CN114769472A - Automatic forming device that lays of roof framework of steel reinforcement - Google Patents
Automatic forming device that lays of roof framework of steel reinforcement Download PDFInfo
- Publication number
- CN114769472A CN114769472A CN202210244988.0A CN202210244988A CN114769472A CN 114769472 A CN114769472 A CN 114769472A CN 202210244988 A CN202210244988 A CN 202210244988A CN 114769472 A CN114769472 A CN 114769472A
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- Prior art keywords
- base support
- forming device
- plate
- top plate
- straight
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 26
- 239000010959 steel Substances 0.000 title claims abstract description 26
- 230000002787 reinforcement Effects 0.000 title claims abstract description 22
- 238000005096 rolling process Methods 0.000 claims abstract description 15
- 230000007246 mechanism Effects 0.000 claims abstract description 8
- 230000004888 barrier function Effects 0.000 claims description 4
- 230000000903 blocking effect Effects 0.000 abstract description 6
- 239000002699 waste material Substances 0.000 abstract description 2
- OFCNXPDARWKPPY-UHFFFAOYSA-N allopurinol Chemical compound OC1=NC=NC2=C1C=NN2 OFCNXPDARWKPPY-UHFFFAOYSA-N 0.000 abstract 1
- 210000003205 muscle Anatomy 0.000 description 13
- 238000010586 diagram Methods 0.000 description 3
- 238000010276 construction Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F31/00—Making meshed-ring network from wire
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F1/00—Bending wire other than coiling; Straightening wire
- B21F1/02—Straightening
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Conveying And Assembling Of Building Elements In Situ (AREA)
Abstract
The invention discloses an automatic laying and forming device for a top plate steel reinforcement framework, which relates to the technical field of top plate steel reinforcement laying and comprises a base support and a limiting frame, wherein rolling parts are arranged on the surface of the limiting frame, a hanging frame is arranged on the rolling parts, a conveying mechanism is arranged on the base support and comprises a conveying part and a lifting component, the conveying part can drive a straight rib to horizontally move along the length direction of the base support when driven, the lifting component can drive the straight rib positioned on the conveying part to vertically reciprocate up and down when driven, an alignment component is arranged on the base support and comprises a blocking plate and a pushing part which are oppositely arranged at two ends of the limiting frame, a pushing plate is arranged at the top end of the pushing part, the pushing part can push the stirrup positioned on the limiting frame when driven, the traditional arrangement and alignment of the stirrup and the straight rib all adopt personnel labor, the personnel wastes time and labor, and the whole working amount is larger, the invention has low working efficiency, and can improve the overall working efficiency while reducing the working labor amount of personnel.
Description
Technical Field
The invention relates to the technical field of top plate steel bar laying, in particular to an automatic laying and forming device for a top plate steel bar framework.
Background
At present, all bridges are almost all constructed by adopting precast beams, the precast beams are prefabricated by factories and then are transported to a construction site to be installed and fixed according to design required positions, in the bridge construction, a top plate reinforcement framework needs to be tied in advance, and general major categories of reinforcements comprise stirrups and straight reinforcements.
The framework of steel reinforcement of traditional roof lays the mode that adopts artifical manpower, personnel are through the stirrup of placing of equidistance one by one on a fixed workstation, align about the position of each group's stirrup from top to bottom, then wear to establish the stirrup one by one with each group's straight muscle, from one end stirrup to the other end stirrup, and adjust the position of each group's straight muscle well and carry out the ligature, accomplish framework of steel reinforcement's laying, nevertheless to the stirrup with the straight muscle place align all adopt personnel artifical, personnel waste time and energy, holistic work amount of labour is great, work efficiency.
Disclosure of Invention
The invention aims to provide an automatic laying and forming device for a roof steel bar framework, which can reduce the working labor amount of personnel and improve the overall working efficiency.
The technical purpose of the invention is realized by the following technical scheme: comprises a base bracket and a limiting frame arranged on the base bracket and used for placing each group of stirrups, rolling parts are arranged on the surface of the limiting frame, the rolling parts are provided with a hanging rack which can be driven to horizontally reciprocate along the length direction of the limiting rack through the rolling parts, the base bracket is provided with a conveying mechanism, the conveying mechanism comprises a conveying piece arranged at one end of the base bracket and a lifting component arranged on the base bracket, the conveying part can drive the straight rib to horizontally move along the length direction of the base support, the lifting component can drive the straight rib on the lifting component to vertically reciprocate, the base bracket is provided with an alignment assembly which comprises a blocking plate and a pushing member which are oppositely arranged at two ends of the limiting bracket, the pushing member top is provided with the push pedal, the pushing member is driven to pass through the push pedal promotes to be located stirrup on the spacing.
Preferably, the limiting frame is provided with at least two groups of limiting grooves for inserting one ends of the stirrups, and the limiting grooves are arranged on the base support at equal intervals.
Preferably, the lifting device further comprises a sliding assembly, wherein the sliding assembly comprises a slide way arranged on the base support and a sliding block arranged on the lifting assembly and connected with the slide way in a sliding manner.
Preferably, the lifting assembly comprises a first lifting piece connected with the sliding block through a bottom plate, a second lifting piece connected with one end of the first lifting piece through a supporting plate, and a straight rib supporting piece connected with one end of the second lifting piece through a fixing plate, wherein the straight rib supporting piece is provided with a plurality of groups, and the groups are arranged on the fixing plate at equal intervals.
Preferably, the straight rib supporting piece is provided with an introduction groove.
Preferably, the length of the straight reinforcement supporting plate is smaller than the minimum distance between two adjacent groups of stirrups on the limiting frame.
Preferably, the upper end of the blocking plate is provided with a guide surface.
Preferably, a pushing frame is arranged on the hanging frame.
Preferably, the linear lengths of the barrier plate and the push plate are both longer than the linear length of the limiting frame.
The invention has the beneficial effects that: compared with the prior art, the invention utilizes the limiting frames which can place stirrups at intervals on the base support, the hanging frame which moves on the limiting frames through the rolling parts and the conveying mechanism which is used for conveying straight stirrups to penetrate through the stirrups to temporarily place the stirrups, each group of stirrups are quickly placed at different length positions on the limiting frames one by one through moving the hanging frame, the straight-bar straightening machine is used as power, two sections of the first lifting part and the second lifting part are lifted or lowered to lift the straight-bar supporting parts, the slide block is linearly moved to the position, the steel bars are inserted into the required positions of the stirrups, the time for placing the stirrups and the straight stirrups by workers is saved, the original 5-person operation is reduced to 3-person operation, the working hours and the working procedures of personnel carrying are also reduced, the working efficiency is greatly improved, and simultaneously, the alignment assemblies arranged on the base support are reasonably utilized to uniformly align the groups of stirrups placed on the limiting frames, the placing and finishing of all stirrups are ensured, the labor amount of manual alignment of personnel is reduced, and the efficiency of integral work is improved.
Drawings
FIG. 1 is a schematic structural view for showing a part of a mechanism on a base bracket according to an embodiment of the present invention;
FIG. 2 is an enlarged view of portion A of FIG. 1;
FIG. 3 is a schematic view of a stand and a push rack for displaying the stand and the push rack separately according to an embodiment of the present invention;
FIG. 4 is a schematic view of an embodiment of the present invention for showing the structure of the position limiting frame separately;
FIG. 5 is a schematic diagram of a portion and structure of a lift assembly shown in isolation in accordance with one embodiment of the present invention;
FIG. 6 is a block diagram of a single straight rib support according to one embodiment of the present invention;
fig. 7 is a schematic diagram for separately showing a partial structure of an alignment assembly according to an embodiment of the present invention.
Reference numerals: 1. a blocking plate; 2. a base support; 3. a hanger; 4. a limiting frame; 5. a conveying member; 6. a slideway; 7. a slider; 8. hooping; 9. a guide surface; 10. pushing the frame; 11. a limiting groove; 12. a fixing plate; 13. a straight rib support; 14. a support plate; 15. a second lifting member; 16. a base plate; 17. a first lifting member; 18. a leading-in groove; 19. pushing the plate; 20. a pusher member; 21. a rolling member.
Detailed Description
The following description is only a preferred embodiment of the present invention, and the scope of protection is not limited to the embodiment, and the technical solutions under the idea of the present invention should belong to the scope of protection of the present invention, and it should be noted that, for those skilled in the art, several modifications and embellishments without departing from the principle of the present invention should also be regarded as the scope of protection of the present invention.
It is noted that, in this document, relational terms such as first and second, e.g., "first lift," second lift, "and the like, are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions.
The directional terms such as "upper, lower, left, right" and the like in the present embodiment are only used in conjunction with the accompanying drawings to make those skilled in the art understand the relationship between the respective features or parts and the like.
As shown in fig. 1 to fig. 2, an automatic laying and forming device for a top plate steel reinforcement framework comprises a base support 2, in this embodiment, the base support 2 is made of steel structure conventionally used by those skilled in the art, and is intended to support mechanisms for placing stirrups 8 and straight reinforcements, the whole body of the base support is a cuboid, a slide 6 is horizontally fixed right above the base support 2 along the width direction thereof, the slide 6 is provided with a plurality of groups of slides arranged equidistantly on the base support 2, a bottom plate 16 of the cuboid is connected to the slide 6 in a sliding manner through a slide block 7, the slide block 7 is driven by a pneumatic member (not shown in the drawings), in this embodiment, the pneumatic member is made of technical parts conventionally known and used by those skilled in the art, and is intended to control the pneumatic member 7 to move in a sliding manner through a control system, and the length direction of the bottom plate 16 is consistent with the length direction of the base support 2, a first lifting part 17 is fixed on the bottom plate 16, a supporting plate 14 with the same shape as the bottom plate 16 is fixed at the top end of the first lifting part 17, a second lifting part 15 is fixed on the supporting plate 14, a fixing plate 12 with the same shape as the supporting plate 14 is fixed at the top end of the second lifting part 15, in this embodiment, the first lifting part 17 and the second lifting part 15 both adopt piston cylinders which are conventionally used by a person skilled in the art, and are respectively provided with a plurality of groups which are respectively fixed on the bottom plate 16 and the supporting plate 14 at equal intervals, the first lifting part 17 is positioned under the second lifting part 15, as shown in fig. 5, a plurality of groups of straight rib supporting parts 13 are fixed at equal intervals at the upper end of the fixing plate 12, in this embodiment, the straight rib supporting part 13 is composed of a bottom block with a cuboid at the lower end and a placing plate which is fixed at the upper end in a wedge shape, as shown in fig. 6, an introduction groove 18 is formed inside the placing plate, for placing one section of the straight rib, and the front and rear ends of the straight rib support piece 13 are open.
As shown in fig. 1 to 2, the blocking plate 1 is fixed on the left side of the base support 2 by a support plate (not shown in the drawings), and the upper end thereof is inclined sixty degrees to the left, so that the stirrup 8 can slide in more smoothly, a vertical block (not shown in the drawings) is vertically fixed on the right end of the base support 2, a pushing member 20 is fixed on the upper end of the vertical block, a rectangular push plate 19 is fixed on the top end of the pushing member 20, in this embodiment, the pushing member 20 is a piston push rod, the upper end of the push plate 19 is bent away from the pushing member 20, a rectangular limiting frame 4 is placed right above the base support 2 along the length direction between the blocking plate 1 and the push plate 19, two sets of rectangular limiting frames 4 are oppositely arranged above the base support 2, as shown in fig. 4, the limiting frame 4 is composed of two steel plates with the same shape, the rolling member 21 is located between the two rectangular steel plates, in this embodiment, the rolling piece 21 adopts a linear bearing, the central rotating shaft of the rolling piece is rotatably connected with a steel plate, a plurality of groups of rectangular limiting grooves 11 are formed in the upper end of the limiting frame 4 at equal intervals along the length direction of the limiting frame, and the upper ends of the limiting grooves 11 are chamfered outwards.
Straight muscle support piece 13's the longest length in upper end will be in the two sets of shortest straight-line distance of placing between the stirrup 8 of close spacing groove 11, and its aim at moves the in-process on straight muscle support piece 13, can not cause the collision to the stirrup 8 of placing on spacing 4.
Base support 2's front end is fixed with transport 5, and in this embodiment, transport 5 adopts the bar straightener, and its output port is towards base support 2's front end.
The rolling member 21 is slidably provided with a hanging rack 3, as shown in fig. 2, a pushing frame 10 is fixed on the right side of the upper end of the hanging rack 3, and the lower end of the hanging rack 3 is directly contacted with the rolling member 21 on the limiting frame 4, in this embodiment, a moving vehicle (not shown in the figures) is connected with the pushing frame 10.
When the stirrup 8 and the straight rib are not placed, the pushing part 20 is in a retraction state, the hanging frame 3 is at the starting end of the limiting frame 4, the conveying part 5 is in a stop state, and the first lifting part 17 and the second lifting part 15 are in a retraction state.
When a person needs to place the stirrups 8 and the straight reinforcements, firstly, a corresponding number of stirrups 8 are placed on the hanger 3, then the control system controls the mobile travelling crane to start, the mobile travelling crane drives the hanger 3 to horizontally move from one end of the limiting frame 4 to the other end, the person can simultaneously push each group of stirrups 8 on the hanger 3 one by one to limit each limiting groove 11 on the limiting frame 4, after the placement is completed, the mobile travelling crane returns to the initial point, the control system controls the pushing part 20 to start, the pushing part 20 uniformly pushes each group of stirrups 8 clamped by the limiting grooves 11 on the limiting frame 4 to the direction of the barrier plate 1 through the pushing plate 19 at the top end of the pushing part, so that the left end and the right end of each group of stirrups 8 are aligned, then the control system controls the steel bar straightening machine to start, the steel bar straightening machine pulls out the straight reinforcements, the straight reinforcements are arranged in the stirrups 8 from front to back one by one, and the pneumatic parts of the first lifting part 17, the second lifting part 15 and the driving slide block 7 are started at the same time, make slider 7 drive straight muscle support piece 13 remove to carry 5 and go out straight muscle mouth under, first lifting member 17 and second lifting member 15 drive straight muscle support piece 13 through fixed plate 12 and shift up, make the straight muscle of carrying out pass straight muscle support piece 13's lead-in groove 18 simultaneously, when a straight muscle is carried out completely, support by straight muscle support piece 13, personnel pass through control system according to reality, control slider 7 slides to the relevant position on slide 6, then first lifting member 17 and second lifting member 15 descend, make straight muscle downside and the 8 inner wall downside contacts of stirrup, in order to supply the personnel to carry out the ligature to both.
The above embodiments are illustrative of the present invention, and are not intended to limit the present invention, and any simple modifications of the present invention are within the scope of the present invention.
Claims (9)
1. An automatic laying and forming device for a top plate steel reinforcement framework comprises a base support (2) and a limiting frame (4) arranged on the base support and used for placing various groups of stirrups (8),
the device is characterized in that a rolling part (21) is arranged on the surface of the limiting frame (4), and a hanging frame (3) is arranged on the rolling part (21);
the hanging rack (3) can horizontally reciprocate along the length direction of the limiting rack (4) through the rolling piece (21) in a driven manner;
the base support (2) is provided with a conveying mechanism, and the conveying mechanism comprises a conveying piece (5) arranged at one end of the base support (2) and a lifting assembly arranged on the base support (2);
the conveying piece (5) is driven to drive the straight ribs to horizontally move along the length direction of the base support (2), and the lifting assembly is driven to drive the straight ribs on the lifting assembly to vertically reciprocate up and down;
be provided with the subassembly of aliging on base support (2), the subassembly of aliging is including setting up relatively stopping board (1) and propelling movement spare (20) at spacing (4) both ends, propelling movement spare (20) top is provided with push pedal (19), propelling movement spare (20) are driven and can be passed through push pedal (19) promote and are located stirrup (8) on spacing (4).
2. The automatic laying and forming device for the steel bar framework of the top plate as claimed in claim 1, wherein the limiting frame (4) is provided with limiting grooves (11) for inserting one end of the stirrup (8), at least two groups of limiting frames (4) are arranged, and the limiting frames are equidistantly arranged on the base support (2).
3. The automatic laying and forming device for the top plate steel reinforcement frameworks according to claim 1, further comprising a sliding assembly, wherein the sliding assembly comprises a slide way (6) arranged on the base support (2) and a sliding block (7) arranged on the lifting assembly and slidably connected with the slide way (6).
4. The automatic laying and forming device for the steel bar framework of the top plate as claimed in claim 3, wherein the lifting assembly comprises a first lifting part (17) connected with the sliding block (7) through a bottom plate (16), a second lifting part (15) connected with one end of the first lifting part through a supporting plate (14), and a straight rib supporting part (13) connected with one end of the second lifting part (15) through a fixing plate (12), wherein the straight rib supporting part (13) is provided with a plurality of groups which are arranged on the fixing plate (12) at equal intervals.
5. The automatic laying and forming device for the steel bar framework of the top plate as claimed in claim 4, wherein the straight bar supporting piece (13) is provided with an introduction groove (18).
6. The automatic laying and forming device for the roof steel reinforcement framework according to claim 4, characterized in that the length of the straight reinforcement support plate (14) is smaller than the minimum distance between two adjacent groups of stirrups (8) on the limiting frame (4).
7. The automatic laying and forming device for the top plate steel reinforcement framework is characterized in that the upper end of the barrier plate (1) is provided with a guide surface (9).
8. The automatic laying and forming device for the top plate steel reinforcement frameworks according to claim 1, wherein a pushing frame (10) is arranged on the hanging frame (3).
9. The automatic laying and forming device for the top plate steel reinforcement frameworks according to claim 1, wherein the linear lengths of the barrier plate (1) and the push plate (19) are longer than the linear length of the limiting frame (4).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210244988.0A CN114769472A (en) | 2022-03-14 | 2022-03-14 | Automatic forming device that lays of roof framework of steel reinforcement |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210244988.0A CN114769472A (en) | 2022-03-14 | 2022-03-14 | Automatic forming device that lays of roof framework of steel reinforcement |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN114769472A true CN114769472A (en) | 2022-07-22 |
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ID=82423138
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210244988.0A Pending CN114769472A (en) | 2022-03-14 | 2022-03-14 | Automatic forming device that lays of roof framework of steel reinforcement |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN114769472A (en) |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH06218472A (en) * | 1993-01-22 | 1994-08-09 | Shimizu Corp | Method and device for erecting reinforcing bar |
| US20020129490A1 (en) * | 2001-03-19 | 2002-09-19 | Giorgio Del Fabro | Device and method to complete reinforcement cages |
| CN211027908U (en) * | 2019-09-28 | 2020-07-17 | 江苏精享裕建工有限公司 | Reinforcing cage stirrup forming device |
| CN112975261A (en) * | 2021-03-10 | 2021-06-18 | 浙江交工集团股份有限公司 | Intelligent processing system and method for box girder steel reinforcement framework |
| CN113770287A (en) * | 2020-06-10 | 2021-12-10 | 广东博智林机器人有限公司 | Temporary storage bar dividing mechanism and reinforcing steel bar beam column processing device |
| CN113996736A (en) * | 2021-10-25 | 2022-02-01 | 建科机械（天津）股份有限公司 | T-beam web reinforcement framework forming device and processing method |
| CN114042837A (en) * | 2021-11-30 | 2022-02-15 | 广州容联建筑科技有限公司 | Reinforcing cage stirrup installation auxiliary device |
| CN114082869A (en) * | 2021-12-01 | 2022-02-25 | 上海市城市建设设计研究总院（集团）有限公司 | Automatic positioning and conveying device for bridge deck steel bars and using method thereof |
| CN114130930A (en) * | 2021-12-01 | 2022-03-04 | 中铁建设集团有限公司 | Prefabricated steel reinforcement framework processing auxiliary fixtures |
-
2022
- 2022-03-14 CN CN202210244988.0A patent/CN114769472A/en active Pending
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH06218472A (en) * | 1993-01-22 | 1994-08-09 | Shimizu Corp | Method and device for erecting reinforcing bar |
| US20020129490A1 (en) * | 2001-03-19 | 2002-09-19 | Giorgio Del Fabro | Device and method to complete reinforcement cages |
| CN211027908U (en) * | 2019-09-28 | 2020-07-17 | 江苏精享裕建工有限公司 | Reinforcing cage stirrup forming device |
| CN113770287A (en) * | 2020-06-10 | 2021-12-10 | 广东博智林机器人有限公司 | Temporary storage bar dividing mechanism and reinforcing steel bar beam column processing device |
| CN112975261A (en) * | 2021-03-10 | 2021-06-18 | 浙江交工集团股份有限公司 | Intelligent processing system and method for box girder steel reinforcement framework |
| CN113996736A (en) * | 2021-10-25 | 2022-02-01 | 建科机械（天津）股份有限公司 | T-beam web reinforcement framework forming device and processing method |
| CN114042837A (en) * | 2021-11-30 | 2022-02-15 | 广州容联建筑科技有限公司 | Reinforcing cage stirrup installation auxiliary device |
| CN114082869A (en) * | 2021-12-01 | 2022-02-25 | 上海市城市建设设计研究总院（集团）有限公司 | Automatic positioning and conveying device for bridge deck steel bars and using method thereof |
| CN114130930A (en) * | 2021-12-01 | 2022-03-04 | 中铁建设集团有限公司 | Prefabricated steel reinforcement framework processing auxiliary fixtures |
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Application publication date: 20220722 |