CN104563381A - Preparation method for extruded polystyrene (XPS)-foaming cement composite self-thermal-insulation vertical wall building block - Google Patents

Preparation method for extruded polystyrene (XPS)-foaming cement composite self-thermal-insulation vertical wall building block Download PDF

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CN104563381A
CN104563381A CN201410822937.7A CN201410822937A CN104563381A CN 104563381 A CN104563381 A CN 104563381A CN 201410822937 A CN201410822937 A CN 201410822937A CN 104563381 A CN104563381 A CN 104563381A
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xps
foamed cement
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insulation board
insulation
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CN104563381B (en
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刘福田
张德成
周媛媛
刘梁友
宋凯强
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University of Jinan
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Abstract

The invention discloses a preparation method for an extruded polystyrene (XPS)-foaming cement composite self-thermal-insulation vertical wall building block. According to the preparation method disclosed by the invention, the prepared composite building block comprises two parts, namely an XPS insulation board mould body and foaming cement, wherein the XPS insulation board mould body is prepared by an extrusion moulding method and adopts a cuboid structure, the center of the cuboid structure is a cavity, connection reinforcing ribs are arranged in the cavity, the cavity in an XPS insulation board is filled with the foaming cement, and the foaming cement and the XPS insulation board mould body are solidified and bonded together to be utilized as a sandwich material. The composite self-thermal-insulation building block disclosed by the invention has the advantages that the thermal insulation effect is good, the body weight is light, the compressive strength is high, the strength can be regulated and controlled, the shock resistance is high, the sound insulation performance, the seismic performance, the moisture resistance and the frost resistance are good, the long-term stability is excellent, the flame retardance and fire resistance are good (the fireproofing grade of the utilized XPS is B1 and the fireproofing grade of the utilized foaming cement is A), the production process is simple, the construction and building are convenient, and the comprehensive cost is low; the composite self-thermal-insulation building block is especially suitable for construction of passive houses.

Description

一种XPS-发泡水泥复合自保温直墙砌块的制备方法A preparation method of XPS-foamed cement composite self-insulating straight wall block

技术领域 technical field

本发明涉及建筑材料技术领域,具体涉及一种XPS-发泡水泥复合自保温直墙砌块。 The invention relates to the technical field of building materials, in particular to an XPS-foamed cement composite self-insulating straight wall block.

背景技术 Background technique

随着能源、资源危机的日益加剧,必须积极倡导绿色建筑,强化建筑节能的建筑理念。采用各种具有保温功能的墙体材料,不但可节约大量资源,还能降低能源消耗,减少环境污染。 With the increasing crisis of energy and resources, it is necessary to actively advocate green buildings and strengthen the architectural concept of building energy conservation. Using various wall materials with thermal insulation function can not only save a lot of resources, but also reduce energy consumption and environmental pollution.

在此背景下,外墙外保温系统得到了空前发展。但经过近些年的实施和应用,发现给墙体穿外衣的节能做法,并没有从根本上解决建筑墙体围护结构的节能问题,而且带来了安全、施工、成本等多方面问题。 In this context, the external wall insulation system has been unprecedentedly developed. However, after the implementation and application in recent years, it was found that the energy-saving method of covering the wall with a jacket did not fundamentally solve the energy-saving problem of the building wall envelope, but also brought many problems such as safety, construction, and cost.

新型自节能墙材及其保温体系因其明显的节能效果,代表了墙材改革发展的方向,越来越得到认可。 New self-energy-saving wall materials and their thermal insulation systems represent the direction of wall material reform and development because of their obvious energy-saving effects, and are increasingly recognized.

发泡水泥是通过发泡机的发泡系统将发泡剂用机械方式充分发泡,并将泡沫与水泥等胶凝材料浆体均匀混合,然后通过发泡机的泵送系统进行现浇施工或模具成型,经自然养护而形成的一种含有大量封闭气孔的轻质防火保温材料,其优点是性能稳定、变形系数小,既防火阻燃又抗老化,使用寿命相对较长,施工难度相对较小,工程成本相对较低,可以循环再利用。但是,发泡水泥由于其配方及技术工艺上的局限,大多数制品结构单一,不够稳定,导热系数较高,保温性能不足,强度低,柔韧性差,易碎易损。 Foamed cement is to fully foam the foaming agent mechanically through the foaming system of the foaming machine, and evenly mix the foam with cement and other cementitious material slurry, and then carry out cast-in-place construction through the pumping system of the foaming machine Or mold forming, a light-weight fireproof and thermal insulation material with a large number of closed pores formed by natural curing. Its advantages are stable performance, small deformation coefficient, fireproof, flame retardant and anti-aging, relatively long service life and relatively difficult construction. Smaller, relatively low engineering cost, and can be recycled. However, due to the limitations of its formulation and technical process, most of the foamed cement products have a single structure, are not stable enough, have high thermal conductivity, insufficient thermal insulation performance, low strength, poor flexibility, and are fragile and fragile.

挤塑式聚苯乙烯泡沫板(简称XPS),它是以聚苯乙烯树脂为原料加上其它的原辅料与聚含物,通过加热混合同时注入催化剂,然后挤塑压出成型而制造的硬质泡沫塑料板。 Extruded polystyrene foam board (XPS for short), which is made of polystyrene resin as raw material plus other raw and auxiliary materials and polymers, is heated and mixed while injecting a catalyst, and then extruded to form a hard board. Quality foam board.

XPS具有完美的闭孔蜂窝结构,这种结构让XPS板具有重量轻、强度高、柔韧性好、可加工性好、不易破碎、致密性高、保温隔热效果好、吸水性极低(几乎不吸水)、抗老化(正常使用几乎无老化分解现象)的优点,缺点是防火安全性能不足,在实际施工应用中存在一定困难。 XPS has a perfect closed-cell honeycomb structure, which makes the XPS board light in weight, high in strength, good in flexibility, good in machinability, unbreakable, high in density, good in thermal insulation, and extremely low in water absorption (almost No water absorption), anti-aging (almost no aging decomposition phenomenon in normal use), the disadvantage is that the fire safety performance is insufficient, and there are certain difficulties in actual construction applications.

如何将XPS与发泡水泥技术相结合、克服各自的缺陷、综合发挥两者的优势、制备出一种新型复合自保温砌块,是建材行业一项全新的研究课题。 How to combine XPS and foamed cement technology, overcome their respective defects, give full play to the advantages of both, and prepare a new type of composite self-insulating block is a new research topic in the building materials industry.

现有的XPS与发泡水泥相结合制造的砌块主要有两种形式: There are two main types of blocks manufactured by combining XPS and foamed cement:

一种是XPS-发泡水泥夹芯结构的复合保温砌块,该砌块的中间位置为XPS保温板,两侧为发泡水泥;制备时,在模具中先插入XPS保温板,再在模具剩余空间中浇注发泡水泥浆体,养护后经锯切成为保温砌块。 One is a composite thermal insulation block with an XPS-foamed cement sandwich structure. The middle of the block is an XPS thermal insulation board, and the two sides are foamed cement. When preparing, insert the XPS thermal insulation board into the mold first, and then insert Foamed cement paste is poured into the remaining space, and after curing, it is cut into insulation blocks by sawing.

另一种是利用模具制造成中间有各种孔的发泡水泥砌块,再将XPS板切割成与发泡水泥砌块的孔相匹配的形状,插入孔中,形成保温复合砌块。 The other is to use a mold to make a foamed cement block with various holes in the middle, and then cut the XPS board into a shape that matches the hole of the foamed cement block, and insert it into the hole to form a thermal insulation composite block.

这两种结构,第一制造发泡水泥砌块时都必须用专用模具,生产成本较高,第二保温效果也不尽如意,有待提高,作为外墙墙体时仍需二次保温处理。 For these two structures, firstly, special molds must be used when making foamed cement blocks, and the production cost is relatively high; secondly, the thermal insulation effect is not satisfactory and needs to be improved, and secondary thermal insulation treatment is still required when used as an exterior wall body.

发明内容 Contents of the invention

本发明需要解决的技术问题就在于克服现有单一保温墙体材料的缺陷,提供一种XPS-发泡水泥复合自保温直墙砌块的制备方法,它将有机材料XPS和无机材料发泡水泥相结合,构成复合材料,充分发挥两种材料各自的优点,克服各自的不足,具备不易开裂、长期保温效果良好、轻质高强、保温隔热、吸音隔声、施工简单、造价低等优异综合性能,是一种集建筑围护和墙体保温功能为一体的新材料,符合墙体材料发展的先进方向,特别适合于被动式房屋的建设。 The technical problem to be solved in the present invention is to overcome the defects of the existing single thermal insulation wall material, and provide a preparation method of XPS-foamed cement composite self-thermal insulation straight wall block, which combines organic material XPS and inorganic material foamed cement Combined to form a composite material, give full play to the respective advantages of the two materials, overcome their respective shortcomings, and have excellent comprehensive properties such as not easy to crack, good long-term thermal insulation effect, light weight and high strength, thermal insulation, sound absorption and sound insulation, simple construction, and low cost. Performance, is a new material that integrates building envelope and wall insulation functions, conforms to the advanced direction of wall material development, and is especially suitable for the construction of passive houses.

为解决上述问题,本发明采用如下技术方案: In order to solve the above problems, the present invention adopts the following technical solutions:

本发明提供了一种XPS-发泡水泥复合自保温直墙砌块的制备方法,所述制备方法包括下列步骤: The present invention provides a kind of preparation method of XPS-foam cement composite self-insulation straight wall block, and described preparation method comprises the following steps:

1)、XPS保温板模体的制备:采用挤塑压出成型工艺制备直墙砌块式XPS保温板模体;所述XPS保温板模体为中间为空腔的长方体立体结构,空腔内设置有连接增强筋; 1) Preparation of the XPS insulation board mold body: the straight wall block type XPS insulation board mold body is prepared by extrusion molding process; the XPS insulation board mold body is a cuboid three-dimensional structure with a cavity in the middle, and the cavity Provided with connecting reinforcing ribs;

2)、发泡水泥浆体的制备; 2) Preparation of foamed cement paste;

3)、一体化成型:将搅拌混合好的发泡水泥浆体浇注于XPS保温板模体内;水化硬化后的发泡水泥与XPS保温板模体固化粘结在一起,养护成为XPS-发泡水泥一体化的复合自保温砌块。 3) Integrated molding: pour the foamed cement slurry that has been stirred and mixed into the XPS insulation board mold body; the hydration-hardened foamed cement and the XPS insulation board mold body are cured and bonded together, and cured to become XPS-fat Foam cement integrated composite self-insulation block.

所述XPS保温板模体前后两个外表面设置有燕尾槽,燕尾槽宽度为0.5-5cm,深度为0.2-0.9cm,相邻燕尾槽间隔1-5cm。 Dovetail grooves are provided on the front and rear surfaces of the XPS insulation board template, the width of the dovetail grooves is 0.5-5cm, the depth is 0.2-0.9cm, and the distance between adjacent dovetail grooves is 1-5cm.

所述XPS保温板模体左右两端外表面设置有互相嵌合的凹槽和凸起带,凹槽和凸起带的位置互相对应,能够实现嵌合匹配,凹槽深度和凸起带高度为0.2-2cm,宽度为1-20cm;为了预留粘接剂、灰浆或砂浆缝隙,同规格砌块的模体,左右两端面凸起带高度比凹槽深度小0.1-0.5cm,凸起带宽度比凹槽宽度小0.1-1cm。 The outer surfaces of the left and right ends of the XPS insulation board mold body are provided with mutually fitting grooves and raised strips. 0.2-2cm, width 1-20cm; in order to reserve adhesive, mortar or mortar gap, the mold body of the block with the same specification, the height of the raised strips on the left and right ends is 0.1-0.5cm smaller than the depth of the groove, and the raised The band width is 0.1-1 cm smaller than the groove width.

所述XPS保温板模体内表面设置有带状凸起,凸起带宽度为1-5cm,高度为0.2-0.9cm,相邻凸起带间隔1-10cm。 The inner surface of the XPS insulation board mold is provided with strip-shaped protrusions, the width of the raised strips is 1-5cm, the height is 0.2-0.9cm, and the interval between adjacent raised strips is 1-10cm.

所述XPS保温板模体壁厚度为2-8cm,连接增强筋厚度为1-5cm,连接增强筋间隔为5-50cm,XPS保温板模体内剩余空间被水化硬化后的发泡水泥填充。 The wall thickness of the XPS insulation board mold body is 2-8cm, the thickness of the connecting reinforcing ribs is 1-5cm, the interval between the connecting reinforcing ribs is 5-50cm, and the remaining space in the XPS insulation board mold body is filled with hydration-hardened foamed cement.

所述加强筋的顶面和底面的中间位置设置有半径为4-30cm的弧形凹槽,凹槽底端至顶端高度为4-30cm。 An arc-shaped groove with a radius of 4-30 cm is arranged in the middle of the top surface and the bottom surface of the reinforcing rib, and the height from the bottom of the groove to the top is 4-30 cm.

本发明所制备的XPS-发泡水泥复合自保温直墙砌块,以高性能XPS为模体,在其模体内充填发泡水泥,使砌块模体与发泡水泥固化为同一整体而形成了自保温砌块,并可锯切为施工现场所需尺寸的砌块。该复合自保温直墙砌块将有机材料XPS和无机材料发泡水泥相结合,构成复合材料,充分发挥两种材料各自的优点,克服各自的不足。该自保温砌块外型简单,易于加工生产,砌块左右端部的槽口嵌合设计可以有效阻隔热桥,增加砌块材料的热工性能,具备轻质高强、保温隔热、吸音隔声、施工简单、造价低等优异的综合性能,是一种集建筑围护和墙体保温功能为一体的新材料,符合墙体材料技术发展的先进方向,特别适合于被动式房屋的建设。 The XPS-foamed cement composite self-insulating straight wall block prepared by the present invention uses high-performance XPS as the mold body, and fills the foamed cement in the mold body, so that the block mold body and the foamed cement are solidified to form a whole The self-insulating blocks can be sawn and cut into blocks of the size required by the construction site. The composite self-insulating straight wall block combines the organic material XPS and the inorganic material foamed cement to form a composite material, which fully exerts the respective advantages of the two materials and overcomes their respective deficiencies. The self-insulating block has a simple appearance and is easy to process and produce. The notch fitting design at the left and right ends of the block can effectively block the thermal bridge and increase the thermal performance of the block material. It has light weight, high strength, thermal insulation, sound absorption and insulation. Sound, simple construction, low cost and other excellent comprehensive properties, is a new material that integrates building envelope and wall insulation functions, conforms to the advanced direction of wall material technology development, and is especially suitable for the construction of passive houses.

使用本发明制备的复合自保温直墙砌块,再匹配相应的复合自保温T形墙角砌块和L形墙角砌块,不需要再做墙体保温处理,保温材料与建筑物同寿命,不但可以达到先进的建筑节能标准,而且能够克服现行外墙外保温存在的外墙开裂、外保温层脱落、保温层耐久性差等缺陷。依据南北方建筑物外围护墙体对传热系数的不同要求,可以与相应的复合自保温墙角砌块一起增加或减小聚苯板的厚度,实现灵活的工厂化生产,既适合北方的冬季保温,也适用于南方的夏季隔热,具有广泛的地区适应性。 Using the composite self-insulating straight wall block prepared by the present invention, and then matching the corresponding composite self-insulating T-shaped corner block and L-shaped corner block, there is no need to do wall insulation treatment, and the insulation material has the same service life as the building, not only It can meet advanced building energy-saving standards, and can overcome defects such as cracking of the external wall, peeling off of the external thermal insulation layer, and poor durability of the thermal insulation layer existing in the current external thermal insulation of the external wall. According to the different requirements of the heat transfer coefficient of the outer wall of the building in the north and the south, the thickness of the polystyrene board can be increased or decreased together with the corresponding composite self-insulating corner block to realize flexible factory production, which is suitable for the north Insulation in winter is also suitable for heat insulation in summer in the south, and has wide regional adaptability.

本发明XPS-发泡水泥复合自保温直墙砌块, XPS保温板模体前后两个外表面设置有燕尾槽,可强化其与抹面砂浆的粘接;XPS保温板模体内表面设置有带状凸起,可加强模体与发泡水泥的连接;XPS保温板模体的左右两端外表面设置有互相嵌合的凹槽和凸起带,凹槽和凸起带的位置互相对应,能够实现槽口的嵌合,有效阻断热桥;为了加强砌筑后砌块之间横向的连接强度,模体左右两端面凸起带和凹槽之间可预留粘接剂、灰浆或砂浆缝隙;为了加强XPS模体对注入的发泡水泥浆体的承载能力,在模体前后壁之间设置连接增强筋;为了增加模腔内发泡水泥的整体性,在增强筋的顶面和底面中间位置分别预制充填发泡水泥的凹槽。模体内充填的发泡水泥所用原料为:水泥、矿渣微粉、粉煤灰、石灰和水。砌块强度和导热系数可通过调整发泡水泥的容重进行调控。 The XPS-foamed cement composite self-insulating straight wall block of the present invention has dovetail grooves on the front and rear outer surfaces of the XPS insulation board mold body, which can strengthen its bonding with the plastering mortar; the inner surface of the XPS insulation board mold body is provided with strips The protrusions can strengthen the connection between the mold body and the foamed cement; the outer surfaces of the left and right ends of the XPS insulation board mold body are provided with mutually fitting grooves and raised belts, and the positions of the grooves and raised belts correspond to each other, which can Realize the fitting of notches and effectively block the thermal bridge; in order to strengthen the horizontal connection strength between the blocks after masonry, adhesive, mortar or mortar can be reserved between the raised bands and grooves on the left and right ends of the mold body Gap; in order to strengthen the XPS mold body’s bearing capacity to the injected foamed cement paste, a connecting reinforcing rib is set between the front and rear walls of the mold body; in order to increase the integrity of the foamed cement in the cavity, the top surface of the reinforcing rib and Grooves filled with foamed cement are prefabricated in the middle of the bottom surface respectively. The raw materials used for the foamed cement filled in the mold are: cement, slag powder, fly ash, lime and water. The block strength and thermal conductivity can be regulated by adjusting the bulk density of foamed cement.

附图说明 Description of drawings

图1为XPS保温板模体结构示意图。 Figure 1 is a schematic diagram of the structure of the XPS insulation board template.

图2为XPS-发泡水泥一体化的复合自保温砌块结构示意图。 Figure 2 is a schematic diagram of the structure of the composite self-insulating block integrated with XPS-foamed cement.

具体实施方式 Detailed ways

实施例1Example 1

1)、XPS保温板模体的制备: 1) Preparation of XPS insulation board template:

采用挤塑压出成型工艺制备直墙砌块式XPS保温板模体;XPS保温板模体的结构如图1所示,所述XPS保温板模体为中间为空腔的长方体结构1,长×高×厚=60cm×36cm×24cm,所述XPS保温板模体壁厚度为5cm,空腔内设置有连接增强筋2;连接增强筋厚度为5cm,连接增强筋间隔为10cm。 Adopt extrusion extrusion molding process to prepare straight wall block type XPS thermal insulation board mold body; The structure of XPS thermal insulation board mold body is as shown in Figure 1, and described XPS thermal insulation board mold body is the cuboid structure 1 that is the cavity in the middle, the length × height × thickness = 60cm × 36cm × 24cm, the wall thickness of the XPS insulation board mold body is 5cm, the cavity is provided with connecting reinforcing ribs 2; the thickness of connecting reinforcing ribs is 5cm, and the interval of connecting reinforcing ribs is 10cm.

所述加强筋的顶面和底面的中间位置设置有半径为10cm的弧形凹槽3,凹槽底端至顶端高度为10cm。 An arc-shaped groove 3 with a radius of 10 cm is provided in the middle of the top surface and bottom surface of the reinforcing rib, and the height from the bottom end to the top end of the groove is 10 cm.

所述XPS保温板模体前后两个外表面设置有燕尾槽4,燕尾槽宽度为2cm,深度为0.4cm,相邻燕尾槽间隔3cm。 Dovetail grooves 4 are provided on the front and rear surfaces of the XPS insulation board template. The width of the dovetail grooves is 2 cm, the depth is 0.4 cm, and the distance between adjacent dovetail grooves is 3 cm.

所述XPS保温板模体左右两端外表面设置有互相嵌合的凹槽5和凸起带6,凹槽和凸起带的位置互相对应,能够实现嵌合匹配,凹槽深度和凸起带高度为1cm,宽度为10cm;为了预留粘接剂、灰浆或砂浆缝隙,同规格砌块的模体,左右两端面凸起带高度比凹槽深度小0.3cm,凸起带宽度比凹槽宽度小0.5cm。 The outer surfaces of the left and right ends of the XPS insulation board mold body are provided with mutually fitting grooves 5 and raised strips 6, the positions of the grooves and the raised strips correspond to each other, and fitting matching can be realized. The height of the belt is 1cm, and the width is 10cm; in order to reserve the adhesive, mortar or mortar gap, the mold body of the block with the same specification, the height of the raised belt on the left and right ends is 0.3cm smaller than the depth of the groove, and the width of the raised belt is smaller than that of the concave. The groove width is 0.5cm smaller.

所述XPS保温板模体内表面设置有带状凸起7,凸起带宽度为3cm,高度为0.6cm,相邻凸起带间隔6cm。 The inner surface of the XPS insulation board mold is provided with strip-shaped protrusions 7, the width of the raised bands is 3 cm, the height is 0.6 cm, and the interval between adjacent raised bands is 6 cm.

2)、发泡水泥浆体制备: 2) Preparation of foamed cement paste:

分别称取42.5普通硅酸盐水泥48kg、S95级矿渣微粉22 kg,二级粉煤灰23 kg,石灰4 kg,投入搅拌机内,并加入水20kg,搅拌三分钟,得到水泥原浆; Weigh 48 kg of 42.5 ordinary Portland cement, 22 kg of S95 grade slag micropowder, 23 kg of secondary fly ash, and 4 kg of lime, and put them into a mixer, add 20 kg of water, and stir for three minutes to obtain cement slurry;

同时将0.5kg植物蛋白类发泡剂和10 kg水混匀,利用发泡机制造泡沫,将产生的泡沫引入搅拌机,泡沫与水泥原浆体积比为1:2.5;再搅拌30秒,混合均匀,得到发泡水泥浆体; At the same time, mix 0.5kg of vegetable protein foaming agent and 10 kg of water, use a foaming machine to make foam, and introduce the generated foam into the mixer. The volume ratio of foam to cement slurry is 1:2.5; stir for 30 seconds, and mix well , to obtain foamed cement paste;

3)、将发泡水泥浆体浇注入上述的XPS保温板模体(底面封闭,水平放置)内,顶面刮平,湿度95%以上、温度65℃以上静置养护6.5h以上,水化硬化后的发泡水泥与XPS保温板模体固化粘结在一起,成为外形尺寸为长×高×厚=60cm×36cm×24cm的 XPS-发泡水泥一体化的复合自保温砌块。如图2所示。 3) Pour the foamed cement slurry into the above-mentioned XPS insulation board formwork (closed bottom surface, placed horizontally), scrape the top surface, keep the humidity above 95% and the temperature above 65°C for more than 6.5 hours, and hydrate The hardened foamed cement and the XPS insulation board form are solidified and bonded together to become a composite self-insulating block with XPS-foamed cement integration with dimensions of length × height × thickness = 60cm × 36cm × 24cm. as shown in picture 2.

本发明以XPS保温板模体为模具,不用专用模具。 The present invention uses the XPS thermal insulation plate mold body as a mould, without a special mould.

4)、复合自保温砌块的性能指标: 4) Performance indicators of composite self-insulating blocks:

抗压强度:  7.6 MPa; Compressive strength: 7.6 MPa;

吸水率:   8 %; Water absorption: 8%;

平均导热系数:0.06  w/(m.k) ; Average thermal conductivity: 0.06 w/(m.k);

表观密度: 680  kg/m3Apparent density: 680 kg/m 3 .

对比例1  XPS-发泡水泥外墙自保温系统和实施例1的对比试验 Comparison test of comparative example 1 XPS-foamed cement exterior wall self-insulation system and embodiment 1

XPS-发泡水泥外墙自保温系统选用两侧为发泡水泥,中间为XPS保温板(与实施例1中的XPS不同,是板面上带有圆柱槽的XPS保温板)的复合砌块,与实施例1中的砌块做对比试验。对比砌块的实施: The XPS-foamed cement exterior wall self-insulation system uses a composite block with foamed cement on both sides and an XPS insulation board in the middle (different from the XPS in Example 1, it is an XPS insulation board with cylindrical grooves on the board surface) , with the block in Example 1 for comparative test. Contrast block implementation:

1)、XPS保温板的制备: 1) Preparation of XPS insulation board:

XPS保温板两侧带有凹凸对称的圆柱槽,可以与发泡水泥紧密结合。 Both sides of the XPS insulation board have concave-convex symmetrical cylindrical grooves, which can be tightly combined with foamed cement.

所述保温板的厚度为5cm,圆柱槽直径为2cm,间隔为10cm;所述保温板两侧的硬化发泡水泥厚度为12cm。 The thickness of the insulation board is 5cm, the diameter of the cylindrical groove is 2cm, and the interval is 10cm; the thickness of the hardened foamed cement on both sides of the insulation board is 12cm.

2)、发泡水泥浆体制备: 2) Preparation of foamed cement paste:

分别称取42.5普通硅酸盐水泥48kg、S95级矿渣微粉22 kg,二级粉煤灰23 kg,石灰4 kg,外加剂(早强剂1.0 kg,防水剂1.0 kg,减水剂0.46 kg,增稠剂0.04 kg)3 kg,投入搅拌机内,并加入水20kg,搅拌三分钟,得到水泥浆体;同时将0.5kg发泡剂和10 kg水按1:20比例混匀,利用发泡机制造泡沫,将产生的泡沫引入搅拌机,再搅拌30秒,混合均匀,得到发泡水泥浆体; Weigh 42.5 kg of ordinary Portland cement, 22 kg of S95 grade slag powder, 23 kg of secondary fly ash, 4 kg of lime, admixtures (1.0 kg of early strength agent, 1.0 kg of waterproofing agent, 0.46 kg of water reducing agent, Thickener (0.04 kg) 3 kg, put into the mixer, add 20 kg of water, stir for three minutes to obtain cement paste; at the same time, mix 0.5 kg of foaming agent and 10 kg of water in a ratio of 1:20, and use a foaming machine to To make foam, introduce the generated foam into the mixer, stir for another 30 seconds, and mix well to obtain foamed cement paste;

将发泡水泥浆体浇注入事先插入XPS保温板的专用模具内,顶面刮平,湿度95%以上、温度65℃以上静置养护6.5h以上,水化硬化后的发泡水泥与XPS保温板模体固化粘结在一起,锯切后,成为外形尺寸为长×高×厚=60cm×36cm×24cm 的XPS-发泡水泥一体化的复合自保温砌块。该砌块制备需要配备专用模具。 Pour the foamed cement slurry into the special mold inserted into the XPS insulation board in advance, scrape the top surface, keep the humidity above 95% and the temperature above 65°C for more than 6.5 hours, and the foamed cement after hydration and hardening is insulated with XPS The board formwork is solidified and bonded together, and after sawing, it becomes an XPS-foamed cement integrated composite self-insulating block with dimensions of length × height × thickness = 60cm × 36cm × 24cm. The block preparation needs to be equipped with a special mold.

3)、复合自保温砌块的性能指标:抗压强度: 7.8 MPa; 3) Performance indicators of composite self-insulating blocks: compressive strength: 7.8 MPa;

吸水率: 10  %; Water absorption: 10%;

平均导热系数:  0.12  w/(m.k) Average thermal conductivity: 0.12 w/(m.k)

表观密度:  700 kg/m3Apparent density: 700 kg/m 3 .

对比例2  单纯发泡水泥砌块与实施例1的对比试验。Comparative Example 2 A comparative test between simple foamed cement block and Example 1.

按实施例1中发泡水泥的原材料比例和砌块尺寸规格来制备单纯发泡水泥砌块,进行对比试验。对比砌块的实施: Simple foamed cement blocks were prepared according to the ratio of raw materials of foamed cement in Example 1 and the size specifications of blocks, and a comparative test was carried out. Contrast block implementation:

1)、发泡水泥砌块的制备: 1) Preparation of foamed cement blocks:

分别称取42.5普通硅酸盐水泥48kg、S95级矿渣微粉22 kg,二级粉煤灰23 kg,石灰4 kg,外加剂(早强剂1.0 kg,防水剂1.0 kg,减水剂0.46 kg,增稠剂0.04 kg)3 kg,投入搅拌机内,并加入水20kg,搅拌三分钟,得到水泥浆体;同时将0.5kg发泡剂和10 kg水按1:20比例混匀,利用发泡机制造泡沫,将产生的泡沫引入搅拌机,再搅拌30秒,混合均匀,得到发泡水泥浆体; Weigh 42.5 kg of ordinary Portland cement, 22 kg of S95 grade slag powder, 23 kg of secondary fly ash, 4 kg of lime, admixtures (1.0 kg of early strength agent, 1.0 kg of waterproofing agent, 0.46 kg of water reducing agent, Thickener (0.04 kg) 3 kg, put into the mixer, add 20 kg of water, stir for three minutes to obtain cement paste; at the same time, mix 0.5 kg of foaming agent and 10 kg of water in a ratio of 1:20, and use a foaming machine to To make foam, introduce the generated foam into the mixer, stir for another 30 seconds, and mix well to obtain foamed cement paste;

将发泡水泥浆体浇注入专用模具内,顶面刮平,湿度95%以上、温度65℃以上静置养护6.5h以上,锯切成为外形尺寸为长×高×厚=60cm×36cm×24cm的发泡水泥砌块。该砌块制备需要配备专用模具。 Pour the foamed cement slurry into a special mold, scrape the top surface, keep the humidity above 95%, and the temperature above 65°C for more than 6.5 hours, sawing and cutting into a shape of length×height×thickness=60cm×36cm×24cm foamed cement blocks. The block preparation needs to be equipped with a special mold.

2)、发泡水泥砌块的性能指标: 2) Performance indicators of foamed cement blocks:

抗压强度: 8.5  MPa; Compressive strength: 8.5 MPa;

吸水率:  11  %; Water absorption: 11%;

平均导热系数:0.30 w/(m.k) Average thermal conductivity: 0.30 w/(m.k)

表观密度: 750  kg/m3Apparent density: 750 kg/m 3 .

对比例3  其他材料复合砌块与实施例1的对比试验。Comparative example 3 The comparative test of other material composite blocks and Example 1.

选择的是发泡水泥预制多孔砌块与XPS复合的保温砌块,即背景技术部分提及的砌块。利用模具制造成中间有各种孔的发泡水泥砌块,再将XPS板切割成与发泡水泥砌块的孔相匹配的形状,插入孔中,形成复合保温砌块,与实施例1来做对比试验。 The thermal insulation block compounded by foamed cement prefabricated porous block and XPS was selected, that is, the block mentioned in the background technology section. Use a mold to make foamed cement blocks with various holes in the middle, then cut the XPS board into a shape that matches the holes of the foamed cement blocks, and insert them into the holes to form a composite thermal insulation block. Do a comparison test.

对比砌块的实施: Contrast block implementation:

1)发泡水泥预制多孔砌块与XPS复合的保温砌块的制备: 1) Preparation of foamed cement prefabricated porous blocks and XPS composite insulation blocks:

分别称取42.5普通硅酸盐水泥60kg、S95级矿渣微粉15 kg,二级粉煤灰15 kg,石灰5 kg,外加剂(早强剂1.0 kg,防水剂1.0 kg,减水剂0.46 kg,增稠剂0.04 kg)3 kg,投入搅拌机内,并加入水25kg,搅拌三分钟,得到水泥浆体;同时将0.5kg发泡剂和10 kg水按1:20比例混匀,利用发泡机制造泡沫,将产生的泡沫引入搅拌机,再搅拌2分钟,混合均匀,得到发泡水泥浆体; Weigh 60 kg of 42.5 ordinary Portland cement, 15 kg of S95 grade slag powder, 15 kg of secondary fly ash, 5 kg of lime, admixtures (1.0 kg of early strength agent, 1.0 kg of waterproofing agent, 0.46 kg of water reducing agent, Thickener (0.04 kg) 3 kg, put into the mixer, add 25 kg of water, stir for three minutes to obtain cement slurry; at the same time, mix 0.5 kg of foaming agent and 10 kg of water in a ratio of 1:20, and use a foaming machine to Make foam, introduce the generated foam into the mixer, stir for another 2 minutes, and mix well to obtain foamed cement paste;

将搅拌混合好的发泡水泥浆体浇注于多孔砌块的专用模具内,顶面刮平,湿度95%以上、温度65℃以上静置养护6.5h以上,制备成为外形尺寸为长×高×厚=60cm×36cm×24cm的发泡水泥多孔砌块。再将XPS板切割成与发泡水泥多孔砌块的孔相匹配的形状,插入孔中,形成复合保温砌块。该砌块制备需要配备专用模具。 Pour the stirred and mixed foamed cement slurry into a special mold for porous blocks, scrape the top surface, keep the humidity above 95% and the temperature above 65°C for more than 6.5 hours, and prepare a shape with the dimensions of length × height × Thickness=60cm×36cm×24cm foamed cement porous block. Then the XPS board is cut into a shape matching the hole of the foamed cement porous block, and inserted into the hole to form a composite thermal insulation block. The block preparation needs to be equipped with a special mold.

2)复合自保温XPS-发泡水泥复合砌块的性能指标: 2) Performance index of composite self-insulation XPS-foamed cement composite block:

抗压强度:  5.8  MPa; Compressive strength: 5.8 MPa;

吸水率:  17  %; Water absorption: 17%;

平均导热系数:  0.18 w/(m.k) Average thermal conductivity: 0.18 w/(m.k)

表观密度:  750  kg/m3Apparent density: 750 kg/m 3 .

实施例2Example 2

1)、XPS保温板模体的制备: 1) Preparation of XPS insulation board template:

采用挤塑压出成型工艺制备直墙砌块式XPS保温板模体;XPS保温板模体的结构如图1所示,所述XPS保温板模体为中间为空腔的长方体结构1,长×高×厚=60cm×36cm×24cm,所述XPS保温板模体壁厚度为5cm,空腔内设置有连接增强筋2;连接增强筋厚度为5cm,连接增强筋间隔为10cm。 Adopt extrusion extrusion molding process to prepare straight wall block type XPS thermal insulation board mold body; The structure of XPS thermal insulation board mold body is as shown in Figure 1, and described XPS thermal insulation board mold body is the cuboid structure 1 that is the cavity in the middle, the length × height × thickness = 60cm × 36cm × 24cm, the wall thickness of the XPS insulation board mold body is 5cm, the cavity is provided with connecting reinforcing ribs 2; the thickness of connecting reinforcing ribs is 5cm, and the interval of connecting reinforcing ribs is 10cm.

所述加强筋的顶面和底面的中间位置设置有半径为4cm的弧形凹槽3,凹槽底端至顶端高度为4cm。 An arc-shaped groove 3 with a radius of 4 cm is provided in the middle of the top and bottom of the reinforcing rib, and the height from the bottom to the top of the groove is 4 cm.

所述XPS保温板模体前后两个外表面设置有燕尾槽4,燕尾槽宽度为2cm,深度为0.4cm,相邻燕尾槽间隔3cm。 Dovetail grooves 4 are provided on the front and rear surfaces of the XPS insulation board template. The width of the dovetail grooves is 2 cm, the depth is 0.4 cm, and the distance between adjacent dovetail grooves is 3 cm.

所述XPS保温板模体左右两端外表面设置有互相嵌合的凹槽5和凸起带6,凹槽和凸起带的位置互相对应,能够实现嵌合匹配,凹槽深度和凸起带高度为1cm,宽度为10cm;为了预留粘接剂、灰浆或砂浆缝隙,同规格砌块的模体,左右两端面凸起带高度比凹槽深度小0.3cm,凸起带宽度比凹槽宽度小0.5cm。 The outer surfaces of the left and right ends of the XPS insulation board mold body are provided with mutually fitting grooves 5 and raised strips 6, the positions of the grooves and the raised strips correspond to each other, and fitting matching can be realized. The height of the belt is 1cm, and the width is 10cm; in order to reserve the adhesive, mortar or mortar gap, the mold body of the block with the same specification, the height of the raised belt on the left and right ends is 0.3cm smaller than the depth of the groove, and the width of the raised belt is smaller than that of the concave. The groove width is 0.5cm smaller.

所述XPS保温板模体内表面设置有带状凸起7,凸起带宽度为3cm,高度为0.6cm,相邻凸起带间隔6cm。 The inner surface of the XPS insulation board mold is provided with strip-shaped protrusions 7, the width of the raised bands is 3 cm, the height is 0.6 cm, and the interval between adjacent raised bands is 6 cm.

2)、发泡水泥浆体制备: 2) Preparation of foamed cement paste:

称取42.5普通硅酸盐水泥30kg,投入搅拌机内,并加入水15kg,搅拌三分钟,得到水泥原浆; Weigh 30 kg of 42.5 ordinary Portland cement, put it into a mixer, add 15 kg of water, and stir for three minutes to obtain cement slurry;

同时将0.2kg松香类发泡剂和2kg水混匀,利用发泡机制造泡沫,将产生的泡沫引入搅拌机,泡沫与水泥原浆体积比为1:3;再搅拌20秒,混合均匀,得到发泡水泥浆体; At the same time, mix 0.2kg of rosin foaming agent and 2kg of water, use a foaming machine to make foam, introduce the generated foam into a mixer, and the volume ratio of foam to cement slurry is 1:3; stir for 20 seconds, mix evenly, and get Foamed cement paste;

3)、将发泡水泥浆体浇注入上述的XPS保温板模体(底面封闭,水平放置)内,顶面刮平,湿度95%以上、温度65℃以上静置养护6.5h以上,水化硬化后的发泡水泥与XPS保温板模体固化粘结在一起,成为外形尺寸为长×高×厚=60cm×36cm×24cm的 XPS-发泡水泥一体化的复合自保温砌块。如图2所示。 3) Pour the foamed cement slurry into the above-mentioned XPS insulation board formwork (closed bottom surface, placed horizontally), scrape the top surface, keep the humidity above 95% and the temperature above 65°C for more than 6.5 hours, and hydrate The hardened foamed cement and the XPS insulation board form are solidified and bonded together to become a composite self-insulating block with XPS-foamed cement integration with dimensions of length × height × thickness = 60cm × 36cm × 24cm. as shown in picture 2.

实施例3Example 3

1)、XPS保温板模体的制备: 1) Preparation of XPS insulation board template:

采用挤塑压出成型工艺制备直墙砌块式XPS保温板模体;XPS保温板模体的结构如图1所示,所述XPS保温板模体为中间为空腔的长方体结构1,长×高×厚=60cm×36cm×24cm,所述XPS保温板模体壁厚度为5cm,空腔内设置有连接增强筋2;连接增强筋厚度为5cm,连接增强筋间隔为10cm。 Adopt extrusion extrusion molding process to prepare straight wall block type XPS thermal insulation board mold body; The structure of XPS thermal insulation board mold body is as shown in Figure 1, and described XPS thermal insulation board mold body is the cuboid structure 1 that is the cavity in the middle, the length × height × thickness = 60cm × 36cm × 24cm, the wall thickness of the XPS insulation board mold body is 5cm, the cavity is provided with connecting reinforcing ribs 2; the thickness of connecting reinforcing ribs is 5cm, and the interval of connecting reinforcing ribs is 10cm.

所述加强筋的顶面和底面的中间位置设置有半径为30cm的弧形凹槽3,凹槽底端至顶端高度为30cm。 An arc-shaped groove 3 with a radius of 30 cm is provided in the middle of the top surface and bottom surface of the reinforcing rib, and the height from the bottom end to the top end of the groove is 30 cm.

所述XPS保温板模体前后两个外表面设置有燕尾槽4,燕尾槽宽度为2cm,深度为0.4cm,相邻燕尾槽间隔3cm。 Dovetail grooves 4 are provided on the front and rear surfaces of the XPS insulation board template. The width of the dovetail grooves is 2 cm, the depth is 0.4 cm, and the distance between adjacent dovetail grooves is 3 cm.

所述XPS保温板模体左右两端外表面设置有互相嵌合的凹槽5和凸起带6,凹槽和凸起带的位置互相对应,能够实现嵌合匹配,凹槽深度和凸起带高度为1cm,宽度为10cm;为了预留粘接剂、灰浆或砂浆缝隙,同规格砌块的模体,左右两端面凸起带高度比凹槽深度小0.3cm,凸起带宽度比凹槽宽度小0.5cm。 The outer surfaces of the left and right ends of the XPS insulation board mold body are provided with mutually fitting grooves 5 and raised strips 6, the positions of the grooves and the raised strips correspond to each other, and fitting matching can be realized. The height of the belt is 1cm, and the width is 10cm; in order to reserve the adhesive, mortar or mortar gap, the mold body of the block with the same specification, the height of the raised belt on the left and right ends is 0.3cm smaller than the depth of the groove, and the width of the raised belt is smaller than that of the concave. The groove width is 0.5cm smaller.

所述XPS保温板模体内表面设置有带状凸起7,凸起带宽度为3cm,高度为0.6cm,相邻凸起带间隔6cm。 The inner surface of the XPS insulation board mold is provided with strip-shaped protrusions 7, the width of the raised bands is 3 cm, the height is 0.6 cm, and the interval between adjacent raised bands is 6 cm.

2)、发泡水泥浆体制备: 2) Preparation of foamed cement paste:

分别称取42.5普通硅酸盐水泥45kg、S95级矿渣微粉15 kg,二级粉煤灰15 kg,石灰5 kg,投入搅拌机内,并加入水30kg,搅拌10分钟,得到水泥原浆; Weigh 42.5 kg of ordinary Portland cement, 15 kg of S95 grade slag micropowder, 15 kg of secondary fly ash, and 5 kg of lime, respectively, and put them into a mixer, add 30 kg of water, and stir for 10 minutes to obtain cement slurry;

同时将0.8kg植物蛋白类发泡剂和16 kg水混匀,利用发泡机制造泡沫,将产生的泡沫引入搅拌机,泡沫与水泥原浆体积比为1:5;再搅拌2分钟,混合均匀,得到发泡水泥浆体; At the same time, mix 0.8kg of vegetable protein foaming agent and 16 kg of water, use a foaming machine to make foam, and introduce the generated foam into the mixer. The volume ratio of foam to cement slurry is 1:5; stir for 2 minutes, mix well , to obtain foamed cement paste;

3)、将发泡水泥浆体浇注入上述的XPS保温板模体(底面封闭,水平放置)内,顶面刮平,湿度95%以上、温度65℃以上静置养护6.5h以上,水化硬化后的发泡水泥与XPS保温板模体固化粘结在一起,成为外形尺寸为长×高×厚=60cm×36cm×24cm的 XPS-发泡水泥一体化的复合自保温砌块。如图2所示。 3) Pour the foamed cement slurry into the above-mentioned XPS insulation board formwork (closed bottom surface, placed horizontally), scrape the top surface, keep the humidity above 95% and the temperature above 65°C for more than 6.5 hours, and hydrate The hardened foamed cement and the XPS insulation board form are solidified and bonded together to become a composite self-insulating block with XPS-foamed cement integration with dimensions of length × height × thickness = 60cm × 36cm × 24cm. as shown in picture 2.

最后应说明的是:显然,上述实施例仅仅是为清楚地说明本发明所作的举例,而并非对实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。而由此所引申出的显而易见的变化或变动仍处于本发明的保护范围之中。 Finally, it should be noted that obviously, the above-mentioned embodiments are only examples for clearly illustrating the present invention, rather than limiting the implementation. For those of ordinary skill in the art, other changes or changes in different forms can be made on the basis of the above description. It is not necessary and impossible to exhaustively list all the implementation manners here. However, the obvious changes or variations derived therefrom are still within the protection scope of the present invention.

Claims (10)

1.一种XPS-发泡水泥复合自保温直墙砌块的制备方法,其特征在于,所述制备方法包括下列步骤: 1. a preparation method of XPS-foamed cement composite self-insulation straight wall block, is characterized in that, described preparation method comprises the following steps: 1)、XPS保温板模体的制备:采用挤塑压出成型工艺制备直墙砌块式XPS保温板模体;所述XPS保温板模体为中间为空腔的长方体立体结构,空腔内设置有连接增强筋; 1) Preparation of the XPS insulation board mold body: the straight wall block type XPS insulation board mold body is prepared by extrusion molding process; the XPS insulation board mold body is a cuboid three-dimensional structure with a cavity in the middle, and the cavity Provided with connecting reinforcing ribs; 2)、发泡水泥浆体的制备; 2) Preparation of foamed cement paste; 3)、一体化成型:将搅拌混合好的发泡水泥浆体浇注于XPS保温板模体内;水化硬化后的发泡水泥与XPS保温板模体固化粘结在一起,养护成为XPS-发泡水泥一体化的复合自保温砌块。 3) Integrated molding: pour the foamed cement slurry that has been stirred and mixed into the XPS insulation board mold body; the hydration-hardened foamed cement and the XPS insulation board mold body are cured and bonded together, and cured to become XPS-fat Foam cement integrated composite self-insulation block. 2.如权利要求1所述的XPS-发泡水泥复合自保温直墙砌块的制备方法,其特征在于:所述XPS保温板模体前后两个外表面设置有燕尾槽,燕尾槽宽度为0.5-5cm,深度为0.2-0.9cm,相邻燕尾槽间隔1-5cm。 2. the preparation method of XPS-foamed cement composite self-insulation straight wall block as claimed in claim 1, is characterized in that: two outer surfaces before and after the described XPS insulation board formwork are provided with dovetail groove, and dovetail groove width is 0.5-5cm, the depth is 0.2-0.9cm, and the interval between adjacent dovetail grooves is 1-5cm. 3.如权利要求2所述的XPS-发泡水泥复合自保温直墙砌块的制备方法,其特征在于:所述XPS保温板模体左右两端外表面设置有互相嵌合的凹槽和凸起带,凹槽和凸起带的位置互相对应,能够实现嵌合匹配,凹槽深度和凸起带高度为0.2-2cm,宽度为1-20cm;为了预留粘接剂、灰浆或砂浆缝隙,同规格砌块的模体,左右两端面凸起带高度比凹槽深度小0.1-0.5cm,凸起带宽度比凹槽宽度小0.1-1cm。 3. the preparation method of XPS-foam cement composite self-insulation straight wall block as claimed in claim 2, is characterized in that: the outer surface of the left and right ends of the XPS insulation board mold body is provided with mutually fitted grooves and The positions of the raised strips, the grooves and the raised strips correspond to each other to achieve fit matching, the depth of the grooves and the height of the raised strips are 0.2-2cm, and the width is 1-20cm; in order to reserve adhesives, mortar or mortar Gap, the mold body of the block with the same specification, the height of the raised strips on the left and right ends is 0.1-0.5cm smaller than the depth of the groove, and the width of the raised strips is 0.1-1cm smaller than the width of the groove. 4.如权利要求3所述的XPS-发泡水泥复合自保温直墙砌块的制备方法,其特征在于:所述XPS保温板模体内表面设置有带状凸起,凸起带宽度为1-5cm,高度为0.2-0.9cm,相邻凸起带间隔1-10cm。 4. The preparation method of XPS-foamed cement composite self-insulating straight wall block as claimed in claim 3, is characterized in that: the inner surface of the XPS insulation board mold is provided with band-shaped protrusions, and the width of the protrusions is 1 -5cm, the height is 0.2-0.9cm, and the interval between adjacent raised strips is 1-10cm. 5.如权利要求4所述的XPS-发泡水泥复合自保温直墙砌块的制备方法,其特征在于:所述XPS保温板模体壁厚度为2-8cm,连接增强筋厚度为1-5cm,连接增强筋间隔为5-50cm,XPS保温板模体内剩余空间被水化硬化后的发泡水泥填充。 5. the preparation method of XPS-foamed cement composite self-insulation straight wall block as claimed in claim 4, is characterized in that: described XPS insulation board formwork wall thickness is 2-8cm, and connecting reinforcement bar thickness is 1-8cm 5cm, the interval between the connecting ribs is 5-50cm, and the remaining space in the XPS insulation board mold is filled with hydration-hardened foamed cement. 6.如权利要求5所述的XPS-发泡水泥复合自保温直墙砌块的制备方法,其特征在于:所述加强筋的顶面和底面的中间位置设置有半径为4-30cm的弧形凹槽,凹槽底端至顶端高度为4-30cm。 6. The preparation method of XPS-foamed cement composite self-insulating straight wall block as claimed in claim 5, is characterized in that: the middle position of the top surface and the bottom surface of the reinforcing rib is provided with an arc with a radius of 4-30cm shaped groove, the height from the bottom of the groove to the top is 4-30cm. 7.如权利要求6所述的XPS-发泡水泥复合自保温直墙砌块的制备方法,其特征在于:所述发泡水泥的干体积密度为150-1600kg/m3;发泡水泥原料的重量份配比为:水泥30-90份,矿渣微粉0-30份,粉煤灰0-30份,石灰0-10份,水25-35份。 7. The preparation method of XPS-foamed cement composite self-insulating straight wall block as claimed in claim 6, is characterized in that: the dry volume density of described foamed cement is 150-1600kg/m 3 ; Foamed cement raw material The weight ratio is as follows: 30-90 parts of cement, 0-30 parts of fine slag powder, 0-30 parts of fly ash, 0-10 parts of lime, and 25-35 parts of water. 8.如权利要求7所述的XPS-发泡水泥复合自保温直墙砌块的制备方法,其特征在于,所述发泡水泥浆体制备步骤为: 8. the preparation method of XPS-foamed cement compound self-insulation straight wall block as claimed in claim 7, is characterized in that, described foamed cement slurry preparation step is: 1)、原料混合:按发泡水泥原料的重量份配比水泥30-90份,矿渣微粉0-30份,粉煤灰0-30份,石灰0-10份,将原料投入搅拌机内,加25-35份水,搅拌2-10分钟,得水泥原浆; 1) Mixing of raw materials: According to the weight ratio of foamed cement raw materials, mix 30-90 parts of cement, 0-30 parts of slag powder, 0-30 parts of fly ash, and 0-10 parts of lime. Put the raw materials into the mixer, add 25-35 parts of water, stirred for 2-10 minutes to get cement slurry; 2)、发泡:将0.2-0.8份发泡剂和2-16份水混匀,利用发泡机制造泡沫,将产生的泡沫引入搅拌机,泡沫与水泥原浆体积比为1:2-5; 2) Foaming: Mix 0.2-0.8 parts of foaming agent and 2-16 parts of water, use a foaming machine to make foam, introduce the generated foam into a mixer, and the volume ratio of foam to cement slurry is 1:2-5 ; 3)再搅拌:再搅拌20秒-2分钟,得到混合均匀的发泡水泥浆体。 3) Stir again: Stir again for 20 seconds to 2 minutes to obtain a well-mixed foamed cement paste. 9.如权利要求8所述的XPS-发泡水泥复合自保温直墙砌块的制备方法,其特征在于,所述发泡剂为植物蛋白类发泡剂或松香类发泡剂。 9. The preparation method of XPS-foaming cement composite self-insulating straight wall block as claimed in claim 8, wherein the foaming agent is a vegetable protein foaming agent or a rosin foaming agent. 10.如权利要求1-9之任一所述的XPS-发泡水泥复合自保温直墙砌块的制备方法,其特征在于,浇注发泡水泥浆体的具体步骤为:将搅拌混合好的发泡水泥浆体浇注于XPS保温板模体内,所述XPS保温板模体底面封闭,水平放置,顶面刮平,静置养护,待发泡水泥水化硬化后,得到XPS-发泡水泥复合自保温直墙砌块。 10. The preparation method of XPS-foamed cement composite self-insulating straight wall block as claimed in any one of claims 1-9, characterized in that the specific steps of pouring the foamed cement slurry are: mixing the mixed The foamed cement slurry is poured into the XPS insulation board mold body, the bottom surface of the XPS insulation board mold body is closed, placed horizontally, the top surface is scraped flat, and left for curing. After the foamed cement is hydrated and hardened, XPS-foamed cement is obtained. Composite self-insulating straight wall blocks.
CN201410822937.7A 2014-12-26 2014-12-26 A kind of preparation method of XPS-foam cement composite self-insulation stalk building block Expired - Fee Related CN104563381B (en)

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