CN201794205U - Interlocking-type self-heat-preserving wall body building block with air sandwich layer - Google Patents

Interlocking-type self-heat-preserving wall body building block with air sandwich layer Download PDF

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CN201794205U
CN201794205U CN2010205290385U CN201020529038U CN201794205U CN 201794205 U CN201794205 U CN 201794205U CN 2010205290385 U CN2010205290385 U CN 2010205290385U CN 201020529038 U CN201020529038 U CN 201020529038U CN 201794205 U CN201794205 U CN 201794205U
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concrete main
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李忠岩
马新伟
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Abstract

本实用新型涉及一种带空气夹层的连锁型自保温墙体砌块,其包括有混凝土主体、发泡水泥浆填料,所述混凝土主体呈品字型结构,其上设有三个上下贯通的芯孔,发泡水泥浆填料灌注在芯孔中,所述混凝土主体顶面设有一长方形凹槽,凹槽中间设有一上下贯通的空气夹缝。本实用新型砌块中间的肋和灰缝均垂直对应着芯孔,空气夹层及发泡水泥浆填料阻隔沿砌块肋或灰缝的热传导,墙体结构整体性更强,全面消除了墙体的冷桥,最大限度地提高了砌块的保温效果,保温性能更好。其结构简单、合理,成本低,施工速度快、效率高。

Figure 201020529038

The utility model relates to an interlocking type self-insulating wall block with an air interlayer, which includes a concrete main body and foamed cement slurry filler. The concrete main body is in the shape of a character, and three cores are arranged on it. In the core hole, the foamed cement slurry filler is poured into the core hole. A rectangular groove is arranged on the top surface of the concrete main body, and an air gap penetrating up and down is arranged in the middle of the groove. The ribs and mortar joints in the middle of the blocks of the utility model are all vertically corresponding to the core hole, and the air interlayer and the foamed cement slurry filler block the heat conduction along the block ribs or mortar joints, the wall structure is more integral, and the wall structure is completely eliminated. The cold bridge maximizes the thermal insulation effect of the block, and the thermal insulation performance is better. The structure is simple and reasonable, the cost is low, the construction speed is fast and the efficiency is high.

Figure 201020529038

Description

带空气夹层的连锁型自保温墙体砌块 Interlocking self-insulating wall blocks with air interlayer

技术领域technical field

本实用新型涉及一种建筑材料,具体地说是一种带空气夹层的连锁型自保温墙体砌块。The utility model relates to a building material, in particular to an interlocking type self-insulating wall block with an air interlayer.

背景技术Background technique

目前墙体材料的主要分为块材和板材两大类。其中块材主要是:烧结粘土多孔砖、空心砖、烧结页岩砖、加气混凝土砌块、轻骨料混凝土砌块、普通混凝土砌块等;外墙用板材主要是保温材料内夹芯复合墙体。其中仍以块材为主流墙体材料。目前工程中所采用的保温墙体主要包括:普通砌块外保温体系、加气混凝土砌块外保温体系、普通空心砌块内插苯板体系、烧结空心砖体系等。在新建建筑中,以普通砌块加外保温体系最为普遍。At present, wall materials are mainly divided into two categories: blocks and plates. The blocks are mainly: sintered clay porous bricks, hollow bricks, sintered shale bricks, aerated concrete blocks, lightweight aggregate concrete blocks, ordinary concrete blocks, etc.; the boards for external walls are mainly insulation materials and inner sandwich composite walls body. Among them, block material is still the mainstream wall material. At present, the insulation walls used in the project mainly include: ordinary block external insulation system, aerated concrete block external insulation system, ordinary hollow block internal benzene board system, sintered hollow brick system, etc. In new buildings, ordinary blocks plus external insulation system are the most common.

普通砌块作为墙体材料外贴苯板的保温节能技术,虽然保温节能效果好,但也存在以下难以克服的弊端,主要是:(1)施工操作复杂,施工周期长;(2)施工质量也难以得到保证;(3)外保温层存在防火问题;(4)成本高。我们还知道,传统的砌块主体外观结构均为矩形,宽度分别为390mm、290mm、240mm、190mm等,厚度不同分别可设计成单排孔、双排孔或三排孔。传统砌块结构上存在以下两个方面的不足:(1)块与块之间连接部位在墙体上形成冷桥,对墙体的整体保温性能不利。(2)砌块内部为空腔,墙体内外温差使内部空气形成对流,达不到理想的保温效果。Ordinary blocks are used as wall materials and benzene boards are used as thermal insulation and energy-saving technology. Although the thermal insulation and energy-saving effect is good, there are also the following disadvantages that are difficult to overcome, mainly: (1) The construction operation is complicated and the construction period is long; (2) The construction quality It is also difficult to be guaranteed; (3) there is a fire prevention problem in the outer insulation layer; (4) the cost is high. We also know that the main body structure of traditional blocks is rectangular, with widths of 390mm, 290mm, 240mm, 190mm, etc., and different thicknesses can be designed into single, double or triple rows of holes. There are two deficiencies in the traditional block structure: (1) The connection between blocks forms a cold bridge on the wall, which is unfavorable to the overall thermal insulation performance of the wall. (2) The inside of the block is a cavity, and the temperature difference between the inside and outside of the wall causes the internal air to form convection, which cannot achieve the ideal thermal insulation effect.

本申请人提出的中国专利2009203126025公布了一种连锁型自保温墙体砌块,其包括有混凝土主体、发泡水泥浆填料,所述混凝土主体平面呈T字型或T字型组合,其中设有若干个上下贯通的芯孔,发泡水泥浆填料灌注在混凝土主体芯孔中。发泡水泥浆硬化后与外侧的砌块混凝土主体形成复合自保温砌块,砌筑时相邻砌块相互连锁连锁,墙体结构整体性强,以发泡水泥浆填料阻隔沿砌块肋或灰缝的热传导,消除了墙体的冷桥,提高了砌块的保温效果。但保温性能仍有待提高。The Chinese patent 2009203126025 proposed by the applicant discloses a chain-type self-insulating wall block, which includes a concrete body and foamed cement slurry filler, and the plane of the concrete body is T-shaped or a T-shaped combination, wherein There are several core holes penetrating up and down, and the foamed cement slurry filler is poured into the core holes of the concrete main body. After the foamed cement slurry is hardened, it forms a composite self-insulating block with the main body of the block concrete on the outside. During the masonry, the adjacent blocks are interlocked with each other, and the wall structure has a strong integrity. The heat conduction of the mortar joints eliminates the cold bridge of the wall and improves the insulation effect of the blocks. But the insulation performance still needs to be improved.

发明内容Contents of the invention

本实用新型所要解决的技术问题是克服上述现有技术的不足, 提供一种结构简单、合理,成本低,施工速度快、效率高,保温性能优良的带空气夹层的连锁型自保温墙体砌块。The technical problem to be solved by the utility model is to overcome the deficiencies of the above-mentioned prior art, and provide a chain-type self-insulating wall masonry with air interlayer with simple and reasonable structure, low cost, fast construction speed, high efficiency, and excellent thermal insulation performance. piece.

本实用新型解决上述技术问题采用的技术方案是:一种带空气夹层的连锁型自保温墙体砌块,其包括有混凝土主体、发泡水泥浆填料,所述混凝土主体呈品字型结构,其上设有三个上下贯通的芯孔,发泡水泥浆填料灌注在芯孔中,其特征在于:所述混凝土主体顶面设有一长方形凹槽,凹槽中间设有一上下贯通的空气夹缝。The technical scheme adopted by the utility model to solve the above-mentioned technical problems is: an interlocking self-insulating wall block with an air interlayer, which includes a concrete main body and foamed cement slurry filler. There are three core holes penetrating up and down on it, and foamed cement slurry filler is poured into the core holes. It is characterized in that: a rectangular groove is provided on the top surface of the concrete main body, and an air gap penetrating up and down is provided in the middle of the groove.

本实用新型所说的凹槽在混凝土主体顶面沿墙体轴线方向贯通,其宽为20-35mm,深为5mm。Said groove of the utility model runs through along the axial direction of the wall body on the top surface of the concrete main body, and its width is 20-35mm, and its depth is 5mm.

本实用新型所说的品字型混凝土主体是由大小两个长方体组成,大的长方体内侧面上垂直设有条状凸台。The said character-shaped concrete main body of the utility model is made up of two cuboids, large and small, and a strip-shaped boss is vertically provided on the inner side of the big cuboid.

本实用新型所说的品字型混凝土主体大的长方体两端面上垂直设有条状凸台,使端面形成槽型。The two ends of the large cuboid of the character-shaped concrete main body of the utility model are vertically provided with strip-shaped bosses, so that the end faces form a groove.

本实用新型每块混凝土主体中部增加了一个空气夹缝,保温性能更好;砌筑时相邻砌块相互连锁,墙体内侧块与外侧块之间借助于大的长方体内侧面上的条状凸台也形成了空气夹缝,整个墙体内部在垂直方向沿墙体轴线形成了一个有间断的空气夹层。垂直于墙体轴线方向,大的长方体端面与小的长方体端面接触,砂浆只沿条状凸台铺设,借助于大的长方体端面上的条状凸台,使端面的槽型部分与相邻砌块形成空腔,也形成了空气夹层。对照现有技术,本实用新型砌块中间的肋和灰缝均垂直对应着芯孔,空气夹层及发泡水泥浆填料阻隔沿砌块肋或灰缝的热传导,墙体结构整体性更强,全面消除了墙体的冷桥,最大限度地提高了砌块的保温效果,保温性能更好。其结构简单、合理,成本低,施工速度快、效率高。In the utility model, an air gap is added in the middle part of each concrete main body, and the thermal insulation performance is better; when building masonry, the adjacent blocks are interlocked with each other, and the inner block and the outer block of the wall are separated by means of strip-shaped protrusions on the inner side of the large cuboid. The platform also forms an air gap, and the interior of the entire wall forms a discontinuous air interlayer along the axis of the wall in the vertical direction. Perpendicular to the axis of the wall, the end face of the large cuboid is in contact with the end face of the small cuboid, and the mortar is only laid along the strip-shaped boss. The blocks form cavities, which also form air interlayers. Compared with the prior art, the ribs and mortar joints in the middle of the blocks of the utility model are vertically corresponding to the core hole, and the air interlayer and the foamed cement slurry filler block the heat conduction along the block ribs or mortar joints, and the wall structure is more integral. The cold bridge of the wall is completely eliminated, the thermal insulation effect of the block is improved to the greatest extent, and the thermal insulation performance is better. The structure is simple and reasonable, the cost is low, the construction speed is fast and the efficiency is high.

附图说明Description of drawings

下面结合附图对本实用新型做进一步说明。Below in conjunction with accompanying drawing, the utility model is further described.

图1是本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.

图2是图1的俯视示意图。FIG. 2 is a schematic top view of FIG. 1 .

图3是本实用新型砌筑组合连接示意图。Fig. 3 is a schematic diagram of masonry combination connection of the present invention.

图中标号是:1.混凝土主体,2.发泡水泥浆填料,11.凹槽,12.空气夹缝,13.凸台,14.凸台。The symbols in the figure are: 1. Concrete body, 2. Foamed cement slurry filler, 11. Groove, 12. Air gap, 13. Boss, 14. Boss.

具体实施方式Detailed ways

从图1、图2中可以看出,一种带空气夹层的连锁型自保温墙体砌块,其包括有混凝土主体1、发泡水泥浆填料2等,所述混凝土主体1呈品字型结构,其上设有三个上下贯通的芯孔,发泡水泥浆填料2灌注在芯孔中,形成复合自保温砌块。所说的混凝土主体1所用材料为:强度等级为42.5或32.5的硅酸盐系水泥(硅酸盐水泥、普通硅酸盐水泥、矿渣硅酸盐水泥、粉煤灰硅酸盐水泥、火山灰硅酸盐水泥)为胶凝材料,以破碎的建筑垃圾作为粗细骨料用以代替或部分代替天然砂、石材料,或以膨胀珍珠岩取代或部分取代砂石骨料形成轻质的混凝土砌块主体。另外有水、外加剂。其中外加剂为市场可以买到的高效减水剂及早强剂。混凝土在强制式搅拌机中搅拌完成,用砌块成型机压制成型。制品成型后,连同托板置入养护窑中进行蒸汽养护。所说的发泡水泥浆填料2,先以发泡剂和水制成溶液,制造泡沫的过程由发泡机完成。将经过发泡制成的料浆泡沫,灌注到带托板的砌块混凝土主体1的芯孔中,内部发泡水泥浆填料在常温条件下养护,待内部发泡水泥浆填料硬化后,即形成发泡水泥浆复合混凝土保温砌块。砌筑时相邻砌块相互连锁咬合,砌块中间的肋和灰缝均垂直对应着芯孔,发泡水泥浆填料阻隔沿砌块肋或灰缝的热传导,消除了墙体的冷桥,提高了砌块的保温效果。It can be seen from Fig. 1 and Fig. 2 that an interlocking self-insulating wall block with an air interlayer includes a concrete main body 1, foamed cement slurry filler 2, etc., and the concrete main body 1 is in the shape of a character The structure is provided with three core holes penetrating up and down, and the foamed cement slurry filler 2 is poured into the core holes to form a composite self-insulating block. The material used for the concrete body 1 is: Portland cement with a strength grade of 42.5 or 32.5 (Portland cement, ordinary Portland cement, slag Portland cement, fly ash Portland cement, pozzolan silica salt cement) as the cementitious material, use broken construction waste as coarse and fine aggregate to replace or partially replace natural sand and stone materials, or use expanded perlite to replace or partially replace sand and gravel aggregate to form lightweight concrete blocks main body. In addition, there are water and admixtures. Among them, the admixture is a high-efficiency water reducer and early strength agent available in the market. The concrete is mixed in a forced mixer and pressed into shape with a block forming machine. After the product is formed, it is put into the curing kiln together with the pallet for steam curing. Said foamed cement slurry filler 2 is first made into a solution with foaming agent and water, and the process of making foam is completed by a foaming machine. The slurry foam made by foaming is poured into the core hole of the block concrete main body 1 with a supporting plate, and the internal foamed cement slurry filler is cured under normal temperature conditions. After the internal foamed cement slurry filler is hardened, the A foamed cement slurry composite concrete insulation block is formed. Adjacent blocks are interlocked and interlocked during masonry, and the ribs and mortar joints in the middle of the blocks are vertically corresponding to the core hole. The foamed cement slurry filler blocks heat conduction along the block ribs or mortar joints, eliminating the cold bridge of the wall. Improve the insulation effect of the block.

本实用新型特点是:所述混凝土主体1顶面设有一长方形凹槽11,凹槽11中间设有一上下贯通的空气夹缝12。本实用新型所说的凹槽11在混凝土主体1顶面沿墙体轴线方向贯通,其宽为20-35mm,深为5mm。在砌筑时凹槽11内放置相应宽度,厚10-20mm的发泡聚苯乙烯(EPS)板条,EPS板条上表面正好与10mm厚的砂浆平齐,聚苯板条阻断了水平缝的热传导,消除了水平缝冷桥。本实用新型所说的品字型混凝土主体1是由大小两个长方体组成,大的长方体内侧面上垂直设有条状凸台13。砌筑时,相邻砌块相互连锁,墙体内侧块与外侧块之间借助于大的长方体内侧面上的条状凸台13也形成了空气夹缝,加上每块砌块混凝土主体1上设有的空气夹缝12,整个墙体内部在垂直方向沿墙体轴线形成了一个有间断的纵向空气夹层,保温性能更好。如图3所示。The utility model is characterized in that: the top surface of the concrete main body 1 is provided with a rectangular groove 11, and in the middle of the groove 11 is provided with an air gap 12 penetrating up and down. Said groove 11 of the utility model runs through along the wall axis direction on the concrete main body 1 top surface, and its width is 20-35mm, and depth is 5mm. When laying masonry, place expanded polystyrene (EPS) slats of corresponding width and thickness of 10-20mm in the groove 11. Seam heat conduction eliminates horizontal seam cold bridges. Said character font concrete main body 1 of the utility model is made up of two cuboids, big and small, and vertically is provided with strip boss 13 on the big cuboid inner side. During masonry, the adjacent blocks are interlocked with each other, and air gaps are also formed between the inner block and the outer block of the wall by means of the strip-shaped boss 13 on the inner side of the large cuboid, and each block concrete body 1 With the air gap 12 provided, a discontinuous longitudinal air interlayer is formed inside the entire wall along the axis of the wall in the vertical direction, and the thermal insulation performance is better. As shown in Figure 3.

本实用新型所说的品字型混凝土主体1大的长方体两端面上垂直设有条状凸台14,端面形成凹槽型。这样,砌块端部设计成槽型,砂浆只沿条状凸台14垂直铺设,使竖向灰缝处大部分保持空腔,垂直于墙体轴线方向也形成了空气夹层。如图3所示。The said product type concrete main body 1 of the utility model is vertically provided with strip boss 14 on both ends of the big cuboid, and the end faces form grooves. In this way, the end of the block is designed as a groove, and the mortar is only laid vertically along the strip boss 14, so that most of the vertical mortar joints remain cavities, and an air interlayer is also formed perpendicular to the axis of the wall. As shown in Figure 3.

本实用新型砌块混凝土主体芯孔内部填充保温性能优越的发泡水泥浆填料,发泡水泥浆硬化后与外侧的砌块混凝土主体形成复合自保温砌块,砌块中间的肋和灰缝均垂直对应着芯孔,空气夹层及发泡水泥浆填料阻隔沿砌块肋或灰缝的热传导,墙体结构整体性更强,全面消除了墙体的冷桥,最大限度地提高了砌块的保温效果,保温性能更好。其结构简单、合理,成本低,施工速度快、效率高。The interior of the core hole of the block concrete main body of the utility model is filled with foamed cement slurry filler with excellent thermal insulation performance. After the foamed cement slurry is hardened, it forms a composite self-insulating block with the outer block concrete main body. The ribs and mortar joints in the middle of the block are uniform. Corresponding to the core hole vertically, the air interlayer and the foamed cement slurry filler block the heat conduction along the block ribs or mortar joints, the wall structure is more integral, the cold bridge of the wall is completely eliminated, and the block's thermal conductivity is maximized. Thermal insulation effect, thermal insulation performance is better. The structure is simple and reasonable, the cost is low, the construction speed is fast and the efficiency is high.

本实用新型总体干体积密度≤ 950kg/m3;砌块主体实体抗压强度等级为C5~C30;复合块体抗压强度等级为MU2.5~MU20;不同规格的砌块主体孔洞率为50%~60%,传热系数为290mm厚为0.38W/ m2·K,240mm厚为0.55W/ m2·K,190mm厚为0.72 W/m2·K,远小于国家关于节能建筑设计标准的要求,达到国家相关标准关于节能65%的要求。The overall dry volume density of the utility model is ≤ 950kg/m 3 ; the grade of compressive strength of the main body of the block is C5-C30; the grade of the compressive strength of the composite block is MU2.5-MU20; the porosity of the main body of the blocks of different specifications is 50 %~60%, the heat transfer coefficient is 0.38W/m 2 ·K for 290mm thickness, 0.55W/m 2 ·K for 240mm thickness, and 0.72 W/m 2 ·K for 190mm thickness, which is far less than the national energy-saving building design standards meet the requirements of the relevant national standards on energy saving of 65%.

Claims (4)

1.一种带空气夹层的连锁型自保温墙体砌块,其包括有混凝土主体、发泡水泥浆填料,所述混凝土主体呈品字型结构,其上设有三个上下贯通的芯孔,发泡水泥浆填料灌注在芯孔中,其特征在于:所述混凝土主体顶面设有一长方形凹槽,凹槽中间设有一上下贯通的空气夹缝。1. A chain-type self-insulating wall block with an air interlayer, which includes a concrete main body and foamed cement slurry filler, and the concrete main body is a character-shaped structure, which is provided with three core holes connecting up and down, The foamed cement slurry filler is poured into the core hole, and the feature is that: the top surface of the concrete main body is provided with a rectangular groove, and an air gap penetrating up and down is provided in the middle of the groove. 2.根据权利要求1所述的带空气夹层的连锁型自保温墙体砌块,其特征在于:所说的凹槽在混凝土主体顶面沿墙体轴线方向贯通,其宽为20-35mm,深为5mm。2. The interlocking type self-insulating wall block with air interlayer according to claim 1, characterized in that: said groove runs through the top surface of the concrete body along the axis of the wall, and its width is 20-35mm. The depth is 5mm. 3.根据权利要求1所述的带空气夹层的连锁型自保温墙体砌块,其特征在于:所说的品字型混凝土主体大的长方体内侧面上垂直设有条状凸台。3. The interlocking type self-insulating wall block with air interlayer according to claim 1, characterized in that: strip-shaped bosses are vertically provided on the inner side of the large rectangular parallelepiped of the said character-shaped concrete main body. 4.根据权利要求1所述的带空气夹层的连锁型自保温墙体砌块,其特征在于:所说的品字型混凝土主体大的长方体两端面上垂直设有条状凸台。4. The interlocking type self-insulating wall block with air interlayer according to claim 1, characterized in that: strip bosses are vertically arranged on both ends of the large rectangular parallelepiped of the said character-shaped concrete main body.
CN2010205290385U 2010-09-15 2010-09-15 Interlocking-type self-heat-preserving wall body building block with air sandwich layer Expired - Fee Related CN201794205U (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102296743A (en) * 2011-05-30 2011-12-28 滑曙光 Non-bearing sintered composite thermal insulation building block
CN102605877A (en) * 2012-03-16 2012-07-25 沈阳金铠建筑科技股份有限公司 External-protection heat-insulation wall body formed by cast-in-place tenon-and-mortise building blocks and construction method
CN103046685A (en) * 2013-01-18 2013-04-17 胡连义 Self-insulation building block and manufacture method thereof
CN103233591A (en) * 2013-04-03 2013-08-07 大连高马艺术设计工程有限公司 Novel rural heat preservation house
CN103046685B (en) * 2013-01-18 2016-11-30 重庆昆旺电子有限责任公司 A kind of heat insulation building block and manufacture method thereof
CN109853829A (en) * 2018-12-30 2019-06-07 王金山 A kind of concrete masonry units module

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102296743A (en) * 2011-05-30 2011-12-28 滑曙光 Non-bearing sintered composite thermal insulation building block
CN102605877A (en) * 2012-03-16 2012-07-25 沈阳金铠建筑科技股份有限公司 External-protection heat-insulation wall body formed by cast-in-place tenon-and-mortise building blocks and construction method
CN103046685A (en) * 2013-01-18 2013-04-17 胡连义 Self-insulation building block and manufacture method thereof
CN103046685B (en) * 2013-01-18 2016-11-30 重庆昆旺电子有限责任公司 A kind of heat insulation building block and manufacture method thereof
CN103233591A (en) * 2013-04-03 2013-08-07 大连高马艺术设计工程有限公司 Novel rural heat preservation house
CN103233591B (en) * 2013-04-03 2016-01-06 大连高马艺术设计工程有限公司 Novel rural heat preservation house
CN109853829A (en) * 2018-12-30 2019-06-07 王金山 A kind of concrete masonry units module

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