CN114749936A - Automatic forming equipment for tubular pile hoop wrapping plate - Google Patents
Automatic forming equipment for tubular pile hoop wrapping plate Download PDFInfo
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- CN114749936A CN114749936A CN202210464261.3A CN202210464261A CN114749936A CN 114749936 A CN114749936 A CN 114749936A CN 202210464261 A CN202210464261 A CN 202210464261A CN 114749936 A CN114749936 A CN 114749936A
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- circular ring
- end plate
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- 238000003466 welding Methods 0.000 claims abstract description 79
- 238000005096 rolling process Methods 0.000 claims abstract description 33
- 238000007373 indentation Methods 0.000 claims abstract description 23
- 238000005520 cutting process Methods 0.000 claims abstract description 19
- 238000000465 moulding Methods 0.000 claims abstract description 12
- 229910000679 solder Inorganic materials 0.000 claims abstract description 3
- 238000003825 pressing Methods 0.000 claims description 71
- 238000002788 crimping Methods 0.000 claims description 21
- 230000002093 peripheral effect Effects 0.000 claims description 15
- 238000000034 method Methods 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 15
- 238000007493 shaping process Methods 0.000 abstract description 6
- 230000002349 favourable effect Effects 0.000 abstract description 3
- 230000001360 synchronised effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D1/00—Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling
- B21D1/02—Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling by rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D19/00—Flanging or other edge treatment, e.g. of tubes
- B21D19/02—Flanging or other edge treatment, e.g. of tubes by continuously-acting tools moving along the edge
- B21D19/04—Flanging or other edge treatment, e.g. of tubes by continuously-acting tools moving along the edge shaped as rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
- B21D5/14—Bending sheet metal along straight lines, e.g. to form simple curves by passing between rollers
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- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The application discloses tubular pile shroud ring board automatic molding equipment, including the material area output device who is used for exporting the material area, locate the material area flattening device in order to be used for flattening the material area in material area output device left side, locate the material area flattening device left side and carry cutting device in order to be used for carrying the material area that cuts the material area, locate the material area and carry cutting device left side and be used for rolling up the roll welding device of solder area with the circular body of shaping, locate the end plate output device that rolls up welding device left side and be used for exporting the end plate, locate to roll and be used for extrudeing the indentation device of the inside annular dent of circular body week side with the circular body of shaping between welding device and end plate output device, locate end plate output device left side and be used for receiving end plate and circular body and set up the blank holder device on the end plate with circular body pressfitting. This application has realized full automatic production tubular pile end plate, and then not only can increase substantially production efficiency, reduces artifical intensity of labour, and still can further reduction in production cost, is favorable to satisfying more production demands greatly.
Description
Technical Field
The application relates to the technical field of automation equipment, in particular to automatic forming equipment for a tubular pile hoop plate.
Background
The tubular pile is widely applied to engineering construction of buildings, roads, bridges, wharfs and the like due to the excellent performance of the tubular pile.
However, most of the existing tubular pile hoop plates are produced in a semi-automatic manner, and highly automated intelligent production cannot be realized, so that the production efficiency is low, the labor intensity of operators is high, and the production cost cannot be further reduced.
Disclosure of Invention
The above-mentioned prior art problem that this application will be solved is to provide one kind and is applied to tubular pile shroud hoop board automatic molding equipment.
In order to solve the technical problem, the method is realized by the following technical scheme:
the automatic forming equipment for the tubular pile wrapping plate comprises a material belt output device for outputting a material belt, a material belt flattening device arranged on the left side of the material belt output device and used for flattening the material belt, and a material belt conveying and cutting device arranged on the left side of the material belt flattening device and used for conveying and cutting the material belt;
tubular pile shroud ring board automatic molding equipment still includes:
the rolling welding device is arranged on the left side of the material belt conveying and cutting device and is used for rolling the solder belt to form a circular ring body;
the end plate output device is arranged on the left side of the roll welding device and used for outputting an end plate;
the indentation device is arranged between the rolling welding device and the end plate output device and is used for extruding the peripheral side of the circular ring body to form an annular dent in the circular ring body;
and the edge pressing device is arranged on the left side of the end plate output device and used for receiving the end plate and the circular ring body and pressing and fastening the circular ring body on the end plate.
The automatic forming equipment for the tubular pile wrapping plate comprises a rolling welding support, a crimping roller group arranged on the rolling welding support, a front movement limiting group arranged on the front side of the crimping roller group, a rear movement limiting guide group arranged on the rear side of the crimping roller group, an upper movement guide group arranged on the upper side of the rolling welding support and a movement welding group arranged on the front movement limiting group;
when the cut material belt is conveyed to be contacted with the crimping roller group by the material belt conveying and cutting device, the front movement limiting group moves backwards and is matched with the rear movement limiting guide group to be used for limiting the material belt forwards and backwards, then, the crimping roller group is matched with the rear movement limiting guide group to gradually curl the material belt upwards, then, the upper movement guide group moves downwards to guide the material belt to bend downwards gradually, so that the head end and the tail end of the material belt are connected and are positioned at the lower side of the rear movement limiting guide group, then, the movement welding group moves backwards to be used for welding a gap between the head end and the tail end of the rounded material belt, so that the material belt forms a circular ring body, then, the upper movement guiding group moves upwards, and then, the front movement limiting group and the rear movement limiting guide group move forwards synchronously to move the circular ring body to a material returning position, and finally, the rear moving limiting guide group moves backwards to discharge the circular ring body.
According to the automatic forming equipment for the tubular pile wrapping plate, the rear moving limiting guide group comprises a limiting baffle, a guide ring body, a guide welding plate and a moving driving group;
the limiting baffle is provided with a front-back through abdicating notch which is communicated with the front-back;
the guide ring body is arranged on the front side of the limit baffle, and the lower side of the guide ring body is provided with a connecting opening;
the front end of the guide welding plate is arranged in the connecting opening, the left side and the right side of the front end of the guide welding plate are respectively provided with an inclined guide inclined plane connected with the peripheral side wall of the guide ring body, and the middle part of the front end of the guide welding plate is provided with an up-down run-through abdicating notch which is used for abdicating a gap between the head end and the tail end of the material strip after the welding and rolling of the movable welding group;
the rear end of the guide welding plate penetrates through the front and rear through abdicating notch and extends backwards to the rear side of the limit baffle;
the movable driving group is arranged on the rear side of the limiting baffle, the power output end of the movable driving group is connected with the rear end of the guide welding plate, and the movable driving group is used for driving the guide welding plate to drive the limiting baffle and the guide ring body to reciprocate back and forth.
As above tubular pile shroud band plate automatic molding equipment, the roll welding device is still including locating in order to be used for reciprocating and supplementary cooperation on the crimping roller group the supplementary group of curling of reciprocating in the crimping roller group curls material area.
As above tubular pile shroud band plate automatic molding equipment, it includes to reciprocate supplementary group of curling:
the up-down moving plate is arranged on the crimping roller group;
the auxiliary guide block is arranged on the left side of the upper part of the up-and-down moving plate, and the right side of the auxiliary guide block is provided with an auxiliary guide inclined plane for assisting the inclined guide inclined plane to curl the material belt;
and the moving plate up-and-down moving driving group is arranged on the lower side of the up-and-down moving plate and is used for driving the up-and-down moving plate to drive the auxiliary guide block to move up and down.
As above tubular pile shroud band plate automatic molding equipment, the roll welding device still includes:
an inclined guide member provided on the left side of the roll welding bracket;
and the pushing-out driving group is arranged on the right side of the roll welding bracket and used for pushing the welded circular ring body leftwards so as to enable the circular ring body to flow to the next procedure through the inclined guide part.
The automatic forming equipment for the tubular pile hoop plate comprises an indentation support, a lifting limiting group, a movable backward pushing group, a backstop forward pushing group, a lower pressing roller group, a rotating rolling wheel group and a rotating rolling driving group, wherein the lifting limiting group is arranged on the indentation support and can lift up and down;
when the welded circular ring body rolls downwards through the inclined guide part, the lifting limiting group rises upwards to limit the circular ring body, then the movable rear pushing group pushes the circular ring body backwards so that the lower side wall of the circular ring body is located between the lower pressing roller group and the rotary rolling wheel group, meanwhile, the rear baffle front pushing group limits the circular ring body to move backwards, then the lower pressing roller group pushes the circular ring body downwards, and the rotary rolling driving group drives the rotary rolling wheel group to rotate so as to roll the circular ring body, so that annular dents are formed on the peripheral side wall of the circular ring body.
As above tubular pile shroud band plate automatic molding equipment, end plate output device includes:
a vertical support;
the inclined material placing groove is arranged on the vertical support, is inclined forwards and downwards along the longitudinal direction of the vertical support and is used for placing an end plate;
the inclined output trough is arranged at the rear side of the vertical support, is inclined leftwards and downwards along the transverse direction of the vertical support, and is used for conveying an end plate to the edge pressing device;
and the end plate output pushing group is arranged on the front side of the vertical support and used for pushing the upper end plate of the inclined material placing groove to move and output the inclined material placing groove.
According to the automatic forming equipment for the tubular pile wrapping plate, the end plate output device further comprises an inclined guide conveying trough arranged at the rear side of the inclined output trough, the inclined guide conveying trough and the inclined output trough are arranged in the same inclined direction and are used for receiving the circular ring body discharged from the indentation device and conveying the circular ring body to the edge pressing device;
the edge pressing device comprises a connecting support, an up-and-down moving limiting group which is arranged on the connecting support and can move up and down, an end plate fastening rotating group which is arranged at the front side of the connecting support, an adjustable tightening group which is arranged at the rear side of the end plate fastening rotating group, a front-and-back moving driving group which is arranged at the rear side of the adjustable tightening group, a rotary driving group which is arranged on the front-and-back moving driving group and connected with the adjustable tightening group, and a down-moving edge pressing group which is arranged at the upper side of the connecting support;
when the end plate warp when slope output silo down rolls, reciprocate spacing group and upwards rise in order to be used for spacing end plate, thereupon the end plate is fastened the rotating group and is fastened the end plate, simultaneously, circular ring body warp slope guide is carried the silo and is rolled down extremely the end plate fasten the rotating group with between the adjustable tight group that props, then back-and-forth movement drive group drive rotatory drive group drives adjustable tight group forward movement that props, so that adjustable tight group that props stretches into circular ring body inside in order to prop tight circular ring body, afterwards the end plate fasten the rotating group with rotatory drive group synchronous start to make synchronous drive end plate and circular ring body rotate, immediately, move down the blank pressing group and move down and with circular ring body edge pressfitting in the interior concave ring groove on the end plate week side to accomplish blank pressing work.
According to the automatic forming equipment for the tubular pile wrapping plate, the end plate fastening rotating group comprises an electrified magnetic fastening disc and an end plate rotating driving motor which is arranged on the connecting support and a power output end of which is connected with the electrified magnetic fastening disc;
the adjustable tightening group comprises:
the rear side of the connecting disc body is connected with the power output end of the rotary driving group;
the middle connecting part is arranged in the middle of the front side of the connecting disc body;
the sliding connecting part is connected to the connecting disc body in a sliding mode;
one end of the extending connecting rod is connected with the middle connecting part, and the other end of the extending connecting rod is connected with the sliding connecting part;
the adjusting and tensioning block is connected to the front side of the sliding connecting part and is provided with a long connecting and adjusting hole for adjusting and connecting with the sliding connecting part;
move down and press limit group includes:
the switching sliding rod is connected to the connecting bracket in a sliding manner;
the edge pressing rotating wheel is hinged at the lower end of the switching sliding rod, and the periphery of the outer part of the edge pressing rotating wheel is provided with an inclined pressing part which extends outwards in an inclined way and is used for pressing the edge of the circular ring body downwards into the concave ring groove on the periphery of the end plate;
and the pressing-down driving part is arranged on the upper side of the connecting support, the lower end of the pressing-down driving part is connected with the switching sliding rod and is used for driving the switching sliding rod to drive the blank pressing rotating wheel to move up and down.
Compared with the prior art, the application has the following advantages:
the automatic forming equipment for the tubular pile wrapping plate of the application flattens through the material belt flattening device, the material belt is output by the material belt output device and then is conveyed to the material belt conveying and cutting device, the material belt conveying and cutting device cuts the material belt at a fixed distance and conveys the material belt to the roll welding device, the roll welding device rolls and welds the material belt into a circular ring body and then conveys the circular ring body to the blank pressing device, before that, the end plate output device conveys the end plate to the edge pressing device, and then the edge of the circular ring body is pressed and fastened in the concave ring groove on the peripheral side of the end plate through the edge pressing device, thereby completing the forming work of the tubular pile wrapping and hooping plate, realizing the full-automatic production and forming of the tubular pile wrapping and hooping plate, and then not only can increase substantially production efficiency, reduce artifical intensity of labour, but also can further reduce manufacturing cost, be favorable to greatly satisfying more production demands.
Drawings
Fig. 1 is a perspective view of this application tubular pile shroud band plate automatic molding equipment.
Fig. 2 is a perspective view of the material belt flattening device in the automatic forming equipment for the tubular pile wrapping plate.
Fig. 3 is a sectional view of the material belt conveying and cutting device in the automatic forming equipment for the tubular pile wrapping plate.
Fig. 4 is a perspective view of the roll welding device in the automatic forming equipment for the tube pile wrapping plate.
Fig. 5 is a perspective view of the roll welding device after partial parts are hidden in the automatic forming equipment for the tubular pile wrapping plate.
Fig. 6 is a partial enlarged view i of fig. 5.
Fig. 7 is a partial exploded view of the rear movement limiting guide set in the automatic forming equipment for the tubular pile hoop plate of the present application.
Fig. 8 is an exploded view of the crimping roller group and the up-and-down movement auxiliary crimping group in the automatic forming device for the tube pile wrapping plate of the present application.
Fig. 9 is a perspective view of the indentation device in the automatic forming equipment for the tubular pile wrapping plate.
Fig. 10 is a partial exploded view behind the indentation support hidden by the indentation device in the automatic forming equipment for the tubular pile wrapping plate.
Fig. 11 is a perspective view of the end plate output device in the automatic forming equipment for tubular pile hoop plates.
Fig. 12 is a perspective view of the edge pressing device in the automatic forming equipment for the tube pile wrapping plate.
FIG. 13 is in this application tubular pile shroud band board automatic molding equipment the blank holder device is hidden linking bridge with move down the perspective view behind the blank holder group.
Fig. 14 is a perspective view of the adjustable tensioning group in the automatic forming equipment for the tubular pile wrapping plate.
Fig. 15 is a perspective view of the downward moving edge-pressing group in the automatic forming equipment for the tubular pile hoop plate of the present application.
Detailed Description
The present application will be described in further detail below with reference to the accompanying drawings by way of specific embodiments.
As shown in fig. 1 to 15, an automatic forming apparatus for tubular pile wrapping plates comprises a material belt output device 1 for outputting a material belt, a material belt flattening device 2 arranged on the left side of the material belt output device 1 for flattening the material belt, and a material belt conveying and cutting device 3 arranged on the left side of the material belt flattening device 2 for conveying and cutting the material belt;
the automatic forming equipment for the tubular pile wrapping plate further comprises a rolling welding device 4, an end plate output device 5 and a blank pressing device 6; the roll welding device 4 is arranged on the left side of the material belt conveying and cutting device 3 and is used for rolling and welding the material belt to form a circular ring body; the end plate output device 5 is arranged on the left side of the roll welding device 4 and used for outputting an end plate; the edge pressing device 6 is arranged on the left side of the end plate output device 5 and used for receiving the end plate and the circular ring body and pressing and fastening the circular ring body on the end plate.
This application tubular pile shroud ring board automatic molding equipment passes through material area flattening device 2 flattens the warp material area output device 1 exports the material area, then carry again extremely on material area transport cutting device 3, material area transport cutting device 3 cuts the material area distance after and carry to on the roll welding device 4, roll welding device 4 with the material area roll welding shaping for circular ring body after carry to on blank pressing device 6, before this, end plate output device 5 to blank pressing device 6 carries the end plate, then rethread blank pressing device 6 is in order to set up circular ring body edge pressfitting in the indent annular on end plate week side to accomplish tubular pile shroud ring board shaping work, realized full-automatic production shaping tubular pile shroud ring board for this, and then not only can increase substantially production efficiency, reduce artifical intensity of labour, and still can further reduce manufacturing cost, greatly beneficial to meeting more production requirements.
Further, the roll welding device 4 includes a roll welding holder 41, a crimping roller group 42 provided on the roll welding holder 41, a front movement limiting group 43 provided on the front side of the crimping roller group 42, a rear movement limiting guide group 44 provided on the rear side of the crimping roller group 42, an upper movement guide group 45 provided on the upper side of the roll welding holder 41, and a movement welding group 46 provided on the front movement limiting group 43;
when the cut material belt is conveyed to contact with the crimping roller group 42 by the material belt conveying and cutting device 3, the front movement limiting group 43 moves backwards and is matched with the rear movement limiting and guiding group 44 to limit the material belt forwards and backwards, then, the crimping roller group 42 is matched with the rear movement limiting and guiding group 44 to gradually curl the material belt upwards, then, the upper movement guiding group 45 moves downwards to guide the material belt to bend downwards gradually, so that the head end and the tail end of the material belt are connected and are positioned at the lower side of the rear movement limiting and guiding group 44, then, the movement welding group 46 moves backwards to weld the gap between the head end and the tail end of the material belt after the rolling to enable the material belt to form a circular ring body, then, the upper movement guiding group 45 moves upwards, then, the front movement limiting group 43 and the rear movement limiting and guiding group 44 move forwards synchronously to move the circular ring body to a material returning position, finally, the rear movement limiting and guiding set 44 moves backwards again to discharge the circular ring body.
Furthermore, the rear movement limiting and guiding set 44 includes a limiting baffle 441, a guiding ring body 442, a guiding and welding plate 443, and a movement driving set 444;
the limiting baffle 441 is provided with a front-back through abdicating notch 4411 which is through from front to back; the guide ring body 442 is disposed at the front side of the limit baffle 441, and a connection opening 4421 is formed at the lower side of the guide ring body; the front end of the guide welding plate 443 is arranged in the connecting opening 4421, the left side and the right side of the front end of the guide welding plate are respectively provided with an inclined guide inclined surface 4431 connected with the peripheral side wall of the guide ring body 442, and the middle part of the front end of the guide welding plate is provided with an up-down run-through run-out notch 4432 which is used for running out a gap between the head end and the tail end of the material strip after the movable welding group 46 welds a coil; the rear end of the guide welding plate 443 penetrates through the front and rear through abdicating notch 4411 and extends backwards to the rear side of the limiting baffle 441; the moving driving assembly 444 is disposed at the rear side of the limit baffle 441, and a power output end thereof is connected to the rear end of the guiding and welding plate 443, and is configured to drive the guiding and welding plate 443 to drive the limit baffle 441 and the guiding ring body 442 to reciprocate back and forth. The material belt guiding device has the advantage of facilitating the material belt to be curled and formed into a circular ring body.
Furthermore, the movable welding group 46 includes a plasma torch and a plasma torch forward-backward movement driving group connected to the plasma torch for driving the plasma torch forward-backward movement, and is intended to achieve a simple structure and facilitate welding work.
Further, the roll welding device 4 further includes an up-and-down auxiliary rolling set 47 provided on the roller set 42 for moving up and down and assisting the roller set 42 in rolling up the material tape.
The up-and-down movement auxiliary curling group 47 includes an up-and-down moving plate 471, an auxiliary guide block 472, a moving plate up-and-down movement driving group 473; the up-down moving plate 471 is arranged on the crimping roller group 42; the auxiliary guide block 472 is disposed on the left side of the upper portion of the up-down moving plate 471, and the right side thereof is provided with an auxiliary guide inclined plane 4721 for assisting the inclined guide inclined plane 4431 to curl the material tape; the moving plate up-and-down movement driving group 473 is disposed on the lower side of the up-and-down moving plate 471 and is used for driving the up-and-down moving plate 471 to drive the auxiliary guide block 472 to move up and down. The up-and-down movement auxiliary curling group 47 has the advantage of further facilitating the curling of the material strip into a circular ring body.
Furthermore, the roll welding device 4 further comprises an inclined guide part 48 and a push-out driving group 49; the inclined guide part 48 is arranged on the left side of the roll welding bracket 41; the pushing-out driving group 49 is arranged on the right side of the roll welding bracket 41 and used for pushing the welded circular ring body leftwards so as to enable the circular ring body to flow to the next process through the inclined guiding component 48.
Furthermore, the automatic forming equipment for the tubular pile wrapping plate further comprises an indentation device 7 which is arranged between the rolling welding device 4 and the end plate output device 5 and is used for extruding the peripheral side of the circular ring body to form an annular dent in the circular ring body;
the indentation device 7 comprises an indentation bracket 71, a lifting limit group 72 which is arranged on the indentation bracket 71 and can lift up and down, a movable rear pushing group 73 which is arranged on the front side of the indentation bracket 71, a rear gear front pushing group 74 which is arranged on the rear side of the movable rear pushing group 73, a lower pressing roller group 75 which is arranged on the rear gear front pushing group 74, a rotating rolling roller group 76 which is arranged on the lower side of the lower pressing roller group 75, and a rotating rolling driving group 77 which is arranged on the rear side of the indentation bracket 71 and is connected with the rotating rolling roller group 76;
when the welded circular ring body rolls down through the inclined guide part 48, the lifting limit group 72 is lifted upwards to limit the circular ring body, and then the movable push-back group 73 pushes back the circular ring body, so that the lower side wall of the circular ring body is positioned between the lower pressing roller group 75 and the rotary rolling roller group 76, and meanwhile the backstop push-front group 74 limits the circular ring body to move backwards, and then the lower pressing roller group 75 pushes the circular ring body downwards, and the rotary rolling driving group 77 drives the rotary rolling roller group 76 to rotate to roll the circular ring body, so that the peripheral side wall of the circular ring body forms an annular dent. This application adopts indentation device 7's aim at shaping goes out the annular dent on the circular ring body lateral wall all around, and then is favorable to further improving the bulk strength of circular ring body, also can satisfy actual user demand simultaneously.
Furthermore, the end plate output device 5 comprises a vertical bracket 51, an inclined material placing groove 52, an inclined output groove 53 and an end plate output pushing group 54; the inclined material placing groove 52 is arranged on the vertical support 51, is inclined forwards and downwards along the longitudinal direction of the vertical support 51 and is used for placing an end plate; the inclined output trough 53 is arranged at the rear side of the vertical support 51, is inclined leftwards and downwards along the transverse direction of the vertical support 51, and is used for conveying end plates to the edge pressing device 6; the end plate output pushing group 54 is arranged on the front side of the vertical support 51 and used for pushing the upper end plate of the inclined material placing groove 52 to move and output to the inclined material output groove 53. Its advantage lies in realizing automatic one by one output end plate.
Furthermore, the end plate output device 5 further comprises an inclined guiding and conveying trough 55 disposed at the rear side of the inclined output trough 53, wherein the inclined guiding and conveying trough 55 and the inclined output trough 53 are disposed in the same inclined direction, and is used for receiving the circular ring body discharged from the indentation device 7 and conveying the circular ring body to the edge pressing device 6;
the edge pressing device 6 comprises a connecting bracket 61, an up-and-down moving limiting group 62 which is arranged on the connecting bracket 61 and can move up and down, an end plate fastening rotating group 63 which is arranged at the front side of the connecting bracket 61, an adjustable tightening group 64 which is arranged at the rear side of the end plate fastening rotating group 63, a front-and-back moving driving group 65 which is arranged at the rear side of the adjustable tightening group 64, a rotary driving group 66 which is arranged on the front-and-back moving driving group 65 and is connected with the adjustable tightening group 64, and a down-moving edge pressing group 67 which is arranged at the upper side of the connecting bracket 61;
when the end plate rolls down through the inclined output chute 53, the up-and-down movement limiting group 62 rises up to limit the end plate, whereupon the end plate fastening rotating group 63 fastens the end plate, meanwhile, the circular ring body rolls downwards through the inclined guide conveying trough 55 to a position between the end plate fastening rotating group 63 and the adjustable tensioning group 64, the back-and-forth movement driving group 65 drives the rotation driving group 66 to drive the adjustable tightening group 64 to move forwards, so that the adjustable tightening group 64 extends into the circular ring body to tighten the circular ring body, and then the end plate tightening rotating group 63 and the rotary driving group 66 are synchronously started, so that the end plate and the circular ring body are synchronously driven to rotate, and then the downward moving edge pressing group 67 moves downwards and presses the edge of the circular ring body into the concave ring groove on the peripheral side of the end plate, thereby completing the edge pressing work.
Furthermore, the end plate fastening rotating group 63 includes an electrified magnetic fastening disc 631 and an end plate rotation driving motor 632 disposed on the connecting bracket 61 and having a power output end connected to the electrified magnetic fastening disc 631; the electromagnetic attraction fastening disc 631 has the advantages that the end plate is magnetically attracted or loosely placed through electric control power-on or power-off, and accordingly the purpose of loose placement or tight attraction is achieved greatly.
The adjustable tightening group 64 comprises a connecting disc 641, a middle connecting part 642, a sliding connecting part 643, an extending connecting rod 644 and an adjusting tightening block 645; the rear side of the connecting disc body 641 is connected with the power output end of the rotary driving group 66; the middle connecting part 642 is arranged in the middle of the front side of the connecting disc body 641; the sliding connection part 643 is slidably connected to the connection disc 641; the extension connection rod 644 has one end connected to the middle connection part 642 and the other end connected to the sliding connection part 643; the adjusting and tightening block 645 is connected to the front side of the sliding connection part 643, and is provided with an elongated connecting and adjusting hole 6451 for adjusting and connecting with the sliding connection part 643; the adjustable tightening group 64 has the advantage that the adjustable tightening group can be adapted to circular ring bodies with different specifications and sizes, so that more use requirements can be met.
The downward moving edge pressing group 67 comprises a switching sliding rod 671, an edge pressing rotating wheel 672 and a downward pressing driving component 673; the adapting sliding rod 671 is slidably connected to the connecting bracket 61; the edge pressing rotating wheel 672 is hinged at the lower end of the switching sliding rod 671, and an inclined pressing part 6721 which extends outwards in an inclined manner and is used for pressing the edge of the circular ring body downwards into the concave ring groove on the peripheral side of the end plate is arranged on the peripheral side of the edge pressing rotating wheel; the pressing driving component 673 is arranged on the upper side of the connecting support 61, the lower end of the pressing driving component is connected with the switching sliding rod 671, and the pressing driving component is used for driving the switching sliding rod 671 to drive the blank pressing rotating wheel 672 to move up and down. Its advantage lies in not only the accessible the blank pressing rotates on the wheel 672 slope pressfitting portion 6721 in order to with the interior indent annular on the circular ring body edge pressfitting to the end plate week side, reaches simple operation and avoids, and still can change according to actual user demand the blank pressing rotates the wheel 672, and then improves the suitability of this application greatly.
As described above, the embodiments of the present application have been described in detail, but the present application is not limited to the above embodiments. Even if various changes are made in the present application, the protection scope of the present application is still included.
Claims (10)
1. The utility model provides a tubular pile package hoop board automatic molding equipment, includes material area output device (1) that is used for outputting the material area, locates material area output device (1) left side is in order to be used for flattening material area flattening device (2), locate material area flattening device (2) left side is in order to be used for carrying the material area of cutting the material area and carries cutting device (3), its characterized in that, tubular pile package hoop board automatic molding equipment still includes:
the rolling welding device (4) is arranged on the left side of the material belt conveying and cutting device (3) and is used for rolling the solder belt to form a circular ring body;
the end plate output device (5) is arranged on the left side of the roll welding device (4) and is used for outputting the end plate;
the indentation device (7) is arranged between the roll welding device (4) and the end plate output device (5) and is used for extruding the peripheral side of the circular ring body to form an annular dent in the circular ring body;
and the edge pressing device (6) is arranged on the left side of the end plate output device (5) and is used for receiving the end plate and the circular ring body and pressing and fastening the circular ring body on the end plate.
2. The automatic forming equipment for the pipe pile hoop plate according to claim 1, characterized in that: the roll welding device (4) comprises a roll welding support (41), a crimping roller group (42) arranged on the roll welding support (41), a front movement limiting group (43) arranged on the front side of the crimping roller group (42), a rear movement limiting guide group (44) arranged on the rear side of the crimping roller group (42), an upper movement guide group (45) arranged on the upper side of the roll welding support (41), and a movement welding group (46) arranged on the front movement limiting group (43);
when the cut material belt is conveyed to be in contact with the crimping roller group (42) through the material belt conveying and cutting device (3), the front movement limiting group (43) moves backwards and is matched with the rear movement limiting guide group (44) to be used for limiting the material belt forwards and backwards, then the crimping roller group (42) is matched with the rear movement limiting guide group (44) to gradually curl the material belt upwards, then the upper movement guide group (45) moves downwards to guide the material belt to be gradually bent downwards so that the head end and the tail end of the material belt are connected and are located on the lower side of the rear movement limiting guide group (44), then the movement welding group (46) moves backwards to be used for welding a gap between the head end and the tail end of the material belt after being rolled to enable the material belt to form a circular ring body, next, the upper movement guide group (45) moves upwards, and then the front movement limiting group (43) and the rear movement limiting guide group (44) move forwards synchronously to move the circular ring body And when the circular ring body is moved to a material returning position, finally, the rear movement limiting guide group (44) moves backwards again to discharge the circular ring body.
3. The automatic forming equipment for the pipe pile hoop-wrapping plate according to claim 2, characterized in that: the rear moving limiting guide group (44) comprises a limiting baffle (441), a guide ring body (442), a guide welding plate (443) and a moving driving group (444);
the limiting baffle (441) is provided with a front-back through abdicating notch (4411) which is through from front to back;
the guide ring body (442) is arranged on the front side of the limiting baffle (441), and a connecting opening (4421) is formed in the lower side of the guide ring body;
the front end of the guide welding plate (443) is arranged in the connecting opening (4421), the left side and the right side of the front end of the guide welding plate are respectively provided with an inclined guide inclined plane (4431) connected with the peripheral side wall of the guide ring body (442), and the middle part of the front end of the guide welding plate is provided with an up-down run-through notch (4432) which is used for stepping down a gap between the head end and the tail end of the material strip after the movable welding group (46) is welded into a rolled circle;
the rear end of the guide welding plate (443) penetrates through the front and rear through abdicating notch (4411) and extends backwards to the rear side of the limit baffle (441);
the moving driving group (444) is arranged on the rear side of the limiting baffle (441), the power output end of the moving driving group is connected with the rear end of the guide welding plate (443) and is used for driving the guide welding plate (443) to drive the limiting baffle (441) and the guide ring body (442) to reciprocate back and forth.
4. The automatic forming equipment for the tubular pile hoop plate according to claim 3, wherein: the roll welding device (4) further comprises an up-and-down auxiliary curling group (47) which is arranged on the curling roller group (42) and used for moving up and down and assisting in matching with the curling roller group (42) to curl the material belt.
5. The automatic forming equipment for the tubular pile hoop plate according to claim 4, wherein: the up-and-down movement auxiliary curling group (47) includes:
a vertical moving plate (471) provided on the curl roller group (42);
an auxiliary guide block (472) provided at a left side of an upper portion of the up-down moving plate (471), and having an auxiliary guide inclined plane (4721) provided at a right side thereof for assisting the inclined guide inclined plane (4431) to curl the material tape;
and the moving plate up-and-down movement driving group (473) is arranged on the lower side of the up-and-down moving plate (471) and is used for driving the up-and-down moving plate (471) to drive the auxiliary guide block (472) to move up and down.
6. The automatic forming equipment for the tubular pile hoop plate according to claim 2, wherein: the coil welding device (4) further comprises:
an inclined guide member (48) provided on the left side of the roll welding holder (41);
and the pushing-out driving group (49) is arranged on the right side of the coil welding bracket (41) and is used for pushing the welded circular ring body leftwards so as to enable the circular ring body to flow to the next process through the inclined guide part (48).
7. The automatic forming equipment for the tubular pile hoop plate according to claim 6, wherein: the automatic forming equipment for the tubular pile hoop wrapping plate further comprises a mould;
the indentation device (7) comprises an indentation support (71), a lifting limit group (72) which is arranged on the indentation support (71) and can lift up and down, a movable rear pushing group (73) which is arranged on the front side of the indentation support (71), a rear gear front pushing group (74) which is arranged on the rear side of the movable rear pushing group (73), a lower pressing roller group (75) which is arranged on the rear gear front pushing group (74), a rotating rolling wheel group (76) which is arranged on the lower side of the lower pressing roller group (75), and a rotating rolling driving group (77) which is arranged on the rear side of the indentation support (71) and is connected with the rotating rolling wheel group (76);
when the welded circular ring body rolls downwards through the inclined guide part (48), the lifting limit group (72) rises upwards to limit the circular ring body, then the movable rear push group (73) pushes the circular ring body backwards so as to enable the lower side wall of the circular ring body to be located between the lower pressing roller group (75) and the rotary rolling roller group (76), meanwhile, the rear baffle front push group (74) limits the circular ring body to move backwards, then the lower pressing roller group (75) presses the circular ring body downwards, and the rotary rolling driving group (77) drives the rotary rolling roller group (76) to rotate so as to roll the circular ring body, so that annular dents are formed on the peripheral side wall of the circular ring body.
8. The automatic forming equipment for the pipe pile hoop plate according to claim 1, characterized in that: the end plate output means (5) comprises:
a vertical support (51);
the inclined material placing groove (52) is arranged on the vertical support (51), is arranged along the longitudinal direction of the vertical support (51) in a forward and downward inclined mode, and is used for placing an end plate;
the inclined output trough (53) is arranged at the rear side of the vertical support (51), is inclined leftwards and downwards along the transverse direction of the vertical support (51), and is used for conveying end plates to the edge pressing device (6);
and the end plate output pushing group (54) is arranged on the front side of the vertical support (51) and is used for pushing the upper end plate of the inclined material placing groove (52) to move and output to the inclined material outputting groove (53).
9. The automatic forming equipment for the tubular pile hoop plate according to claim 8, wherein: the end plate output device (5) further comprises an inclined guide conveying trough (55) arranged at the rear side of the inclined output trough (53), the inclined guide conveying trough (55) and the inclined output trough (53) are arranged in the same inclined direction and used for receiving the circular ring bodies discharged from the indentation device (7) and conveying the circular ring bodies to the blank pressing device (6);
the edge pressing device (6) comprises a connecting support (61), an up-down moving limiting group (62) which is arranged on the connecting support (61) and can move up and down, an end plate fastening rotating group (63) which is arranged on the front side of the connecting support (61), an adjustable tightening group (64) which is arranged on the rear side of the end plate fastening rotating group (63), a front-back moving driving group (65) which is arranged on the rear side of the adjustable tightening group (64), a rotary driving group (66) which is arranged on the front-back moving driving group (65) and is connected with the adjustable tightening group (64), and a down-moving edge pressing group (67) which is arranged on the upper side of the connecting support (61);
when the end plate rolls downwards through the inclined output trough (53), the up-and-down moving limiting group (62) rises upwards to limit the end plate, then the end plate fastening rotating group (63) fastens the end plate, meanwhile, the circular ring body rolls downwards through the inclined guide conveying trough (55) to a position between the end plate fastening rotating group (63) and the adjustable tightening group (64), then the front-and-back moving driving group (65) drives the rotary driving group (66) to drive the adjustable tightening group (64) to move forwards, so that the adjustable tightening group (64) extends into the circular ring body to tighten the circular ring body, then the end plate fastening rotating group (63) and the rotary driving group (66) are synchronously started to synchronously drive the end plate and the circular ring body to rotate, and then the circumferential side pressing downward moving group (67) moves downwards and presses the concave edge of the circular ring body into a ring groove on the end plate, thereby completing the edge pressing work.
10. The automatic forming equipment for the tubular pile hoop plate according to claim 9, wherein: the end plate fastening rotating group (63) comprises an electrified magnetic fastening disc (631) and an end plate rotating driving motor (632) which is arranged on the connecting support (61) and of which the power output end is connected with the electrified magnetic fastening disc (631);
the adjustable tensioning set (64) comprises:
the rear side of the connecting disc body (641) is connected with the power output end of the rotary driving group (66);
a middle connection member (642) provided at a front middle portion of the connection tray body (641);
a sliding connection part (643) which is slidably connected to the connection disc body (641);
an extension connection rod (644) having one end connected to the middle connection part (642) and the other end connected to the sliding connection part (643);
an adjusting and tensioning block (645) which is connected to the front side of the sliding connecting part (643) and is provided with a long connecting and adjusting hole (6451) used for adjusting and connecting with the sliding connecting part (643);
the lower moving edge pressing group (67) comprises:
a transfer sliding rod (671) which is connected to the connecting bracket (61) in a sliding manner;
the edge pressing rotating wheel (672) is hinged at the lower end of the switching sliding rod (671), and the peripheral side of the edge pressing rotating wheel is provided with an inclined pressing part (6721) which extends outwards in an inclined way and is used for pressing the edge of the circular ring body downwards into the concave ring groove on the peripheral side of the end plate;
and the pressing driving component (673) is arranged on the upper side of the connecting support (61), the lower end of the pressing driving component is connected with the switching sliding rod (671), and the pressing driving component is used for driving the switching sliding rod (671) to drive the pressing edge rotating wheel (672) to move up and down.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210464261.3A CN114749936B (en) | 2022-04-29 | 2022-04-29 | Automatic forming equipment for tubular pile hoop plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210464261.3A CN114749936B (en) | 2022-04-29 | 2022-04-29 | Automatic forming equipment for tubular pile hoop plate |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN114749936A true CN114749936A (en) | 2022-07-15 |
| CN114749936B CN114749936B (en) | 2023-11-21 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210464261.3A Active CN114749936B (en) | 2022-04-29 | 2022-04-29 | Automatic forming equipment for tubular pile hoop plate |
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| Country | Link |
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| CN (1) | CN114749936B (en) |
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| GB1292216A (en) * | 1970-01-21 | 1972-10-11 | Franz Donatu Timmermans | A method of rolling a cylinder |
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| CN112518349A (en) * | 2020-12-15 | 2021-03-19 | 泰州市恒馨源自动化设备制造有限公司 | Automatic production line for pressing and riveting tubular pile end plate |
| CN214134684U (en) * | 2020-12-15 | 2021-09-07 | 泰州市恒馨源自动化设备制造有限公司 | Skirtboard edge rolling welding frock |
| CN214350822U (en) * | 2020-12-31 | 2021-10-08 | 佛山德亚创智科技有限公司 | Apron board processing all-in-one |
| CN216029294U (en) * | 2021-10-17 | 2022-03-15 | 泰州市恒馨源自动化设备制造有限公司 | Skirtboard edge rolling welding equipment |
| CN216227716U (en) * | 2021-10-17 | 2022-04-08 | 泰州市恒馨源自动化设备制造有限公司 | Auxiliary aligning device for skirt board edge rolling welding equipment |
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2022
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Patent Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1292216A (en) * | 1970-01-21 | 1972-10-11 | Franz Donatu Timmermans | A method of rolling a cylinder |
| JP2002321010A (en) * | 2001-04-26 | 2002-11-05 | Seiki Sho | Equipment for forming hollow tubular body and product therefrom |
| CN105619080A (en) * | 2014-10-29 | 2016-06-01 | 江苏汤辰机械装备制造有限公司 | Automatic production line and production method for pile connectors |
| CN206824488U (en) * | 2017-06-27 | 2018-01-02 | 浙江恒威汽车部件有限公司 | A kind of full-automatic wheel rim reel stretch machine |
| CN207547330U (en) * | 2017-12-01 | 2018-06-29 | 广州德亚机械制造有限公司 | The automatic edge rolling device of skirtboard |
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| CN112518349A (en) * | 2020-12-15 | 2021-03-19 | 泰州市恒馨源自动化设备制造有限公司 | Automatic production line for pressing and riveting tubular pile end plate |
| CN214134684U (en) * | 2020-12-15 | 2021-09-07 | 泰州市恒馨源自动化设备制造有限公司 | Skirtboard edge rolling welding frock |
| CN214350822U (en) * | 2020-12-31 | 2021-10-08 | 佛山德亚创智科技有限公司 | Apron board processing all-in-one |
| CN216029294U (en) * | 2021-10-17 | 2022-03-15 | 泰州市恒馨源自动化设备制造有限公司 | Skirtboard edge rolling welding equipment |
| CN216227716U (en) * | 2021-10-17 | 2022-04-08 | 泰州市恒馨源自动化设备制造有限公司 | Auxiliary aligning device for skirt board edge rolling welding equipment |
Also Published As
| Publication number | Publication date |
|---|---|
| CN114749936B (en) | 2023-11-21 |
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