CN104863291B - Manufacturing method for light weight wall - Google Patents
Manufacturing method for light weight wall Download PDFInfo
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- CN104863291B CN104863291B CN201510342797.8A CN201510342797A CN104863291B CN 104863291 B CN104863291 B CN 104863291B CN 201510342797 A CN201510342797 A CN 201510342797A CN 104863291 B CN104863291 B CN 104863291B
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- concrete
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- siphunculus
- wall
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- 238000004519 manufacturing process Methods 0.000 title abstract 6
- 239000004567 concrete Substances 0.000 claims abstract description 61
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims abstract description 33
- 235000017491 Bambusa tulda Nutrition 0.000 claims abstract description 33
- 241001330002 Bambuseae Species 0.000 claims abstract description 33
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims abstract description 33
- 239000011425 bamboo Substances 0.000 claims abstract description 33
- 239000004568 cement Substances 0.000 claims description 32
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 22
- CPLXHLVBOLITMK-UHFFFAOYSA-N Magnesium oxide Chemical compound [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 claims description 14
- 239000000654 additive Substances 0.000 claims description 13
- 230000000996 additive effect Effects 0.000 claims description 13
- 238000002360 preparation method Methods 0.000 claims description 12
- 239000000835 fiber Substances 0.000 claims description 11
- 239000003638 chemical reducing agent Substances 0.000 claims description 8
- 239000002245 particle Substances 0.000 claims description 8
- 239000004576 sand Substances 0.000 claims description 8
- 239000003795 chemical substances by application Substances 0.000 claims description 7
- 239000000395 magnesium oxide Substances 0.000 claims description 7
- 239000004033 plastic Substances 0.000 claims description 7
- 229920003023 plastic Polymers 0.000 claims description 7
- 229920006327 polystyrene foam Polymers 0.000 claims description 7
- 239000010451 perlite Substances 0.000 claims description 5
- 235000019362 perlite Nutrition 0.000 claims description 5
- 230000003014 reinforcing effect Effects 0.000 claims description 4
- 238000003756 stirring Methods 0.000 claims description 4
- 230000015572 biosynthetic process Effects 0.000 claims description 3
- 239000004088 foaming agent Substances 0.000 claims description 3
- 238000005755 formation reaction Methods 0.000 claims description 3
- -1 hydrophober Substances 0.000 claims description 3
- 238000007654 immersion Methods 0.000 claims description 3
- 230000003020 moisturizing effect Effects 0.000 claims description 3
- 230000035515 penetration Effects 0.000 claims description 3
- 238000007667 floating Methods 0.000 claims description 2
- 235000008733 Citrus aurantifolia Nutrition 0.000 claims 1
- 235000011941 Tilia x europaea Nutrition 0.000 claims 1
- 150000004645 aluminates Chemical class 0.000 claims 1
- 230000015271 coagulation Effects 0.000 claims 1
- 238000005345 coagulation Methods 0.000 claims 1
- 239000004571 lime Substances 0.000 claims 1
- 239000000203 mixture Substances 0.000 claims 1
- 238000005498 polishing Methods 0.000 claims 1
- 239000002689 soil Substances 0.000 claims 1
- 238000009413 insulation Methods 0.000 abstract description 4
- 238000010276 construction Methods 0.000 abstract description 3
- 239000006260 foam Substances 0.000 description 4
- 239000011449 brick Substances 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 229910052736 halogen Inorganic materials 0.000 description 2
- 150000002367 halogens Chemical class 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 229920006389 polyphenyl polymer Polymers 0.000 description 2
- NPYPAHLBTDXSSS-UHFFFAOYSA-N Potassium ion Chemical compound [K+] NPYPAHLBTDXSSS-UHFFFAOYSA-N 0.000 description 1
- FKNQFGJONOIPTF-UHFFFAOYSA-N Sodium cation Chemical compound [Na+] FKNQFGJONOIPTF-UHFFFAOYSA-N 0.000 description 1
- 229920006328 Styrofoam Polymers 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011083 cement mortar Substances 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 230000002209 hydrophobic effect Effects 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 239000001095 magnesium carbonate Substances 0.000 description 1
- ZLNQQNXFFQJAID-UHFFFAOYSA-L magnesium carbonate Chemical compound [Mg+2].[O-]C([O-])=O ZLNQQNXFFQJAID-UHFFFAOYSA-L 0.000 description 1
- 229910000021 magnesium carbonate Inorganic materials 0.000 description 1
- 235000014380 magnesium carbonate Nutrition 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 229910001414 potassium ion Inorganic materials 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 239000011150 reinforced concrete Substances 0.000 description 1
- 229910001415 sodium ion Inorganic materials 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000008261 styrofoam Substances 0.000 description 1
- 230000003746 surface roughness Effects 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
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- Building Environments (AREA)
Abstract
The invention discloses a manufacturing method for a light weight wall. A light weight thermal insulation wall comprises 1# concrete, 2# concrete, bamboo pipes and fixed cross bars, the 1# concrete is arranged in the bamboo pipes, the 2# concrete is arranged at four sides of the bamboo pipes, and the fixed cross bars are fixed at two sides of the bamboo pipes and firmly connected with the adjacent bamboo pipes. The manufacturing method includes manufacturing steps that preparing the 1# concrete; preparing the 2# concrete; building a die; filling the concrete; removing the die. The manufacturing method is capable of manufacturing the integrated wall featured with large structure intensity, strong pressure bearing performance and light weight, and the light weight wall is capable of meeting the site construction and market demands.
Description
Technical field
The invention belongs to building field, and in particular to a kind of preparation method of light insulating wall.
Background technology
With the improvement of people ' s living standards, develop all along the direction of skyscraper in city and part district, it is existing
Reinforced concrete frame structure typically is being used when building body is built, while constituting wall using the ash bricks of lightweight, is working as Lou Tijie
Structure still carries out the decoration of external and internal wall after the completion of making.The exterior wall of building building body is typically built using concrete or building block now
Build, with cement mortar it is floating after, in exterior wall using the organic plastics plate thin plastering heat-insulation system such as styrofoam, this mode is present not
Fire prevention, site operation of poor quality, low construction efficiency, it is long in time limit the problems such as, with science and technology progress, people design with hair
Soaked mud belongs to A grades of fire-protection rating as exterior-wall heat insulation fire-proof board, can exceed the heat insulation effect of expansion polyphenyl plate, but
Foam cement poor waterproof properties, and because its bulk density is low, cause intensity relatively low, integral rigidity poor performance, it is impossible to as
Composite.Therefore study a kind of fireproof heat-preserving wall that load bearing heat preserving is integrated in one meets market needs very much.Existing interior
The reason for brick wall, Chang Yinwei seif-citing rates, causes wall crazing, therefore, wall is formed integrally becomes one kind well
Settling mode.
The content of the invention
Goal of the invention of the invention is：For above-mentioned problem, there is provided a kind of making side of light insulating wall
Method, is an entirety by cast-in-place the building of wall, solves the problems, such as wall crazing；Using being made Light Wall, and in Light Wall plus
If load-carrying members, solve the problems, such as that foam cement waterproof is poor, low intensity.
The technical solution adopted by the present invention is as follows：
The invention discloses a kind of preparation method of light insulating wall, comprise the following steps：
A kind of preparation method of light insulating wall, it is characterised in that comprise the following steps：
（1）Prepare a concrete：With volume ratio, rubble：Fine sand：Cement：Bamboo fibre：Additive=（30~38）：（8~
13）：（17~30）：（8~13）：（0.02~0.04）, the stirring that adds water is put into mixer, it is 1800~2,050,000 to obtain density
Gram every cubic metre of concrete is standby；
（2）Prepare No. two concrete：With volume ratio, polystyrene foam particles：Fine sand：Cement：Bamboo fibre：Perlite：
Additive=（35~40）：（8~15）：（15~25）：（5~11）：（6~13）：（0.02~0.04）, be put into mixer plus
Water is stirred, and obtains density for 1000-1500 kilograms every cubic metre No. two concrete are standby；
（3）Set up mould：By two templates with placed side by side and fixed, vertically put between template and set siphunculus, in siphunculus
Outer being arranged by 30~50cm of spacing is arranged reinforcing ring, and 3~8 siphunculus are averagely set up at every square metre, and adjacent siphunculus is by solid
Determine cross bar to interfix；
（4）Penetration concrete：It is a concrete of 30-50cm that height is poured into siphunculus, is poured between two templates
No. two concrete of same height, it is that 10~50HZ, amplitude are 2~8mm, 2~5min of time shaking that frequency is applied to siphunculus
It is dynamic, every cubic metre of vibration of 10~15min is applied to No. two cement using cement vibrating head, action above is then repeated until reaching
To predetermined wall highly；
（5）Pressurization heats up：To the wall temperature adjustment that has irrigated to 30-50 degrees Celsius, and impose the pressure of 300~600kPa；
（6）Form removal：After a number concrete and No. two concrete formations, the template on two sides is dismantled, wall is formed, to wall table
Face temperature control 12~24h of moisturizing, temperature adjustment is 24~28 degrees Celsius, and relative humidity is 60%~75%；
A number additive for concrete includes hydrophober, water reducer, early strength agent and retarder；
The additive of No. two concrete includes foaming agent, hydrophober, water reducer and retarder；
Softened dose of immersion softens bamboo fibre in advance, and its average length is 10~50mm.
Traditional brick wall body is solved as a result of the light insulating wall that above-mentioned steps are made, problem easy to crack,
Wherein No. one concrete has the characteristics of resistance to pressure is good, stability is high, and being poured into bamboo trunk can form compared with high structural strength
Support column, as the skeleton of whole wall, in addition, wall is strong and good heat preservation performance using No. two light weights, waterproof ability
Feature, realizes wall thermal insulating, water-proof function, wherein the perlite component added in No. two concrete is that acidic lava can one
Determine to neutralize the alkalescence in cement in degree, prevent the bubble structure in sodium ion or potassium ion destruction wall, be the guarantor of its wall
Gentle water resistance is more preferable.
Preferably, the polystyrene foam particles of No. two concrete are partly or totally replaced with leca,
The granularity of its polystyrene foam particles or leca is 3~10mm；The granularity of the rubble is 8~15mm.Leca
Effectively in the structural strength and bearing capacity of enhancing wall, and can will not roll up the quality of wall.
Preferably, a concrete uses magnesia cement；No. two concrete use general-purpose cement or expanding cement.
Magnesia cement has intensity high, the advantage that resistance to pressure is waited well, while it has the disadvantage easily to return halogen and poor water resistance, and by magnesia cement
The concrete being made stay material the most is wrapped in No. two good concrete of water resistance, and its can effectively utilize magnesite
The advantage of cement simultaneously evades its shortcoming, is a kind of brand-new application mode.
Preferably, the siphunculus is bamboo trunk or plastic tube；The bamboo trunk, plastic tube are provided with passage.Passage profit
In a drying for concrete.
Preferably, the bamboo trunk is in the preceding 5~12h under water in advance of use, and the outer surface of bamboo trunk is polished coarse.
Preferably, the spacing between two templates is 15~30cm,
In sum, by adopting the above-described technical solution, the beneficial effects of the invention are as follows：A kind of lightweight of the invention is protected
The preparation method of warm wall, can obtain structural strength greatly, and bearing capacity is strong, lightweight, the wall of integration, disclosure satisfy that scene
Construction and the market demand.
Brief description of the drawings
Fig. 1 is the structure chart of the light insulating wall in the present invention；
Marked in figure：1- templates, 2- siphunculus, number concrete of 3-, No. bis- concrete of 4-, 5- fixed transverse rods, 6- reinforcing rings.
Specific embodiment
Below in conjunction with the accompanying drawings, the present invention is described in detail.
In order to make the purpose , technical scheme and advantage of the present invention be clearer, it is right below in conjunction with drawings and Examples
The present invention is further elaborated.It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention, and
It is not used in the restriction present invention.
Specific embodiment 1：As shown in figure 1, light insulating wall of the invention includes 3, No. two concrete of a concrete
4th, siphunculus, fixed transverse rod 5, in siphunculus, No. two concrete 4 are located at siphunculus surrounding to a concrete 3, and fixed transverse rod 5 is fixed
It is connected on adjacent siphunculus in both sides of siphunculus and being fixed, its specific preparation method is：
（1）Prepare a concrete：With volume ratio, rubble：Fine sand：Cement：Bamboo fibre：Additive=（30~38）：（8~
13）：（17~30）：（8~13）：（0.02~0.04）, it is preferably in a proportion of：Rubble：Fine sand：Cement：Bamboo fibre：Additive=35：
12：22：10：0.02, the stirring that adds water is put into mixer, density is obtained for 1800~2050 kilograms every cubic metre concrete
Standby, preferred density is 1900-1950 kilograms every cubic metre.
（2）Prepare No. two concrete：With volume ratio, polystyrene foam particles：Fine sand：Cement：Bamboo fibre：Perlite：
Additive=（35~40）：（8~15）：（15~25）：（5~11）：（6~13）：（0.02~0.04）, it is preferably in a proportion of：Polyphenyl
Vinyl foam particle：Fine sand：Cement：Bamboo fibre：Perlite：Additive=38：9：18：10：11：0.03, be put into mixer plus
Water is stirred, and obtains density for 1000-1500 kilograms every cubic metre No. two concrete are standby, and 1150-1250 kilograms of preferred density is every
Cubic meter；
（3）Set up mould：By two templates with placed side by side and fixed, vertically put between template and set siphunculus, in siphunculus
Reinforcing ring is arranged by spacing of 30~50cm outward, 3~8 siphunculus are averagely set up at every square metre, adjacent siphunculus is by fixed horizontal
Bar interfixes；
（4）Penetration concrete：It is a concrete of 30-50cm that height is poured into siphunculus, is poured between two templates
No. two concrete of same height, it is that 10~50HZ, amplitude are 2~8mm, 2~5min of time shaking that frequency is applied to siphunculus
It is dynamic, every cubic metre of vibration of 10~15min is applied to No. two cement using cement vibrating head, action above is then repeated until reaching
To predetermined wall highly；
（5）Pressurization heats up：To the wall temperature adjustment that has irrigated to 30-50 degrees Celsius, and impose the pressure of 300~600kPa；
（6）Form removal：After a number concrete and No. two concrete formations, the template on two sides is dismantled, wall is formed, to wall table
Face temperature control 12~24h of moisturizing, temperature adjustment is 24~28 degrees Celsius, and relative humidity is 60%~75%；
Number additive for concrete includes hydrophober, water reducer, early strength agent and retarder, and its volume ratio is, hydrophobic
Agent：Water reducer：Early strength agent：Retarder=（3~4）：（3~5）：（4~7）：（5~7）；
The additive of No. two concrete includes foaming agent, hydrophober, water reducer and retarder；Its volume ratio is to foam
Agent：Hydrophober：Water reducer：Retarder=（5~9）（3~4）：（3~4）：（5~7）；
Softened dose of immersion softens bamboo fibre in advance, and its average length is 10~50mm, preferably 30-40mm.
A number concrete 3 uses magnesia cement；No. two concrete 4 use general-purpose cement or expanding cement.By magnesia cement
The concrete being made stay material the most is wrapped in No. two good concrete 4 of water resistance, so as to effectively utilize magnesia cement
High with intensity, the advantage that resistance to pressure is waited well evades its shortcoming for easily returning halogen and poor water resistance, is a kind of brand-new application side
Formula.Siphunculus 2 uses bamboo trunk or plastic tube；Bamboo trunk, plastic tube are provided with passage.Bamboo trunk using preceding under water in advance 5~
12h, and the outer surface of bamboo trunk is polished coarse, more than 15 microns of its surface roughness.Bamboo trunk passes through fixed transverse rod 5 and adjacent bamboo
Pipe is fixed.Be connected for bamboo trunk by fixed transverse rod 5, is conducive to the mutual cooperation of multiple bamboo trunks, improves the structural strength of wall.
Presently preferred embodiments of the present invention is the foregoing is only, is not intended to limit the invention, it is all in essence of the invention
Any modification, equivalent and improvement made within god and principle etc., should be included within the scope of the present invention.
Claims (6)
1. a kind of preparation method of light insulating wall, it is characterised in that comprise the following steps：
（1）Prepare a concrete：With volume ratio, rubble：Fine sand：Cement：Bamboo fibre：Additive=（30~38）：（8~13）：
（17~30）：（8~13）：（0.02~0.04）, the stirring that adds water is put into mixer, density is obtained for 1800~2050 kilograms are every
A number concrete of cubic meter is standby；
（2）Prepare No. two concrete：With volume ratio, polystyrene foam particles：Fine sand：Cement：Bamboo fibre：Perlite：It is additional
Agent=（35~40）：（8~15）：（15~25）：（5~11）：（6~13）：（0.02~0.04）, it is put into mixer to add water and stirs
Mix, obtain No. two concrete that density is 1000-1500 kilograms every cubic metre standby；
（3）Set up mould：By two templates with placed side by side and fixed, vertically put between template and set siphunculus, in siphunculus overcoat
If being arranged reinforcing ring by 30~50cm of spacing, 3~8 siphunculus are averagely set up at every square metre, adjacent siphunculus is by fixed horizontal
Bar interfixes；
（4）Penetration concrete：It is a concrete of 30-50cm that height is poured into siphunculus, is poured between two templates same
No. two concrete of height, it is that 10~50HZ, amplitude are 2~8mm, 2~5min of time vibration that frequency is applied to siphunculus, profit
Every cubic metre of vibration of 10~15min is applied to No. two cement with cement vibrating head, action above is then repeated until reaching pre-
Determine wall highly；
（5）Pressurization heats up：To the wall temperature adjustment that has irrigated to 30-50 degrees Celsius, and impose the pressure of 300~600kPa；
（6）Form removal：After a number concrete and No. two concrete formations, the template on two sides is dismantled, wall is formed, to surface of wall control
Warm 12~24h of moisturizing, temperature adjustment is 24~28 degrees Celsius, and relative humidity is 60%~75%；
A number additive for concrete includes hydrophober, water reducer, early strength agent and retarder；
The additive of No. two concrete includes foaming agent, hydrophober, water reducer and retarder；
Softened dose of immersion softens bamboo fibre in advance, and its average length is 10~50mm;
The siphunculus is plastic tube or bamboo trunk；The bamboo trunk, plastic tube are provided with passage.
2. the preparation method of a kind of light insulating wall according to claim 1, it is characterised in that by No. two coagulations
The polystyrene foam particles of soil are partly or totally replaced with leca, the grain of its polystyrene foam particles or leca
It is 3~10mm to spend；The granularity of the rubble is 8~15mm.
3. a kind of preparation method of light insulating wall according to claim 1 a, it is characterised in that concrete
Use magnesia cement；No. two concrete use general-purpose cement or expanding cement.
4. the preparation method of a kind of light insulating wall according to claim 1, it is characterised in that the bamboo trunk is being used
Preceding 5~12h under water in advance, and the outer surface polishing of bamboo trunk is coarse.
5. the preparation method of a kind of light insulating wall according to claim 1, it is characterised in that two templates it
Between spacing be 15~30cm.
6. a kind of preparation method of light insulating wall according to claim 1, it is characterised in that the surface of the wall
It is floating using aluminate cement or lime.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510342797.8A CN104863291B (en) | 2015-06-19 | 2015-06-19 | Manufacturing method for light weight wall |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510342797.8A CN104863291B (en) | 2015-06-19 | 2015-06-19 | Manufacturing method for light weight wall |
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| Publication Number | Publication Date |
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| CN104863291A CN104863291A (en) | 2015-08-26 |
| CN104863291B true CN104863291B (en) | 2017-05-24 |
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| CN201510342797.8A Expired - Fee Related CN104863291B (en) | 2015-06-19 | 2015-06-19 | Manufacturing method for light weight wall |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106480980A (en) * | 2016-06-08 | 2017-03-08 | 广东合力建造科技有限公司 | One kind is whole to pour formula peripheral structure and construction method |
| CN109025056A (en) * | 2018-08-28 | 2018-12-18 | 南京林业大学 | A kind of raw bamboo confined concrete composite structure |
| CN109629696B (en) * | 2018-12-28 | 2020-09-15 | 西安建筑科技大学 | Connection node and bamboo building structure of former bamboo combination wallboard of assembled and floor |
| CN111764650B (en) * | 2020-07-15 | 2021-11-05 | 新昌县品创建筑设计有限公司 | Stripping device and stripping method for building construction |
| CN113982179B (en) * | 2021-11-15 | 2023-03-17 | 宁乡宁华新材料有限公司 | Heat-insulating environment-friendly baking-free brick and preparation method thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN100365230C (en) * | 2004-06-23 | 2008-01-30 | 李巍 | Fiber reinforcement battened composite porous light partition plate and production process thereof |
| US20080066408A1 (en) * | 2006-09-14 | 2008-03-20 | Blain Hileman | Insulated concrete form |
| CN101376582B (en) * | 2008-07-07 | 2012-07-25 | 湖南江盛新型建筑材料有限公司 | Heat insulation wall integral pouring material and construction method |
| CN201588316U (en) * | 2009-09-11 | 2010-09-22 | 闫振甲 | Fire-proof and self-heat insulating structure of cast-in-place foam concrete of wall with steel structure and concrete frame structure |
| CN102127930B (en) * | 2010-07-19 | 2012-10-17 | 曾庆胜 | Net die member for steel-concrete building and method for constructing enclosure by combining net die members and filling into a frame shear wall |
| CN103485441A (en) * | 2013-09-10 | 2014-01-01 | 华南理工大学 | Combined shearing wall |
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Inventor after: Wang Lei Inventor after: Zhao Guangjun Inventor before: Lu Ye |
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Effective date of registration: 20170420 Address after: 266000 Haier Road, Laoshan District, Shandong, Qingdao, China 182-8 Applicant after: QINGDAO TENGYUAN DESIGN STUDIO Co.,Ltd. Address before: 610041 Sichuan province hi tech Zone Tianfu street, No. 1, building 1, unit 16, level 1610, No. Applicant before: SICHUAN JIUDINGZHIYUAN INTELLECTUAL PROPERTY OPERATION Co.,Ltd. |
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Address after: 266000 Room 301-1, No. 17, Changsha Road, Wangcheng Sub district Office, Laixi City, Qingdao, Shandong Province Patentee after: QINGDAO TENGYUAN DESIGN STUDIO Co.,Ltd. Address before: No. 182-8, Haier Road, Laoshan District, Qingdao, Shandong 266000 Patentee before: QINGDAO TENGYUAN DESIGN STUDIO Co.,Ltd. |
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170524 |
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| CF01 | Termination of patent right due to non-payment of annual fee |