CN114798537B - Pretreatment equipment for quick-frozen corn and preparation process thereof - Google Patents
Pretreatment equipment for quick-frozen corn and preparation process thereof Download PDFInfo
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- CN114798537B CN114798537B CN202210483193.5A CN202210483193A CN114798537B CN 114798537 B CN114798537 B CN 114798537B CN 202210483193 A CN202210483193 A CN 202210483193A CN 114798537 B CN114798537 B CN 114798537B
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- 235000002017 Zea mays subsp mays Nutrition 0.000 title claims abstract description 178
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 title claims abstract description 176
- 235000005822 corn Nutrition 0.000 title claims abstract description 176
- 240000008042 Zea mays Species 0.000 title claims description 198
- 238000002360 preparation method Methods 0.000 title abstract description 8
- 238000004140 cleaning Methods 0.000 claims description 49
- 235000007244 Zea mays Nutrition 0.000 claims description 23
- 229940089639 cornsilk Drugs 0.000 claims description 23
- 239000001231 zea mays silk Substances 0.000 claims description 23
- 235000009508 confectionery Nutrition 0.000 claims description 13
- 238000000034 method Methods 0.000 claims description 13
- 230000005540 biological transmission Effects 0.000 claims description 11
- 238000009434 installation Methods 0.000 claims description 10
- 238000012216 screening Methods 0.000 claims description 9
- 230000001360 synchronised effect Effects 0.000 claims description 9
- 238000012545 processing Methods 0.000 claims description 8
- 230000000149 penetrating effect Effects 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 claims 1
- 208000003643 Callosities Diseases 0.000 abstract description 14
- 206010020649 Hyperkeratosis Diseases 0.000 abstract description 14
- 241000209149 Zea Species 0.000 abstract 2
- 238000013461 design Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 5
- 239000000463 material Substances 0.000 description 4
- 238000005259 measurement Methods 0.000 description 4
- 238000005406 washing Methods 0.000 description 4
- 238000004806 packaging method and process Methods 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 230000000712 assembly Effects 0.000 description 2
- 238000000429 assembly Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000007664 blowing Methods 0.000 description 2
- 125000004122 cyclic group Chemical group 0.000 description 2
- 235000013305 food Nutrition 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 241000251468 Actinopterygii Species 0.000 description 1
- 241000209504 Poaceae Species 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 235000016383 Zea mays subsp huehuetenangensis Nutrition 0.000 description 1
- 241000482268 Zea mays subsp. mays Species 0.000 description 1
- 235000013339 cereals Nutrition 0.000 description 1
- 230000000295 complement effect Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000010903 husk Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 235000009973 maize Nutrition 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 238000006748 scratching Methods 0.000 description 1
- 230000002393 scratching effect Effects 0.000 description 1
- 235000011888 snacks Nutrition 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/20—Cleaning of moving articles, e.g. of moving webs or of objects on a conveyor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/12—Brushes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/02—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a stationary cutting member
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B21/00—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant
- G01B21/10—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring diameters
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- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
- Cereal-Derived Products (AREA)
Abstract
The invention relates to the technical field of pretreatment for quick-frozen corns, and provides pretreatment equipment for quick-frozen corns and a preparation process thereof.
Description
Technical Field
The invention relates to the technical field of pretreatment for quick-frozen corn, in particular to pretreatment equipment for quick-frozen corn and a preparation process thereof.
Background
Corn is known to be an annual herb of the genus corn of the family poaceae, is an important grain crop and feed crop, corn is conventionally known as the most dominant food, but with the development of varieties such as fruit corn and sticky corn, fresh corn is also popular as a complementary food or snack, and due to the high moisture content of fresh corn, quick-frozen packaging is usually used for temporary storage during storage, and the husks are usually removed before quick-frozen packaging, and pretreatment of corn is achieved by a pretreatment device for quick-frozen corn, so that better quick-frozen packaging of corn is facilitated.
Through searching, china patent with publication number CN212633610U discloses a cleaning device for sweet waxy corn processing, which is roughly described as comprising a cleaning box, a first conveying belt, a second conveying belt and a material separating plate, wherein a working cavity is arranged in the cleaning box, a first belt wheel is arranged on the upper side in the working cavity, a second belt wheel is arranged on the right side of the working cavity, a third belt wheel and a fourth belt wheel are arranged on the lower side of the working cavity, a fifth belt wheel is arranged on the left side of the working cavity, the front ends and the rear ends of the first belt wheel, the second belt wheel, the third belt wheel, the fourth belt wheel and the fifth belt wheel are respectively connected with the inner side of the front wall and the inner side of the rear wall of the cleaning box in a rotating manner through bearings, a first conveying belt is arranged on the first belt wheel, a second conveying belt is arranged on the fourth belt wheel and the fifth belt wheel, a plurality of material separating plates are arranged on the first conveying belt wheel and the second conveying belt wheel at equal intervals, the first conveyer belt, the second conveyer belt and the material separating plate are all positioned in the working cavity, the shaft rear ends of the first belt pulley and the fourth belt pulley penetrate through the rear wall of the cleaning box and are respectively provided with a first motor and a second motor through a coupler, the front ends of the first motor and the second motor are both connected with the outer side of the rear wall of the cleaning box, a plurality of groups of spray heads are vertically arranged on the inner side of the top wall of the cleaning box, a blowing pipe is arranged on the inner side of the right wall of the cleaning box, a discharge hole is arranged on the right wall of the cleaning box and communicated with the working cavity, a feed inlet is arranged on the left side of the top wall of the cleaning box and communicated with the working cavity, when the sweet waxy corn harvester is used, the second motor and the first motor are started to enable the second conveyer belt and the first belt to move, the spray heads and the blowing pipe are opened, sweet waxy corn is put in the feed inlet, and the sweet waxy corn is equidistantly separated due to the installation of the material separating plate, guarantee abundant washing space, make sweet waxy corn submergence in order, through the cooperation of first conveyer belt and second conveyer belt, sweet waxy corn is proposed the surface of water and is accomplished the drip washing and weather through first conveyer belt, discharge at the discharge gate through the sweet waxy corn after weather, accomplishes the washing of sweet waxy corn, effectively improves cleaning quality, has improved work efficiency, reduces the water consumption, has guaranteed the integrality of sweet waxy corn.
The prior art scheme can realize the cleaning and the subsequent treatment after the cleaning of the corns, but the corn silk is removed only by means of water washing because a large amount of corn silk is contained between the outer skin and the particles of the corns, and the corn silk is usually required to be screened because of a certain difference between the sizes of different corns, and the corn screening is difficult to realize by the scheme, so that the functionality is poor.
Disclosure of Invention
(one) solving the technical problems
Aiming at the defects of the prior art, the invention provides pretreatment equipment for quick-frozen corns and a preparation process thereof, which can clean corn silk of the corns before cleaning the corns, has a good cleaning effect, is convenient for measuring and screening the corns, has good functionality, can cut bald tips on the corns, and is more practical.
(II) technical scheme
In order to achieve the above purpose, the present invention provides the following technical solutions: the utility model provides a quick-freeze pretreatment equipment for maize, includes the main part frame, still includes preceding frame, back frame and door type frame, install the conveyer belt on the main part frame, set up a plurality of supplementary pushing plates on the conveyer belt, preceding frame fixed connection is in the front end of main part frame, back frame fixed connection is at the rear end of main part frame, and preceding frame and back frame all rotate and are connected with the axis of rotation, install driving motor on the back frame, driving motor's main shaft and two be close to a rotation axis connection of rear side in the axis of rotation, be provided with transmission system between two axes of rotation, the one end that two axes of rotation are close to each other is fixed connection in preceding mounting bracket and the interior back mounting bracket respectively, installs a plurality of preceding locating component and back locating component that mutually support respectively on preceding mounting bracket in and the interior back mounting bracket respectively, fixedly connected with work frame on the door type frame, the last rotation is connected with the function frame, install angle sensor between function frame and the work frame, the last symmetry rotation is connected with two supplementary wheels around the function frame, and be connected with the cleaning brush between function frame and the many supplementary spring bracket, the installation is equipped with auxiliary structure and filters.
On the basis of the scheme, the front positioning assembly and the rear positioning assembly comprise a plurality of front sliding blocks and a plurality of rear sliding blocks respectively, the front sliding blocks are all in sliding connection with the inner front mounting frame, the front end of each front sliding block is fixedly connected with a front moving plate, a plurality of front electric telescopic rods are mounted at the rear end of the inner front mounting frame, the telescopic rods of the front electric telescopic rods penetrate through the inner front mounting frame and are respectively connected with the plurality of front moving plates, the front positioning driving assembly is mounted on each of the plurality of front moving plates, the rear sliding blocks are all in sliding connection with the inner rear mounting frame, the rear moving plates are fixedly connected with the front end of each rear sliding block, the rear electric telescopic rods are mounted at the front end of the inner rear mounting frame, the rear electric telescopic rods are respectively connected with the plurality of rear moving plates in a plurality of penetrating manner, and are respectively provided with mounting holes.
On the basis of the scheme, the front positioning driving assembly further comprises a cylindrical frame, the cylindrical frame is rotationally connected to the rear end of the front moving plate, the front end of the front moving plate is provided with a small motor, an output shaft of the small motor is connected with the cylindrical frame, and the rear end of the cylindrical frame is fixedly connected with an elastic bowl.
On the basis of the scheme, the rear end of the cylinder frame is fixedly connected with a positioning pointed column, the positioning pointed column is positioned in the elastic bowl, and a plurality of grooves are formed in the positioning pointed column.
On the basis of the scheme, the limiting opening structure comprises a rotary inclined rod, the rotary inclined rod is rotationally connected to the door-shaped frame, a vertical rod is fixedly connected to the bottom end of the rotary inclined rod, a traction rope is connected to the vertical rod, a guide hole is formed in the working frame, the traction rope penetrates through the guide hole and is connected with the functional frame, and a limiting frame used for limiting the vertical rod is fixedly connected to the left end of the door-shaped frame.
As a further proposal, the auxiliary screening device comprises a side frame, the side frame is fixedly connected with the front end of the main body frame, the front end of the side frame is provided with a pushing electric push rod matched with the angle sensor, and the side frame is provided with a through hole for the pushing rod of the pushing electric push rod to pass through.
As still further in the above-mentioned scheme, the transmission system is including running through the axle, all be provided with on preceding frame and the back frame and rotate the chamber, it connects to run through the axle rotation rotate the intracavity, and both ends all fixedly connected with synchronizing wheel around running through the axle, two synchronizing wheel respectively with two the axis of rotation transmission is connected.
As the scheme of putting still further, put the sword groove on the top of door type frame, and a plurality of screw holes have been seted up to the rear end of door type frame, a plurality of the screw hole all with put sword inslot, supplementary cutter is located put the sword inslot, a plurality of equal threaded connection of screw hole has the jack-up bolt that is used for supplementary cutter top tightly.
As a further proposal, the main body frame is provided with two leg frames which are symmetrically arranged on the left and right.
A preparation process of pretreatment for quick-frozen corn comprises the following steps:
s1, when the pretreatment equipment for quick-frozen corn is used, firstly, the pretreatment equipment is placed and installed at a place where the pretreatment equipment is required to be used, and the installation of a driving motor, a front electric telescopic rod, a rear electric telescopic rod, a small motor and matched circuits for pushing the electric push rod and a main body is completed, the mutual coordination work is realized through the matched circuits and controllers matched in the circuits, and meanwhile, the technical scheme of a cleaning device for sweet waxy corn processing with the patent publication number of CN212633610U in the background art is arranged at a proper position of the left end of the pretreatment equipment for quick-frozen corn so as to assist the pretreatment equipment for quick-frozen corn to carry out auxiliary cleaning after corn processing;
s2, when corn is required to be processed, a power supply of the pretreatment equipment for quick-frozen corn is started firstly, after the pretreatment equipment for quick-frozen corn runs stably, corn which is required to be cleaned after peeling is placed in from the right end of a conveyor belt and leans against an auxiliary pushing plate, during placement, the tip of the corn is backwards moved slowly by the conveyor belt, so that the auxiliary pushing plate can realize auxiliary pushing of the corn on the conveyor belt, on the other hand, the placement interval of the corn can be limited, a driving motor works to drive an inner front mounting frame and an inner rear mounting frame to synchronously rotate, synchronous rotation of the inner front mounting frame and the inner rear mounting frame is accompanied, synchronous rotation of a front moving plate and a rear moving plate which are matched with each other can be realized, and when the corresponding front moving plate or rear moving plate rotates to the lowest position, the corn on the conveyor belt moves between the front moving plate and the rear moving plate on the lowest position, and the matched front electric telescopic rod and rear electric telescopic rod work to enable the front moving plate and the rear moving plate to be close to each other, so that clamping of the corn is realized;
s3, lifting the clamped corn along with the movement of the inner front mounting frame and the inner rear mounting frame until the corn is contacted with the auxiliary push wheel, and recording the pushing angle of the functional frame by the corn by the angle sensor when the corn rotates and rises ninety degrees, so that the diameter of the corn is judged, data parameters are provided for the follow-up operation of pushing the electric push rod, at the moment, the small motor works, the rotation driving of the corn is realized, the corn rotates relative to the cleaning brush, and the cleaning of corn silk on the corn is realized;
s4, the inner front mounting frame and the inner rear mounting frame continue to move after corn silk cleaning is completed, carrying and rotating of corn are achieved, in the process, the cylindrical frame is pushed to rotate the inclined rod, the inclined rod is pushed to rotate relative to the door-shaped frame, meanwhile, the inclined rod is matched with the door-shaped frame through the vertical rod and the traction rope, traction of the functional frame is achieved, the functional frame is pulled to rotate to be close to the door-shaped frame, accordingly, the corn is guaranteed to keep away from the corn in the process of continuing rotating of the corn, safe passing of the treated corn is guaranteed, when the corn passes through the auxiliary cutters, the auxiliary cutters can cut off the bald tip of the corn stretching out of the chamfering ring, after the front moving plate and the rear moving plate carrying the corn rotate to the lowest position again, the front electric telescopic rod and the rear electric telescopic rod work achieve mutual away of the front moving plate and the rear moving plate, loosening of the treated corn is achieved, the loosened corn returns to the conveyor belt again, processing of other corn is achieved in a reciprocating mode, and finally the treated corn is transported to the matched cleaning device for sweet corn processing by the conveyor belt.
(III) beneficial effects
Compared with the prior art, the invention provides pretreatment equipment for quick-frozen corn and a preparation process thereof, and the pretreatment equipment has the following beneficial effects:
1. according to the corn silk cleaning device, corn silk on corn is conveniently cleaned through installation of the corn silk cleaning brush, on the premise of guaranteeing functionality, the corn silk cleaning device is simple in structure and good in cleaning effect, clamping and positioning of corn silk in the corn silk cleaning process can be achieved through cooperation of the front positioning component and the rear positioning component, cyclic feeding of a plurality of corn silk can be achieved through installation of the inner front mounting frame and the inner rear mounting frame, interference between feeding clamping and silk cleaning operation is small, operation efficiency can be improved to a certain extent, corn silk cleaning brush pushing away corn is facilitated when corn silk is continuously rotated and moved through design of the limiting opening structure, and therefore the cleaning effect is guaranteed, and meanwhile the scratching probability of corn is reduced.
2. According to the corn diameter auxiliary measuring device, the angle sensor is installed, the auxiliary measurement of the diameter of the corn can be realized through the pushing angle of the functional frame in the corn silk removing process, and the measurement information of the angle sensor can be executed through the design of the auxiliary screening device, so that the corn which does not accord with the limited size is pushed away from the conveyor belt, the corn is conveniently measured and screened, and the corn diameter auxiliary measuring device is good in functionality.
3. According to the invention, the bald tip on the corn after the beard removal is conveniently cut through the auxiliary cutter, the corn cutting machine is practical, and the synchronous rotation between the inner front mounting frame and the inner rear mounting frame is conveniently realized through the design of the transmission system.
Drawings
FIG. 1 is a schematic view of a partially sectioned perspective structure of the present invention;
FIG. 2 is a schematic view of a partial enlarged structure of the present invention at A in FIG. 1;
FIG. 3 is a schematic view of a partially enlarged structure of the present invention at B in FIG. 1;
FIG. 4 is a schematic view of a partially enlarged structure of the present invention at C in FIG. 1;
FIG. 5 is a schematic perspective view of the whole structure of the present invention;
FIG. 6 is a schematic perspective view of another angle of the whole of the present invention;
FIG. 7 is a schematic view of a partially enlarged structure of the present invention at D in FIG. 6;
fig. 8 is a schematic view of a partial enlarged structure at E in fig. 6 according to the present invention.
In the figure: 1. a main body frame; 2. a front side frame; 3. a rear frame; 4. a door-shaped frame; 5. a conveyor belt; 6. an auxiliary pushing plate; 7. a rotating shaft; 8. an inner front mounting rack; 9. an inner rear mounting rack; 10. a work frame; 11. a functional rack; 12. an auxiliary push wheel; 13. cleaning the beard; 14. a spring; 15. an auxiliary cutter; 16. a front slider; 17. a rear slider; 18. a front moving plate; 19. a rear moving plate; 20. chamfering ring; 21. a cylinder frame; 22. an elastic bowl; 23. positioning a pointed column; 24. rotating the diagonal rod; 25. a vertical rod; 26. a traction rope; 27. a limiting frame; 28. a side frame; 29. a through shaft; 30. a synchronizing wheel; 31. a knife placing groove; 32. a jack bolt; 33. a leg frame.
Detailed Description
Examples
Referring to fig. 1-8, a pretreatment device for quick-frozen corn comprises a main body frame 1, a front side frame 2, a rear side frame 3 and a door-shaped frame 4, wherein two leg frames 33 are symmetrically arranged on the main body frame 1 left and right so as to facilitate the support of the main body frame 1, a conveyor belt 5 is arranged on the main body frame 1, a plurality of auxiliary pushing plates 6 are arranged on the conveyor belt 5, the front side frame 2 is fixedly connected with the front end of the main body frame 1, the rear side frame 3 is fixedly connected with the rear end of the main body frame 1, the front side frame 2 and the rear side frame 3 are both rotatably connected with a rotating shaft 7, a driving motor is arranged on the rear side frame 3, a main shaft of the driving motor is connected with one rotating shaft 7 close to the rear side of the two rotating shafts 7, a transmission system is arranged between the two rotating shafts 7, the transmission system comprises a through shaft 29, the front side frame 2 and the rear side frame 3 are both provided with rotating cavities, the through shaft 29 is rotatably connected in the rotating cavities, and the front and rear ends of the penetrating shaft 29 are fixedly connected with synchronizing wheels 30, the two synchronizing wheels 30 are respectively connected with the two rotating shafts 7 in a transmission way, through the design of a transmission system, the synchronous rotation between the inner front mounting frame 8 and the inner rear mounting frame 9 is realized, one ends of the two rotating shafts 7, which are close to each other, are respectively fixedly connected with the inner front mounting frame 8 and the inner rear mounting frame 9, the cyclic feeding of a plurality of corns can be realized through the installation of the inner front mounting frame 8 and the inner rear mounting frame 9, the interference between the feeding clamping and the whisker removing operation is small, the operation efficiency can be improved to a certain extent, a plurality of front positioning assemblies and rear positioning assemblies which are respectively matched with each other are respectively installed on the inner front mounting frame 8 and the inner rear mounting frame 9, each front positioning assembly and each rear positioning assembly respectively comprise a plurality of front sliding blocks 16 and a plurality of rear sliding blocks 17, each front sliding block 16 is in sliding connection with the inner front mounting frame 8, the front ends of the front sliding blocks 16 are fixedly connected with a front moving plate 18, the rear end of the inner front mounting frame 8 is provided with a plurality of front electric telescopic rods, the telescopic rods of the front electric telescopic rods penetrate through the inner front mounting frame 8 and are respectively connected with the front moving plates 18, the front moving plates 18 are provided with front positioning driving components, each front positioning driving component comprises a cylinder frame 21, the cylinder frame 21 is rotationally connected with the rear end of the front moving plate 18, the front end of the front moving plate 18 is provided with a small motor, an output shaft of the small motor is connected with the cylinder frame 21, the rear end of the cylinder frame 21 is fixedly connected with an elastic bowl 22, the clamping of corns can be realized by matching with a chamfering ring 20, the rear sliding blocks 17 are slidingly connected with the inner rear mounting frame 9, the front end of a plurality of back sliders 17 all fixedly connected with back movable plate 19, a plurality of back electric telescopic links are installed to the front end of interior back mounting bracket 9, the telescopic link of a plurality of back electric telescopic links all passes interior back mounting bracket 9 and is connected with a plurality of back movable plate 19 respectively, the mounting hole has all been seted up on a plurality of back movable plate 19, all be rotated in a plurality of mounting holes and be connected with chamfer ring 20, through the cooperation of preceding locating component and back locating component, can realize the tight and location of clamp to the corn in-process of removing the silk, the rear end fixedly connected with location tip post 23 of cylinder frame 21, location tip post 23 is located elastic bowl 22, and a plurality of recesses have been seted up on the location tip post 23, further realize the assistance-localization real to the corn, it is comparatively practical.
The door-shaped frame 4 is fixedly connected with a working frame 10, the working frame 10 is rotatably connected with a functional frame 11, an angle sensor is arranged between the functional frame 11 and the working frame 10, the auxiliary measurement of the diameter of corn can be realized through the pushing angle of the functional frame 11 in the corn silk removing process by the installation of the angle sensor, two auxiliary push wheels 12 are symmetrically and longitudinally rotatably connected with the functional frame 11, a silk cleaning brush 13 is fixedly connected with the functional frame 11, the corn silk on corn is conveniently cleaned by the installation of the silk cleaning brush 13, the structure is simpler under the premise of ensuring the functionality, the cleaning effect is better, a plurality of arc steel wires for removing the silk are arranged on the silk cleaning brush 13, a plurality of springs 14 are fixedly connected between the functional frame 11 and the door-shaped frame 4, an auxiliary cutter 15 and a limit opening structure are arranged on the working frame 10, the main body frame 1 is provided with an auxiliary screening device, through the arrangement of the auxiliary cutters 15, the bald tip on the corn after the beard removal is convenient to cut off, the utility model is more practical, the top end of the door-shaped frame 4 is provided with a cutter placing groove 31, the rear end of the door-shaped frame 4 is provided with a plurality of threaded holes, the plurality of threaded holes are communicated with the cutter placing groove 31, the auxiliary cutters 15 are positioned in the cutter placing groove 31, the plurality of threaded holes are in threaded connection with a jacking bolt 32 for jacking the auxiliary cutters 15, so that the auxiliary cutters 15 are convenient to detach and install, the maintenance and replacement are more convenient, the limiting opening structure comprises a rotary inclined rod 24, the rotary inclined rod 24 is rotationally connected on the door-shaped frame 4, the bottom end of the rotary inclined rod 24 is fixedly connected with a vertical rod 25, the vertical rod 25 is connected with a traction rope 26, the working frame 10 is provided with a guide hole, the traction rope 26 passes through the guide hole and is connected with the functional frame 11, the left end fixedly connected with that the door-shaped frame 4 is used for spacing 27 of montant 25, through the design of spacing opening structure, be convenient for when the corn after the degerming continues to rotate and remove, push away the corn to the clean silk brush 13, thereby reduce the fish tail probability to the corn when guaranteeing the cleaning effect, auxiliary screening device includes side bearer 28, side bearer 28 fixed connection is at the front end of main part frame 1, and the promotion electric putter who matches with angle sensor is installed to the front end of side bearer 28, offer the through-put that is used for promoting electric putter's catch bar to pass on the side bearer 28, through auxiliary screening device's design, can carry out the measurement information to angle sensor, thereby push away conveyer belt 5 to the corn that does not accord with the limit size, be convenient for realize measuring and screening to the corn, the functionality is better.
In summary, the working principle and working process of the pretreatment equipment for quick-frozen corn and the preparation process thereof are that the pretreatment equipment for quick-frozen corn is firstly placed and installed at a place where the pretreatment equipment for quick-frozen corn is required to be used when in use, and the installation of the driving motor, the front electric telescopic rod, the rear electric telescopic rod, the small motor and the matched circuits for pushing the electric push rod and the main body are completed, the mutual coordination work is realized through the matched circuits and the matched controllers in the circuits, meanwhile, the technical scheme of the cleaning device for sweet waxy corn processing with the patent publication number of CN212633610U in the background technology is arranged at the proper position of the left end of the pretreatment equipment for quick-frozen corn, so as to assist the auxiliary cleaning after the pretreatment equipment for quick-frozen corn processes corn, when the pretreatment of corn is required, the power supply of the pretreatment equipment for quick-frozen corn is firstly started, after the quick-frozen corn is stably operated by the pretreatment equipment, corn which is required to be cleaned after peeling is placed from the right end of the conveyor belt 5 and leans against the auxiliary pushing plate 6, the tip of the corn is backwards moved slowly by the conveyor belt 5 in the placing process, so that the auxiliary pushing plate 6 can realize auxiliary pushing of the corn on the conveyor belt 5, and can limit the placing interval of the corn on the other hand, the driving motor works to drive the inner front mounting frame 8 and the inner rear mounting frame 9 to synchronously rotate, the synchronous rotation of the inner front mounting frame 8 and the inner rear mounting frame 9 is accompanied, the synchronous rotation of the front moving plate 18 and the rear moving plate 19 which are matched with each other can be realized, when the corresponding front moving plate 18 or rear moving plate 19 rotates to the lowest position, the corn on the conveyor belt 5 moves between the front moving plate 18 and the rear moving plate 19 on the lowest position, the matched front electric telescopic rod and the rear electric telescopic rod work to enable the front moving plate 18 and the rear moving plate 19 to be close to each other, so that corn is clamped, the clamped corn rises along with the movement of the inner front mounting frame 8 and the inner rear mounting frame 9 until the corn contacts with the auxiliary push wheel 12, when the corn rotates and rises by ninety degrees, the angle sensor records the pushing angle of the functional frame by the corn, so that the diameter size of the corn is judged, data parameters are provided for the follow-up pushing electric push rod work, at the moment, a small motor works, the rotary driving of the corn is realized, the corn rotates to rotate relative to the beard brush 13, the cleaning of corn silk on the corn is realized, the inner front mounting frame 8 and the inner rear mounting frame 9 continue to move after the corn silk cleaning is finished, the carrying rotation of the corn is realized, in the process, the cylinder frame 21 realizes the pushing of the rotary inclined rod 24, the rotating diagonal rod 24 is pushed to rotate relative to the door-shaped frame 4 and simultaneously realizes the traction of the functional frame 11 through the cooperation of the vertical rod 25 and the traction rope 26, as the functional frame 11 is pulled to rotate to be close to the door-shaped frame 4, the distance between the cleaning brush 13 and the corn is ensured in the continuous rotation process of the corn, the safety passing of the treated corn is ensured, when the corn passes through the auxiliary cutter 15, the auxiliary cutter 15 can cut off the bald tip of the corn which protrudes out of the chamfering ring 20, after the front moving plate 18 and the rear moving plate 19 carrying the corn rotate to the lowest position again, the front electric telescopic rod and the rear electric telescopic rod work to realize the mutual distance between the front moving plate 18 and the rear moving plate 19, thus realizing the loosening of the treated corn, the loosened corn returns to the conveyor belt 5 again, thus realizing the treatment of other corn in a reciprocating manner, finally, the treated corns are transported into a matched cleaning device for sweet waxy corn processing by a conveyor belt 5, so that the subsequent cleaning of the corns is realized.
Claims (6)
1. The pretreatment equipment for quick-frozen corn comprises a main body frame (1), and is characterized by further comprising a front side frame (2), a rear side frame (3) and a door-shaped frame (4), wherein a conveying belt (5) is arranged on the main body frame (1), a plurality of auxiliary pushing plates (6) are arranged on the conveying belt (5), the front side frame (2) is fixedly connected to the front end of the main body frame (1), the rear side frame (3) is fixedly connected to the rear end of the main body frame (1), the front side frame (2) and the rear side frame (3) are both rotationally connected with a rotating shaft (7), a driving motor is arranged on the rear side frame (3), a main shaft of the driving motor is connected with one rotating shaft (7) close to the rear side in the rotating shaft (7), a transmission system is arranged between the two rotating shafts (7), one ends, close to each other, of the two rotating shafts (7) are respectively fixedly connected with an inner front mounting frame (8) and an inner rear mounting frame (9), a plurality of front positioning components and a plurality of positioning components (16) are respectively matched with each other and are respectively arranged on the inner front mounting frame (8) and the inner rear mounting frame (9), the positioning components are respectively positioned with the front positioning components (16) and the positioning components (16) respectively, the front ends of the front sliding blocks (16) are fixedly connected with a front moving plate (18), the rear ends of the inner front mounting frames (8) are provided with a plurality of front electric telescopic rods, the telescopic rods of the front electric telescopic rods penetrate through the inner front mounting frames (8) and are respectively connected with the plurality of front moving plates (18), front positioning driving components are arranged on the plurality of front moving plates (18), each front positioning driving component comprises a cylinder frame (21), the cylinder frames (21) are rotatably connected with the rear ends of the front moving plates (18), the front ends of the front moving plates (18) are provided with small motors, the output shafts of the small motors are connected with the cylinder frames (21), the rear ends of the cylinder frames (21) are fixedly connected with elastic bowls (22), the rear sliding blocks (17) are respectively connected with the inner rear mounting frames (9), the front ends of the rear sliding blocks (17) are fixedly connected with rear moving plates (19), the front ends of the inner rear sliding blocks (9) are provided with a plurality of electric telescopic rods, the rear electric rods are rotatably connected with the inner telescopic rods (19) and are respectively connected with the inner rotary positioning rings (23) and are respectively provided with the inner rotary rings (23), and set up a plurality of recesses on location tip post (23), fixedly connected with work frame (10) on door type frame (4), rotate on work frame (10) and be connected with function frame (11), install angle sensor between function frame (11) and work frame (10), the symmetry rotates around on function frame (11) and is connected with two supplementary push wheels (12), fixedly connected with must brush (13) on function frame (11), fixedly connected with a plurality of springs (14) between function frame (11) and door type frame (4), install supplementary cutter (15) and spacing structure of opening on work frame (10), spacing structure of opening includes rotation diagonal bar (24), rotation diagonal bar (24) swivelling joint is in on door type frame (4), and rotate bottom fixedly connected with montant (25) of diagonal bar (24), be connected with haulage rope (26) on work frame (10), haulage rope (26) pass with function frame (11) are connected with on the left end fixed connection has guide hole (27) of guide hole (1) on door type frame (25).
2. The pretreatment equipment for quick-frozen corn according to claim 1, wherein the auxiliary screening device comprises a side frame (28), the side frame (28) is fixedly connected to the front end of the main body frame (1), a pushing electric push rod matched with the angle sensor is mounted at the front end of the side frame (28), and a through hole for the pushing rod of the electric push rod to pass through is formed in the side frame (28).
3. The pretreatment equipment for quick-frozen corn according to claim 2, wherein the transmission system comprises a penetrating shaft (29), rotating cavities are formed in the front side frame (2) and the rear side frame (3), the penetrating shaft (29) is rotatably connected in the rotating cavities, synchronous wheels (30) are fixedly connected to the front end and the rear end of the penetrating shaft (29), and the two synchronous wheels (30) are respectively in transmission connection with the two rotating shafts (7).
4. A pretreatment device for quick frozen corn according to claim 3, characterized in that a knife placing groove (31) is formed in the top end of the gate-shaped frame (4), a plurality of threaded holes are formed in the rear end of the gate-shaped frame (4), the plurality of threaded holes are communicated with the knife placing groove (31), the auxiliary knife (15) is located in the knife placing groove (31), and a plurality of jacking bolts (32) for assisting the knife (15) to jack are connected in the threaded holes in a threaded mode.
5. Pretreatment equipment for quick frozen corn according to claim 4, characterized in that two leg frames (33) are symmetrically arranged on the main body frame (1) left and right.
6. A process for preparing a pretreatment for quick-frozen corn, characterized by using a pretreatment device for quick-frozen corn according to any one of claims 1 to 5, comprising the steps of:
s1, when the pretreatment equipment for quick-frozen corn is used, firstly, the pretreatment equipment for quick-frozen corn is placed and installed at a place where the pretreatment equipment for quick-frozen corn is required to be used, and the installation of a driving motor, a front electric telescopic rod, a rear electric telescopic rod, a small motor and matched circuits for pushing the electric push rod and a main body are completed, the coordination work among the matched circuits and controllers matched with the matched circuits is realized, and meanwhile, a cleaning device for sweet and waxy corn processing is arranged at a proper position of the left end of the pretreatment equipment for quick-frozen corn so as to assist the pretreatment equipment for quick-frozen corn to carry out auxiliary cleaning after the corn is processed;
s2, when corn is required to be processed, firstly starting a power supply of the pretreatment equipment for quick-frozen corn, after the pretreatment equipment for quick-frozen corn runs stably, placing corn which is required to be cleaned after peeling from the right end of a conveyor belt (5) and leaning against an auxiliary pushing plate (6), slowly moving the conveyor belt (5) to realize the transportation of the corn placed on the conveyor belt (5) after the tip of the corn is placed, wherein the auxiliary pushing plate (6) can realize the auxiliary pushing of the corn on one hand, can limit the placing interval of the corn on the other hand, and drive a motor to drive an inner front mounting frame (8) and an inner rear mounting frame (9) to synchronously rotate, and synchronously rotate along with the inner front mounting frame (8) and the inner rear mounting frame (9), so that the synchronous rotation of a front moving plate (18) and a rear moving plate (19) which are matched with each other can be realized, and when the corresponding front moving plate (18) or rear moving plate (19) rotates to the lowest position, the corn on the conveyor belt (5) moves between the front moving plate (18) and the rear moving plate (19) on the lowest position, and the electric telescopic rod and the front moving plate (19) and the telescopic rod (19) are clamped to each other;
s3, lifting the clamped corn along with the movement of the inner front mounting frame (8) and the inner rear mounting frame (9) until the corn is contacted with the auxiliary push wheel (12), and recording the pushing angle of the functional frame by the corn by an angle sensor when the corn is lifted ninety degrees in a rotating way, so as to judge the diameter of the corn, provide data parameters for the follow-up pushing of the electric push rod, realize the rotating driving of the corn, and realize the rotation of the corn relative to the cleaning brush (13), thereby realizing the cleaning of corn silk on the corn;
s4, the inner front mounting frame (8) and the inner rear mounting frame (9) continue to move after corn silk cleaning, carry and rotate corn, in the process, the cylindrical frame (21) pushes the rotary inclined rod (24), the rotary inclined rod (24) is pushed to rotate relative to the door-shaped frame (4) and simultaneously matched with the vertical rod (25) and the traction rope (26), traction of the functional frame (11) is achieved, the functional frame (11) is pulled to rotate to be close to the door-shaped frame (4), accordingly, corn silk cleaning brush (13) and corn are kept away from each other in the corn continuous rotating process, safety passing of the processed corn is guaranteed, and when the corn passes through the auxiliary cutter (15), the auxiliary cutter (15) can cut off the bald tip of the chamfering ring (20), after the front moving plate (18) and the rear moving plate (19) carrying corn rotate to the lowest position again, the front electric telescopic rod and the rear electric telescopic rod work achieve mutual distance between the front moving plate (18) and the rear moving plate (19), further achieve the purpose of loosening after the corn, the corn is achieved, the corn is further cleaned by the corn belt (5) after the corn is processed, and the corn belt is cleaned and finally, the corn belt is cleaned and the corn belt is carried by the corn belt is cleaned.
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