CN112975261A - Intelligent processing system and method for box girder steel reinforcement framework - Google Patents
Intelligent processing system and method for box girder steel reinforcement framework Download PDFInfo
- Publication number
- CN112975261A CN112975261A CN202110261928.5A CN202110261928A CN112975261A CN 112975261 A CN112975261 A CN 112975261A CN 202110261928 A CN202110261928 A CN 202110261928A CN 112975261 A CN112975261 A CN 112975261A
- Authority
- CN
- China
- Prior art keywords
- positioning
- stirrup
- conveyor belt
- box girder
- processing system
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/047—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work moving work to adjust its position between soldering, welding or cutting steps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
- B65G15/30—Belts or like endless load-carriers
- B65G15/58—Belts or like endless load-carriers with means for holding or retaining the loads in fixed position, e.g. magnetic
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Conveying And Assembling Of Building Elements In Situ (AREA)
Abstract
The intelligent processing system for the box girder steel reinforcement framework comprises a jig frame and a moving platform positioned above the jig frame, wherein a welding manipulator and a taking manipulator which are arranged towards the jig frame are hung on the moving platform; the jig frame comprises a support, at least one conveyor belt group, a stirrup positioning device, a steel bar positioning device and a steel bar supporting device; compared with the prior art, through bed-jig and moving platform's setting, make in the mode entering bed-jig of stirrup accessible hoist and mount, and fix a position the stirrup through conveyer belt group and stirrup positioner, make the stirrup have better precision, the welding is placed through the distribution of upper longitudinal reinforcement and lower floor's longitudinal reinforcement to longitudinal reinforcement simultaneously, and the mode through the manipulator welds longitudinal reinforcement and stirrup, when guaranteeing each component stability, reduce workman's labour demand in a large number, the human cost is saved.
Description
Technical Field
The invention belongs to the technical field of box girder steel reinforcement frameworks, and particularly relates to an intelligent processing system and an intelligent processing method for a box girder steel reinforcement framework.
Background
The box girder is one of the middle girders in bridge engineering, the inner part of the box girder is hollow, and flanges are arranged on two sides of the upper part of the box girder and are similar to a box, so that the box girder is named. The box girder of the reinforced concrete structure is divided into a prefabricated box girder and a cast-in-place box girder. The box girder prefabricated in the independent site can be erected after the lower project is finished by combining the bridge girder erection machine, so that the project progress can be accelerated, and the construction period can be saved; the cast-in-place box girder is mainly divided into two types, namely a prestressed reinforced concrete box girder and a steel box girder, which are commonly used for large continuous bridges. The prestressed reinforced concrete box girder is constructed on site, and transverse prestress is also arranged in some cases besides longitudinal prestress; the steel box girder is generally processed in a factory and then transported to a site for installation, and has an all-steel structure and a partially reinforced concrete pavement layer.
The steel bar binding of the top plate of the box girder directly influences the production efficiency of the prefabricated box girder, and further influences the progress of field construction. Therefore, the research on the binding of the steel bars of the top plate of the box girder is quite necessary.
The existing box girder steel reinforcement framework has the following defects: firstly, the space between the reinforcement stirrups and the space between the longitudinal reinforcements of the roof assembled on site are difficult to accurately control, so that the stress condition of a poured finished product is deviated from a design drawing, and the safety of a bridge is reduced; secondly, the conditions of welding missing, few welding, irregular welding seams and infirm welding can exist when workers weld the steel bars; thirdly, the roof steel bars need to be bound by a large number of workers on site, so that the labor cost is high, the speed is low, and the efficiency is low.
Disclosure of Invention
The invention aims to overcome the defects in the prior art and provides the intelligent processing system and the processing method for the box girder steel reinforcement framework, which have high automation degree and are time-saving and labor-saving.
In order to achieve the above purposes, the technical scheme adopted by the invention is as follows: the intelligent processing system for the box girder steel reinforcement framework comprises a jig frame and a moving platform positioned above the jig frame, wherein a welding manipulator and a taking manipulator which are arranged towards the jig frame are hung on the moving platform; the jig comprises a support, at least one conveyor belt group, a stirrup positioning device, a steel bar positioning device and a steel bar supporting device, wherein the conveyor belt group and the stirrup positioning device are placed on the support, the stirrup positioning device is arranged on two sides of the conveyor belt group relatively, the steel bar positioning device is rotatably connected to two ends of the stirrup positioning device, the steel bar supporting device is positioned below the conveyor belt group, and the steel bar supporting device is arranged towards the conveyor belt group; the conveyor belt group comprises a first conveyor belt and a second conveyor belt which have opposite moving directions, the first conveyor belt is provided with a first positioning latch which is vertically arranged, and the second conveyor belt is provided with a second positioning latch which is matched with the first positioning latch; support columns are arranged at two ends of the moving platform, a sliding rail is arranged on the moving platform, and the welding manipulator and the taking manipulator are connected to the sliding rail in a sliding mode.
As a preferable scheme of the invention, the stirrup positioning device comprises a positioning plate and a hydraulic cylinder which are connected, the hydraulic cylinder is positioned on the bracket, and the positioning plate is arranged in parallel with the conveyor belt group.
As a preferable aspect of the present invention, the length of the positioning plate is greater than the lengths of the first conveyor belt and the second conveyor belt.
As a preferred scheme of the invention, the steel bar positioning device comprises a rotating plate and a rotating shaft which are connected, the rotating shaft penetrates through the positioning plates which are oppositely arranged, and the rotating shaft is connected with a rotating motor.
As a preferable scheme of the invention, one side of the rotating plate is fixedly connected with the rotating shaft.
As a preferable scheme of the present invention, the reinforcing bar supporting device includes a cylinder and a supporting plate connected to each other, and the supporting plate and the moving platform do not interfere with each other.
As a preferable scheme of the invention, the supporting plate consists of a plurality of folding plates, and hinges are connected between adjacent folding plates.
The processing method of the intelligent processing system for the steel reinforcement framework of the box girder comprises the following steps:
step A: erecting an intelligent processing system of a box girder steel reinforcement framework;
and B: arranging a first positioning latch and a second positioning latch on the conveyor belt group at a certain interval according to a drawing;
and C: the stirrup is hoisted through the extension and contraction of the taking manipulator, and is vertically placed on the conveyor belt group according to the set interval of the drawing, so that the stirrup is positioned between the first positioning latch and the second positioning latch which are matched with each other;
step D: clamping two ends of the stirrup by moving a positioning plate of the stirrup positioning device, and clamping the stirrup by moving the conveyor belt through the first positioning latch and the second positioning latch;
step E: the steel bar supporting device is stretched, the turnover plate is opened to form a supporting plate, the upper-layer longitudinal steel bars are placed in the stirrups, the supporting plate supports the upper-layer longitudinal steel bars, and the steel bar positioning device is turned over to align all the upper-layer longitudinal steel bars;
step F: welding the upper-layer longitudinal steel bars and the stirrups through a welding manipulator;
step G: turning over the steel bar positioning device, contracting the steel bar supporting device, and placing the lower-layer longitudinal steel bars at the bottoms of the stirrups;
step H: welding the lower-layer longitudinal steel bars and the stirrups through a welding manipulator;
step I: and binding the longitudinal steel bars and the stirrups to complete welding and binding of the box girder steel reinforcement framework.
As a preferable aspect of the present invention, the distance between the adjacent first positioning latches is the same as the distance between the adjacent stirrups, and similarly, the distance between the adjacent second positioning latches is the same as the distance between the adjacent stirrups.
In a preferred embodiment of the present invention, the lengths of the first positioning latch and the second positioning latch are not less than the height of the stirrup.
Compared with the prior art, the invention has the beneficial effects that: through bed-jig and moving platform's setting, make in the mode of stirrup accessible hoist and mount gets into the bed-jig, and fix a position the stirrup through conveyer belt group and stirrup positioner, make the stirrup have better precision, the welding is placed through the distribution of upper longitudinal reinforcement and lower floor longitudinal reinforcement to longitudinal reinforcement simultaneously, and the mode through the manipulator welds longitudinal reinforcement and stirrup, when guaranteeing each component stability, reduce workman's labour demand in a large number, the cost of using manpower sparingly.
Drawings
FIG. 1 is a top view of the present invention;
FIG. 2 is a front view of the present invention;
FIG. 3 is a schematic diagram of a conveyor set;
FIG. 4 is a schematic structural view of the support plate;
reference numbers in the figures: the steel bar positioning device comprises a jig frame 1, a moving platform 2, a welding manipulator 2-1, a taking manipulator 2-2, a supporting column 2-3, a sliding rail 2-4, a welding manipulator 2-1, a taking manipulator 2-2, a support 3, a conveying belt group 4, a first conveying belt 4-1, a second conveying belt 4-2, a first positioning latch 4-3, a second positioning latch 4-4, a stirrup positioning device 5, a hydraulic cylinder 5-1, a positioning plate 5-2, a steel bar positioning device 6, a rotating shaft 6-1, a rotating plate 6-2, a steel bar supporting device 7, a cylinder 7-1, a supporting plate 7-2, a turnover plate 7-3 and a hinge 7-4.
Detailed Description
The following describes embodiments of the present invention in detail with reference to the accompanying drawings.
As shown in fig. 1-4, the intelligent processing system for the steel reinforcement framework of the box girder comprises a jig frame 1 and a moving platform 2 positioned above the jig frame 1, wherein a welding manipulator 2-1 and a taking manipulator 2-2 which are arranged towards the jig frame 1 are suspended on the moving platform 2; the jig frame 1 comprises a support 3, at least one conveyor belt group 4, a stirrup positioning device 5, a steel bar positioning device 6 and a steel bar supporting device 7, wherein the conveyor belt group 4 and the stirrup positioning device 5 are placed on the support 3, the stirrup positioning device 5 is oppositely arranged on two sides of the conveyor belt group 4, the steel bar positioning device 6 is rotatably connected to two ends of the stirrup positioning device 5, the steel bar supporting device 7 is positioned below the conveyor belt group 4, and the steel bar supporting device 7 is arranged towards the conveyor belt group 4; the conveyor belt group 4 comprises a first conveyor belt 4-1 and a second conveyor belt 4-2 which have opposite moving directions, the first conveyor belt 4-1 is provided with a first positioning latch 4-3 which is vertically arranged, and the second conveyor belt 4-2 is provided with a second positioning latch 4-4 which is matched with the first positioning latch 4-3; two ends of the moving platform 2 are provided with support columns 2-3, the moving platform 2 is provided with slide rails 2-4, and the welding manipulator 2-1 and the taking manipulator 2-2 are connected to the slide rails 2-4 in a sliding mode.
The length of the jig frame 1 is designed according to the length of a box girder steel reinforcement framework which needs to be processed in actual needs, the width of the jig frame 2 is designed according to the width of the box girder steel reinforcement framework which needs to be processed in actual needs, the length of the moving platform 2 is larger than that of the jig frame 2, and the length of the sliding rail 2-4 is larger than that of the conveying belt group 4, so that the welding manipulator 2-1 and the taking manipulator 2-2 can move within the length range of the conveying belt group 4, and the processing needs are met.
Conveyer belt group 4 is built on stilts setting under support 3's effect, and support 3 comprises many support frames, and the quantity of support frame sets up according to actual need, and many support frames are located same level, and conveyer belt group 4 level setting under support 3's effect.
The stirrup positioning device 5 comprises a positioning plate 5-2 and a hydraulic cylinder 5-1 which are connected, the hydraulic cylinder 5-1 is positioned on the bracket 3, the positioning plate 5-2 is arranged in parallel with the conveyor belt group 4, and the length of the positioning plate 5-2 is greater than that of the first conveyor belt 4-1 and the second conveyor belt 4-2.
The hydraulic cylinders 5-1 are fixedly connected to the end portion of the support 3 through bolts, the hydraulic cylinders 5-1 drive the positioning plates 5-2 to move, at least one hydraulic cylinder 5-1 is connected to the positioning plate 5-2 on the same side, the number of the hydraulic cylinders 5-1 on the same side is set according to actual needs, the hydraulic cylinders 5-1 on the same side operate synchronously all the time, and as the stirrup positioning devices 5 are arranged on the two sides of the conveyor belt group 4 relatively, the hydraulic cylinders 5-1 on the support 3 are arranged relatively, the positioning plates 5-2 on the hydraulic cylinders 5-1 arranged relatively move relatively, and the hydraulic cylinders 5-1 of the stirrup positioning devices 5 arranged relatively operate synchronously all the time.
The positioning plate 5-2 is placed on the support 3, the height of the positioning plate 5-2 is not less than that of the stirrup, and the positioning plate 5-2 slides along the length direction of the support 3 under the action of the hydraulic cylinder 5-1.
The steel bar positioning device 6 comprises a rotating plate 6-2 and a rotating shaft 6-1 which are connected, the rotating shaft 6-1 penetrates through the positioning plate 5-2 which is oppositely arranged, the rotating shaft 6-1 is connected with a rotating motor, and one side of the rotating plate 6-2 is fixedly connected with the rotating shaft 6-1.
The positioning plate 5-2 is provided with a through hole matched with the rotating shaft 6-1, the length of the rotating shaft 6-1 is larger than the farthest distance of the oppositely arranged positioning plate 5-2, the rotating shaft 6-1 is ensured to always penetrate through the oppositely arranged positioning plate 5-2, so that interference between the rotating shaft 6-1 and the positioning plate 5-2 is avoided, the rotating motor can drive the rotating plate 6-2 to rotate, when the rotating motor drives the rotating plate 6-2 to rotate to a horizontal state, arrangement of longitudinal steel bars can be facilitated at the moment, and when the rotating motor drives the rotating plate 6-2 to rotate to a vertical state, the longitudinal steel bars can be aligned due to the fact that the rotating plate 6-2 is turned to the vertical state from the horizontal state.
The steel bar supporting device 7 comprises a cylinder 7-1 and a supporting plate 7-2 which are connected, the supporting plate 7-2 and the moving platform 2 are not interfered with each other, the supporting plate 7-2 is composed of a plurality of folding plates 7-3, hinges 7-4 are connected between the adjacent folding plates 7-3, the width of the folding plates 7-3 is smaller than the distance between the adjacent stirrups, so that the folding plates 7-3 are convenient to move into the box girder steel bar framework, the supporting plate 7-2 is formed by folding and flatly paving the folding plates 7-3, and the steel bar supporting device 7 can be moved out of the box girder steel bar framework after the folding plates 7-3 are folded after being used.
In the actual use process, the method comprises the following steps:
step A: set up box girder framework of steel reinforcement intelligence system of processing, the size of bed-jig 1 and mobile platform 2 designs according to the size of the actual required box girder framework of steel reinforcement.
And B: the first positioning latch 4-3 and the second positioning latch 4-4 are arranged on the conveyor belt group 4 at certain intervals according to drawing setting, the first conveyor belt 4-1 and the second conveyor belt 4-2 are moved to proper positions in advance, the interval between the adjacent first positioning latches 4-3 is consistent with the interval between the adjacent stirrups, the interval between the adjacent second positioning latches 4-4 is consistent with the interval between the adjacent stirrups in the same way, and the interval between the first positioning latch 4-3 and the second positioning latch 4-4 which are matched with each other is larger than the width of the stirrups.
And C: the stirrups are hoisted through the stretching of the mechanical arm 2-2, and are vertically placed on the conveyor belt group 4 according to the drawing set interval, so that the stirrups are located between the first positioning latch 4-3 and the second positioning latch 4-4 which are matched with each other.
The lengths of the first positioning latch 4-3 and the second positioning latch 4-4 are not less than the height of the stirrup, so that the first positioning latch 4-3 and the second positioning latch 4-4 are ensured to clamp the stirrup.
Step D: the two ends of the stirrup are clamped by moving the positioning plate 5-2 of the stirrup positioning device 5, the positioning plate 5-2 is driven to move under the action of the hydraulic cylinder 5-1, and the two ends of the stirrup are propped against by the oppositely arranged positioning plate 5-2 at the same time, so that the axial direction of the stirrup is positioned.
And the first positioning latch 4-3 and the second positioning latch 4-4 clamp the stirrup by moving the conveyor belt, so that the radial positioning of the stirrup is realized.
Step E: the reinforcing steel bar supporting device 7 is stretched, the turnover plate 7-3 is opened to form a supporting plate 7-2, upper-layer longitudinal reinforcing steel bars are placed in the stirrups, the supporting plate 7-2 rises to a proper position under the action of the air cylinder 7-1, the supporting plate 7-2 supports the upper-layer longitudinal reinforcing steel bars, and the reinforcing steel bar positioning device 6 is turned over to align all the upper-layer longitudinal reinforcing steel bars.
The rotating plate 6-2 is in a horizontal state initially, so that longitudinal steel bars can be conveniently arranged, and when the rotating motor drives the rotating plate 6-2 to rotate to a vertical state, the rotating plate 6-2 is overturned to the vertical state from the horizontal state, so that the longitudinal steel bars on the upper layer can be aligned.
Step F: and welding the upper-layer longitudinal steel bars and the stirrups by the welding manipulator 2-1, and welding the upper-layer longitudinal steel bars and the stirrups by the welding manipulator 2-1 along the direction of the sliding rail 2-4.
Step G: and the steel bar positioning device 6 is turned over, so that the rotating plate 6-2 is in a horizontal state, the steel bar supporting device 7 is contracted, the lower-layer longitudinal steel bars are placed at the bottom of the stirrups, and the lower-layer longitudinal steel bars are supported through the stirrups.
In the same way, when the rotating motor drives the rotating plate 6-2 to rotate to the vertical state, the rotating plate 6-2 is turned over from the horizontal state to the vertical state, and the lower-layer longitudinal steel bars can be aligned.
Step H: the lower-layer longitudinal steel bars and the stirrups are welded through the welding manipulator 2-1, and the upper-layer longitudinal steel bars and the stirrups are welded through the welding manipulator 2-1 along the direction of the sliding rail 2-4 in the same way.
Step I: and binding the longitudinal steel bars and the stirrups to complete welding and binding of the box girder steel reinforcement framework.
The first embodiment is as follows: the jig frame 1 is provided with two conveyor belt groups 4, the reinforcing steel bar supporting device 7 is located between the two conveyor belt groups 4, two groups of welding manipulators 2-1, taking manipulators 2-2 and sliding rails 2-4 are formed on the moving platform 2, so that the two taking manipulators 2-2 can simultaneously grab two ends of a stirrup in the grabbing process of the stirrup, the stirrup is better in stability in the placing process, the welding manipulator 2-1 and the taking manipulator 2-2 are provided with universal telescopic rods, and the welding manipulator 2-1 and the taking manipulator 2-2 can be conveniently welded and grabbed.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention; thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Although the reference numerals in the figures are used more here: the steel bar positioning device comprises a jig frame 1, a moving platform 2, a welding manipulator 2-1, a taking manipulator 2-2, a support column 2-3, a slide rail 2-4, a welding manipulator 2-1, a taking manipulator 2-2, a support 3, a conveyor belt group 4, a first conveyor belt 4-1, a second conveyor belt 4-2, a first positioning latch 4-3, a second positioning latch 4-4, a stirrup positioning device 5, a hydraulic cylinder 5-1, a positioning plate 5-2, a steel bar positioning device 6, a rotating shaft 6-1, a rotating plate 6-2, a steel bar supporting device 7, a cylinder 7-1, a support plate 7-2, a turnover plate 7-3, a hinge 7-4 and other terms, but the possibility of using other terms is not excluded; these terms are used merely to more conveniently describe and explain the nature of the present invention; they are to be construed as being without limitation to any additional limitations that may be imposed by the spirit of the present invention.
Claims (10)
1. The intelligent processing system for the box girder steel reinforcement framework is characterized by comprising a jig frame (1) and a moving platform (2) positioned above the jig frame (1), wherein a welding manipulator (2-1) and a taking manipulator (2-2) which are arranged towards the jig frame (1) are hung on the moving platform (2); the jig frame (1) comprises a support (3), at least one conveyor belt group (4), a stirrup positioning device (5), a steel bar positioning device (6) and a steel bar supporting device (7), wherein the conveyor belt group (4) and the stirrup positioning device (5) are placed on the support (3), the stirrup positioning device (5) is arranged on two sides of the conveyor belt group (4) relatively, the steel bar positioning device (6) is rotatably connected to two ends of the stirrup positioning device (5), the steel bar supporting device (7) is positioned below the conveyor belt group (4), and the steel bar supporting device (7) is arranged towards the conveyor belt group (4); the conveyor belt group (4) comprises a first conveyor belt (4-1) and a second conveyor belt (4-2) which are opposite in moving direction, a first positioning latch (4-3) which is vertically arranged is arranged on the first conveyor belt (4-1), and a second positioning latch (4-4) which is matched with the first positioning latch (4-3) is arranged on the second conveyor belt (4-2); support columns (2-3) are arranged at two ends of the moving platform (2), a sliding rail (2-4) is arranged on the moving platform (2), and the welding manipulator (2-1) and the taking manipulator (2-2) are connected to the sliding rail (2-4) in a sliding mode.
2. The intelligent processing system for the box girder steel reinforcement framework, according to claim 1, is characterized in that the stirrup positioning device (5) comprises a positioning plate (5-2) and a hydraulic cylinder (5-1) which are connected, the hydraulic cylinder (5-1) is positioned on the bracket (3), and the positioning plate (5-2) is arranged in parallel with the conveyor belt group (4).
3. The intelligent processing system for the box girder steel reinforcement framework, according to claim 2, is characterized in that the length of the positioning plate (5-2) is greater than the length of the first conveyor belt (4-1) and the second conveyor belt (4-2).
4. The intelligent processing system for the box girder steel reinforcement framework, according to claim 1, is characterized in that the steel reinforcement positioning device (6) comprises a rotating plate (6-2) and a rotating shaft (6-1) which are connected, the rotating shaft (6-1) penetrates through the positioning plates (5-2) which are arranged oppositely, and the rotating shaft (6-1) is connected with a rotating motor.
5. The intelligent processing system for the steel reinforcement framework of the box girder according to claim 4, wherein one side of the rotating plate (6-2) is fixedly connected with the rotating shaft (6-1).
6. The intelligent processing system for the box girder steel reinforcement framework of claim 1, characterized in that the steel reinforcement supporting device (7) comprises a cylinder (7-1) and a supporting plate (7-2) which are connected, and the supporting plate (7-2) and the mobile platform (2) are not interfered with each other.
7. The intelligent processing system for the box girder steel reinforcement frameworks according to claim 6, wherein the supporting plate (7-2) is composed of a plurality of folding plates (7-3), and hinges (7-4) are connected between the adjacent folding plates (7-3).
8. The processing method of the intelligent processing system for the box girder steel reinforcement framework comprises the intelligent processing system for the box girder steel reinforcement framework as claimed in claims 1 to 7, and is characterized by comprising the following steps:
step A: erecting an intelligent processing system of a box girder steel reinforcement framework;
and B: arranging a first positioning latch (4-3) and a second positioning latch (4-4) on the conveyor belt group (4) at a certain interval according to a drawing;
and C: the stirrup is hoisted by stretching of the taking manipulator (2-2), and is vertically placed on the conveyor belt group (4) according to a drawing set interval, so that the stirrup is positioned between the first positioning latch (4-3) and the second positioning latch (4-4) which are matched with each other;
step D: the two ends of the stirrup are clamped by moving a positioning plate (5-2) of the stirrup positioning device (5), and the stirrup is clamped by the first positioning latch (4-3) and the second positioning latch (4-4) by moving the conveyor belt;
step E: the reinforcing steel bar supporting device (7) is stretched, the turnover plate (7-3) is opened to form a supporting plate (7-2), the upper-layer longitudinal reinforcing steel bars are placed in the stirrups, the supporting plate (7-2) supports the upper-layer longitudinal reinforcing steel bars, and the reinforcing steel bar positioning device (6) is turned over to align all the upper-layer longitudinal reinforcing steel bars;
step F: welding the upper-layer longitudinal steel bars with the stirrups through a welding manipulator (2-1);
step G: turning over the steel bar positioning device (6), contracting the steel bar supporting device (7), and placing the lower-layer longitudinal steel bars at the bottoms of the stirrups;
step H: welding the lower-layer longitudinal steel bars with the stirrups through a welding manipulator (2-1);
step I: and binding the longitudinal steel bars and the stirrups to complete welding and binding of the box girder steel reinforcement framework.
9. The processing method of the intelligent processing system for the steel reinforcement framework of the box girder according to claim 8, wherein the distance between the adjacent first positioning latch teeth (4-3) is consistent with the distance between the adjacent stirrups, and similarly, the distance between the adjacent second positioning latch teeth (4-4) is consistent with the distance between the adjacent stirrups.
10. The processing method of the intelligent processing system for the steel reinforcement framework of the box girder according to claim 8, wherein the lengths of the first positioning latch (4-3) and the second positioning latch (4-4) are not less than the height of a stirrup.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110261928.5A CN112975261A (en) | 2021-03-10 | 2021-03-10 | Intelligent processing system and method for box girder steel reinforcement framework |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110261928.5A CN112975261A (en) | 2021-03-10 | 2021-03-10 | Intelligent processing system and method for box girder steel reinforcement framework |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112975261A true CN112975261A (en) | 2021-06-18 |
Family
ID=76334853
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110261928.5A Withdrawn CN112975261A (en) | 2021-03-10 | 2021-03-10 | Intelligent processing system and method for box girder steel reinforcement framework |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112975261A (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113814592A (en) * | 2021-09-30 | 2021-12-21 | 中国建筑土木建设有限公司 | Automatic binding and welding equipment for steel bars of wing plate of highway T-shaped beam and using method of automatic binding and welding equipment |
| CN113828975A (en) * | 2021-11-17 | 2021-12-24 | 中国建筑土木建设有限公司 | Automatic combined welding device and method for box girder bottom web stirrups |
| CN113927732A (en) * | 2021-10-22 | 2022-01-14 | 中国建筑土木建设有限公司 | System and method for processing stirrup of bottom web plate of small box girder |
| CN113996736A (en) * | 2021-10-25 | 2022-02-01 | 建科机械（天津）股份有限公司 | T-beam web reinforcement framework forming device and processing method |
| CN114769472A (en) * | 2022-03-14 | 2022-07-22 | 浙江蜂巢集成科技有限公司 | Automatic forming device that lays of roof framework of steel reinforcement |
| CN116290577A (en) * | 2022-12-08 | 2023-06-23 | 中铁二十三局集团有限公司 | Insulated connection equipment of steel reinforcement framework |
-
2021
- 2021-03-10 CN CN202110261928.5A patent/CN112975261A/en not_active Withdrawn
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113814592A (en) * | 2021-09-30 | 2021-12-21 | 中国建筑土木建设有限公司 | Automatic binding and welding equipment for steel bars of wing plate of highway T-shaped beam and using method of automatic binding and welding equipment |
| CN113927732A (en) * | 2021-10-22 | 2022-01-14 | 中国建筑土木建设有限公司 | System and method for processing stirrup of bottom web plate of small box girder |
| CN113996736A (en) * | 2021-10-25 | 2022-02-01 | 建科机械（天津）股份有限公司 | T-beam web reinforcement framework forming device and processing method |
| CN113828975A (en) * | 2021-11-17 | 2021-12-24 | 中国建筑土木建设有限公司 | Automatic combined welding device and method for box girder bottom web stirrups |
| CN113828975B (en) * | 2021-11-17 | 2023-12-12 | 中国建筑土木建设有限公司 | Automatic combined welding device and method for box girder bottom web stirrups |
| CN114769472A (en) * | 2022-03-14 | 2022-07-22 | 浙江蜂巢集成科技有限公司 | Automatic forming device that lays of roof framework of steel reinforcement |
| CN116290577A (en) * | 2022-12-08 | 2023-06-23 | 中铁二十三局集团有限公司 | Insulated connection equipment of steel reinforcement framework |
| CN116290577B (en) * | 2022-12-08 | 2024-07-16 | 中铁二十三局集团有限公司 | Insulated connection equipment of steel reinforcement framework |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN112975261A (en) | Intelligent processing system and method for box girder steel reinforcement framework | |
| CN218695608U (en) | Intelligent processing system for box girder steel reinforcement framework | |
| JPH08151605A (en) | Manufacture of precast block for bridge and its device | |
| DE212021000393U1 (en) | Building structure for a thin-walled concrete noise barrier pouring car with a large span | |
| JP3055875B2 (en) | Reinforcing cage manufacturing method | |
| CN210766417U (en) | Pier-spanning lifting beam support device at side position of bridge | |
| CN111648313A (en) | Bailey beam dismantling and transporting device and construction method applying same | |
| CN214401421U (en) | Cast-in-place box girder web and wing plate support | |
| AU705217B2 (en) | Method and apparatus for forming cages | |
| CN112761187B (en) | Electric lifting movable die carrier for large-diameter working well | |
| CN213382182U (en) | Annular full-automatic production line transportation platform | |
| CN113927732A (en) | System and method for processing stirrup of bottom web plate of small box girder | |
| CN210563531U (en) | Steel structure support for building protection | |
| CN112195802A (en) | Variable-section U-shaped hollow thin-wall pier steel bar partition prefabricated jig frame and partition installation method | |
| JP2788003B2 (en) | Rebar prefabricated automatic assembly equipment | |
| KR20000038872A (en) | Pumping-device of concrete and installation | |
| CN215629393U (en) | Bailey beam dismantling and transporting device | |
| JPH03103569A (en) | Formwork device for column construction | |
| CN217964559U (en) | Reinforcing cage forming die device | |
| JP7330411B2 (en) | Floor slab moving method and floor slab moving device | |
| CN216405144U (en) | Reinforcing bar block shaping bed-jig | |
| CN220376112U (en) | Hanger for scaffold removal | |
| CN116876818A (en) | Construction method of movable high and large formwork | |
| SU815215A2 (en) | Hoistable and shiftable form | |
| JPH02178415A (en) | Closely building method and device of reinforced cage for continuous underground wall |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| WW01 | Invention patent application withdrawn after publication |
Application publication date: 20210618 |
|
| WW01 | Invention patent application withdrawn after publication |