CN114749936B - Automatic forming equipment for tubular pile hoop plate - Google Patents
Automatic forming equipment for tubular pile hoop plate Download PDFInfo
- Publication number
- CN114749936B CN114749936B CN202210464261.3A CN202210464261A CN114749936B CN 114749936 B CN114749936 B CN 114749936B CN 202210464261 A CN202210464261 A CN 202210464261A CN 114749936 B CN114749936 B CN 114749936B
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- group
- ring body
- guide
- end plate
- plate
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- 239000000463 material Substances 0.000 claims abstract description 87
- 238000003466 welding Methods 0.000 claims abstract description 80
- 238000003825 pressing Methods 0.000 claims abstract description 65
- 238000007373 indentation Methods 0.000 claims abstract description 26
- 238000005520 cutting process Methods 0.000 claims abstract description 20
- 238000005096 rolling process Methods 0.000 claims abstract description 20
- 229910000679 solder Inorganic materials 0.000 claims abstract description 4
- 238000002788 crimping Methods 0.000 claims description 23
- 230000002093 peripheral effect Effects 0.000 claims description 16
- 230000000903 blocking effect Effects 0.000 claims description 3
- 238000000034 method Methods 0.000 claims description 3
- 238000000465 moulding Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 15
- 230000009286 beneficial effect Effects 0.000 abstract 1
- 238000003860 storage Methods 0.000 description 3
- 239000011230 binding agent Substances 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D1/00—Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling
- B21D1/02—Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling by rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D19/00—Flanging or other edge treatment, e.g. of tubes
- B21D19/02—Flanging or other edge treatment, e.g. of tubes by continuously-acting tools moving along the edge
- B21D19/04—Flanging or other edge treatment, e.g. of tubes by continuously-acting tools moving along the edge shaped as rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
- B21D5/14—Bending sheet metal along straight lines, e.g. to form simple curves by passing between rollers
Abstract
The application discloses automatic forming equipment for a tubular pile hoop plate, which comprises a material belt output device for outputting a material belt, a material belt flattening device arranged on the left side of the material belt output device for flattening the material belt, a material belt conveying and cutting device arranged on the left side of the material belt flattening device for conveying and cutting the material belt, a welding device arranged on the left side of the material belt conveying and cutting device and used for rolling a solder belt to form a circular ring body, an end plate output device arranged on the left side of the welding device and used for outputting an end plate, an indentation device arranged between the welding device and the end plate output device and used for extruding the circumferential side of the circular ring body to form an annular dent in the circular ring body, and a side pressing device arranged on the left side of the end plate output device and used for receiving the end plate and the circular ring body and pressing and fastening the circular ring body on the end plate. The application realizes full-automatic production of the tubular pile end plate, thereby not only greatly improving the production efficiency and reducing the labor intensity, but also further reducing the production cost, and being greatly beneficial to meeting more production demands.
Description
Technical Field
The application relates to the technical field of automatic equipment, in particular to automatic forming equipment for a tubular pile hoop plate.
Background
The tubular pile is widely applied to engineering construction of buildings, roads, bridges, wharfs and the like by virtue of excellent performance.
However, most of the existing tubular pile wrapping plates are semi-automatic production, and cannot realize high-automation intelligent production, so that not only is the production efficiency low, but also the labor intensity of operators is high, and the production cost cannot be further reduced.
Disclosure of Invention
The application aims to solve the above prior art problems and provides automatic forming equipment applied to a pipe pile hoop plate.
In order to solve the technical problems, the application is realized by the following technical scheme:
the automatic forming equipment for the tubular pile wrapping band plate comprises a material band output device for outputting a material band, a material band flattening device arranged on the left side of the material band output device and used for flattening the material band, and a material band conveying and cutting device arranged on the left side of the material band flattening device and used for conveying and cutting the material band;
the automatic forming equipment for the tubular pile hoop plate further comprises:
the roll welding device is arranged at the left side of the material belt conveying and cutting device and is used for rolling the solder belt to form a circular ring body;
the end plate output device is arranged at the left side of the coil welding device and is used for outputting an end plate;
the indentation device is arranged between the coil welding device and the end plate output device and is used for extruding the circumferential side of the circular ring body to form an annular indentation in the circular ring body;
the edge pressing device is arranged at the left side of the end plate output device and is used for receiving the end plate and the circular ring body and pressing and fastening the circular ring body on the end plate.
The automatic forming equipment for the tubular pile wrapping plate comprises a roll welding bracket, a roll welding roller set arranged on the roll welding bracket, a front movement limiting set arranged on the front side of the roll welding roller set, a rear movement limiting guide set arranged on the rear side of the roll welding roller set, an upper movement guide set arranged on the upper side of the roll welding bracket and a movement welding set arranged on the front movement limiting set;
when the cut material belt is conveyed to be contacted with the crimping roller group through the material belt conveying and cutting device, the front movement limiting group moves backwards and is matched with the rear movement limiting guide group to be used for limiting the material belt forwards and backwards, then, the crimping roller group is matched with the rear movement limiting guide group to gradually curl the material belt upwards, then, the upper movement guide group moves downwards to guide the material belt to gradually bend downwards so that the front end and the tail end of the material belt are connected and are positioned at the lower side of the rear movement limiting guide group, then, the movement welding group moves backwards to be used for welding gaps between the front end and the tail end of the material belt after being curled, so that the material belt forms a circular ring body, and then, the upper movement limiting guide group moves upwards, then, the front movement limiting guide group moves forwards synchronously with the rear movement limiting guide group to move the circular ring body to a material returning position, and finally, the rear movement limiting guide group moves backwards again to discharge the circular ring body.
The automatic forming equipment for the tubular pile wrapping plate comprises the rear movement limiting guide group, the rear movement limiting guide group and the rear movement driving group, wherein the rear movement limiting guide group comprises a limiting baffle plate, a guide ring body, a guide welding plate and a movement driving group;
the limiting baffle is provided with a front-back through abdication notch which is communicated from front to back;
the guide ring body is arranged at the front side of the limit baffle, and a connecting opening is formed in the lower side of the guide ring body;
the front end of the guide welding plate is arranged in the connecting opening, the left side and the right side of the front end of the guide welding plate are respectively provided with an inclined guide inclined plane connected with the outer peripheral side wall of the guide ring body, and the middle part of the front end of the guide welding plate is provided with an up-down through abdicating notch which is used for abdicating the gap between the front end and the tail end of the material belt after the movable welding group is welded and curled;
the rear end of the guide welding plate passes through the front-rear through abdication notch and extends backwards to the rear side of the limit baffle;
the movable driving set is arranged at the rear side of the limit baffle, and the power output end of the movable driving set is connected with the rear end of the guide welding plate and used for driving the guide welding plate to drive the limit baffle and the guide ring body to reciprocate back and forth.
The automatic tubular pile wrapping plate forming equipment is characterized in that the coil welding device further comprises an up-and-down movement auxiliary crimping group which is arranged on the crimping roller group and used for being matched with the crimping material belt of the crimping roller group in an auxiliary manner.
The automatic pipe pile hoop plate forming equipment comprises:
an up-and-down moving plate provided on the crimping roller group;
the auxiliary guide block is arranged on the left side of the upper part of the up-down moving plate, and the right side of the auxiliary guide block is provided with an auxiliary guide inclined plane for assisting the inclined guide inclined plane to curl the material belt;
the movable plate up-and-down movement driving group is arranged on the lower side of the up-and-down movable plate and is used for driving the up-and-down movable plate to drive the auxiliary guide block to move up and down.
The automatic forming equipment for the tubular pile wrapping band plate comprises the following components:
the inclined guide component is arranged at the left side of the coil welding bracket;
the pushing-out driving group is arranged on the right side of the coil welding bracket and used for pushing the welded round ring body leftwards so that the round ring body flows to the next process through the inclined guide component.
The automatic forming equipment for the tubular pile wrapping plate comprises an indentation bracket, a lifting limit group, a moving backward pushing group, a backward blocking forward pushing group, a lower compression roller group, a rotating rolling wheel group and a rotating rolling driving group, wherein the lifting limit group is arranged on the indentation bracket and can lift up and down;
when the welded round ring body rolls downwards through the inclined guide part, the lifting limiting group is lifted upwards to limit the round ring body, and then the moving back pushing group pushes the round ring body backwards, so that the lower side wall of the round ring body is positioned between the lower pressing roller group and the rotating rolling wheel group, and meanwhile, the backstop front pushing group limits the round ring body to move backwards, and then, the lower pressing roller group presses the round ring body downwards, and the rotating rolling driving group drives the rotating rolling wheel group to rotate to roll the round ring body, so that annular dents are formed on the peripheral side wall of the round ring body.
The automatic pipe pile hoop plate forming equipment comprises:
a vertical bracket;
the inclined storage trough is arranged on the vertical support, is obliquely arranged forwards and downwards along the longitudinal direction of the vertical support and is used for storing the end plates;
the inclined output trough is arranged at the rear side of the vertical bracket, is obliquely arranged leftwards and downwards along the transverse direction of the vertical bracket and is used for conveying an end plate to the edge pressing device;
the end plate output pushing group is arranged on the front side of the vertical support and is used for pushing the upper end plate of the inclined storage trough to move and output to the inclined output trough.
The automatic forming equipment for the tubular pile wrapping plate comprises the end plate output device, wherein the end plate output device further comprises an inclined guide conveying trough arranged at the rear side of the inclined output trough, and the inclined guide conveying trough and the inclined output trough are arranged in the same inclined direction and are used for receiving the circular ring body discharged from the indentation device and conveying the circular ring body to the edge pressing device;
the edge pressing device comprises a connecting bracket, an up-and-down movement limiting group which is arranged on the connecting bracket and can move up and down, an end plate fastening rotating group which is arranged on the front side of the connecting bracket, an adjustable tightening group which is arranged on the rear side of the end plate fastening rotating group, a front-and-back movement driving group which is arranged on the rear side of the adjustable tightening group, a rotation driving group which is arranged on the front-and-back movement driving group and is connected with the adjustable tightening group, and a downward movement edge pressing group which is arranged on the upper side of the connecting bracket;
when the end plate rolls downwards through the inclined output trough, the up-and-down movement limiting group is lifted upwards to be used for limiting the end plate, then the end plate fastening rotating group fastens the end plate, meanwhile, the round ring body rolls downwards through the inclined guide conveying trough to be positioned between the end plate fastening rotating group and the adjustable tightening group, then the front-and-back movement driving group drives the rotary driving group to drive the adjustable tightening group to move forwards, so that the adjustable tightening group stretches into the round ring body to tighten the round ring body, then the end plate fastening rotating group and the rotary driving group are synchronously started to synchronously drive the end plate and the round ring body to rotate, and then the downward movement pressing group moves downwards and presses the edge of the round ring body into the concave ring groove on the peripheral side of the end plate, so that edge pressing work is completed.
The automatic forming equipment for the tubular pile wrapping hoop plate comprises the end plate fastening rotating group, a connecting bracket and a tubular pile wrapping hoop plate, wherein the end plate fastening rotating group comprises an electromagnetic suction fastening disc and an end plate rotating driving motor which is arranged on the connecting bracket and is connected with the electromagnetic suction fastening disc at the power output end;
the adjustable tightening group includes:
the rear side of the connecting disc body is connected with the power output end of the rotary driving group;
the middle connecting part is arranged in the middle of the front side of the connecting disc body;
a slide connection member slidably connected to the connection pad body;
one end of the extension connecting rod is connected with the middle connecting part, and the other end of the extension connecting rod is connected with the sliding connecting part;
the adjusting and tightening block is connected to the front side of the sliding connecting part and provided with a long connecting and adjusting hole for adjusting and connecting with the sliding connecting part;
the downward moving blank holder group comprises:
the switching sliding rod is connected to the connecting bracket in a sliding way;
the blank pressing rotating wheel is hinged to the lower end of the transfer sliding rod, and an inclined pressing part which extends outwards in an inclined mode is arranged on the outer peripheral side of the blank pressing rotating wheel and is used for pressing the edge of the circular ring body down into the inner concave annular groove on the peripheral side of the end plate;
and the downward-pressing driving part is arranged on the upper side of the connecting bracket, the lower end of the downward-pressing driving part is connected with the switching sliding rod and is used for driving the switching sliding rod to drive the blank pressing rotating wheel to move up and down.
Compared with the prior art, the application has the following advantages:
according to the automatic forming equipment for the tubular pile wrapping plate, the material belt output by the material belt output device is flattened through the material belt flattening device and then conveyed to the material belt conveying and cutting device, the material belt conveying and cutting device cuts the material belt at fixed intervals and conveys the material belt to the coil welding device, the coil welding device welds the material belt into a round ring body and conveys the round ring body to the edge pressing device, the end plate output device conveys the end plate to the edge pressing device before the material belt is welded, and then the edge pressing device is used for pressing and fastening the edge of the round ring body into the inner concave ring groove on the peripheral side of the end plate, so that the tubular pile wrapping plate forming work is completed, the tubular pile wrapping plate is fully automatically produced, the production efficiency is greatly improved, the labor intensity is reduced, the production cost is further reduced, and more production requirements are greatly met.
Drawings
Fig. 1 is a perspective view of an automatic forming apparatus for a pipe pile sheathing board of the present application.
Fig. 2 is a perspective view of the material strip flattening device in the automatic forming equipment of the tubular pile wrapping plate.
Fig. 3 is a broken view of the tape conveying and cutting device in the automatic forming equipment of the tubular pile wrapping plate.
Fig. 4 is a perspective view of the coil welding device in the automatic forming equipment of the tubular pile wrapping plate.
Fig. 5 is a perspective view of the automatic forming device for the tubular pile wrapping plate, after the part of the part is hidden by the coil welding device.
Fig. 6 is a partially enlarged view i of fig. 5.
Fig. 7 is a partially exploded view of the rear movement limiting guide set in the automatic forming apparatus of the pipe pile sheathing board of the present application.
Fig. 8 is an exploded view of the crimping roller set and the up-and-down movement auxiliary crimping set in the automatic forming apparatus of the pipe pile sheathing board of the present application.
Fig. 9 is a perspective view of the indentation apparatus in the pipe pile sheathing board automatic molding apparatus of the present application.
Fig. 10 is a partially exploded view of the automatic forming device for the pipe pile wrapping band plate, after the indentation device conceals the indentation bracket.
Fig. 11 is a perspective view of the end plate output device in the automatic forming device for the pipe pile wrapping band plate.
Fig. 12 is a perspective view of the edge pressing device in the automatic forming equipment of the pipe pile wrapping plate.
Fig. 13 is a perspective view of the automatic forming device for the tubular pile wrapping plate, after the edge pressing device conceals the connecting bracket and the downward moving edge pressing group.
Fig. 14 is a perspective view of the adjustable tightening group in the automatic forming device of the pipe pile wrapping sheet of the present application.
Fig. 15 is a perspective view of the downward moving binder group in the automatic forming apparatus for a pipe pile wrapping sheet of the present application.
Detailed Description
The application will be described in further detail below with reference to the drawings by means of specific embodiments.
As shown in fig. 1 to 15, the automatic forming device for the tubular pile wrapping band plate comprises a material band output device 1 for outputting a material band, a material band flattening device 2 arranged at the left side of the material band output device 1 and used for flattening the material band, and a material band conveying and cutting device 3 arranged at the left side of the material band flattening device 2 and used for conveying and cutting the material band;
the automatic forming equipment for the tubular pile wrapping band plate further comprises a roll welding device 4, an end plate output device 5 and a blank pressing device 6; the coil welding device 4 is arranged at the left side of the material belt conveying and cutting device 3 and is used for coiling the solder belt to form a circular ring body; the end plate output device 5 is arranged at the left side of the coil welding device 4 and is used for outputting an end plate; the edge pressing device 6 is arranged at the left side of the end plate output device 5 and is used for receiving the end plate and the circular ring body and pressing and fastening the circular ring body on the end plate.
According to the automatic forming equipment for the tubular pile wrapping plate, the material belt output by the material belt output device 1 is flattened through the material belt flattening device 2 and then conveyed to the material belt conveying and cutting device 3, the material belt is conveyed to the roll welding device 4 after being cut at fixed distance by the material belt conveying and cutting device 3, the material belt is conveyed to the edge pressing device 6 after being welded into a circular ring body by the roll welding device 4, the end plate output device 5 conveys the end plate to the edge pressing device 6 before the material belt is pressed and fastened in the inner concave ring groove on the peripheral side of the end plate through the edge pressing device 6, so that the tubular pile wrapping plate forming work is completed, the full-automatic production of the formed tubular pile wrapping plate is realized, the production efficiency is greatly improved, the labor intensity is reduced, the production cost is further reduced, and more production requirements are greatly met.
Further, the coil welding device 4 includes a coil welding bracket 41, a coil roller set 42 provided on the coil welding bracket 41, a front movement limiting set 43 provided on the front side of the coil roller set 42, a rear movement limiting guide set 44 provided on the rear side of the coil roller set 42, an upper movement guiding set 45 provided on the upper side of the coil welding bracket 41, and a movement welding set 46 provided on the front movement limiting set 43;
when the cut material tape is transferred to contact with the crimping roller group 42 through the material tape transfer cutting device 3, the front movement limiting group 43 moves backward and cooperates with the rear movement limiting guide group 44 for limiting the material tape forward and backward, with the result that the crimping roller group 42 cooperates with the rear movement limiting guide group 44 to gradually curl the material tape upward, then, the upper movement limiting guide group 45 moves downward to guide the material tape to gradually bend downward so that the front and rear ends of the material tape are connected and positioned under the rear movement limiting guide group 44, then, the movement welding group 46 moves backward for welding the gap between the front and rear ends of the rolled material tape to form a circular ring body, then, the upper movement limiting guide group 45 moves upward, and then, the front movement limiting group 43 moves forward in synchronization with the rear movement limiting guide group 44 to move the circular ring body to a material returning position, and finally, the rear movement limiting guide group 44 moves backward again to discharge the circular ring body.
Further, the rear movement limiting guide set 44 includes a limiting baffle 441, a guide ring 442, a guide welding plate 443, and a movement driving set 444;
the limit baffle 441 is provided with a front-back through abdication notch 4411 which is through from front to back; the guide ring 442 is disposed at the front side of the limit baffle 441, and a connection opening 4421 is formed at the lower side thereof; the front end of the guiding welding plate 443 is disposed in the connecting opening 4421, and both the left and right sides of the front end are provided with inclined guiding inclined planes 4431 connected to the peripheral side wall of the guiding ring 442, and the middle of the front end is provided with an up-down through abdicating notch 4432 for abdicating the gap between the front end and the rear end of the material belt after the movable welding set 46 is welded and curled; the rear end of the guiding welding plate 443 passes through the front-rear through abdication notch 4411 and extends backwards to the rear side of the limit baffle 441; the moving driving set 444 is disposed at the rear side of the limit baffle 441, and has a power output end connected to the rear end of the guiding welding plate 443, for driving the guiding welding plate 443 to drive the limit baffle 441 and the guiding ring 442 to reciprocate back and forth. The guide material belt is convenient to roll and form into a circular ring body.
Further, the movable welding set 46 includes a plasma welding gun and a driving set for driving the plasma welding gun to move back and forth, which is connected to the plasma welding gun, for the purpose of simple structure and easy implementation of welding work.
Further, the welding apparatus 4 further includes an auxiliary crimping unit 47 provided on the crimping roller unit 42 for moving up and down and assisting in moving up and down of the crimping material ribbon in cooperation with the crimping roller unit 42.
The up-and-down movement auxiliary curling group 47 includes an up-and-down movement plate 471, an auxiliary guide block 472, a movement plate up-and-down movement driving group 473; the up-and-down moving plate 471 is provided on the crimping roller group 42; the auxiliary guide block 472 is provided at the left side of the upper portion of the up-down moving plate 471, and an auxiliary guide inclined surface 4721 for assisting the inclined guide inclined surface 4431 to curl the material tape is provided at the right side thereof; the moving plate up-down moving driving set 473 is disposed below the up-down moving plate 471, and is used for driving the up-down moving plate 471 to drive the auxiliary guide block 472 to move up and down. The advantage of using the up-and-down movement auxiliary winding set 47 is that it is further convenient for the coil of stock to be wound into a circular ring.
Further, the coil welding device 4 further comprises an inclined guiding part 48 and a push-out driving group 49; the inclined guide part 48 is arranged at the left side of the coil welding bracket 41; the push-out driving set 49 is disposed on the right side of the reel welding bracket 41, and is used for pushing the welded circular ring body leftwards, so that the circular ring body flows to the next process through the inclined guiding member 48.
Furthermore, the automatic forming equipment for the tubular pile wrapping plate further comprises an indentation device 7 which is arranged between the coil welding device 4 and the end plate output device 5 and is used for extruding the circumferential side of the circular ring body to form an annular dent in the circular ring body;
the indentation device 7 comprises an indentation bracket 71, a lifting limiting group 72 which is arranged on the indentation bracket 71 and can lift up and down, a moving backward pushing group 73 which is arranged on the front side of the indentation bracket 71, a backward front pushing group 74 which is arranged on the rear side of the moving backward pushing group 73, a lower press roller group 75 which is arranged on the backward front pushing group 74, a rotary rolling wheel group 76 which is arranged on the lower side of the lower press roller group 75, and a rotary rolling driving group 77 which is arranged on the rear side of the indentation bracket 71 and is connected with the rotary rolling wheel group 76;
when the welded circular ring rolls downward through the inclined guide member 48, the lifting limiting group 72 is lifted upward to limit the circular ring, and then the moving backward pushing group 73 pushes the circular ring backward, so that the lower side wall of the circular ring is located between the lower pressing roller group 75 and the rotating rolling wheel group 76, and the backward blocking forward pushing group 74 limits the circular ring to move backward, then, the lower pressing roller group 75 presses the circular ring, and the rotating rolling driving group 77 drives the rotating rolling wheel group 76 to rotate to roll the circular ring, so that the peripheral side wall of the circular ring forms an annular dent. The purpose of the indentation device 7 is to form annular indentations on the side walls around the circular ring body, so that the overall strength of the circular ring body is further improved, and the practical use requirement can be met.
Further, the end plate output device 5 comprises a vertical bracket 51, an inclined placing trough 52, an inclined output trough 53 and an end plate output pushing group 54; the inclined placing groove 52 is arranged on the vertical bracket 51, and is arranged obliquely downwards and forwards along the longitudinal direction of the vertical bracket 51, and is used for placing an end plate; the inclined output trough 53 is arranged at the rear side of the vertical bracket 51, is obliquely arranged leftwards and downwards along the transverse direction of the vertical bracket 51, and is used for conveying an end plate to the edge pressing device 6; the end plate output pushing group 54 is arranged at the front side of the vertical bracket 51 and is used for pushing the upper end plate of the inclined storage trough 52 to move and output to the inclined output trough 53. Its advantage is that the end plates are automatically output one by one.
Further, the end plate output device 5 further includes an inclined guiding and conveying trough 55 disposed at the rear side of the inclined output trough 53, where the inclined guiding and conveying trough 55 is disposed in the same inclined direction as the inclined output trough 53, and is configured to receive the circular ring body discharged from the indentation device 7 and convey the circular ring body to the edge pressing device 6;
the edge pressing device 6 comprises a connecting bracket 61, an up-and-down movement limiting group 62 which is arranged on the connecting bracket 61 and can move up and down, an end plate fastening rotating group 63 which is arranged on the front side of the connecting bracket 61, an adjustable tightening group 64 which is arranged on the rear side of the end plate fastening rotating group 63, a front-and-back movement driving group 65 which is arranged on the rear side of the adjustable tightening group 64, a rotation driving group 66 which is arranged on the front-and-back movement driving group 65 and is connected with the adjustable tightening group 64, and a downward movement edge pressing group 67 which is arranged on the upper side of the connecting bracket 61;
when the end plate rolls down through the inclined output trough 53, the up-down movement limiting group 62 is lifted up to limit the end plate, then the end plate fastening rotating group 63 fastens the end plate, meanwhile, the round ring body rolls down between the end plate fastening rotating group 63 and the adjustable fastening group 64 through the inclined guide conveying trough 55, then the front-back movement driving group 65 drives the rotary driving group 66 to drive the adjustable fastening group 64 to move forward, so that the adjustable fastening group 64 stretches into the round ring body to fasten the round ring body, then the end plate fastening rotating group 63 and the rotary driving group 66 are synchronously started to enable the synchronous driving end plate and the round ring body to rotate, and then the downward movement edge pressing group 67 moves down and presses the edge of the round ring body to the concave ring groove on the periphery of the end plate, so that edge pressing work is completed.
Further, the end plate fastening and rotating set 63 includes an electromagnetic fastening disc 631 and an end plate rotating driving motor 632 provided on the connecting bracket 61 and having a power output end connected to the electromagnetic fastening disc 631; the electromagnetic attraction and fastening disc 631 has the advantages that the magnetic attraction or the loosening of the end plate is realized by electrically controlling the power on or the power off, so that the purpose of loosening or attracting is greatly facilitated.
The adjustable tightening group 64 comprises a connecting disc body 641, a middle connecting part 642, a sliding connecting part 643, an extension connecting rod 644 and an adjustable tightening block 645; the rear side of the connecting disc body 641 is connected with the power output end of the rotary driving group 66; the middle connecting part 642 is arranged at the middle part of the front side of the connecting disc body 641; the sliding connection part 643 is slidably connected to the connection disc body 641; one end of the extension link 644 is connected to the middle connecting member 642, and the other end is connected to the sliding connecting member 643; the adjusting tightening block 645 is connected to the front side of the sliding connection part 643, and has a long connection adjusting hole 6451 for adjusting connection with the sliding connection part 643; the adjustable tightening group 64 has the advantage of being adjustable to adapt to round ring bodies with different specifications and sizes, thereby meeting more use requirements.
The lower moving blank holder group 67 comprises a transfer sliding rod 671, a blank holder rotating wheel 672 and a lower pressing driving part 673; the transfer sliding rod 671 is connected to the connecting bracket 61 in a sliding manner; the edge pressing rotating wheel 672 is hinged to the lower end of the switching sliding rod 671, and the outer peripheral side of the edge pressing rotating wheel 672 is provided with an inclined pressing part 6721 which extends outwards in an inclined manner and is used for pressing the edge of the circular ring body down into the inner concave ring groove on the peripheral side of the end plate; the pressing driving part 673 is disposed on the upper side of the connecting bracket 61, and the lower end thereof is connected to the switching sliding rod 671, for driving the switching sliding rod 671 to drive the blank holder rotating wheel 672 to move up and down. The edge pressing rotary wheel 672 has the advantages that the edge of the circular ring body can be pressed into the inner concave ring groove on the peripheral side of the end plate through the inclined pressing part 6721 on the edge pressing rotary wheel 672, so that the operation is simple, the operation is not needed, the edge pressing rotary wheel 672 can be replaced according to the actual use requirement, and the applicability of the application is greatly improved.
The embodiments of the present application have been described in detail above, but the present application is not limited to the above embodiments. Even if it makes various changes to the present application, it still falls within the scope of the present application.
Claims (6)
1. The utility model provides a tubular pile band plate automatic molding equipment, includes that the material that is used for the output material area takes output device (1), locates material area output device (1) left side is in order to be used for flattening the material area take flattening device (2), locates material area flattening device (2) left side is in order to be used for carrying the material area of cutting and carries cutting device (3), its characterized in that, tubular pile band plate automatic molding equipment still includes:
the roll welding device (4) is arranged at the left side of the material belt conveying and cutting device (3) and is used for rolling the solder belt to form a circular ring body;
an end plate output device (5) which is arranged at the left side of the coil welding device (4) and is used for outputting an end plate; the indentation device (7) is arranged between the coil welding device (4) and the end plate output device (5) and is used for extruding the periphery of the circular ring body to form an annular indentation in the circular ring body; the edge pressing device (6) is arranged at the left side of the end plate output device (5) and is used for receiving the end plate and the circular ring body and pressing and fastening the circular ring body on the end plate;
the coil welding device (4) comprises a coil welding bracket (41), a coil roller group (42) arranged on the coil welding bracket (41), a front movement limiting group (43) arranged on the front side of the coil roller group (42), a rear movement limiting guide group (44) arranged on the rear side of the coil roller group (42), an upper movement guide group (45) arranged on the upper side of the coil welding bracket (41) and a movement welding group (46) arranged on the front movement limiting group (43); when the cut material strip is conveyed to be contacted with the crimping roller group (42) through the material strip conveying and cutting device (3), the front movement limiting group (43) moves backwards and is matched with the rear movement limiting guide group (44) for limiting the material strip forwards and backwards, accordingly, the crimping roller group (42) is matched with the rear movement limiting guide group (44) to gradually curl the material strip upwards, then the upper movement limiting group (45) moves downwards to guide the material strip to bend downwards gradually, so that the front end and the rear end of the material strip are connected and are positioned at the lower side of the rear movement limiting guide group (44), then the movement welding group (46) moves backwards for welding gaps between the front end and the rear end of the rolled material strip, so that the material strip forms a circular ring body, the upper movement limiting group (45) moves upwards, then the front movement limiting group (43) and the rear movement limiting guide group (44) synchronously move forwards to move the ring body to a final position, and the circular ring body is discharged from the rear movement limiting group (44);
the rear movement limiting guide group (44) comprises a limiting baffle (441), a guide ring body (442), a guide welding plate (443) and a movement driving group (444); the limiting baffle (441) is provided with a front-back through abdication notch (4411) which is communicated from front to back;
the guide ring body (442) is arranged at the front side of the limit baffle (441), and the lower side of the guide ring body is provided with a connecting opening (4421);
the front end of the guide welding plate (443) is arranged in the connecting opening (4421), the left side and the right side of the front end of the guide welding plate are respectively provided with an inclined guide inclined plane (4431) connected with the peripheral side wall of the guide ring body (442), and the middle part of the front end of the guide welding plate is provided with an up-down through abdication notch (4432) which is used for abdicating the gap between the front end and the tail end of the material belt after the movable welding group (46) is welded and curled;
the rear end of the guide welding plate (443) passes through the front-rear through yielding notch (4411) and extends backwards to the rear side of the limit baffle (441);
the movable driving group (444) is arranged at the rear side of the limit baffle (441), and the power output end of the movable driving group is connected with the rear end of the guide welding plate (443) and is used for driving the guide welding plate (443) to drive the limit baffle (441) and the guide ring body (442) to reciprocate back and forth;
the coil welding device (4) further comprises an up-and-down movement auxiliary crimping group (47) which is arranged on the crimping roller group (42) and used for moving up and down and assisting to match the crimping material belt of the crimping roller group (42);
the up-and-down movement auxiliary curling group (47) includes: an up-and-down moving plate (471) provided on the crimping roller group (42); an auxiliary guide block (472) provided on the left side of the upper part of the up-down moving plate (471) and provided on the right side thereof with an auxiliary guide inclined surface (4721) for assisting the inclined guide inclined surface (4431) to curl the material tape; the movable plate up-and-down movement driving group (473) is arranged at the lower side of the up-and-down movement plate (471) and is used for driving the up-and-down movement plate (471) to drive the auxiliary guide block (472) to move up and down.
2. The automatic forming device for the pipe pile hoop plate according to claim 1, wherein: the coil welding device (4) further comprises: an inclined guide member (48) provided on the left side of the coil welding bracket (41); and the pushing-out driving group (49) is arranged on the right side of the coil welding bracket (41) and is used for pushing the welded round ring body leftwards so that the round ring body flows to the next process through the inclined guide part (48).
3. The automatic forming device for the pipe pile hoop plate according to claim 2, wherein: the automatic forming equipment for the tubular pile hoop plate further comprises; the indentation device (7) comprises an indentation support (71), a lifting limit group (72) which is arranged on the indentation support (71) and can lift up and down, a moving backward pushing group (73) which is arranged on the front side of the indentation support (71), a backward forward pushing group which is arranged on the rear side of the moving backward pushing group (73), a lower press roller group (75) which is arranged on the backward forward pushing group (74), a rotary rolling wheel group (76) which is arranged on the lower side of the lower press roller group (75), and a rotary rolling driving group (77) which is arranged on the rear side of the indentation support (71) and is connected with the rotary rolling wheel group (76); when the welded round ring body rolls downwards through the inclined guide part (48), the lifting limiting group (72) is lifted upwards to limit the round ring body, and then the moving backward pushing group (73) pushes the round ring body backwards, so that the lower side wall of the round ring body is positioned between the lower pressing roller group and the rotating rolling wheel group (76), meanwhile, the backward blocking forward pushing group (74) limits the round ring body to move backwards, then, the lower pressing roller group (75) presses the round ring body downwards, and the rotating rolling driving group (77) drives the rotating rolling wheel group (76) to rotate to roll the round ring body, so that annular dents are formed on the peripheral side wall of the round ring body.
4. The automatic forming device for the pipe pile hoop plate according to claim 1, wherein: the end plate output device (5) includes:
a vertical support (51);
the inclined placing trough (52) is arranged on the vertical bracket (51) and is obliquely arranged forwards and downwards along the longitudinal direction of the vertical bracket (51) for placing the end plate;
the inclined output trough (53) is arranged at the rear side of the vertical support (51) and is obliquely arranged leftwards and downwards along the transverse direction of the vertical support (51) and is used for conveying end plates to the edge pressing device (6);
the end plate output pushing group (54) is arranged at the front side of the vertical support (51) and is used for pushing the upper end plate of the inclined placing trough (52) to move and output to the inclined output trough (53).
5. The automatic forming device for the pipe pile hoop plate according to claim 4, wherein: the end plate output device (5) further comprises an inclined guide conveying trough (55) arranged at the rear side of the inclined output trough (53), wherein the inclined guide conveying trough (55) and the inclined output trough (53) are arranged in the same inclined direction, and are used for receiving the circular ring body discharged from the indentation device (7) and conveying the circular ring body to the blank pressing device (6);
the edge pressing device (6) comprises a connecting bracket (61), an up-down movement limiting group (62) which is arranged on the connecting bracket (61) and can move up and down, an end plate fastening rotating group (63) which is arranged on the front side of the connecting bracket (61), an adjustable tightening group (64) which is arranged on the rear side of the end plate fastening rotating group (63), a front-back movement driving group (65) which is arranged on the rear side of the adjustable tightening group (64), a rotation driving group (66) which is arranged on the front-back movement driving group (65) and is connected with the adjustable tightening group (64), and a downward movement edge pressing group (67) which is arranged on the upper side of the connecting bracket (61);
when the end plate rolls downwards through the inclined output trough (53), the up-and-down movement limiting group (62) is lifted upwards to be used for limiting the end plate, the end plate fastening rotating group (63) is used for fastening the end plate, meanwhile, the round ring body rolls downwards through the inclined guide conveying trough (55) to be positioned between the end plate fastening rotating group (63) and the adjustable tightening group (64), then the front-and-back movement driving group (65) drives the rotary driving group (66) to drive the adjustable tightening group (64) to move forwards, so that the adjustable tightening group (64) stretches into the round ring body to tightly clamp the round ring body, then the end plate fastening rotating group (63) and the rotary driving group (66) are synchronously started to synchronously drive the end plate and the round ring body to rotate, and then the downward movement edge pressing group (67) moves downwards and presses the edge of the round ring body on the concave ring groove on the periphery of the end plate, so that edge pressing work is completed.
6. The automatic forming device for the pipe pile hoop plate according to claim 5, wherein: the end plate fastening rotating group (63) comprises an electrified magnetic fastening disc (631) and an end plate rotating driving motor (632) which is arranged on the connecting bracket (61) and the power output end of which is connected with the electrified magnetic fastening disc (631);
the adjustable tightening group (64) includes:
a connecting disc body (641), the rear side of which is connected with the power output end of the rotary driving group (66); a middle connecting member (642) provided in the middle of the front side of the connection plate body (641); a slide connection member (643) that is slidably connected to the connection disc body (641); an extension link (644) having one end connected to the middle connection member (642) and the other end connected to the slide connection member (643);
an adjusting tightening block (645) which is connected to the front side of the sliding connection part (643) and is provided with an elongated connection adjusting hole (6451) for adjusting connection with the sliding connection part (643);
the downward movement blank holder group (67) includes:
an adapter slide rod (671) slidably connected to the connection bracket (61);
a blank holder rotating wheel (672) hinged to the lower end of the transfer sliding rod (671), and provided with an inclined pressing part (6721) on the outer peripheral side thereof, which is inclined outwards and extends out for pressing the edge of the circular ring body down into the inner concave ring groove on the peripheral side of the end plate;
the downward-pressing driving component (673) is arranged on the upper side of the connecting bracket (61), and the lower end of the downward-pressing driving component is connected with the switching sliding rod (671) and is used for driving the switching sliding rod (671) to drive the blank pressing rotating wheel (672) to move up and down.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210464261.3A CN114749936B (en) | 2022-04-29 | 2022-04-29 | Automatic forming equipment for tubular pile hoop plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210464261.3A CN114749936B (en) | 2022-04-29 | 2022-04-29 | Automatic forming equipment for tubular pile hoop plate |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN114749936A CN114749936A (en) | 2022-07-15 |
| CN114749936B true CN114749936B (en) | 2023-11-21 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210464261.3A Active CN114749936B (en) | 2022-04-29 | 2022-04-29 | Automatic forming equipment for tubular pile hoop plate |
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| Country | Link |
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| CN (1) | CN114749936B (en) |
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| CN214134684U (en) * | 2020-12-15 | 2021-09-07 | 泰州市恒馨源自动化设备制造有限公司 | Skirtboard edge rolling welding frock |
| CN214350822U (en) * | 2020-12-31 | 2021-10-08 | 佛山德亚创智科技有限公司 | Apron board processing all-in-one |
| CN216029294U (en) * | 2021-10-17 | 2022-03-15 | 泰州市恒馨源自动化设备制造有限公司 | Skirtboard edge rolling welding equipment |
| CN216227716U (en) * | 2021-10-17 | 2022-04-08 | 泰州市恒馨源自动化设备制造有限公司 | Auxiliary aligning device for skirt board edge rolling welding equipment |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1292216A (en) * | 1970-01-21 | 1972-10-11 | Franz Donatu Timmermans | A method of rolling a cylinder |
| JP2002321010A (en) * | 2001-04-26 | 2002-11-05 | Seiki Sho | Equipment for forming hollow tubular body and product therefrom |
| CN105619080A (en) * | 2014-10-29 | 2016-06-01 | 江苏汤辰机械装备制造有限公司 | Automatic production line and production method for pile connectors |
| CN206824488U (en) * | 2017-06-27 | 2018-01-02 | 浙江恒威汽车部件有限公司 | A kind of full-automatic wheel rim reel stretch machine |
| CN207547330U (en) * | 2017-12-01 | 2018-06-29 | 广州德亚机械制造有限公司 | The automatic edge rolling device of skirtboard |
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| CN214134684U (en) * | 2020-12-15 | 2021-09-07 | 泰州市恒馨源自动化设备制造有限公司 | Skirtboard edge rolling welding frock |
| CN214350822U (en) * | 2020-12-31 | 2021-10-08 | 佛山德亚创智科技有限公司 | Apron board processing all-in-one |
| CN216029294U (en) * | 2021-10-17 | 2022-03-15 | 泰州市恒馨源自动化设备制造有限公司 | Skirtboard edge rolling welding equipment |
| CN216227716U (en) * | 2021-10-17 | 2022-04-08 | 泰州市恒馨源自动化设备制造有限公司 | Auxiliary aligning device for skirt board edge rolling welding equipment |
Also Published As
| Publication number | Publication date |
|---|---|
| CN114749936A (en) | 2022-07-15 |
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