CN100365230C - Fiber reinforcement battened composite porous light partition plate and production process thereof - Google Patents
Fiber reinforcement battened composite porous light partition plate and production process thereof Download PDFInfo
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- CN100365230C CN100365230C CNB2004100278738A CN200410027873A CN100365230C CN 100365230 C CN100365230 C CN 100365230C CN B2004100278738 A CNB2004100278738 A CN B2004100278738A CN 200410027873 A CN200410027873 A CN 200410027873A CN 100365230 C CN100365230 C CN 100365230C
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- core body
- fiber reinforcement
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- thin plate
- light partition
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Abstract
The present invention discloses a composite porous lightweight partition wall ribbon board with thin fiber-reinforced boards, and production process thereof. The composite porous lightweight partition wall ribbon board with the thin fiber-reinforced board comprises two face boards and a core body between the two face boards, wherein the two face boards are stuck on the core body, each face board is a thin autoclaved fiber-reinforced board or a flat fiber-reinforced low-alkali cement building board, and the core body is provided with lightening holes. The production process comprises the following steps: (1) preparing the face boards; (2) inserting the two face boards into both sides of a mould frame of a mould which is distributed with loose core steel pipes; (3) stirring core body materials to form mixture; (4) pouring the mixture into the mould frame of the mould; (5) densifying core body concrete by vibration; (6) withdrawing the loose core steel pipes after cement solidifies initially; (7) demoulding after natural curing or heat curing; (8) completing finished products when the natural curing is carried out for more than fourteen days. The board has the advantages of favorable impact resistance, high bending breaking load resistance, high folding strength, high sound insulation value, low heat conductivity, low dry shrinkage value and wide selection range of raw materials.
Description
Affiliated technical field
The present invention relates to building material field, particularly relate to compound porous light partition board of a kind of fiber reinforcement thin plate and production technology thereof.
Background technology
In construction work, ban use of solid clay brick, protect farmland; energy conservation, the protection environment utilizes the industrial residue waste material; meet the policy of national materials for wall innovation and building energy conservation, improving the building area utilization rate and alleviating the building deadweight also is the direction of development of housing industry.
For this reason, new construction material develops rapidly in recent years, multiple light wall board has appearred, as the light porous partition wall batten of glass fiber reinforced cement, hollow class wall boards such as industrial ash slag concrete porous partition batten, as internal partition wall board for building, has lightweight, the construction efficiency height, common advantage such as building area utilization rate height, it is poor that but above these boards all exist shock resistance, the bending resistance rupture load is little, rupture strength is low, the bigger installation of drying shrinkage value is easy to crack, sound-insulation value is low, coefficient of thermal conductivity is bigger than normal, defectives such as presentation quality difference have hindered the popularization of light weight board to a certain extent.
Summary of the invention
An object of the present invention is to provide that shock resistance is good, the bending resistance rupture load is big, rupture strength is high, sound-insulation value is big, coefficient of thermal conductivity is little, drying shrinkage value is low, wall construction the crack can not occur when the back drying shrinkage is installed, and the raw material selection is the compound porous light partition board of fiber reinforcement thin plate of light and thin widely.
The compound porous light partition board of fiber reinforcement thin plate of the present invention comprises the core body between two panels and two panels, two panels are bonded on the core body, panel is pressed fiber reinforcement thin plate or fiber reinforcement low alkalinity cement building slab for steaming, preferred employing is steamed and is pressed fiber reinforcement chiltern cement plate or steaming to press fiber reinforcement calcium silicates thin plate or fiber reinforcement low alkalinity cement building slab, have lightening hole on the core body, the hole ratio of lightening hole is preferably 5%～55%, and the mass fraction of each composition is in the core material prescription:
Cement: 200
Flyash: 0～70
Sand: 150～400
Granules of polystyrene: 3～12
Pottery sand or haydite: 0～160
Retardation water reducing agent: 0～4
Water: 100～150.
Wherein cement is preferably sulphate aluminium cement, flyash is preferably ash more than three grades, retardation water reducing agent is preferably the polycarboxylic acids sodium water solution, sand is preferably medium sand, and modulus is 3.0～2.3, and granules of polystyrene is preferably through steam and is foamed into the bubble pearl, foaming unit weight is 13.5～15g/L, particle radius is at 1.2～1.6mm, and the preferred diameter of pottery sand particle is in 5mm, and the preferred diameter of haydite particle is at 5～10mm.。
Accurate positioning is convenient when making the compound porous light partition board assembly unit of two fiber reinforcement thin plates, has tenon in two side one sides of width of core body, and opposite side has tongue-and-groove.
Joint filler full closely knit being difficult for drops when making the compound porous light partition board assembly unit of two fiber reinforcement thin plates, and a panel wherein lateral edges exceeds core body 2～8mm.
The compound porous light partition board production technology of fiber reinforcement thin plate of the present invention may further comprise the steps:
1. be ready to steam and press fiber reinforcement thin plate or fiber reinforcement low alkalinity cement building slab, steam as panel
Press the fiber reinforcement thin plate to follow the example of or slurry flowing process production moulding, make by autoclave in 8～15 hours (steam pressure is at 8～15 atmospheric pressure) again to copy;
2. two panels are inserted the mold mould frame both sides that are furnished with the steel pipe of loosing core, the coarse hair side of two panels is at the inboard conduct bonding surface mutually bonding with core body;
3. after getting core material ready metering, evenly obtain mix after the stirring with concrete mixer;
4. the mix that will obtain after will evenly stirring with concrete pouring equipment injects in the mold mould frame;
5. the core body vibratory concrete is closely knit;
6. the steel pipe of loosing core after the cement initial set;
7. the demoulding behind natural curing or the heating curing;
8. natural curing was finished finished product more than 14 days.According to the different definite curing times of cement type, general sulphate aluminium cement needs natural curing more than 14 days.
The invention has the beneficial effects as follows: press fiber reinforcement thin plate or fiber reinforcement low alkalinity cement building slab as panel owing to adopt to steam, rupture strength is higher, contract with dry rate and the wet rate that rises are lower, solve wallboard assembly unit seam owing to the crack problem that drying shrinkage causes, improved shock resistance, bending resistance rupture load and the rupture strength of wallboard.Have lightening hole according to core body concrete material density difference on the core body, lightening hole can be according to the different hole ratios of adjusting of core body concrete material density, the difference of functions such as the sound insulation that can require according to wallboard, heat insulation, insulation is selected the core body raw material, the scope that can be used as core material simultaneously is also more extensive, can adopt industrial residue and various aglite as core material in a large number.The optional material of the present invention is extensive, and cost of production is low, waterproof, every wet, heat insulation, fireproof performance is good, can follow closely and can saw.Be used for the internal partition for building body, building area utilization rate height, the construction efficiency height, wall surface levelling is attractive in appearance, need not batch ash.
Description of drawings
The invention will be further described below in conjunction with the drawings and specific embodiments:
Fig. 1 is the cross-sectional view of the specific embodiment of the invention;
Schematic diagram when Fig. 2 is assembly unit of the present invention.
The specific embodiment
In Fig. 1, the compound porous light partition board of fiber reinforcement thin plate comprises the core body 2 between two panels 1 and two panels, panel 1 is pressed fiber reinforcement chiltern cement plate for steaming, two panels 1 are bonded on the core body 2, have lightening hole 6 on the core body, and the hole ratio of lightening hole is 30%, both sides one side of core body 2 has trapezoidal tongue-and-groove 3, one side has trapezoidal tenon 4, and a panel wherein lateral edges 7 exceeds core body 4mm, and core material by the prescription of mass fraction is:
Sulphate aluminium cement: 200
Flyash more than three grades: 60
Modulus is 3.0～2.3 medium sands: 300
Foaming unit weight is 13.5～15g/L, and particle radius is at 1.2～1.6mm granules of polystyrene: 3
Diameter at 5mm with interior pottery sand: 150
Polycarboxylic acids sodium water solution: 2
Water: 110.
The step of production technology is as follows:
1. be ready to steam and press fiber reinforcement chiltern cement plate as panel;
2. two hair sides panel is inwards inserted the mold mould frame both sides that are furnished with the steel pipe of loosing core;
3. after core material being got ready, evenly obtain mix after the stirring with concrete mixer;
4. the mix that will obtain after will evenly stirring with concrete pouring equipment injects in the mold mould frame;
5. the core body vibratory concrete is closely knit;
6. the steel pipe of loosing core after the cement initial set;
7. the demoulding behind natural curing or the heating curing;
8. natural curing was finished finished product more than 14 days.
By 2440mm * 610mm * compound porous light partition board of 90mm fiber reinforcement thin plate that above technical scheme is made, its key technical indexes is as follows:
Wallboard surface density 80Kg/m
2
Axial compression strength 6MPa
5 times of bending resistance rupture loads are conducted oneself with dignity to wallboard
(30Kg sand pocket 0.5m fall impact, the backboard face does not go out shock resistance more than 50 times
Existing through crack)
Drying shrinkage value 0.4mm/m
Coefficient of thermal conductivity 0.2～0.3W/ (m.K)
Air weighting sound insulation factor 40dB
When two wallboard splicings, as shown in Figure 2, tenon 4 and tongue-and-groove 3 alignment, two blocks of wallboards join, and middle joint filler 5 is because the face plate edge that is exceeded is protected shelves, and is full more closely knit during extruding, and distributes more even along whole Mosaic face.
Claims (5)
1. compound porous light partition board of fiber reinforcement thin plate, comprise the core body between two panels and two panels, described two panels are bonded on the core body, have lightening hole on the described core body, it is characterized in that: described panel is pressed fiber reinforcement thin plate or fiber reinforcement low alkalinity cement building slab for steaming, and the mass fraction of each composition is in the described core material prescription:
Cement: 200
Flyash: 0～70
Sand: 150～400
Granules of polystyrene: 3～12
Pottery sand or haydite: 0～160
Retardation water reducing agent: 0～4
Water: 100～150.
2. the compound porous light partition board of fiber reinforcement thin plate as claimed in claim 2 is characterized in that:
Described cement is sulphate aluminium cement, described flyash is ash more than three grades, described retardation water reducing agent is the polycarboxylic acids sodium water solution, described sand is medium sand, and modulus is 3.0～2.3, and described granules of polystyrene is for being foamed into the bubble pearl through steam, foaming unit weight is 13.5～15g/L, particle radius is at 1.2～1.6mm, and described pottery sand particle diameter is in 5mm, and the haydite particle diameter is at 5～10mm.
3. as the compound porous light partition board of the described fiber reinforcement thin plate of the arbitrary claim of claim 1 to 2, it is characterized in that: the hole ratio that has lightening hole on the described core body is 5%～55%.
4. as the compound porous light partition board of the described fiber reinforcement thin plate of the arbitrary claim of claim 1 to 2, it is characterized in that: both sides one side of described core body width has tenon, and opposite side has tongue-and-groove.
5. as the compound porous light partition board of the described fiber reinforcement thin plate of the arbitrary claim of claim 1 to 2, it is characterized in that: a described panel wherein lateral edges exceeds core body 2～8mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2004100278738A CN100365230C (en) | 2004-06-23 | 2004-06-23 | Fiber reinforcement battened composite porous light partition plate and production process thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2004100278738A CN100365230C (en) | 2004-06-23 | 2004-06-23 | Fiber reinforcement battened composite porous light partition plate and production process thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1594796A CN1594796A (en) | 2005-03-16 |
| CN100365230C true CN100365230C (en) | 2008-01-30 |
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| CNB2004100278738A Expired - Fee Related CN100365230C (en) | 2004-06-23 | 2004-06-23 | Fiber reinforcement battened composite porous light partition plate and production process thereof |
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Families Citing this family (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101892711A (en) * | 2010-07-05 | 2010-11-24 | 巢启 | Building thermal insulation section filled with thermal insulation medium |
| CN101858143B (en) * | 2010-07-09 | 2012-08-08 | 徐学文 | Mold pipe building construction technology |
| CN102108756B (en) * | 2011-01-11 | 2012-07-04 | 济南市住宅产业化发展中心 | Composite wallboard, production method thereof, and connection structure |
| CN102720302A (en) * | 2012-07-03 | 2012-10-10 | 程清明 | Compound sandwich light wallboard edge-jointed and butt-jointed with steel wire gauzes |
| CN102795817B (en) * | 2012-07-30 | 2014-07-30 | 温州大学 | Plant fiber-ceramsite compound heat retaining building block |
| CN103265192A (en) * | 2013-03-01 | 2013-08-28 | 魏昭荣 | Method for producing lightweight partition board by sulfur fixation fly ash |
| CN104929307A (en) * | 2014-03-21 | 2015-09-23 | 重庆市建衡活动房有限公司 | Color-coated steel hollow fire-proof environmental-friendly board |
| CN104863291B (en) * | 2015-06-19 | 2017-05-24 | 青岛腾远设计事务所有限公司 | Manufacturing method for light weight wall |
| CN105130283A (en) * | 2015-07-02 | 2015-12-09 | 安徽省中坤元新型建材有限公司 | Light partition-wall slat and production technology thereof |
| CN112047685A (en) * | 2020-08-28 | 2020-12-08 | 江苏明麓新型材料制造有限公司 | Anti-seismic ceramsite light wallboard and production process thereof |
| CN113006302A (en) * | 2020-12-25 | 2021-06-22 | 浙江亚厦装饰股份有限公司 | Composite batten capable of preserving heat |
| CN114393686B (en) * | 2021-12-30 | 2023-10-10 | 福建群峰机械有限公司 | Core-pulling sound screen plate manufacturing system and manufacturing method thereof |
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|---|---|---|---|---|
| US5188889A (en) * | 1990-01-23 | 1993-02-23 | Nichiha Corporation | Inorganic board and method of manufacture thereof |
| CN2173819Y (en) * | 1993-08-13 | 1994-08-10 | 王健 | Composite insulated board |
| CN2268071Y (en) * | 1996-12-18 | 1997-11-19 | 张昆仑 | Prefabricated hollow ribbed wallboard |
| CN2420356Y (en) * | 2000-03-23 | 2001-02-21 | 陈光滨 | Cement hollow block with facing |
| CN2533172Y (en) * | 2001-09-21 | 2003-01-29 | 刘东轩 | Multifunctional light concrete building form |
| CN1429959A (en) * | 2002-12-27 | 2003-07-16 | 广州大学 | Fiber and cement reinforced strip slab of steam-pressure air-entraining |
-
2004
- 2004-06-23 CN CNB2004100278738A patent/CN100365230C/en not_active Expired - Fee Related
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5188889A (en) * | 1990-01-23 | 1993-02-23 | Nichiha Corporation | Inorganic board and method of manufacture thereof |
| CN2173819Y (en) * | 1993-08-13 | 1994-08-10 | 王健 | Composite insulated board |
| CN2268071Y (en) * | 1996-12-18 | 1997-11-19 | 张昆仑 | Prefabricated hollow ribbed wallboard |
| CN2420356Y (en) * | 2000-03-23 | 2001-02-21 | 陈光滨 | Cement hollow block with facing |
| CN2533172Y (en) * | 2001-09-21 | 2003-01-29 | 刘东轩 | Multifunctional light concrete building form |
| CN1429959A (en) * | 2002-12-27 | 2003-07-16 | 广州大学 | Fiber and cement reinforced strip slab of steam-pressure air-entraining |
Non-Patent Citations (1)
| Title |
|---|
| 轻质隔墙条板的生产工艺. 徐惠忠.房材与应用，第4期. 1998 * |
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| CN1594796A (en) | 2005-03-16 |
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Granted publication date: 20080130 Termination date: 20110623 |