guide frame, the cross-section of the guide frame is a U-shaped structure with an upward opening, and a plurality of conveying rods arranged at equal distances are rotatably connected to the inside of the guide frame. The upper end of the rod is flush with the upper end of the fixed roller.
采用上述方案,通过设置传送杆,可在铝型材移动时减少自身的阻力,同时降低铝型材的磨损。By adopting the above solution, by arranging the transmission rod, the resistance of the aluminum profile can be reduced when it moves, and the wear of the aluminum profile can be reduced at the same time.
作为一种优选的实施方式,所述定位架的中部开设有导向槽,所述上转动轴的端部穿设于导向槽内,所述上转动轴穿过导向槽的一端环侧转动连接有定位块,所述定位块的上端转动连接有定位螺钉,所述定位架的上端相互远离的一侧固定连接有连接块,所述定位螺钉与连接块螺纹连接,其中上方的驱动电机安装在其中一个定位块的侧面且输出轴与上转动轴的一端相连接。As a preferred embodiment, a guide groove is formed in the middle of the positioning frame, the end of the upper rotating shaft is penetrated in the guide groove, and one end of the upper rotating shaft passing through the guide groove is rotatably connected to the side of the ring. A positioning block, the upper end of the positioning block is rotatably connected with a positioning screw, the upper ends of the positioning frame are fixedly connected to the side away from each other with a connecting block, the positioning screw is screwed with the connecting block, and the upper drive motor is installed in it The side of a positioning block and the output shaft are connected with one end of the upper rotating shaft.
采用上述方案,通过转动定位螺钉的方式可控制定位块上下移动,进而控制上转动轴沿着导向槽上下移动,从而使得活动辊与固定辊可对不同类型的铝型材进行较好的夹紧。With the above solution, the positioning block can be controlled to move up and down by rotating the positioning screw, and then the upper rotating shaft can be controlled to move up and down along the guide groove, so that the movable roller and the fixed roller can better clamp different types of aluminum profiles.
作为一种优选的实施方式,所述支撑架的底部固定连接有收集盒,所述收集盒为上端设有开口的盒装结构。As a preferred embodiment, a collection box is fixedly connected to the bottom of the support frame, and the collection box is a boxed structure with an opening at the upper end.
采用上述方案,通过收集盒收集切割时产生的粉尘。Using the above scheme, the dust generated during cutting is collected through the collection box.
作为一种优选的实施方式,所述收集盒的左侧转动连接有卸料板,所述卸料板的截面为L形,所述卸料板的左端设置有支撑台,所述支撑台的上端固定有转动马达,所述转动马达的输出端与卸料板固定连接,所述卸料板的前侧设置有导料台,所述导料台为三角形结构且斜面向上。As a preferred embodiment, a discharge plate is rotatably connected to the left side of the collection box, the cross-section of the discharge plate is L-shaped, and the left end of the discharge plate is provided with a support table. A rotating motor is fixed on the upper end, and the output end of the rotating motor is fixedly connected with the discharge plate. The front side of the discharge plate is provided with a material guide table, and the material guide table has a triangular structure and is inclined upward.
采用上述方案,切割完成后的铝型材进入卸料板内,此时通过转动马达驱动卸料板旋转九十度,在重力的作用下,铝型材沿着导料台滑走,从而实现切割后的铝型材的集中收集,方便快捷。With the above solution, the cut aluminum profile enters the unloading plate. At this time, the unloading plate is driven by a rotating motor to rotate 90 degrees. Under the action of gravity, the aluminum profile slides along the guide table, so as to realize the cutting The centralized collection of aluminum profiles is convenient and fast.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the present utility model are:
该铝型材生产用定长切割下料装置通过设置驱动测量组件以及切割组件,可根据需要将铝型材切割成需要的长度,适应不同的应用需求,同时适合不同种类的铝型材的切割下料,适用范围广;The fixed-length cutting and blanking device for aluminum profile production can cut the aluminum profile into the required length according to the needs by setting the driving measuring component and the cutting component, which is suitable for different application requirements, and is suitable for cutting and blanking of different types of aluminum profiles. Wide range of applications;
该铝型材生产用定长切割下料装置通过设置收集盒,可对切割时产生的金属碎屑进行回收,节约成本同时避免粉尘飞溅影响周边环境;同时通过卸料板,便于将切割后的铝型材进行集中,方便快捷。The fixed-length cutting and unloading device for aluminum profile production can recover the metal debris generated during cutting by setting a collection box, saving costs and avoiding dust splashing affecting the surrounding environment; The profiles are centralized, which is convenient and quick.
附图说明Description of drawings
图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2为本实用新型的驱动测量组件的结构示意图;Fig. 2 is the structural schematic diagram of the drive measurement assembly of the present invention;
图3为图1中A处的放大结构示意图。FIG. 3 is an enlarged schematic view of the structure at A in FIG. 1 .
图中:1、传送架;2、切割组件;3、驱动测量组件;4、固定座;5、固定辊;6、活动辊;7、下转动轴;8、上转动轴;9、定位架;10、驱动电机;11、转动计数器;12、支撑架;13、切割机;14、液压杆;15、橡胶层;16、防滑槽;17、导向架;18、传送杆;19、导向槽;20、定位块;21、定位螺钉;22、连接块;23、收集盒;24、卸料板;25、支撑台;26、转动马达;27、导料台。In the figure: 1. Conveyor frame; 2. Cutting assembly; 3. Drive measuring assembly; 4. Fixed seat; 5. Fixed roller; 6. Active roller; 7. Lower rotating shaft; 8. Upper rotating shaft; 9. Positioning frame ;10, drive motor; 11, rotation counter; 12, support frame; 13, cutting machine; 14, hydraulic rod; 15, rubber layer; 16, anti-skid groove; 17, guide frame; 18, transmission rod; 19,
具体实施方式Detailed ways
请参阅图1-3,本实用新型提供一种铝型材生产用定长切割下料装置,包括传送架1以及设置于传送架1左右两端的切割组件2以及驱动测量组件3,驱动测量组件3包括安装在传送架1一端的固定座4、设置于固定座4上方的固定辊5以及可上下移动的活动辊6,固定辊5外环侧固定连接有橡胶层15,橡胶层15的环侧开设有防滑槽16,防滑槽16为螺旋状结构,通过设置橡胶层15以及防滑槽16可进一步提高与铝型材之间的摩擦力;固定辊5与活动辊6结构相同,固定辊5的中部固定有下转动轴7,活动辊6的中部固定有上转动轴8,固定座4的上侧固定有两个定位架9,下转动轴7转动安装在两个定位架9之间,上转动轴8活动设置在两个定位架9之间,其中一个定位架9侧面设置有两个驱动电机10,其中下方的驱动电机10安装在定位架9的侧面且与下转动轴7的一端固定连接,通过驱动电机10分别带动上转动轴8以及下转动轴7旋转,从而控制活动辊6以及固定辊5旋转,进而可带动铝型材发生移动;下转动轴7远离驱动电机10的一端与固定座4侧面安装的转动计数器11相连接;Please refer to FIGS. 1-3 , the utility model provides a fixed-length cutting and blanking device for aluminum profile production, comprising a conveying frame 1 , a cutting assembly 2 disposed at the left and right ends of the conveying frame 1 , and a driving and measuring assembly 3 , and the driving and measuring assembly 3 It includes a fixed base 4 installed at one end of the conveyor frame 1, a
切割组件2包括安装在传送架1另一端的支撑架12、切割机13以及液压杆14,支撑架12为U形且开口向下,切割机13设置于支撑架12的内部,液压杆14固定连接在支撑架12的上端且下端输出端固定连接在切割机13的上侧。The cutting assembly 2 includes a
传送架1包括导向架17,导向架17的截面为开口向上的U形结构,导向架17的内部转动连接有若干等距设置的传送杆18,传送杆18的上端与固定辊5的上端相平齐,通过设置传送杆18,可在铝型材移动时减少自身的阻力,同时降低铝型材的磨损。The transmission frame 1 includes a
定位架9的中部开设有导向槽19,上转动轴8的端部穿设于导向槽19内,上转动轴8穿过导向槽19的一端环侧转动连接有定位块20,定位块20的上端转动连接有定位螺钉21,定位架9的上端相互远离的一侧固定连接有连接块22,定位螺钉21与连接块22螺纹连接,其中上方的驱动电机10安装在其中一个定位块20的侧面且输出轴与上转动轴8的一端相连接,通过转动定位螺钉21的方式可控制定位块20上下移动,进而控制上转动轴8沿着导向槽19上下移动,从而使得活动辊6与固定辊5可对不同类型的铝型材进行较好的夹紧。The middle of the
支撑架12的底部固定连接有收集盒23,收集盒23为上端设有开口的盒装结构,通过收集盒23收集切割时产生的粉尘。A
收集盒23的左侧转动连接有卸料板24,卸料板24的截面为L形,卸料板24的左端设置有支撑台25,支撑台25的上端固定有转动马达26,转动马达26的输出端与卸料板24固定连接,卸料板24的前侧设置有导料台27,导料台27为三角形结构且斜面向上,切割完成后的铝型材进入卸料板24内,此时通过转动马达26驱动卸料板24旋转九十度,在重力的作用下,铝型材沿着导料台27滑走,从而实现切割后的铝型材的集中收集,方便快捷。A
在使用时,铝型材从传送架1的右端驱动测量组件3进入传送架1,并在达到合适的长度后,被左端的切割组件2切割,通过转动定位螺钉21的方式可控制定位块20上下移动,进而控制上转动轴8沿着导向槽19上下移动,从而使得活动辊6与固定辊5可对不同类型的铝型材进行较好的夹紧,通过驱动电机10分别带动上转动轴8以及下转动轴7旋转,从而控制活动辊6以及固定辊5旋转,进而可带动铝型材发生移动,在此过程中,由于活动辊6以及固定辊5的环侧始终与铝型材表面相贴合,通过转动计数器11测量固定辊5的转数,配合测量的固定辊5基础周长即可计算得出铝型材的移动距离;在达到预设的移动距离后,对驱动电机10进行暂时停机,通过液压杆14控制切割机13向下移动,从而对铝型材进行切割;切割完成后的铝型材进入卸料板24内,此时通过转动马达26驱动卸料板24旋转九十度,在重力的作用下,铝型材沿着导料台27滑走,从而实现切割后的铝型材的集中收集,方便快捷。When in use, the aluminum profile is driven from the right end of the conveying frame 1 to the measuring assembly 3 into the conveying frame 1, and after reaching an appropriate length, it is cut by the cutting assembly 2 at the left end, and the
Claims (6)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220800571.3U CN216938733U (en) | 2022-04-08 | 2022-04-08 | Fixed-length cutting and blanking device for aluminum profile production |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202220800571.3U CN216938733U (en) | 2022-04-08 | 2022-04-08 | Fixed-length cutting and blanking device for aluminum profile production |
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| CN216938733U true CN216938733U (en) | 2022-07-12 |
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| CN202220800571.3U Expired - Fee Related CN216938733U (en) | 2022-04-08 | 2022-04-08 | Fixed-length cutting and blanking device for aluminum profile production |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117483842A (en) * | 2023-11-29 | 2024-02-02 | 江苏屹伟不锈钢管业有限公司 | Stainless steel tube boring device |
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- 2022-04-08 CN CN202220800571.3U patent/CN216938733U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117483842A (en) * | 2023-11-29 | 2024-02-02 | 江苏屹伟不锈钢管业有限公司 | Stainless steel tube boring device |
| CN117483842B (en) * | 2023-11-29 | 2024-04-19 | 江苏屹伟不锈钢管业有限公司 | Stainless steel tube boring device |
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