CN114749936B - Automatic forming equipment for tubular pile hoop plate - Google Patents
Automatic forming equipment for tubular pile hoop plate Download PDFInfo
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- CN114749936B CN114749936B CN202210464261.3A CN202210464261A CN114749936B CN 114749936 B CN114749936 B CN 114749936B CN 202210464261 A CN202210464261 A CN 202210464261A CN 114749936 B CN114749936 B CN 114749936B
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- 238000003466 welding Methods 0.000 claims abstract description 74
- 238000003825 pressing Methods 0.000 claims abstract description 48
- 238000007373 indentation Methods 0.000 claims abstract description 30
- 238000005096 rolling process Methods 0.000 claims abstract description 22
- 238000005520 cutting process Methods 0.000 claims abstract description 18
- 238000002788 crimping Methods 0.000 claims description 35
- 230000002093 peripheral effect Effects 0.000 claims description 12
- 238000000034 method Methods 0.000 claims description 4
- 238000005476 soldering Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 17
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 229910000679 solder Inorganic materials 0.000 abstract description 2
- 230000032258 transport Effects 0.000 description 12
- 238000010276 construction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D1/00—Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling
- B21D1/02—Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling by rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D19/00—Flanging or other edge treatment, e.g. of tubes
- B21D19/02—Flanging or other edge treatment, e.g. of tubes by continuously-acting tools moving along the edge
- B21D19/04—Flanging or other edge treatment, e.g. of tubes by continuously-acting tools moving along the edge shaped as rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
- B21D5/14—Bending sheet metal along straight lines, e.g. to form simple curves by passing between rollers
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- Optics & Photonics (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
Description
技术领域Technical field
本申请涉及自动化设备的技术领域,具体来说是涉及一种管桩包箍板自动成型设备。This application relates to the technical field of automation equipment, specifically to an automatic forming equipment for pipe pile hoop plates.
背景技术Background technique
管桩,以其优越的性能被广泛应用于建筑、道路、桥梁、码头等工程建设中。Pipe piles are widely used in the construction of buildings, roads, bridges, docks and other projects due to their superior performance.
但是,现有生产管桩包箍板绝大多数是半自动化生产,无法实现高度自动化智能生产,这样一来,不仅生产效率低,操作人员劳动强度大,且还无法进一步降低生产成本,为此,本领域技术人员亟需研发一种管桩包箍板自动成型设备来满足更多的实际使用需求。However, most of the existing production of pipe pile hoop plates is semi-automated production, which cannot achieve highly automated intelligent production. As a result, not only is the production efficiency low, the labor intensity of the operators is high, but also the production cost cannot be further reduced. For this reason , those skilled in the art urgently need to develop an automatic forming equipment for pipe pile hoop plates to meet more practical needs.
发明内容Contents of the invention
本申请所要解决是针对的上述现有的技术问题,提供一种应用于管桩包箍板自动成型设备。The purpose of this application is to solve the above-mentioned existing technical problems and provide an automatic forming equipment for pipe pile hoop wrapping plates.
为解决上述技术问题,本申请是通过以下技术方案实现:In order to solve the above technical problems, this application is implemented through the following technical solutions:
一种管桩包箍板自动成型设备,包括用于输出料带的料带输出装置、设于所述料带输出装置左侧以用于压平料带的料带压平装置、设于所述料带压平装置左侧以用于输送裁切料带的料带输送裁切装置;An automatic forming equipment for pipe pile hoop plates, including a material belt output device for outputting a material belt, a material belt flattening device located on the left side of the material belt output device for flattening the material belt, and a material belt flattening device located on the left side of the material belt output device. The left side of the belt flattening device is a belt conveying and cutting device used to transport the cutting material belt;
所述管桩包箍板自动成型设备还包括:The automatic forming equipment for pipe pile hoop plates also includes:
卷焊装置,其设于所述料带输送裁切装置左侧,用于卷焊料带以成型圆形圈体;A coiling and welding device, which is located on the left side of the material belt conveying and cutting device and is used to roll the soldering material belt to form a circular ring;
端板输出装置,其设于所述卷焊装置左侧,用于输出端板;An end plate output device, which is located on the left side of the coil welding device and is used to output end plates;
压痕装置,其设于所述卷焊装置与所述端板输出装置间,用于挤压圆形圈体周侧以成型圆形圈体内部环形凹痕;An indentation device, which is located between the coil welding device and the end plate output device, and is used to squeeze the peripheral side of the circular ring body to form an annular indentation inside the circular ring body;
压边装置,其设于所述端板输出装置左侧,用于接收端板和圆形圈体,且将圆形圈体压合固紧于端板上。The edge pressing device is located on the left side of the end plate output device and is used to receive the end plate and the circular ring body, and press and tighten the circular ring body to the end plate.
如上所述的管桩包箍板自动成型设备,所述卷焊装置包括卷焊支架、设于所述卷焊支架上的卷曲辊组、设于所述卷曲辊组前侧的前移动限位组、设于所述卷曲辊组后侧的后移动限位导向组、设于所述卷焊支架上侧的上移动导向组、设于所述前移动限位组上的移动焊接组;As described above, the automatic forming equipment for pipe pile hoop plates, the coiling and welding device includes a coiling and welding bracket, a curling roller group provided on the coiling and welding bracket, and a forward movement limiter provided on the front side of the curling roller group. group, a rear moving limit guide group located on the rear side of the curling roller group, an upper moving guide group located on the upper side of the curling welding bracket, and a moving welding group located on the front moving limiting group;
当经所述料带输送裁切装置将裁切后料带传送至与所述卷曲辊组接触时,所述前移动限位组向后移动且与所述后移动限位导向组相配合以用于前后限位料带,随之,所述卷曲辊组与所述后移动限位导向组相配合以逐渐向上卷曲料带,而后,所述上移动导向组向下移动以导引料带逐渐往下弯曲,以使料带首尾两端相接且位于所述后移动限位导向组下侧,接着,所述移动焊接组向后移动以用于焊接卷圆后料带上首尾两端间的缝隙,以使料带形成圆形圈体,紧接着,所述上移动导向组向上移动,然后,所述前移动限位组与所述后移动限位导向组同步向前移动以将圆形圈体移动至退料位置,最后,所述后移动限位导向组再向后移动以卸出圆形圈体。When the cut material belt is transported by the material belt conveying and cutting device to contact the curling roller group, the front moving limiting group moves backward and cooperates with the rear moving limiting guide group to It is used to limit the material belt at the front and rear. Subsequently, the curling roller group cooperates with the rear moving limiting guide group to gradually curl the material belt upward. Then, the upper moving guide group moves downward to guide the material belt. Gradually bend downward so that the first and last ends of the material strip are connected and located under the rear moving limiting guide group. Then, the mobile welding group moves backward to weld the first and last ends of the rolled material strip. gap between them so that the material strip forms a circular ring, then, the upper moving guide group moves upward, and then, the forward moving limiting group and the rear moving limiting guide group move forward synchronously to move The circular ring body moves to the unloading position, and finally, the rear moving limit guide group moves backward to discharge the circular ring body.
如上所述的管桩包箍板自动成型设备,所述后移动限位导向组包括限位挡板和导向圈体、导向焊接板及移动驱动组;As described above, the automatic forming equipment for pipe pile hoop hoop plates, the rear moving limit guide group includes a limit baffle and a guide ring body, a guide welding plate and a moving drive group;
所述限位挡板上开设有前后贯通的前后贯通让位槽口;The limit baffle is provided with a front-to-back through-passing clearance notch;
所述导向圈体设于所述限位挡板前侧,且其下侧开设有一连接开口;The guide ring body is located on the front side of the limiting baffle, and has a connection opening on its lower side;
所述导向焊接板前端设于所述连接开口内,且其前端左右两侧均设有与所述导向圈体外周侧壁相接的倾斜导向斜面,以及在其前端中部开设有上下贯通的以用于让位所述移动焊接组焊接卷圆后料带上首尾两端间的缝隙的上下贯通让位槽口;The front end of the guide welding plate is located in the connection opening, and the left and right sides of the front end are provided with inclined guide ramps connected with the outer peripheral side walls of the guide ring, and there is an up and down through-hole in the middle of the front end. The upper and lower through-passing notches are used to make way for the gap between the first and last ends of the material belt after welding and rolling by the mobile welding group;
所述导向焊接板后端穿过所述前后贯通让位槽口且向后延伸于所述限位挡板后侧;The rear end of the guide welding plate passes through the front and rear through-going relief notches and extends backward to the rear side of the limiting baffle;
所述移动驱动组设于所述限位挡板后侧,且其动力输出端与所述导向焊接板后端连接,用于驱动所述导向焊接板带动所述限位挡板及所述导向圈体前后往复移动。The mobile driving assembly is located on the rear side of the limiting baffle, and its power output end is connected to the rear end of the guide welding plate for driving the guide welding plate to drive the limiting baffle and the guide. The circle moves back and forth.
如上所述的管桩包箍板自动成型设备,所述卷焊装置还包括设于所述卷曲辊组上以用于上下移动且辅助配合所述卷曲辊组卷曲料带的上下移动辅助卷曲组。As for the automatic forming equipment for pipe pile hoop plates as described above, the crimping and welding device also includes an auxiliary crimping group that is provided on the crimping roller group for moving up and down and assists in cooperating with the crimping roller group to crimp the material strip. .
如上所述的管桩包箍板自动成型设备,所述上下移动辅助卷曲组包括:As mentioned above, the automatic forming equipment for pipe pile hoop hoop plates, the up and down moving auxiliary crimping group includes:
上下移动板,其设于所述卷曲辊组上;The up and down moving plate is provided on the curling roller group;
辅助导向块,其设于所述上下移动板上部左侧,且其右侧设有一用于辅助所述倾斜导向斜面以卷曲料带的辅助导向倾斜面;An auxiliary guide block is provided on the left side of the upper part of the up and down moving plate, and an auxiliary guide inclined surface is provided on the right side thereof for assisting the inclined guide inclined surface to curl the material strip;
移动板上下移动驱动组,其设于所述上下移动板下侧,用于驱动所述上下移动板带动所述辅助导向块上下升降移动。The moving plate moves up and down the driving group, which is located on the lower side of the up and down moving plate and is used to drive the up and down moving plate to drive the auxiliary guide block to move up and down.
如上所述的管桩包箍板自动成型设备,所述卷焊装置还包括:The automatic forming equipment for pipe pile hoop plates as described above, the coil welding device also includes:
倾斜导引部件,其设于所述卷焊支架左侧;An inclined guide component located on the left side of the crimp welding bracket;
推出驱动组,其设于所述卷焊支架右侧,用于向左推动完成焊接后的圆形圈体,以使圆形圈体经所述倾斜导引部件流转至下一个工序上。The push-out driving group is located on the right side of the coil welding bracket and is used to push the welded circular ring body to the left so that the circular ring body can be transferred to the next process through the inclined guide part.
如上所述的管桩包箍板自动成型设备,所述压痕装置包括压痕支架、设于所述压痕支架上且可上下升降的升降限位组、设于所述压痕支架前侧的移动后推组、设于所述移动后推组后侧的后挡前推组、设于所述后挡前推组上的下压辊组、设于所述下压辊组下侧的转动滚压轮组,以及设于所述压痕支架后侧且与所述转动滚压轮组连接的转动滚压驱动组;As described above, the automatic forming equipment for pipe pile hoop hoop plates, the indentation device includes an indentation bracket, a lifting limit group that is provided on the indentation bracket and can be raised and lowered, and is located on the front side of the indentation bracket. The mobile back push group, the rear block front push group located on the rear side of the mobile back push group, the lower pressure roller group provided on the rear block front push group, and the lower pressure roller group located on the lower side of the lower pressure roller group A rotating rolling wheel set, and a rotating rolling driving group located on the rear side of the indentation bracket and connected to the rotating rolling wheel set;
当焊接后的圆形圈体经所述倾斜导引部件往下滚动时,所述升降限位组向上升起以用于限位圆形圈体,随之,所述移动后推组后推圆形圈体,以使圆形圈体下侧壁位于所述下压辊组与所述转动滚压轮组间,同时所述后挡前推组限位圆形圈体向后移动,而后,所述下压辊组下压圆形圈体,所述转动滚压驱动组驱动所述转动滚压轮组转动以滚压圆形圈体,以使圆形圈体四周侧壁形成环形凹痕。When the welded circular ring body rolls downward through the inclined guide part, the lifting limiting group rises upward to limit the circular ring body. Subsequently, the moving push-back group pushes back The circular ring body is positioned so that the lower side wall of the circular ring body is located between the lower pressing roller set and the rotating rolling wheel set. At the same time, the rear gear forward pushing set limits the circular ring body to move backward, and then , the lower pressing roller group presses down the circular ring body, and the rotating rolling driving group drives the rotating rolling wheel set to rotate to roll the circular ring body, so that the side walls around the circular ring body form an annular concave mark.
如上所述的管桩包箍板自动成型设备,所述端板输出装置包括:The automatic forming equipment for pipe pile hoop plates as described above, the end plate output device includes:
立式支架;vertical stand;
倾斜置放料槽,其设于所述立式支架上,且沿所述立式支架纵向方向向前下倾斜设置,用于放置端板;An inclined feeding trough is provided on the vertical bracket and is inclined forward and downward along the longitudinal direction of the vertical bracket for placing the end plate;
倾斜输出料槽,其设于所述立式支架后侧,且沿所述立式支架横向方向向左下倾斜设置,用于向所述压边装置输送端板;An inclined output chute, which is located on the rear side of the vertical bracket and is inclined downward to the left along the transverse direction of the vertical bracket, for transporting end plates to the edge pressing device;
端板输出推动组,其设于所述立式支架前侧,用于推动所述倾斜置放料槽上端板向所述倾斜输出料槽移动输出。The end plate output pushing group is provided on the front side of the vertical bracket and is used to push the upper end plate of the inclined placing trough to move and output toward the inclined output trough.
如上所述的管桩包箍板自动成型设备,所述端板输出装置还包括设于所述倾斜输出料槽后侧的倾斜导引输送料槽,所述倾斜导引输送料槽与所述倾斜输出料槽同一倾斜方向设置,用于接收从所述压痕装置上卸出的圆形圈体且将圆形圈体输送至所述压边装置上;In the automatic forming equipment for pipe pile hoop plates as described above, the end plate output device also includes an inclined guide conveying trough located on the rear side of the inclined output trough, and the inclined guide conveying trough is connected to the inclined output trough. The inclined output trough is arranged in the same inclined direction and is used to receive the circular ring body unloaded from the creasing device and transport the circular ring body to the edge pressing device;
所述压边装置包括连接支架、设于所述连接支架上且可上下升降移动的上下移动限位组、设于所述连接支架前侧的端板固紧转动组、设于所述端板固紧转动组后侧的可调节撑紧组、设于所述可调节撑紧组后侧的前后移动驱动组、设于所述前后移动驱动组上并与所述可调节撑紧组连接的旋转驱动组,以及设于所述连接支架上侧的下移压边组;The edge-holding device includes a connecting bracket, an up and down movement limit group provided on the connecting bracket and capable of moving up and down, an end plate fastening rotation group provided on the front side of the connecting bracket, and an end plate fastening and rotating group provided on the end plate. The adjustable supporting group on the rear side of the fastening rotating group, the forward and backward moving driving group provided on the rear side of the adjustable supporting group, the front and rear moving driving group provided on the front and rear moving group and connected with the adjustable supporting group A rotary drive group and a downward-moving edge pressing group located on the upper side of the connecting bracket;
当端板经所述倾斜输出料槽往下滚动时,所述上下移动限位组向上升起以用于限位端板,随之所述端板固紧转动组固紧端板,同时,圆形圈体经所述倾斜导引输送料槽往下滚动至所述端板固紧转动组与所述可调节撑紧组之间,而后所述前后移动驱动组驱动所述旋转驱动组带动所述可调节撑紧组向前移动,以使所述可调节撑紧组伸入圆形圈体内部以撑紧圆形圈体,随后所述端板固紧转动组和所述旋转驱动组同步启动,以使同步驱动端板和圆形圈体转动,紧接着,所述下移压边组向下移动且将圆形圈体边缘压合于端板周侧上的内凹环槽,从而完成压边工作。When the end plate rolls down through the inclined output chute, the up and down movement limiting group rises upward to limit the end plate, and then the end plate tightening rotating group tightens the end plate, and at the same time, The circular ring body rolls down through the inclined guide conveying trough to between the end plate fastening rotating group and the adjustable supporting group, and then the forward and backward moving driving group drives the rotating driving group. The adjustable tightening group moves forward, so that the adjustable tightening group extends into the inside of the circular ring body to tighten the circular ring body, and then the end plate tightens the rotating group and the rotating drive group Synchronously start, so as to synchronously drive the end plate and the circular ring body to rotate, and then, the downward-moving edge pressing group moves downward and presses the edge of the circular ring body against the inner concave annular groove on the peripheral side of the end plate, Thus completing the edge pressing work.
如上所述的管桩包箍板自动成型设备,所述端板固紧转动组包括通电磁吸固紧盘和设于所述连接支架上且动力输出端与所述通电磁吸固紧盘连接的端板转动驱动电机;As described above, the automatic forming equipment for pipe pile hoop hoop plates, the end plate fastening and rotating group includes an electromagnetic suction tightening disk and a power output end connected to the electromagnetic suction tightening disk located on the connecting bracket. The end plate rotates to drive the motor;
所述可调节撑紧组包括:The adjustable support group includes:
连接盘体,其后侧与所述旋转驱动组动力输出端连接;The connecting plate body has its rear side connected to the power output end of the rotary drive group;
中部连接部件,其设于所述连接盘体前侧中部;The middle connecting part is located in the middle part of the front side of the connecting plate body;
滑动连接部件,其滑动连接于所述连接盘体上;A sliding connection component, which is slidingly connected to the connecting plate body;
延伸连接杆,其一端与所述中部连接部件连接,另一端与所述滑动连接部件连接;An extended connecting rod, one end of which is connected to the middle connecting part, and the other end is connected to the sliding connecting part;
调节撑紧块,其连接于所述滑动连接部件前侧,且其上开设有一用于与所述滑动连接部件调节连接的长形连接调节孔;Adjust the supporting block, which is connected to the front side of the sliding connection part, and has a long connection adjustment hole for adjusting connection with the sliding connection part;
所述下移压边组包括:The downward-moving edge-holding group includes:
转接滑动杆,其滑动连接于所述连接支架上;Transfer sliding rod, which is slidingly connected to the connecting bracket;
压边转动轮,其铰接于所述转接滑动杆下端,且其外部周侧设有一向外倾斜伸出以用于将圆形圈体边缘下压至端板周侧上的内凹环槽内的倾斜压合部;The edge-pressing rotating wheel is hinged to the lower end of the transfer sliding rod, and its outer peripheral side is provided with an inner concave annular groove extending outward obliquely for pressing the edge of the circular ring body to the peripheral side of the end plate. The inner inclined pressing part;
下压驱动部件,其设于所述连接支架上侧,且其下端与所述转接滑动杆连接,用于驱动所述转接滑动杆带动所述压边转动轮上下移动。A push-down driving component is provided on the upper side of the connecting bracket, and its lower end is connected to the transfer sliding rod, and is used to drive the transfer sliding rod to drive the edge-pressing rotating wheel to move up and down.
与现有技术相比,上述申请有如下优点:Compared with the existing technology, the above application has the following advantages:
本申请管桩包箍板自动成型设备通过所述料带压平装置压平经所述料带输出装置所输出料带,随之再输送至所述料带输送裁切装置上,所述料带输送裁切装置将料带定距裁切后且输送至所述卷焊装置上,所述卷焊装置将料带卷焊成型为圆形圈体后输送至所述压边装置上,在此之前,所述端板输出装置向所述压边装置输送端板,继而再通过所述压边装置以将圆形圈体边缘压合固紧于端板周侧上的内凹环槽内,从而完成管桩包箍板成型工作,为此实现了全自动生产成型管桩包箍板,进而不仅可大幅度提高生产效率,降低人工劳动强度,且还可进一步降低生产成本,大大有利于满足更多的生产需求。The automatic forming equipment for pipe pile hoop plates in this application uses the material belt flattening device to flatten the material belt output by the material belt output device, and then transports it to the material belt conveying and cutting device. The belt conveying and cutting device cuts the material belt at a fixed distance and transports it to the coiling and welding device. The coiling and welding device rolls and welds the material belt into a circular ring and then transports it to the edge pressing device. Before this, the end plate output device transports the end plate to the edge pressing device, and then passes the edge pressing device to press and tighten the edge of the circular ring body into the inner concave annular groove on the peripheral side of the end plate. , thereby completing the forming work of the pipe pile hoop plate. To this end, the fully automatic production of the formed pipe pile hoop plate is realized, which can not only greatly improve the production efficiency and reduce the manual labor intensity, but also further reduce the production cost, which is greatly beneficial to Meet more production needs.
附图说明Description of the drawings
图1是本申请管桩包箍板自动成型设备的立体图。Figure 1 is a perspective view of the automatic forming equipment for pipe pile hoop plates of this application.
图2是本申请管桩包箍板自动成型设备中所述料带压平装置的立体图。Figure 2 is a perspective view of the material strip flattening device in the automatic forming equipment for pipe pile hoop plates in this application.
图3是本申请管桩包箍板自动成型设备中所述料带输送裁切装置的断视图。Figure 3 is a cross-sectional view of the material belt conveying and cutting device in the automatic forming equipment for pipe pile hoop plates in this application.
图4是本申请管桩包箍板自动成型设备中所述卷焊装置的立体图。Figure 4 is a perspective view of the coil welding device in the automatic forming equipment for pipe pile hoop plates in this application.
图5是本申请管桩包箍板自动成型设备中所述卷焊装置隐藏部分部件后的立体图。Figure 5 is a perspective view of the curling and welding device in the automatic forming equipment for pipe pile hoop plates in this application with some components hidden.
图6是图5的局部放大视图Ⅰ。Figure 6 is a partial enlarged view I of Figure 5.
图7是本申请管桩包箍板自动成型设备中所述后移动限位导向组的局部分解视图。Figure 7 is a partially exploded view of the rear moving limiting guide group in the automatic forming equipment for pipe pile hoop plates in this application.
图8是本申请管桩包箍板自动成型设备中所述卷曲辊组和所述上下移动辅助卷曲组的分解视图。Figure 8 is an exploded view of the crimping roller group and the up-and-down auxiliary crimping group in the automatic forming equipment for pipe pile hoop plates of the present application.
图9是本申请管桩包箍板自动成型设备中所述压痕装置的立体图。Figure 9 is a perspective view of the indentation device in the automatic forming equipment for pipe pile hoop plates in this application.
图10是本申请管桩包箍板自动成型设备中所述压痕装置隐藏所述压痕支架后的局部分分解视图。Figure 10 is a partially exploded view of the indentation device in the automatic forming equipment for pipe pile hoop plates of the present application after hiding the indentation bracket.
图11是本申请管桩包箍板自动成型设备中所述端板输出装置的立体图。Figure 11 is a perspective view of the end plate output device in the automatic forming equipment for pipe pile hoop plates in this application.
图12是本申请管桩包箍板自动成型设备中所述压边装置的立体图。Figure 12 is a perspective view of the edge-pressing device in the automatic forming equipment for pipe pile hoop plates in this application.
图13是本申请管桩包箍板自动成型设备中所述压边装置隐藏所述连接支架和所述下移压边组后的立体图。Figure 13 is a perspective view of the edge-pressing device in the automatic forming equipment for pipe pile hoop plates according to the present application after hiding the connecting bracket and the downward-moving edge-pressing group.
图14是本申请管桩包箍板自动成型设备中所述可调节撑紧组的立体图。Figure 14 is a perspective view of the adjustable bracing group in the automatic forming equipment for pipe pile hoop plates in this application.
图15是本申请管桩包箍板自动成型设备中所述下移压边组的立体图。Figure 15 is a perspective view of the downward-moving edge-pressing group in the automatic forming equipment for pipe pile hoop plates in this application.
具体实施方式Detailed ways
下面通过具体实施方式结合附图对本申请作进一步详细说明。The present application will be further described in detail below through specific embodiments in conjunction with the accompanying drawings.
如图1~15所示,一种管桩包箍板自动成型设备,包括用于输出料带的料带输出装置1、设于所述料带输出装置1左侧以用于压平料带的料带压平装置2、设于所述料带压平装置2左侧以用于输送裁切料带的料带输送裁切装置3;As shown in Figures 1 to 15, an automatic forming equipment for pipe pile hoop hoop plates includes a material belt output device 1 for outputting a material belt, and is located on the left side of the material belt output device 1 for flattening the material belt. The material belt flattening device 2 and the material belt conveying and cutting device 3 located on the left side of the material belt flattening device 2 for transporting the cut material belt;
所述管桩包箍板自动成型设备还包括卷焊装置4、端板输出装置5、压边装置6;所述卷焊装置4设于所述料带输送裁切装置3左侧,用于卷焊料带以成型圆形圈体;所述端板输出装置5设于所述卷焊装置4左侧,用于输出端板;所述压边装置6设于所述端板输出装置5左侧,用于接收端板和圆形圈体,且将圆形圈体压合固紧于端板上。The pipe pile hoop plate automatic forming equipment also includes a coiling and welding device 4, an end plate output device 5, and a edge pressing device 6; the coiling and welding device 4 is located on the left side of the material belt conveying and cutting device 3 for The solder strip is rolled to form a circular ring body; the end plate output device 5 is located on the left side of the rolling welding device 4 for outputting end plates; the edge holding device 6 is located on the left side of the end plate output device 5 The side is used to receive the end plate and the circular ring body, and press and tighten the circular ring body to the end plate.
本申请管桩包箍板自动成型设备通过所述料带压平装置2压平经所述料带输出装置1所输出料带,随之再输送至所述料带输送裁切装置3上,所述料带输送裁切装置3将料带定距裁切后且输送至所述卷焊装置4上,所述卷焊装置4将料带卷焊成型为圆形圈体后输送至所述压边装置6上,在此之前,所述端板输出装置5向所述压边装置6输送端板,继而再通过所述压边装置6以将圆形圈体边缘压合固紧于端板周侧上的内凹环槽内,从而完成管桩包箍板成型工作,为此实现了全自动生产成型管桩包箍板,进而不仅可大幅度提高生产效率,降低人工劳动强度,且还可进一步降低生产成本,大大有利于满足更多的生产需求。The automatic forming equipment for pipe pile hoop plates in this application uses the belt flattening device 2 to flatten the material belt output by the material belt output device 1, and then transports it to the material belt conveying and cutting device 3. The material belt conveying and cutting device 3 cuts the material belt at a fixed distance and transports it to the coiling and welding device 4. The coiling and welding device 4 rolls and welds the material belt into a circular ring and then transports it to the coiling and welding device. On the edge pressing device 6, before this, the end plate output device 5 transports the end plate to the edge pressing device 6, and then through the edge pressing device 6 to press and tighten the edge of the circular ring body to the end plate. In the concave annular groove on the circumferential side of the plate, the forming work of the pipe pile hoop wrapping plate is completed. To this end, the fully automatic production of the formed pipe pile hoop wrapping plate is realized, which can not only greatly improve the production efficiency and reduce the manual labor intensity, but also It can also further reduce production costs and greatly help meet more production needs.
更进一步的,所述卷焊装置4包括卷焊支架41、设于所述卷焊支架41上的卷曲辊组42、设于所述卷曲辊组42前侧的前移动限位组43、设于所述卷曲辊组42后侧的后移动限位导向组44、设于所述卷焊支架41上侧的上移动导向组45、设于所述前移动限位组43上的移动焊接组46;Furthermore, the crimping and welding device 4 includes a crimping and welding bracket 41, a crimping roller group 42 provided on the crimping and welding bracket 41, a front movement limiting group 43 disposed on the front side of the crimping roller group 42, and The rear moving limit guide group 44 on the rear side of the curling roller group 42, the upper moving guide group 45 on the upper side of the curling welding bracket 41, and the moving welding group on the front moving limiting group 43 46;
当经所述料带输送裁切装置3将裁切后料带传送至与所述卷曲辊组42接触时,所述前移动限位组43向后移动且与所述后移动限位导向组44相配合以用于前后限位料带,随之,所述卷曲辊组42与所述后移动限位导向组44相配合以逐渐向上卷曲料带,而后,所述上移动导向组45向下移动以导引料带逐渐往下弯曲,以使料带首尾两端相接且位于所述后移动限位导向组44下侧,接着,所述移动焊接组46向后移动以用于焊接卷圆后料带上首尾两端间的缝隙,以使料带形成圆形圈体,紧接着,所述上移动导向组45向上移动,然后,所述前移动限位组43与所述后移动限位导向组44同步向前移动以将圆形圈体移动至退料位置,最后,所述后移动限位导向组44再向后移动以卸出圆形圈体。When the cut material belt is conveyed through the material belt conveying and cutting device 3 to contact the curling roller group 42, the front moving limiting group 43 moves backward and contacts the rear moving limiting guide group. 44 cooperates for front and rear limiting material strips, and then, the curling roller group 42 cooperates with the rear moving limiting guide group 44 to gradually curl the material strip upward, and then, the upward moving guide group 45 moves toward Move downward to guide the material strip to gradually bend downward, so that the end and end of the material strip are connected and located on the lower side of the rear moving limiting guide group 44. Then, the moving welding group 46 moves backward for welding. After the rounding, the gap between the first and last ends of the material belt is formed so that the material belt forms a circular ring. Then, the upper moving guide group 45 moves upward, and then the front moving limiting group 43 and the rear moving limiting group 43 move upward. The moving limit guide group 44 moves forward synchronously to move the circular ring body to the unloading position. Finally, the rear moving limit guide group 44 moves backward to discharge the circular ring body.
更进一步的,所述后移动限位导向组44包括限位挡板441和导向圈体442、导向焊接板443及移动驱动组444;Furthermore, the rear moving limiting guide group 44 includes a limiting baffle 441 and a guide ring body 442, a guide welding plate 443 and a moving driving group 444;
所述限位挡板441上开设有前后贯通的前后贯通让位槽口4411;所述导向圈体442设于所述限位挡板441前侧,且其下侧开设有一连接开口4421;所述导向焊接板443前端设于所述连接开口4421内,且其前端左右两侧均设有与所述导向圈体442外周侧壁相接的倾斜导向斜面4431,以及在其前端中部开设有上下贯通的以用于让位所述移动焊接组46焊接卷圆后料带上首尾两端间的缝隙的上下贯通让位槽口4432;所述导向焊接板443后端穿过所述前后贯通让位槽口4411且向后延伸于所述限位挡板441后侧;所述移动驱动组444设于所述限位挡板441后侧,且其动力输出端与所述导向焊接板443后端连接,用于驱动所述导向焊接板443带动所述限位挡板441及所述导向圈体442前后往复移动。其优点在于方便导向料带卷曲成型为圆形圈体。The limit baffle 441 is provided with a front-to-back through-passing clearance notch 4411; the guide ring body 442 is provided on the front side of the limit baffle 441, and a connection opening 4421 is provided on its lower side; so The front end of the guide welding plate 443 is located in the connection opening 4421, and the left and right sides of the front end are provided with inclined guide ramps 4431 connected with the outer peripheral side walls of the guide ring body 442, and there are upper and lower inclines in the middle of the front end. The upper and lower through-passing notches 4432 are used to make way for the gap between the first and last ends of the material belt after the mobile welding group 46 is welded and rolled; the rear end of the guide welding plate 443 passes through the front and rear through-going notches 4432. notch 4411 and extends rearward to the rear side of the limiting baffle 441; the mobile driving group 444 is provided on the rear side of the limiting baffle 441, and its power output end is connected to the rear side of the guide welding plate 443. The end connection is used to drive the guide welding plate 443 to drive the limiting baffle 441 and the guide ring body 442 to move back and forth. The advantage is that it is convenient to curl the guide material belt into a circular ring body.
更进一步的,所述移动焊接组46包括等离子焊枪和与所述等离子焊枪连接以用于驱动等离子焊枪前后移动的等离子焊枪前后移动驱动组,其目的在于结构简单,且容易实现焊接工作。Furthermore, the mobile welding group 46 includes a plasma welding gun and a plasma welding gun forward and backward moving driving group connected to the plasma welding gun for driving the plasma welding gun forward and backward. The purpose is to have a simple structure and make it easy to perform welding work.
更进一步的,所述卷焊装置4还包括设于所述卷曲辊组42上以用于上下移动且辅助配合所述卷曲辊组42卷曲料带的上下移动辅助卷曲组47。Furthermore, the crimping and welding device 4 also includes an up-and-down auxiliary crimping group 47 provided on the crimping roller group 42 for moving up and down and assisting in cooperating with the crimping roller group 42 to crimp the material strip.
所述上下移动辅助卷曲组47包括上下移动板471、辅助导向块472、移动板上下移动驱动组473;所述上下移动板471设于所述卷曲辊组42上;所述辅助导向块472设于所述上下移动板471上部左侧,且其右侧设有一用于辅助所述倾斜导向斜面4431以卷曲料带的辅助导向倾斜面4721;所述移动板上下移动驱动组473设于所述上下移动板471下侧,用于驱动所述上下移动板471带动所述辅助导向块472上下升降移动。采用所述上下移动辅助卷曲组47的优点在于可进一步方便料带卷曲成型为圆形圈体。The up and down movement auxiliary crimping group 47 includes an up and down movement plate 471, an auxiliary guide block 472, and a movement plate up and down drive group 473; the up and down movement plate 471 is provided on the curling roller group 42; the auxiliary guide block 472 is provided on On the left side of the upper part of the up and down moving plate 471, and on the right side, there is an auxiliary guide inclined surface 4721 for assisting the inclined guide inclined surface 4431 to curl the material strip; the up and down moving driving group 473 of the moving plate is provided on the The lower side of the up and down moving plate 471 is used to drive the up and down moving plate 471 to drive the auxiliary guide block 472 to move up and down. The advantage of using the up and down moving auxiliary crimping group 47 is that it can further facilitate the crimping of the material strip into a circular ring.
更进一步的,所述卷焊装置4还包括倾斜导引部件48、推出驱动组49;所述倾斜导引部件48设于所述卷焊支架41左侧;所述推出驱动组49设于所述卷焊支架41右侧,用于向左推动完成焊接后的圆形圈体,以使圆形圈体经所述倾斜导引部件48流转至下一个工序上。Furthermore, the roll welding device 4 also includes an inclined guide part 48 and a push-out drive group 49; the tilt guide part 48 is provided on the left side of the roll welding bracket 41; the push-out drive group 49 is provided on the roll welding bracket 41. The right side of the crimping and welding bracket 41 is used to push the welded circular ring body to the left, so that the circular ring body can be transferred to the next process through the inclined guide part 48.
更进一步的,所述管桩包箍板自动成型设备还包括设于所述卷焊装置4与所述端板输出装置5间且用于挤压圆形圈体周侧以成型圆形圈体内部环形凹痕的压痕装置7;Furthermore, the automatic forming equipment for pipe pile hoop hoop plates also includes a coil located between the coil welding device 4 and the end plate output device 5 and used for extruding the circumferential side of the circular ring body to form the circular ring body. Indentation device 7 for internal annular indentation;
所述压痕装置7包括压痕支架71、设于所述压痕支架71上且可上下升降的升降限位组72、设于所述压痕支架71前侧的移动后推组73、设于所述移动后推组73后侧的后挡前推组74、设于所述后挡前推组74上的下压辊组75、设于所述下压辊组75下侧的转动滚压轮组76,以及设于所述压痕支架71后侧且与所述转动滚压轮组76连接的转动滚压驱动组77;The indentation device 7 includes an indentation bracket 71, a lifting limiter group 72 provided on the indentation bracket 71 and capable of moving up and down, a moving push-back group 73 provided on the front side of the indentation bracket 71. The rear gear forward push group 74 on the rear side of the mobile rear push group 73, the lower pressure roller group 75 provided on the rear gear forward push group 74, and the rotating roller provided on the lower side of the lower pressure roller group 75. The pressing wheel set 76, and the rotating rolling driving group 77 located on the rear side of the indentation bracket 71 and connected to the rotating rolling wheel set 76;
当焊接后的圆形圈体经所述倾斜导引部件48往下滚动时,所述升降限位组72向上升起以用于限位圆形圈体,随之,所述移动后推组73后推圆形圈体,以使圆形圈体下侧壁位于所述下压辊组75与所述转动滚压轮组76间,同时所述后挡前推组74限位圆形圈体向后移动,而后,所述下压辊组75下压圆形圈体,所述转动滚压驱动组77驱动所述转动滚压轮组76转动以滚压圆形圈体,以使圆形圈体四周侧壁形成环形凹痕。本申请采用所述压痕装置7的目的在于成型出圆形圈体四周侧壁上的环形凹痕,进而有利于进一步提高圆形圈体的整体强度,同时也可满足实际的使用需求。When the welded circular ring body rolls downward through the inclined guide part 48, the lifting and lowering limiting group 72 rises upward to limit the circular ring body. Subsequently, the moving push-back group 73 Push the circular ring body backward so that the lower side wall of the circular ring body is located between the lower pressure roller set 75 and the rotating rolling wheel set 76, and at the same time, the rear gear push forward set 74 limits the circular ring The body moves backward, and then, the lower pressing roller set 75 presses down the circular ring body, and the rotating rolling driving group 77 drives the rotating rolling wheel set 76 to rotate to roll the circular ring body, so that the circular ring body An annular indentation is formed on the side walls around the ring body. The purpose of using the indentation device 7 in this application is to form annular indentations on the side walls around the circular ring body, which is conducive to further improving the overall strength of the circular ring body, and at the same time, it can also meet actual use needs.
更进一步的,所述端板输出装置5包括立式支架51、倾斜置放料槽52、倾斜输出料槽53、端板输出推动组54;所述倾斜置放料槽52设于所述立式支架51上,且沿所述立式支架51纵向方向向前下倾斜设置,用于放置端板;所述倾斜输出料槽53设于所述立式支架51后侧,且沿所述立式支架51横向方向向左下倾斜设置,用于向所述压边装置6输送端板;所述端板输出推动组54设于所述立式支架51前侧,用于推动所述倾斜置放料槽52上端板向所述倾斜输出料槽53移动输出。其优点在于实现自动逐一输出端板。Furthermore, the end plate output device 5 includes a vertical bracket 51, an inclined placing chute 52, an inclined output chute 53, and an end plate output pushing group 54; the inclined placing chute 52 is provided on the vertical on the vertical bracket 51, and is tilted forward and downward along the longitudinal direction of the vertical bracket 51, for placing the end plate; the inclined output chute 53 is provided on the rear side of the vertical bracket 51, and along the vertical direction The vertical bracket 51 is tilted downward to the left in the transverse direction and is used to transport the end plate to the edge pressing device 6; the end plate output pushing group 54 is provided on the front side of the vertical bracket 51 and is used to push the inclined placement The upper end plate of the material trough 52 moves toward the inclined output material trough 53 for output. The advantage is that it can automatically output the end plates one by one.
更进一步的,所述端板输出装置5还包括设于所述倾斜输出料槽53后侧的倾斜导引输送料槽55,所述倾斜导引输送料槽55与所述倾斜输出料槽53同一倾斜方向设置,用于接收从所述压痕装置7上卸出的圆形圈体且将圆形圈体输送至所述压边装置6上;Furthermore, the end plate output device 5 also includes an inclined guide conveying chute 55 provided on the rear side of the inclined output chute 53. The inclined guide conveying chute 55 and the inclined output chute 53 Set in the same inclined direction, it is used to receive the circular ring body unloaded from the creasing device 7 and transport the circular ring body to the edge pressing device 6;
所述压边装置6包括连接支架61、设于所述连接支架61上且可上下升降移动的上下移动限位组62、设于所述连接支架61前侧的端板固紧转动组63、设于所述端板固紧转动组63后侧的可调节撑紧组64、设于所述可调节撑紧组64后侧的前后移动驱动组65、设于所述前后移动驱动组65上并与所述可调节撑紧组64连接的旋转驱动组66,以及设于所述连接支架61上侧的下移压边组67;The edge holding device 6 includes a connecting bracket 61, an up and down movement limiting group 62 provided on the connecting bracket 61 and capable of moving up and down, an end plate fastening rotation group 63 provided on the front side of the connecting bracket 61, The adjustable supporting group 64 is provided on the rear side of the end plate fastening rotating group 63, the forward and backward moving driving group 65 is provided on the rear side of the adjustable supporting group 64, and the forward and backward moving driving group 65 is provided on The rotary drive group 66 is connected to the adjustable tensioning group 64, and the downward-moving edge pressing group 67 is provided on the upper side of the connecting bracket 61;
当端板经所述倾斜输出料槽53往下滚动时,所述上下移动限位组62向上升起以用于限位端板,随之所述端板固紧转动组63固紧端板,同时,圆形圈体经所述倾斜导引输送料槽55往下滚动至所述端板固紧转动组63与所述可调节撑紧组64之间,而后所述前后移动驱动组65驱动所述旋转驱动组66带动所述可调节撑紧组64向前移动,以使所述可调节撑紧组64伸入圆形圈体内部以撑紧圆形圈体,随后所述端板固紧转动组63和所述旋转驱动组66同步启动,以使同步驱动端板和圆形圈体转动,紧接着,所述下移压边组67向下移动且将圆形圈体边缘压合于端板周侧上的内凹环槽,从而完成压边工作。When the end plate rolls down through the inclined output chute 53, the up and down movement limiting group 62 rises upward to limit the end plate, and then the end plate tightening rotating group 63 tightens the end plate. , at the same time, the circular ring body rolls down through the inclined guide conveying trough 55 to between the end plate fastening rotating group 63 and the adjustable supporting group 64, and then the front and rear moving driving group 65 The rotary drive group 66 is driven to drive the adjustable tightening group 64 to move forward, so that the adjustable tightening group 64 extends into the inside of the circular ring body to tighten the circular ring body, and then the end plate The fastening rotating group 63 and the rotating driving group 66 are started synchronously to rotate the synchronously driven end plate and the circular ring body. Then, the downward moving edge pressing group 67 moves downward and presses the edge of the circular ring body. It fits into the inner concave annular groove on the peripheral side of the end plate to complete the edge pressing work.
更进一步的,所述端板固紧转动组63包括通电磁吸固紧盘631和设于所述连接支架61上且动力输出端与所述通电磁吸固紧盘631连接的端板转动驱动电机632;本申请采用电磁吸固紧盘631的优点在于通过电控通电或断电以实现端板的磁吸或松放,进而大大方便于实现松放或吸紧目的。Furthermore, the end plate fastening and rotating group 63 includes an electromagnetic suction tightening disc 631 and an end plate rotation drive that is provided on the connecting bracket 61 and has a power output end connected to the electromagnetic suction tightening disc 631 Motor 632; The advantage of using the electromagnetic suction tightening plate 631 in this application is that the magnetic suction or loosening of the end plate can be achieved by electronically controlling power on or off, which greatly facilitates the purpose of loosening or tightening.
所述可调节撑紧组64包括连接盘体641、中部连接部件642、滑动连接部件643、延伸连接杆644、调节撑紧块645;所述连接盘体641后侧与所述旋转驱动组66动力输出端连接;所述中部连接部件642设于所述连接盘体641前侧中部;所述滑动连接部件643滑动连接于所述连接盘体641上;所述延伸连接杆644一端与所述中部连接部件642连接,另一端与所述滑动连接部件643连接;所述调节撑紧块645连接于所述滑动连接部件643前侧,且其上开设有一用于与所述滑动连接部件643调节连接的长形连接调节孔6451;采用所述可调节撑紧组64的优点在于可调节适配不同规格大小的圆形圈体,进而满足更多的使用需求。The adjustable supporting group 64 includes a connecting plate body 641, a middle connecting part 642, a sliding connecting part 643, an extending connecting rod 644, and an adjusting supporting block 645; the rear side of the connecting plate body 641 and the rotation drive group 66 The power output end is connected; the middle connecting part 642 is provided in the middle part of the front side of the connecting plate body 641; the sliding connecting part 643 is slidingly connected to the connecting plate body 641; one end of the extending connecting rod 644 is connected to the connecting plate body 641. The middle connecting part 642 is connected, and the other end is connected to the sliding connecting part 643; the adjusting support block 645 is connected to the front side of the sliding connecting part 643, and has a hole on it for adjusting with the sliding connecting part 643. The connected elongated connection adjustment hole 6451; the advantage of using the adjustable tightening group 64 is that it can be adjusted to fit circular rings of different sizes, thereby meeting more usage needs.
所述下移压边组67包括转接滑动杆671、压边转动轮672、下压驱动部件673;所述转接滑动杆671滑动连接于所述连接支架61上;所述压边转动轮672铰接于所述转接滑动杆671下端,且其外部周侧设有一向外倾斜伸出以用于将圆形圈体边缘下压至端板周侧上的内凹环槽内的倾斜压合部6721;所述下压驱动部件673设于所述连接支架61上侧,且其下端与所述转接滑动杆671连接,用于驱动所述转接滑动杆671带动所述压边转动轮672上下移动。其优点在于不仅可通过所述压边转动轮672上所述倾斜压合部6721以将圆形圈体边缘压合至端板周侧上的内凹环槽内,达到简单操作免得,且还可跟据实际使用需求来更换所述压边转动轮672,进而大大提高本申请的适用性。The downward-moving edge-pressing group 67 includes a transfer sliding rod 671, a edge-pressing rotating wheel 672, and a downward-pressing driving component 673; the transferring sliding rod 671 is slidingly connected to the connecting bracket 61; the edge-pressing rotating wheel 672 is hinged to the lower end of the transfer sliding rod 671, and its outer circumferential side is provided with an oblique pressure extending outward for pressing the edge of the circular ring body into the inner concave annular groove on the circumferential side of the end plate. Joint portion 6721; the pressing down driving component 673 is provided on the upper side of the connecting bracket 61, and its lower end is connected to the transfer sliding rod 671, for driving the transfer sliding rod 671 to drive the pressing edge to rotate Wheel 672 moves up and down. The advantage is that not only can the edge of the circular ring body be pressed into the inner concave annular groove on the peripheral side of the end plate through the inclined pressing portion 6721 on the edge pressing rotating wheel 672, achieving simple operation, but also The edge-holding rotating wheel 672 can be replaced according to actual usage requirements, thereby greatly improving the applicability of the present application.
综上所述对本申请的实施方式作了详细说明,但是本申请不限于上述实施方式。即使其对本申请作出各种变化,则仍落入在本申请的保护范围。In summary, the embodiments of the present application have been described in detail, but the present application is not limited to the above-mentioned embodiments. Even if various changes are made to the present application, they still fall within the protection scope of the present application.
Claims (6)
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Application publication date: 20220715 Assignee: Tangjia Hardware Products (Liaoning) Co.,Ltd. Assignor: ZHONGSHAN LIULIULIU INTELLIGENT EQUIPMENT Co.,Ltd. Contract record no.: X2024980018979 Denomination of invention: An automatic forming equipment for pipe pile hoop plate Granted publication date: 20231121 License type: Common License Record date: 20241017 |