CN114718200A - Non-dismantling formwork pouring mortar layer heat insulation board and production process thereof - Google Patents
Non-dismantling formwork pouring mortar layer heat insulation board and production process thereof Download PDFInfo
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- CN114718200A CN114718200A CN202210481939.9A CN202210481939A CN114718200A CN 114718200 A CN114718200 A CN 114718200A CN 202210481939 A CN202210481939 A CN 202210481939A CN 114718200 A CN114718200 A CN 114718200A
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- 238000009415 formwork Methods 0.000 title claims abstract description 83
- 239000004570 mortar (masonry) Substances 0.000 title claims abstract description 59
- 238000009413 insulation Methods 0.000 title claims abstract description 45
- 238000004519 manufacturing process Methods 0.000 title abstract description 8
- 230000007246 mechanism Effects 0.000 claims abstract description 169
- 238000007493 shaping process Methods 0.000 claims abstract description 37
- 229910000831 Steel Inorganic materials 0.000 claims description 16
- 239000010959 steel Substances 0.000 claims description 16
- 238000001179 sorption measurement Methods 0.000 claims description 4
- 238000000034 method Methods 0.000 claims description 3
- 230000008569 process Effects 0.000 claims description 3
- 238000005266 casting Methods 0.000 claims 6
- 238000004321 preservation Methods 0.000 abstract description 9
- 238000005516 engineering process Methods 0.000 abstract description 6
- 238000001125 extrusion Methods 0.000 abstract description 3
- 238000009826 distribution Methods 0.000 abstract description 2
- 238000009434 installation Methods 0.000 abstract description 2
- 238000005457 optimization Methods 0.000 description 7
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 238000005265 energy consumption Methods 0.000 description 3
- 239000012774 insulation material Substances 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 239000004793 Polystyrene Substances 0.000 description 2
- 239000004568 cement Substances 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 229910010272 inorganic material Inorganic materials 0.000 description 2
- 239000011147 inorganic material Substances 0.000 description 2
- 229920002223 polystyrene Polymers 0.000 description 2
- 239000012744 reinforcing agent Substances 0.000 description 2
- 239000000377 silicon dioxide Substances 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000000748 compression moulding Methods 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 238000001723 curing Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229920006248 expandable polystyrene Polymers 0.000 description 1
- 230000004992 fission Effects 0.000 description 1
- 238000005187 foaming Methods 0.000 description 1
- 230000002209 hydrophobic effect Effects 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
- E04B1/76—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
- E04B1/78—Heat insulating elements
- E04B1/80—Heat insulating elements slab-shaped
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G17/00—Connecting or other auxiliary members for forms, falsework structures, or shutterings
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/02—Conveying or working-up concrete or similar masses able to be heaped or cast
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G9/00—Forming or shuttering elements for general use
- E04G9/02—Forming boards or similar elements
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B30/00—Energy efficient heating, ventilation or air conditioning [HVAC]
- Y02B30/90—Passive houses; Double facade technology
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Acoustics & Sound (AREA)
- Electromagnetism (AREA)
- Building Environments (AREA)
Abstract
The invention relates to a non-dismantling formwork pouring mortar layer insulation board and a production process thereof. The non-dismantling formwork pouring mortar layer heat insulation board comprises an outer formwork mechanism detachably connected to a wall body, a pouring shaping mechanism arranged between the outer formwork mechanism and the wall body, and a mortar heat insulation layer poured between the outer formwork mechanism, the pouring shaping mechanism and the wall body; this exempt from to tear open template pouring mortar layer heated board and production technology thereof, the exterior sheathing mechanism that has more convenient installation, can shorten consuming time that the template was built greatly, and the relation of connection between each template is more stable, it can extrude the design to the heat preservation of pouring to have add pouring forming mechanism between wall body and exterior sheathing mechanism, make the uneven condition of distribution can not appear in the heat preservation, high leakproofness between the template can make the template can bear the bulging force when the heat preservation receives the extrusion simultaneously, make the mechanism of whole heated board more accurate and stable.
Description
Technical Field
The invention belongs to the technical field of constructional engineering, and particularly relates to a non-dismantling formwork pouring mortar layer insulation board and a production process thereof.
Background
In the energy consumption of buildings, the energy consumption of the outer wall accounts for about 30 percent, so how to reduce the K value of the outer wall is one of the main ways for reducing the energy consumption of the buildings, the outer wall heat insulation technology is developed at the same time, and the outer wall heat insulation technology has the main technology of obviously reducing the K value, eliminating a heat bridge, preventing the condensation of the inner wall, keeping the indoor climate stable, protecting the outer wall of the building and prolonging the service life of the building, thereby becoming the heat insulation and energy saving technology of the building.
The existing heat insulation board for the building has mature technology, good overall quality and more categories of types and materials, for example, an inorganic composite polystyrene non-combustible heat insulation board is a homogeneous composite heat insulation board which is prepared by taking foamed polystyrene particles and the like as main heat insulation materials, taking inorganic materials such as cement, silica reinforcing agent and the like as cementing materials, adding functional physical foaming, hydrophobic and other additives, uniformly mixing, stirring, compression molding, curing, cutting and other processes, and is also called a modified polystyrene board, a homogeneous board, an AEPS board and the like in the heat insulation material industry;
if a common mortar insulation board at present coats a layer of thin mortar on two surfaces of a homogeneous board, then coats a layer of steel wire mesh on the thin mortar, and finally coats a layer of thick mortar on the steel wire mesh to finally form the insulation board, but the insulation board mixed with inorganic materials such as cement, silica reinforcing agent and the like is not easy to be conveniently cut during site construction, so that resource waste is easy to cause, and therefore, a mode of producing the insulation board by adopting a cast-in-place mode is realized.
And the heated board of some common cast-in-place formulas at present all is under construction through the template, nevertheless the template gets rid of the back and relies on the heated board alone to support the easy deformation that appears, and then causes the fission, influences the performance and the life of heated board, and the heated board of not demolising the template easily appears pouring inhomogeneous, the heat preservation is irregular, the material condition such as reveal, leads to the heat preservation effect of whole heated board relatively poor.
Disclosure of Invention
The invention aims to solve the problems and provide a non-dismantling formwork pouring mortar layer insulation board and a production process thereof.
The invention achieves the above purpose through the following technical scheme:
a non-dismantling formwork pouring mortar layer heat insulation board comprises an outer formwork mechanism detachably connected to a wall body, a pouring shaping mechanism arranged between the outer formwork mechanism and the wall body, and a mortar heat insulation layer poured among the outer formwork mechanism, the pouring shaping mechanism and the wall body;
the outer template mechanism comprises a plurality of L-shaped positioning connecting templates which are detachably connected on a wall body, a bottom template mechanism and a plurality of upper template mechanisms, wherein the bottom template mechanism and the plurality of upper template mechanisms are connected among the plurality of L-shaped positioning connecting templates;
the pouring and shaping mechanism is arranged between the wall body and the outer formwork mechanism and used for pouring mortar and shaping the mortar to form the mortar insulation board.
As a further optimization scheme of the invention, a plurality of positioning holes are arranged on the L-shaped positioning connecting template, one end of the L-shaped positioning connecting template is connected with a first connecting piece, the positioning holes are used for connecting the L-shaped positioning connecting template and the wall body, and the first connecting piece is used for connecting the bottom template mechanism and the upper template mechanisms.
As a further optimization scheme of the invention, the bottom layer template mechanism comprises a plurality of first bottom layer corner connecting templates, first slots respectively arranged at the positions, close to one end, of the side wall of the first bottom layer corner connecting template and on the other end surface of the side wall of the first bottom layer corner connecting template, a plurality of second bottom layer corner connecting templates, second slots respectively arranged at the positions, close to one end and on the other end surface of the side wall of the second bottom layer corner connecting template, a plurality of first bottom layer connecting templates, second connecting pieces respectively connected to the two end surfaces of the first bottom layer connecting templates, a plurality of second bottom layer connecting templates and third slots respectively arranged on the two end surfaces of the second bottom layer connecting templates, wherein the cross-sectional areas of the first slots, the second slots, the third slots, the first connecting pieces and the second connecting pieces are the same, a plurality of self-locking mechanisms are respectively arranged on the first bottom layer corner connecting templates, the second bottom layer corner connecting templates and the third slots, The first bottom layer is connected with the upper ends of the templates, and the second bottom layer is connected with the upper ends of the templates.
As a further optimization scheme of the invention, the upper-layer template mechanism comprises a plurality of first upper-layer corner connecting templates, fourth slots respectively arranged at the positions, close to one end, of the side walls of the first upper-layer corner connecting templates and on the other end face of the side walls of the first upper-layer corner connecting templates, a plurality of second upper-layer corner connecting templates, fifth slots respectively arranged at the positions, close to one end and on the other end face of the side walls of the second upper-layer corner connecting templates, a plurality of first upper-layer connecting templates, third connecting pieces respectively connected to the two end faces of the first upper-layer connecting templates, a plurality of second upper-layer connecting templates and sixth slots respectively arranged on the two end faces of the second upper-layer connecting templates, wherein the cross-sectional areas of the fourth slots, the fifth slots, the sixth slots, the first connecting pieces and the third connecting pieces are the same, and a plurality of self-locking mechanisms are respectively arranged on the first upper-layer corner connecting templates, the second upper-layer corner connecting templates and the second upper-layer corner connecting templates, The first upper layer connecting template and the second upper layer connecting template are connected with the upper end of the template, and the plurality of self-locking inserting plates are respectively connected with the lower ends of the first upper layer corner connecting template, the second upper layer corner connecting template, the first upper layer connecting template and the second upper layer connecting template.
As a further optimization scheme of the invention, the self-locking mechanism comprises a moving groove, a sliding groove and a plurality of L-shaped moving chambers which are respectively arranged on the inner walls of two sides of the moving groove, an air passage arranged on the inner wall of each L-shaped moving chamber, an inner plate arranged in each L-shaped moving chamber, a locking block connected to one side wall of the inner plate, an air bag connected to the other side wall of the inner plate, a spring arranged in the air bag, a cover plate arranged in the moving groove and a sliding block connected to the side wall of the cover plate, wherein one end of the air bag is connected with the inner wall of each L-shaped moving chamber, the inner space of the air bag is communicated with the outside through the air passage, the air passage is arranged in parallel to the moving groove, and the moving grooves are respectively arranged on a first bottom corner connecting template, a second bottom corner connecting template, a first bottom connecting template, a second bottom connecting template, a first upper corner connecting template, a second upper corner connecting template, a lower corner connecting template, a first bottom corner connecting template and a second corner connecting template, The first upper layer is connected with the upper end of the template and the second upper layer is connected with the upper end of the template.
As a further optimization scheme of the invention, one end of the locking block, which extends into the moving groove, is provided with an inclined surface, and the top of the inclined surface is in contact with the lower end surface of the cover plate.
As a further optimization scheme of the invention, the cross sectional area of the self-locking inserting plate is the same as the area of the moving groove, and the side wall of the self-locking inserting plate is provided with a limiting groove matched with the locking block.
As a further optimization scheme of the invention, the pouring shaping mechanism comprises a bottom plate, a plurality of guide rods connected to the upper end of the bottom plate, a lower limiting ring connected to the outer wall of the guide rods and close to the lower end of the guide rods, an upper limiting disc connected to the upper end of the guide rods, a top plate arranged right above the bottom plate, a plurality of circular grooves arranged on the upper end surface of the top plate and a through hole arranged at the center of the circular grooves, wherein the through hole is used for the guide rods to pass through, the diameter of the circular grooves is the same as that of the upper limiting disc, the top plate is arranged above the lower limiting ring, and a plurality of pouring ports are arranged on the top plate, used for pouring mortar into the space formed among the upper end surface of the bottom plate, the outer formwork mechanism, the wall body and the lower end surface of the top plate, the top plate is used for extruding the mortar to shape the mortar, the top plate is provided with a homogeneous plate slot and a plurality of steel wire mesh slots, homogeneous plates are arranged in the homogeneous plate slots, and steel wire meshes are arranged in the steel wire mesh slots.
A production process of the insulation board comprises the following steps:
step S1, connecting a plurality of L-shaped positioning connecting templates at set positions on a wall;
step S2, connecting a bottom template mechanism between a plurality of L-shaped positioning connecting templates, then sequentially connecting a plurality of upper template mechanisms between the L-shaped positioning connecting templates, and inserting a self-locking plug board at the lower end of the upper template mechanism into a self-locking mechanism at the upper end of the bottom template mechanism or a self-locking mechanism at the upper end of the upper template mechanism, so that an outer template mechanism is formed among the bottom template mechanism, the plurality of upper template mechanisms and the plurality of L-shaped positioning connecting templates;
and S3, placing the pouring and shaping mechanism in a gap between the outer formwork mechanism and the wall body, pouring mortar from the upper end of the pouring and shaping mechanism to a space formed among the outer formwork mechanism, the wall body and the pouring and shaping mechanism, and extruding and shaping the mortar through the pouring and shaping mechanism to form the mortar insulation board.
The invention has the beneficial effects that: the external formwork mechanism which is more convenient and fast to install is provided, the time consumed by building the formworks can be greatly shortened, the connection relation between the formworks is more stable, the pouring and shaping mechanism is additionally arranged between the wall and the external formwork mechanism and can be used for extruding and shaping the poured heat-insulating layer, the heat-insulating layer cannot be unevenly distributed, and meanwhile, the formworks can bear the expansion force generated when the heat-insulating layer is extruded due to the high sealing performance between the formworks, so that the mechanism of the whole heat-insulating layer is more precise and stable.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic structural view of an L-shaped positioning connection template of the present invention;
FIG. 3 is a schematic structural view of the bottom deck template mechanism of the present invention;
FIG. 4 is a schematic structural view of the upper deck template mechanism of the present invention;
FIG. 5 is a view of the self-locking mechanism and self-locking insert plate of the present invention in cooperation;
FIG. 6 is an enlarged view taken at A of FIG. 5 in accordance with the present invention;
FIG. 7 is a schematic structural diagram of the pouring and shaping mechanism of the present invention;
fig. 8 is a mating view of the homogeneous plate and steel mesh of the present invention.
In the figure: 1. a wall body; 2. an outer formwork mechanism; 201. the L-shaped positioning connecting template; 2010. positioning holes; 2011. a first connecting member; 202. the first bottom corner connecting template; 2020. a first slot; 203. the second bottom corner is connected with the template; 2030. a second slot; 204. the first bottom layer is connected with the template; 2040. a second connecting member; 205. the second bottom layer is connected with the template; 2050. a third slot; 206. the first upper layer corner connecting template; 2060. a fourth slot; 207. a second upper corner connecting template; 2070. a fifth slot; 208. the first upper layer is connected with the template; 2080. a third connecting member; 209. the second upper layer is connected with the template; 2090. a sixth slot; 3. a pouring and shaping mechanism; 301. a base plate; 302. a top plate; 3020. a circular groove; 303. a guide bar; 3030. a lower retainer ring; 3031. an upper limiting disc; 304. a pouring gate; 4. a self-locking mechanism; 401. a moving groove; 402. an L-shaped moving chamber; 403. an airway; 404. a chute; 405. a cover plate; 406. a slider; 407. a locking block; 408. an inner plate; 409. an air bag; 410. a spring; 5. a self-locking plugboard; 501. a limiting groove 6 and a steel wire mesh; 7. and (6) homogenizing the plates.
Detailed Description
The present application will now be described in further detail with reference to the drawings, it should be noted that the following detailed description is given for illustrative purposes only and is not to be construed as limiting the scope of the present application, as those skilled in the art will be able to make numerous insubstantial modifications and adaptations to the present application based on the above disclosure.
Example 1
As shown in fig. 1, a non-dismantling formwork pouring mortar layer insulation board comprises an outer formwork mechanism 2 detachably connected to a wall body 1, a pouring shaping mechanism 3 arranged between the outer formwork mechanism 2 and the wall body 1, and a mortar insulation layer poured between the outer formwork mechanism 2, the pouring shaping mechanism 3 and the wall body 1;
the outer template mechanism 2 comprises a plurality of L-shaped positioning connecting templates 201 which are detachably connected on the wall body 1, a bottom template mechanism and a plurality of upper template mechanisms, wherein the bottom template mechanism and the plurality of upper template mechanisms are connected among the plurality of L-shaped positioning connecting templates 201;
and the pouring and shaping mechanism 3 is arranged between the wall body 1 and the outer template mechanism 2 and is used for pouring mortar and shaping the mortar to form a mortar insulation board.
It should be noted that, the installation of exterior sheathing mechanism 2 is more convenient, can shorten the consuming time that the template was built greatly, and the relation of connection between each template is more stable, it can extrude the design to the heat preservation of pouring to have add pouring forming mechanism 3 between wall body 1 and exterior sheathing mechanism 2, uneven distribution when preventing the heat preservation material pouring, all carry out auxiliary connection through self-locking mechanism 4 and auto-lock picture peg 5 between bottom template mechanism and upper template mechanism and a plurality of upper template mechanism simultaneously, high leakproofness between each template mechanism can make whole exterior sheathing mechanism 2 can bear the expansive force when the mortar heat preservation receives the extrusion, make the mechanism of whole heated board more accurate and stable.
Wherein the production process comprises the following steps:
firstly, connecting a plurality of L-shaped positioning connecting templates 201 to set positions on a wall body 1;
secondly, connecting a bottom template mechanism between a plurality of L-shaped positioning connecting templates 201, then sequentially connecting a plurality of upper template mechanisms between the L-shaped positioning connecting templates 201, and inserting a self-locking inserting plate 5 at the lower end of the upper template mechanism into a self-locking mechanism 4 at the upper end of the bottom template mechanism or a self-locking mechanism 4 at the upper end of the upper template mechanism, so that an outer template mechanism 2 is formed among the bottom template mechanism, the plurality of upper template mechanisms and the plurality of L-shaped positioning connecting templates 201;
thirdly, placing the pouring and shaping mechanism 3 in a gap between the outer formwork mechanism 2 and the wall body 1, pouring mortar from the upper end of the pouring and shaping mechanism 3 to a space formed among the outer formwork mechanism 2, the wall body 1 and the pouring and shaping mechanism 3, extruding and shaping the mortar through the pouring and shaping mechanism 3 to form a mortar insulation board, and forming the whole insulation formwork at the moment.
As shown in fig. 1 and 2, a plurality of positioning holes 2010 are formed in the L-shaped positioning connection template 201, one end of the L-shaped positioning connection template is connected with a first connecting piece 2011, the positioning holes 2010 are used for connecting the L-shaped positioning connection template 201 and the wall body 1, and the first connecting piece 2011 is used for connecting the bottom template mechanism and a plurality of upper template mechanisms.
It should be noted that the L-shaped positioning connection template 201 is connected to the wall 1 through an expansion bolt or other fixing members, when the connection is performed, the surface having the positioning hole 2010 is contacted with the surface of the wall 1, the expansion bolt penetrates through the positioning hole 2010 and is inserted into the wall 1, the L-shaped positioning connection template 201 and the wall 1 are connected in a temporary limiting manner, and then the external template mechanism 2 is built according to the number of the corners and the distance between the L-shaped positioning connection templates 201.
As shown in fig. 1 and 3, the bottom layer template mechanism includes a plurality of first bottom layer corner connection templates 202, first slots 2020 respectively disposed at positions close to one end and on the other end of the side wall of the first bottom layer corner connection template 202, a plurality of second bottom layer corner connection templates 203, second slots 2030 respectively disposed at positions close to one end and on the other end of the side wall of the second bottom layer corner connection template 203, a plurality of first bottom layer connection templates 204, second connectors 2040 respectively connected to two end faces of the first bottom layer connection template 204, a plurality of second bottom layer connection templates 205, and third slots 2050 respectively disposed on two end faces of the second bottom layer connection template 205, the cross-sectional areas of the first slots 2020, the second slots 2030, the third slots 2050, the first connectors 2011 and the second connectors 2040 are the same, and a plurality of self-locking mechanisms 4 are respectively disposed on the first bottom layer corner connection templates 202, The upper ends of the second bottom corner connecting template 203, the first bottom connecting template 204 and the second bottom connecting template 205.
It should be noted that, as described above, when the outer formwork mechanism 2 is constructed, the bottom formwork mechanism is constructed first, and the first bottom corner connecting formwork 202 and the second bottom corner connecting formwork 203 are adopted to connect with the corresponding L-shaped positioning connecting formwork 201, when connecting, the first slot 2020 on the first bottom corner connecting formwork 202 or the second slot 2030 on the second bottom corner connecting formwork 203 are aligned with the top end of the first connecting piece 2011 and slide down, so that the first connecting piece 2011 is inserted into the first slot 2020 or the second slot 2030, then the first bottom corner connecting formwork 202 and the second bottom corner connecting formwork 203 are slid to the bottommost position of the L-shaped positioning connecting formwork 201, then the second connecting piece 2020 on the first bottom corner connecting formwork 204 is aligned with the first slot 2030 on the first bottom corner connecting formwork 202 or the second slot 2030 on the second bottom corner connecting formwork 203 is inserted, until the first bottom layer connecting template 204 is flush with the first bottom layer corner connecting template 202 or the second bottom layer corner connecting template 203, aligning the third slot 2050 on the second bottom layer connecting template 205 with the second connecting piece 2040, sleeving the third slot 2050 on the second connecting piece 2040 and sliding downwards to enable the second bottom layer connecting template to be flush with the first bottom layer connecting template 204, and in the same way, increasing the number of the first bottom layer connecting template 204 and the second bottom layer connecting template 205 according to the actual area of the wall body 1 to alternately connect, when corner connection is needed, performing corner connection through the corresponding first bottom layer corner connecting template 202 or the second bottom layer corner connecting template 203, wherein the connection relation is as above;
it should be noted that, first connecting piece 2011, second connecting piece 2040 all adopts the triangle-shaped form, first slot 2020, second slot 2030 and third slot 2050 all cooperate the setting with first connecting piece 2011, second connecting piece 2040, and adopt this kind of connected mode, can make the relation of connection more stable on the one hand, the condition of horizontal slippage can not appear, on the other hand has also increased the area of contact between connecting piece and the slot, make to connect more stable, when can having the effectual pouring that prevents, insulation material reveals from the clearance.
As shown in fig. 1, 3 and 4, the upper layer formwork mechanism includes a plurality of first upper layer corner connecting formworks 206, fourth slots 2060 respectively disposed at a position of a side wall of the first upper layer corner connecting formwork 206 near one end and on the other end face, a plurality of second upper layer corner connecting formworks 207, fifth slots 2070 respectively disposed at a position of a side wall of the second upper layer corner connecting formwork 207 near one end and on the other end face, a plurality of first upper layer connecting formworks 208, third connecting members 2080 respectively connected to two end faces of the first upper layer connecting formwork 208, a plurality of second upper layer connecting formworks 209, and sixth slots 2090 respectively disposed on two end faces of the second upper layer connecting formworks 209, cross-sectional areas of the fourth slots 2060, the fifth slots 2070, the sixth slots 2090, the first connecting members 2011 and the third connecting members 2080 are all the same, a plurality of self-locking mechanisms 4 are respectively disposed on the first upper layer corner connecting formworks 206, and the second upper layer connecting formworks 206, The second upper layer corner connecting template 207, the first upper layer connecting template 208 and the second upper layer connecting template 209 are connected at the upper ends, and the plurality of self-locking inserting plates 5 are respectively connected at the lower ends of the first upper layer corner connecting template 206, the second upper layer corner connecting template 207, the first upper layer connecting template 208 and the second upper layer connecting template 209.
It should be noted that the transverse connection relationship of the upper layer template mechanism is the same as that of the bottom layer template mechanism, and is not described herein again, it should be carefully described that the first upper layer connecting template 208 corresponds to the first bottom layer connecting template 204, the second upper layer connecting template 209 corresponds to the second bottom layer connecting template 205, the first upper layer corner connecting template 206 corresponds to the first bottom layer corner connecting template 202, the second upper layer corner connecting template 207 corresponds to the second bottom layer corner connecting template 203, and the self-locking mechanisms 4 and the self-locking inserting plates 5 are connected separately, for example, when the first upper layer corner connecting template 206 and the L-shaped positioning connecting template 201 are connected, and when the first upper layer corner connecting template is moved to the first bottom layer corner connecting template 202, the self-locking inserting plate 5 connected to the lower end thereof is inserted into the self-locking mechanism 4 at the upper end of the corresponding first bottom layer corner connecting template 202, the self-locking mechanism 4 locks the self-locking inserting plate 5, and the upper end surface of the first bottom layer corner connecting template 202 and the first upper layer rotating plate 202 are connected to the self-locking inserting plate 5 Produce negative pressure adsorption affinity between the terminal surface under the template 206 is connected to the angle, make the terminal surface adsorbed inseparabler under first bottom corner connection template 202 up end and the first upper corner connection template 206, and in the same way, first upper strata connection template 208 corresponds first bottom connection template 204, second upper strata connection template 209 corresponds second bottom connection template 205, second upper strata corner connection template 207 corresponds also can produce negative pressure adsorption affinity between the second bottom corner connection template 203, can make and connect inseparabler between whole bottom template mechanism and the upper template mechanism, can make whole exterior sheathing mechanism 2 can bear the bulging force when the mortar heat preservation receives the extrusion, make the mechanism of whole heated board more accurate and stable.
As shown in fig. 5 and 6, the self-locking mechanism 4 includes a moving slot 401, a sliding slot 404 and a plurality of L-shaped moving chambers 402 respectively disposed on the inner walls of the two sides of the moving slot 401, an air channel 403 disposed on the inner wall of the L-shaped moving chamber 402, an inner plate 408 disposed in the L-shaped moving chamber 402, a locking block 407 connected to one side wall of the inner plate 408, an air bag 409 connected to the other side wall of the inner plate 408, a spring 410 disposed in the air bag 409, a cover plate 405 disposed in the moving slot 401, and a slider 406 connected to the side wall of the cover plate 405, wherein one end of the air bag 409 is connected to the inner wall of the L-shaped moving chamber 402, the inner space of the air bag 409 is communicated with the outside through the air channel 403, the air channel 403 is disposed in parallel with the moving slot 401, and the moving slot 401 is respectively disposed on the first bottom corner connecting template 202, the second bottom corner connecting template 203, the first bottom connecting template 204, the second bottom connecting template 205, the bottom connecting template 205, A first upper corner connecting template 206, a second upper corner connecting template 207, a first upper connecting template 208 and a second upper connecting template 209.
One end of the locking block 407 extending into the moving groove 401 is provided with an inclined surface, and the top of the inclined surface contacts with the lower end surface of the cover plate 405.
As shown in fig. 5, the cross-sectional area of the self-locking inserting plate 5 is the same as the area of the moving groove 401, and a limiting groove 501 matched with the locking block 407 is arranged on the side wall of the self-locking inserting plate 5.
It should be noted that, as described above, when the self-locking inserting plate 5 is inserted into the self-locking mechanism 4, the lower end of the self-locking inserting plate 5 first contacts the cover plate 405 and presses it toward the interior of the moving slot 401, when the cover plate 405 moves, the lower end surface of the self-locking inserting plate 5 first contacts the top of the inclined surface of the locking block 407 and applies downward pressure to it, the pressure is divided into two component forces on the inclined surface, one of the component forces the spring 410 and drives the spring 410 and the air bag 409 to be compressed, the cover plate 405 moves continuously until the locking block 407 completely enters the L-shaped moving chamber 402, the cover plate 405 and the locking block 407 separate and move continuously, at this time, the self-locking inserting plate 5 replaces the cover plate 405 to continuously limit the locking block 407 in the L-shaped moving chamber 402, at this time, the air in the air bag is exhausted from the air passage 403 to the outside, when the lower end surface of the cover plate 405 contacts the inner wall of the moving slot 401, the limiting slot 501 on the self-locking inserting plate 5 moves to the locking block 407, the locking piece 407 only receives the bounce force of spring 410 this moment, locking piece 407 inserts rapidly in the spacing groove 501, auto-lock picture peg 5 can't be extracted from shifting chute 401 this moment, and spring 410 can order about gasbag 409 deformation inflation when rebounding, nevertheless because of the air flue 403 is sealed by the template lower terminal surface of top this moment, the air can't get into, consequently form the negative pressure in air flue 403 and the gasbag 409, and produce the negative pressure adsorption affinity to the template lower terminal surface of top, can make the template of top and adsorb more closely between the template of below.
As shown in fig. 1 and 7, the pouring and shaping mechanism 3 includes a bottom plate 301, a plurality of guide rods 303 connected to the upper end of the bottom plate 301, a lower limit ring 3030 connected to the outer wall of the guide rods 303 near the lower end, an upper limit disc 3031 connected to the upper end of the guide rods 303, a top plate 302 arranged right above the bottom plate 301, a plurality of circular grooves 3020 arranged on the upper end surface of the top plate 302, and a through hole arranged at the center of the circular groove 3020 for the guide rods 303 to pass through, the diameter of the circular grooves 3020 is the same as that of the upper limit disc 3031, the top plate 302 is arranged above the lower limit ring 3030, and the top plate 302 is provided with a plurality of pouring ports 304 for pouring mortar into the space formed between the upper end surface of the bottom plate 301, the outer formwork mechanism 2, the wall 1 and the lower end surface of the top plate 302, the top plate 302 is used for extruding the mortar to shape the mortar, the top plate 302 is provided with a uniform plate slot and a plurality of steel wire mesh slots, a uniform plate 7 is arranged in the uniform plate slot, a steel wire mesh 6 is arranged in the steel wire mesh slot.
It should be noted that, as described above, after the outer formwork mechanism 2 is installed, the pouring shaping mechanism 3 is placed between the outer formwork mechanism 2 and the wall 1, at this time, the bottom plate 301 is located at the lowest position, the top plate 302 is located on the lower limiting disc and contacts with it, at this time, a sealed chamber is formed among the bottom plate 301, the top plate 302, the outer formwork mechanism 2 and the wall 1, at this time, the homogeneous plate 7 is inserted from the homogeneous plate slot on the top plate 302, and the steel wire mesh 6 is inserted into the corresponding steel wire mesh slot, the homogeneous plate 7 divides the chamber into two parts, then mortar is poured into the chamber through the pouring gate 304 on the top plate 302, the top plate 302 is gradually jacked up, during pouring, the mortar in the chamber can be squeezed by pressing the top plate 302, so that it is uniformly and sufficiently distributed in the chamber until the circular slot 3020 on the top plate 302 contacts with the upper limiting disc 3031, after the top plate 302 is extruded, when the position between the upper limiting disc 3031 and the circular groove 3020 is not changed, it is described that the pouring process is finished and the pouring is sufficient, the pouring pipeline connected to the pouring port 304 can be detached after the heat insulation layer is shaped, and the pouring port 304 is sealed, at this time, the whole heat insulation plate is molded, the structure of the heat insulation plate is shown in fig. 8, mortar layers and steel wire meshes 6 which are distributed alternately are symmetrically distributed on two sides of the homogeneous plate 7, the strength of the whole mortar heat insulation plate is strong, the heat insulation plate is molded at one time, a template does not need to be detached, and the heat insulation plate does not need to be cut.
In the description of the present invention, it is to be understood that the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implying any number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
In the present invention, unless otherwise explicitly stated or limited, the terms "mounted," "connected," "fixed," and the like are to be construed broadly, e.g., as being permanently connected, detachably connected, or integral; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the present invention can be understood according to specific situations by those of ordinary skill in the art.
In the present invention, unless otherwise expressly stated or limited, the first feature "on" or "under" the second feature may be directly contacting the first and second features or indirectly contacting the first and second features through an intermediate. Also, a first feature "on," "above," and "over" a second feature may be directly on or obliquely above the second feature, or simply mean that the first feature is at a higher level than the second feature. A first feature "under," "beneath," and "under" a second feature may be directly under or obliquely under the second feature, or may simply mean that the first feature is at a lesser elevation than the second feature.
Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention, and that variations, modifications, substitutions and alterations can be made to the above embodiments by those of ordinary skill in the art within the scope of the present invention.
The above-mentioned embodiments only express several embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the present invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention.
Claims (9)
1. The utility model provides a exempt from to tear open template pouring mortar layer heated board which characterized in that: the mortar insulation wall comprises an outer template mechanism (2) detachably connected to a wall body (1), a pouring and shaping mechanism (3) arranged between the outer template mechanism (2) and the wall body (1), and a mortar insulation layer poured between the outer template mechanism (2), the pouring and shaping mechanism (3) and the wall body (1);
the outer formwork mechanism (2) comprises a plurality of L-shaped positioning connecting formworks (201) detachably connected to the wall body (1), a bottom formwork mechanism and a plurality of upper formwork mechanisms, wherein the bottom formwork mechanism and the upper formwork mechanisms are connected among the L-shaped positioning connecting formworks (201), the upper ends of the bottom formwork mechanism and the upper formwork mechanisms are respectively provided with a plurality of self-locking mechanisms (4), the lower ends of the upper formwork mechanisms are respectively connected with a self-locking inserting plate (5) matched with the self-locking mechanisms (4), and when the self-locking inserting plates (5) are inserted into the self-locking mechanisms (4), the self-locking mechanisms (4) lock the self-locking inserting plates (5) and generate negative pressure adsorption force between the upper end surface of the bottom formwork mechanism and the lower end surface of the upper formwork mechanism and between the upper end surface of the upper formwork mechanism and the lower section of the upper formwork mechanism;
and the pouring and shaping mechanism (3) is arranged between the wall body (1) and the outer formwork mechanism (2) and is used for pouring mortar and shaping the mortar to form a mortar insulation board.
2. The non-dismantling formwork casting mortar layer insulation board according to claim 1, characterized in that: the L-shaped positioning connecting template (201) is provided with a plurality of positioning holes (2010), one end of the L-shaped positioning connecting template is connected with a first connecting piece (2011), the positioning holes (2010) are used for connecting the L-shaped positioning connecting template (201) and the wall body (1), and the first connecting piece (2011) is used for connecting the bottom template mechanism and the upper template mechanisms.
3. The non-dismantling formwork casting mortar layer insulation board according to claim 2, characterized in that: the bottom layer template mechanism comprises a plurality of first bottom layer corner connecting templates (202), a first slot (2020) respectively arranged at one end position and the other end surface of the side wall of the first bottom layer corner connecting template (202), a plurality of second bottom layer corner connecting templates (203), a second slot (2030) respectively arranged at one end position and the other end surface of the side wall of the second bottom layer corner connecting template (203), a plurality of first bottom layer connecting templates (204), second connecting pieces (2040) respectively connected with the two end surfaces of the first bottom layer connecting template (204), a plurality of second bottom layer connecting templates (205) and third slots (2050) respectively arranged on the two end surfaces of the second bottom layer connecting template (205), wherein the cross-sectional areas of the first slot (2020), the second slot (2030), the third slots (2050), the first connecting pieces (2011) and the second connecting pieces (2040) are the same, the plurality of self-locking mechanisms (4) are respectively arranged at the upper ends of the first bottom layer corner connecting template (202), the second bottom layer corner connecting template (203), the first bottom layer connecting template (204) and the second bottom layer connecting template (205).
4. The disassembly-free formwork pouring mortar layer heat insulation board as claimed in claim 2, wherein: the upper-layer template mechanism comprises a plurality of first upper-layer corner connecting templates (206), fourth slots (2060) respectively arranged at the position of the side wall of the first upper-layer corner connecting template (206) close to one end and on the other end face, a plurality of second upper-layer corner connecting templates (207), fifth slots (2070) respectively arranged at the position of the side wall of the second upper-layer corner connecting template (207) close to one end and on the other end face, a plurality of first upper-layer connecting templates (208), third connecting pieces (2080) respectively connected on the two end faces of the first upper-layer connecting template (208), a plurality of second upper-layer connecting templates (209) and sixth slots (2090) respectively arranged on the two end faces of the second upper-layer connecting template (209), wherein the cross-sectional areas of the fourth slots (2060), the fifth slots (2070), the sixth slots (2090), the first connecting pieces (2011) and the third connecting pieces (2080) are all the same, a plurality of self-locking mechanisms (4) are respectively arranged at the upper ends of the first upper layer corner connecting template (206), the second upper layer corner connecting template (207), the first upper layer connecting template (208) and the second upper layer connecting template (209), and a plurality of self-locking inserting plates (5) are respectively connected at the lower ends of the first upper layer corner connecting template (206), the second upper layer corner connecting template (207), the first upper layer connecting template (208) and the second upper layer connecting template (209).
5. The non-dismantling formwork casting mortar layer insulation board according to claim 4, characterized in that: the self-locking mechanism (4) comprises a moving groove (401), a sliding groove (404) and a plurality of L-shaped moving chambers (402) which are respectively arranged on the inner walls of two sides of the moving groove (401), an air channel (403) arranged on the inner wall of the L-shaped moving chamber (402), an inner plate (408) arranged in the L-shaped moving chamber (402), a locking block (407) connected to one side wall of the inner plate (408), an air bag (409) connected to the other side wall of the inner plate (408), a spring (410) arranged in the air bag (409), a cover plate (405) arranged in the moving groove (401) and a sliding block (406) connected to the side wall of the cover plate (405), one end of the air bag (409) is connected with the inner wall of the L-shaped moving chamber (402), the inner space of the air bag (409) is communicated with the outside through the air channel (403), the air channel (403) is arranged in parallel with the moving groove (401), and the moving groove (401) is respectively arranged on a first bottom corner connecting template (202), The upper ends of the second bottom layer corner connecting template (203), the first bottom layer corner connecting template (204), the second bottom layer connecting template (205), the first upper layer corner connecting template (206), the second upper layer corner connecting template (207), the first upper layer connecting template (208) and the second upper layer connecting template (209) are connected.
6. The non-dismantling formwork casting mortar layer insulation board according to claim 5, characterized in that: one end of the locking block (407) extending into the moving groove (401) is provided with an inclined surface, and the top of the inclined surface is in contact with the lower end surface of the cover plate (405).
7. The non-dismantling formwork casting mortar layer insulation board as claimed in claim 6, wherein: the cross sectional area of the self-locking inserting plate (5) is the same as the area of the moving groove (401), and a limiting groove (501) matched with the locking block (407) is arranged on the side wall of the self-locking inserting plate (5).
8. The non-dismantling formwork casting mortar layer insulation board according to claim 1, characterized in that: the pouring and shaping mechanism (3) comprises a bottom plate (301), a plurality of guide rods (303) connected to the upper end of the bottom plate (301), a lower limiting ring (3030) connected to the outer wall of the guide rods (303) and close to the lower end of the guide rods, an upper limiting disc (3031) connected to the upper end of the guide rods (303), a top plate (302) arranged right above the bottom plate (301), a plurality of circular grooves (3020) arranged on the upper end surface of the top plate (302) and a through hole arranged at the center of the circular grooves (3020), wherein the through hole is used for the guide rods (303) to pass through, the diameter of the circular grooves (3020) is the same as that of the upper limiting disc (3031), the top plate (302) is arranged above the lower limiting ring (3030), a plurality of pouring ports (304) are arranged on the top plate (302) and used for pouring mortar into a space formed among the upper end surface of the bottom plate (301), the outer template mechanism (2), the wall body (1) and the lower end surface of the top plate (302), the top plate (302) is used for extruding the mortar to shape the mortar, and a homogeneous plate slot and a plurality of steel wire mesh slots are arranged on the top plate (302), a homogeneous plate (7) is arranged in the homogeneous plate slot, and a steel wire mesh (6) is arranged in the steel wire mesh slots.
9. A process for producing a thermal insulation board according to any one of claims 1 to 8, comprising the steps of:
s1, connecting a plurality of L-shaped positioning connecting templates (201) at set positions on the wall body (1);
step S2, connecting a bottom template mechanism between a plurality of L-shaped positioning connecting templates (201), then sequentially connecting a plurality of upper template mechanisms between the L-shaped positioning connecting templates (201), and inserting a self-locking inserting plate (5) at the lower end of the upper template mechanism into a self-locking mechanism (4) at the upper end of the bottom template mechanism or a self-locking mechanism (4) at the upper end of the upper template mechanism, so that an outer template mechanism (2) is formed among the bottom template mechanism, the upper template mechanisms and the L-shaped positioning connecting templates (201);
and S3, placing the pouring and shaping mechanism (3) in a gap between the outer formwork mechanism (2) and the wall body (1), pouring mortar from the upper end of the pouring and shaping mechanism (3) to a space formed among the outer formwork mechanism (2), the wall body (1) and the pouring and shaping mechanism (3), and extruding and shaping the mortar through the pouring and shaping mechanism (3) to form the mortar insulation board.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN202210481939.9A CN114718200B (en) | 2022-05-05 | 2022-05-05 | Non-dismantling template casting mortar layer insulation board and production process thereof |
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| CN202210481939.9A CN114718200B (en) | 2022-05-05 | 2022-05-05 | Non-dismantling template casting mortar layer insulation board and production process thereof |
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| CN114718200B CN114718200B (en) | 2024-05-03 |
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| CN114718200B (en) | 2024-05-03 |
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