CN114042837A - Reinforcing cage stirrup installation auxiliary device - Google Patents
Reinforcing cage stirrup installation auxiliary device Download PDFInfo
- Publication number
- CN114042837A CN114042837A CN202111451870.7A CN202111451870A CN114042837A CN 114042837 A CN114042837 A CN 114042837A CN 202111451870 A CN202111451870 A CN 202111451870A CN 114042837 A CN114042837 A CN 114042837A
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- CN
- China
- Prior art keywords
- reinforcement cage
- transmission
- rack
- racks
- guide
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F27/00—Making wire network, i.e. wire nets
- B21F27/08—Making wire network, i.e. wire nets with additional connecting elements or material at crossings
- B21F27/10—Making wire network, i.e. wire nets with additional connecting elements or material at crossings with soldered or welded crossings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F23/00—Feeding wire in wire-working machines or apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/047—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work moving work to adjust its position between soldering, welding or cutting steps
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Reinforcement Elements For Buildings (AREA)
Abstract
The invention relates to an auxiliary device for installing reinforcement cages, which comprises a rack, wherein the rack comprises a group of parallel and opposite longitudinal supports and a plurality of transverse supports, the longitudinal supports and the transverse supports are arranged vertically, guide rails and racks are arranged on any two transverse supports, the guide rails and the racks are relatively parallel, the auxiliary device also comprises two reinforcement cage conveying mechanisms and two reinforcement cage jacking mechanisms, the two reinforcement cage conveying mechanisms are arranged on the rack, each reinforcement cage conveying mechanism drives a first gear clamped with the racks to do gear motion along the racks through a first motor, so that the reinforcement cage conveying mechanisms move left and right on the transverse rack, and each reinforcement cage jacking mechanism drives a second gear clamped with the racks to do gear motion along the racks through a second motor, so that the reinforcement cage jacking mechanisms move left and right on the transverse rack. The automatic spacing adjustment device meets the requirements of steel reinforcement cage operation of various specifications on a production line by automatically adjusting the spacing, realizes automation of steel reinforcement cage conveying and jacking, is convenient for installing stirrups, saves labor and cost, and improves production efficiency and safety factor.
Description
Technical Field
The invention relates to the technical field of building product automation, in particular to an auxiliary device for installing reinforcement cage stirrups.
Background
The reinforcement cage is used as a framework of a building, is composed of stirrups and longitudinal bars, plays a main bearing role, and is huge in use amount in the building process. At present, some steel reinforcement cages with standard specifications can be processed by adopting a steel wire binding or welding process through automatic equipment.
However, for one part of the reinforcement cages, the stirrups of the reinforcement cage may have a plurality of different specifications, and standardized and automated production needs to be realized, the binding or welding process of the stirrups of one of the specifications which occupies the largest quantity can only be completed on a production line, and the binding or welding operation of the stirrups of the other parts still needs to be completed manually, for example, the binding or welding of the stirrups and the longitudinal bars cannot be completed through automated equipment at part positions such as a wall body for installing doors and windows or a stair floor, and the like.
Disclosure of Invention
Aiming at the problems, the invention provides the auxiliary device for installing the reinforcement cage stirrup, which is light in work, simple in operation and free from any damage to products.
The technical scheme adopted by the invention for solving the technical problems is as follows: the utility model provides a reinforcement cage stirrup installation auxiliary device, includes the frame, the frame includes vertical support and several horizontal supports that a set of parallel is relative, vertical support and horizontal support mutually perpendicular set up, arbitrary two be equipped with guide rail and rack on the horizontal support, guide rail and rack are parallel relatively, still including locating two reinforcement cage conveying mechanism and two reinforcement cage climbing mechanism in the frame, every reinforcement cage conveying mechanism and every reinforcement cage climbing mechanism all intersect perpendicularly with several horizontal supports.
Preferably, the steel reinforcement cage conveying mechanism comprises a supporting seat and a chain plate line assembly arranged on the supporting seat, the chain plate line assembly comprises a transmission chain plate, a driving chain wheel, a driven chain wheel and a third driving device, the third driving device is connected with the driving chain wheel, the transmission chain plate is sleeved on the driving chain wheel and the driven chain wheel to form closed-loop transmission, and the third driving device drives the driving chain wheel to rotate to generate transmission force so as to drive the transmission chain plate to transmit along the driving chain wheel and the driven chain wheel.
Preferably, two first sliding blocks, two first transmission assemblies and a first motor are arranged at the bottom of the steel reinforcement cage conveying mechanism, each first sliding block is correspondingly connected with one first transmission assembly, each first transmission assembly comprises a first speed reducer and a first gear of a clamping rack, the two first speed reducers are connected through a first transmission shaft, the first motor drives the two first speed reducers to rotate through the first transmission shaft, and the first speed reducers drive the first gears to do gear motion along the racks, so that the first sliding blocks are driven to slide on the guide rails, and the left-and-right movement of the steel reinforcement cage conveying mechanism on the transverse rack is realized.
Preferably, the steel bar cage lifting mechanism comprises a base and a supporting plate, a plurality of groups of horizontal guide assemblies are arranged on the base, each group of horizontal guide assemblies comprises a third sliding block and a third sliding rail connected with the base, the direction of the third sliding rail is perpendicular to the direction of the guide rail, a connecting plate is arranged on the third sliding block, a plurality of connecting plates are sequentially connected in series through a joint, a pin and a plurality of transmission connecting rods, the transmission connecting rods are driven by a cylinder to be linked, at least one connecting strip is movably connected between the supporting plate and the connecting plates, and a plurality of groups of vertical guide assemblies connected with the supporting plate are arranged on the base and used for limiting the vertical movement of the supporting plate.
Preferably, the vertical guide assembly comprises a guide plate, a fourth slide rail and a fourth slide block, the fourth slide rail and the fourth slide block are arranged on the front face of the guide plate, and the support plate is connected to the fourth slide rail in a sliding mode through the fourth slide block.
Preferably, any two connecting strips, the supporting plate and the base form a parallelogram through hinging.
Preferably, the bottom of the steel bar cage jacking mechanism is provided with two second sliding blocks, two second transmission assemblies and a second motor, each second sliding block is correspondingly connected with one second transmission assembly, each second transmission assembly comprises a second speed reducer and a second gear clamped with a rack, the two second speed reducers are connected through a second transmission shaft, the second motor drives the two second speed reducers to rotate through the second transmission shaft, and the second speed reducers drive the second gears to move along the racks as gears, so that the second sliding blocks are driven to slide on the guide rails, and the steel bar cage jacking mechanism is driven to move left and right on the transverse support.
Preferably, one end of the connecting strip is movably connected with the supporting plate through a first shaft sleeve and a first hinge pin, the first hinge pin and the first shaft sleeve are kept to rotate relatively, the other end of the connecting strip is movably connected with the connecting plate through a second shaft sleeve and a second hinge pin, and the second hinge pin and the second shaft sleeve are kept to rotate relatively.
Preferably, the guide plate is provided with a supporting block connected with the supporting plate.
Compared with the prior art, the invention has the following beneficial effects:
1. according to the invention, the reinforcement cage conveying mechanism and the reinforcement cage jacking mechanism can move on the guide rail, so that the automatic adjustment of the spacing is realized, various flexible and personalized requirements of reinforcement cage operation of various specifications on a production line can be met, the automation of feeding and discharging processes can be realized through the reinforcement cage conveying mechanism, the reinforcement cage can be jacked through the reinforcement cage jacking mechanism, the installation of stirrups is easily realized, the problem that the stirrups are inconvenient to install and the requirement of short-distance lifting of a frame-type long reinforcement cage with incomplete rigidity is solved, the production efficiency and the safety factor are greatly improved, the labor is reduced, and the production cost is saved;
2. any two connecting strips, the supporting plate and the base are hinged to form a parallelogram supporting surface, the linkage is realized by connecting the connecting rods through a simple parallelogram principle, so that the translation motion of the supporting surface is realized, the transmission connecting rods only need to perform fixed-stroke translation, the lifting of a long-distance object can be realized by using one air cylinder power source, the mechanism is a labor-saving mechanism, and the vertical lifting of the supporting surface is realized by matching with a vertical guide assembly, so that the lifting of a reinforcement cage is realized;
3. the horizontal guide assembly and the vertical guide assembly can realize modularization, two or more groups can be arranged according to the lifting volume and the lifting quality, and the horizontal guide assembly and the vertical guide assembly are flexible and diverse, so that the length of a parallelogram supporting surface can be adjusted at will without influencing the consistency of the movement of the supporting surface, and the vertical guide assembly limits the supporting plate to only do up-and-down lifting movement without doing horizontal movement;
4. due to the existence of the chain plate line, the noise on site is greatly reduced, and the service life of the whole device is prolonged.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of another embodiment of the present invention;
FIG. 3 is an enlarged schematic view at A in FIG. 2;
FIG. 4 is an enlarged schematic view at B of FIG. 1;
FIG. 5 is a schematic structural view of a reinforcement cage conveying mechanism according to the present invention;
FIG. 6 is a schematic structural view of a jacking mechanism of the reinforcement cage of the present invention;
FIG. 7 is a front view of a jacking mechanism of the reinforcement cage of the present invention;
FIG. 8 is a rear view of a jacking mechanism of the reinforcement cage of the present invention
Fig. 9 is an exploded view of the connection relationship between the connecting bars of the jacking mechanism for the reinforcement cage according to the present invention.
Detailed Description
The invention will be described in detail with reference to fig. 1-9, wherein exemplary embodiments and descriptions of the invention are provided to explain the invention without limiting the invention thereto.
The utility model provides a reinforcement cage stirrup installation auxiliary device, its includes the frame, the frame includes a set of parallel relative vertical support 4 and several horizontal support 5, vertical support and horizontal support mutually perpendicular set up, arbitrary two be equipped with guide rail 6 and rack 7 on the horizontal support, guide rail and rack are parallel relatively, still including locating two reinforcement cage conveying mechanism 1 and two reinforcement cage climbing mechanism 2 in the frame, every reinforcement cage conveying mechanism and every reinforcement cage climbing mechanism all intersect perpendicularly with several horizontal supports.
The steel reinforcement cage conveying mechanism comprises a supporting seat 101 and a chain plate line assembly arranged on the supporting seat, the chain plate line assembly comprises a transmission chain plate 103, a driving chain wheel 103, a driven chain wheel 104 and a third driving device 105, the third driving device is connected with the driving chain wheel, the transmission chain plate is sleeved on the driving chain wheel and the driven chain wheel to form closed-loop transmission, the third driving device drives the driving chain wheel to rotate to generate transmission force, so that the transmission chain plate is driven to transmit along the driving chain wheel and the driven chain wheel, two first sliding blocks, two first transmission assemblies and a first motor 106 are arranged at the bottom of the steel reinforcement cage conveying mechanism, each first sliding block is correspondingly connected with one first transmission assembly, each first transmission assembly comprises a first speed reducer 107 and a first gear 108 for clamping a rack, the two first speed reducers are connected through a first transmission shaft 109, the first motor drives the two first speed reducers to rotate through the first transmission shaft, the first speed reducer drives the first gear to do gear motion along the rack, so that the first sliding block is driven to slide on the guide rail, and the left and right movement of the reinforcement cage conveying mechanism on the transverse rack is realized.
The steel bar cage lifting mechanism comprises a base 201 and a supporting plate 203, wherein a plurality of groups of horizontal guide assemblies 221 are arranged on the base, each group of horizontal guide assemblies comprises a third sliding block 212 and a third sliding rail 210 connected with the base, the direction of the third sliding rail is perpendicular to that of the guide rail, a connecting plate 202 is arranged on the third sliding block, a plurality of connecting plates are sequentially connected in series to form a whole through a joint 211, a pin 214 and a plurality of transmission connecting rods 204, the plurality of transmission connecting rods are driven to be linked through an air cylinder 205, at least one connecting strip 206 is movably connected between the supporting plate and the connecting plate, one end of the connecting strip is movably connected with the supporting plate through a first shaft sleeve 215 and a first hinge pin 216, the first hinge pin and the first shaft sleeve keep relative rotation, the other end of the connecting strip is movably connected with the connecting plate through a second shaft sleeve 217 and a second hinge pin 218, and the second hinge pin and the second shaft sleeve keep relative rotation, the base is provided with a plurality of groups of vertical guide assemblies 222 connected with the supporting plate and used for limiting the vertical movement of the supporting plate, each vertical guide assembly comprises a guide plate 213, a fourth slide rail 209 and a fourth slide block 208 which are arranged on the front surface of the guide plate, the supporting plate is connected to the fourth slide rail in a sliding way through the fourth slide block, the supporting block 207 for connecting the supporting plate is arranged on the guide plate, any two connecting strips, the supporting plate and the base form a parallelogram through hinging, the linkage is realized through connecting a transmission connecting rod by utilizing a simple parallelogram principle, the lifting of the steel reinforcement cage is realized by matching with the vertical guide assembly, the steel reinforcement cage lifting mechanism only has one cylinder power source to realize the lifting of a long-distance object, the steel reinforcement cage lifting mechanism is a labor-saving mechanism, the horizontal guide assembly and the vertical guide assembly can realize modularization, and two or more groups can be arranged according to the volume and the quality of the lifted steel reinforcement cage, it is nimble various, reinforcing bar cage jacking mechanism bottom is equipped with two second sliders, two second drive assembly and the second motor 223 that slide in the guide rail, and every second slider corresponds and connects a second drive assembly, every second drive assembly includes second speed reducer 224 and the second gear 225 of block rack, and two second speed reducers pass through second transmission shaft 226 and link to each other, it is rotatory that the second motor passes through two second speed reducers of second transmission shaft drive, and the second speed reducer drives the second gear again and is gear motion along the rack to drive the second slider and slide on the guide rail, realize that the left-and-right movement of reinforcing bar cage jacking mechanism on horizontal support.
Reinforcing bar cage conveying mechanism and reinforcing bar cage climbing mechanism bottom all are equipped with the gyro wheel that rolls in the transverse bracket in this scheme, can more smooth and easy move on the transverse bracket.
Through adjusting the interval of two steel reinforcement cage conveying mechanism and the interval of two steel reinforcement cage climbing mechanism in this scheme, can satisfy the steel reinforcement cage operation of different specifications on the production line, realize automatic transport and the convenient installation of stirrup.
In the implementation process, one steel reinforcement cage jacking mechanism is fixed, the other steel reinforcement cage jacking mechanism and two steel reinforcement cage conveying mechanisms are adjusted according to different specifications of steel reinforcement cages, the two steel reinforcement cage jacking mechanisms drive a second transmission shaft through a second motor to realize power transmission, two second speed reducers are driven to drive corresponding second gears to do gear telemotion along racks so as to drive corresponding second sliding blocks to slide on guide rails until the position suitable for the specifications of the steel reinforcement cages stops, the steel reinforcement cage conveying mechanism needing to be moved drives a first transmission shaft through a first motor to realize power transmission, the two first speed reducers are driven to drive corresponding first gears to do gear motion along the racks so as to drive the corresponding first sliding blocks to slide on the guide rails until the distance between the two steel reinforcement cage conveying mechanisms meets the specifications of the steel reinforcement cages, when the steel reinforcement cages are ready to enter the production line, chain plate line components in the steel reinforcement cage conveying mechanism start to rotate, the bottoms of stirrups forming the steel reinforcement cage are in contact with the transmission chain plates, and the stirrups advance under the transmission of the transmission chain plates. And after the bottoms of the stirrups on the reinforcement cage enter the jacking positions, the transmission chain plates stop conveying. The cylinder carries out the effort transmission through the transmission connecting rod during the action, and the connecting strip of being connected with the backup pad acts on simultaneously, rises the backup pad along horizontal guide subassembly and vertical guide subassembly gradually, with the driving chain version that the reinforcement cage jack-up breaks away from the support, does not influence the installation that the staff carried out the stirrup, and final connecting strip reaches the vertical condition, is this mechanism dead point position. After the stirrup is installed, the supporting plate falls down, the steel reinforcement cage is in contact with the transmission chain plate, and the third driving device drives the steel reinforcement cage conveying mechanism to convey the steel reinforcement cage for blanking or to the next station.
The technical solutions provided by the embodiments of the present invention are described in detail above, and the principles and embodiments of the present invention are explained herein by using specific examples, and the descriptions of the embodiments are only used to help understanding the principles of the embodiments of the present invention; meanwhile, for a person skilled in the art, according to the embodiments of the present invention, there may be variations in the specific implementation manners and application ranges, and in summary, the content of the present description should not be construed as a limitation to the present invention.
Claims (9)
1. The utility model provides a reinforcement cage stirrup installation auxiliary device which characterized in that: the steel reinforcement cage lifting mechanism comprises a frame, the frame includes vertical support (4) and several horizontal supports (5) that a set of parallel is relative, vertical support and horizontal support mutually perpendicular set up, arbitrary two be equipped with guide rail (6) and rack (7) on the horizontal support, guide rail and rack are parallel relatively, still including locating two steel reinforcement cage conveying mechanism (1) and two steel reinforcement cage climbing mechanism (2) in the frame, every steel reinforcement cage conveying mechanism and every steel reinforcement cage climbing mechanism all intersect perpendicularly with several horizontal supports.
2. The reinforcement cage stirrup installation assistance device of claim 1, wherein: reinforcing cage conveying mechanism includes supporting seat (101) and locates the link joint line subassembly on the supporting seat, link joint line subassembly includes transmission link joint (102), drive sprocket (103), driven sprocket (104) and third drive arrangement (105), third drive arrangement links to each other with drive sprocket, transmission link joint cover forms closed loop transmission on locating drive sprocket and driven sprocket, the rotatory transmission power that produces of third drive arrangement drive sprocket to drive the transmission link joint and transmit along drive sprocket and driven sprocket.
3. The reinforcement cage stirrup installation assistance device of claim 2, wherein: the bottom of the steel reinforcement cage conveying mechanism is provided with two first sliding blocks, two first transmission assemblies and a first motor (106), each first sliding block is correspondingly connected with one first transmission assembly, each first transmission assembly comprises a first speed reducer (107) and a first gear (108) of a clamping rack, the two first speed reducers are connected through a first transmission shaft (109), the first motor drives the two first speed reducers to rotate through the first transmission shaft, the first speed reducers further drive the first gears to do gear motion along the racks, so that the first sliding blocks are driven to slide on the guide rail, and the left and right movement of the steel reinforcement cage conveying mechanism on the transverse rack is realized.
4. The reinforcement cage stirrup installation assistance device of claim 1, wherein: reinforcing cage climbing mechanism includes base (201) and backup pad (203), be equipped with several groups horizontal guide subassembly (221), every group on the base horizontal guide subassembly all includes third slider (212) and third slide rail (210) that link to each other with the base, the direction of third slide rail and the direction mutually perpendicular of guide rail, be equipped with connecting plate (202) on the third slider, the several connecting plate is established ties in proper order through joint (211), pin (214) and several transmission connecting rod (204) and is formed, the several the transmission connecting rod drives the linkage by cylinder (205), swing joint has at least one connecting strip (206) between backup pad and the connecting plate, be equipped with vertical guide subassembly (222) that several groups and backup pad link to each other on the base for inject backup pad up-and-down motion.
5. The reinforcement cage stirrup installation assistance device of claim 4, wherein: the vertical guide assembly comprises a guide plate (213), a fourth sliding rail (209) and a fourth sliding block (208), wherein the fourth sliding rail (209) and the fourth sliding block (208) are arranged on the front face of the guide plate, and the supporting plate is connected to the fourth sliding rail in a sliding mode through the fourth sliding block.
6. The reinforcement cage stirrup installation assistance device of claim 4, wherein: any two connecting strips, the supporting plate and the base form a parallelogram through hinging.
7. The reinforcement cage stirrup installation assistance device of claim 4, wherein: the bottom of the steel bar cage jacking mechanism is provided with two second sliding blocks, two second transmission assemblies and a second motor (223), each second sliding block is correspondingly connected with one second transmission assembly, each second transmission assembly comprises a second speed reducer (224) and a second gear (225) of a clamping rack, the two second speed reducers are connected through a second transmission shaft (226), the second motor drives the two second speed reducers to rotate through the second transmission shaft, and the second speed reducers further drive the second gears to move along the racks as gears so as to drive the second sliding blocks to slide on the guide rail, so that the steel bar cage jacking mechanism is moved left and right on the transverse support.
8. The reinforcement cage stirrup installation assistance device of claim 4, wherein: one end of the connecting strip is movably connected with the supporting plate through a first shaft sleeve (215) and a first hinge pin (216), the first hinge pin and the first shaft sleeve are kept to rotate relatively, the other end of the connecting strip is movably connected with the connecting plate through a second shaft sleeve (217) and a second hinge pin (218), and the second hinge pin and the second shaft sleeve are kept to rotate relatively.
9. The reinforcement cage stirrup installation assistance device of claim 5, wherein: and the guide plate is provided with a supporting block (207) connected with the supporting plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111451870.7A CN114042837A (en) | 2021-11-30 | 2021-11-30 | Reinforcing cage stirrup installation auxiliary device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111451870.7A CN114042837A (en) | 2021-11-30 | 2021-11-30 | Reinforcing cage stirrup installation auxiliary device |
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| Publication Number | Publication Date |
|---|---|
| CN114042837A true CN114042837A (en) | 2022-02-15 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111451870.7A Pending CN114042837A (en) | 2021-11-30 | 2021-11-30 | Reinforcing cage stirrup installation auxiliary device |
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| CN (1) | CN114042837A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114769472A (en) * | 2022-03-14 | 2022-07-22 | 浙江蜂巢集成科技有限公司 | Automatic forming device that lays of roof framework of steel reinforcement |
| CN115625279A (en) * | 2022-10-14 | 2023-01-20 | 武汉理工大学 | Numerical control arrangement device for reinforcing steel bars and control method thereof |
-
2021
- 2021-11-30 CN CN202111451870.7A patent/CN114042837A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114769472A (en) * | 2022-03-14 | 2022-07-22 | 浙江蜂巢集成科技有限公司 | Automatic forming device that lays of roof framework of steel reinforcement |
| CN115625279A (en) * | 2022-10-14 | 2023-01-20 | 武汉理工大学 | Numerical control arrangement device for reinforcing steel bars and control method thereof |
| CN115625279B (en) * | 2022-10-14 | 2024-05-17 | 武汉理工大学 | Numerical control arrangement device for reinforcing steel bars and control method thereof |
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