CN102276198A - Self-heat-insulation ceramsite concrete hollow block - Google Patents
Self-heat-insulation ceramsite concrete hollow block Download PDFInfo
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- CN102276198A CN102276198A CN 201110137760 CN201110137760A CN102276198A CN 102276198 A CN102276198 A CN 102276198A CN 201110137760 CN201110137760 CN 201110137760 CN 201110137760 A CN201110137760 A CN 201110137760A CN 102276198 A CN102276198 A CN 102276198A
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Abstract
The invention discloses a self-heat-insulation ceramsite concrete hollow block which is characterized by mainly comprising the following materials in percentage by weight: 60-70% of ceramsite, 20-30% of coal ash and 6-12% of cement; the ceramsite is composed of 55-70% of broken original ceramsite and 30-45% of original ceramsite; and the broken original ceramsite is formed by breaking the original ceramsite by a breaker. A manufacturing process of the self-heat-insulation ceramsite concrete hollow block comprises the following steps of: (1) preparing materials; (2) feeding the materials, adding water and stirring; (3) compacting and vibrating for molding; (4) demoulding and curing. Compared with the traditional wall material, the self-heat-insulation ceramsite concrete hollow block in the invention has the advantages of light weight, high strength, small heat-conducting coefficient, fire retardancy, good sound insulation performance, cracking resistance, easiness for secondary decoration, pipe embedment and installation of various pendants, low manufacturing cost, convenience and rapidness for construction and the like, and is a heat-insulation energy-saving wall material with excellent comprehensive performance.
Description
Affiliated technical field
The present invention relates to a kind of materials for wall, especially a kind of self-heat conserving ceramsite concrete hollow block that is used for non-bearing wall body.
Background technology
Along with the issuing and implementation of country and each department joint soil, " prohibiting real " policy and energy-conservation new standard, air-entrained concrete building block is applied in some areas, have moisture absorption be afraid of tide, intensity difference, easy to crack, facing easily comes off, the shortcoming of the complexity of constructing.
At present, the multi-story masonry structure is adopted in China's urban architecture more, and its exterior wall must satisfy corresponding building energy-saving standard.Body of wall realizes that the approach of building energy conservation mainly contains the gentle external wall outer insulation of exterior wall insulating.Exterior wall internal insulation exists influences pipelining and interior decoration progress, take problems such as hanging the thing difficulty on careat, the wall; When then there is mounting cost in external wall outer insulation, take problems such as leading duration, cost height.A kind of appearance that replaces the novel energy-conserving insulating wall material of clay solid brick of market in urgent need.
Summary of the invention
The problem to be solved in the present invention is to provide a kind of self-heat conserving ceramsite concrete hollow block that is used for non-bearing wall body, its light weight, and the intensity height, thermal conductivity is little, and cost is low, convenient and quick construction.
A kind of self-heat conserving ceramsite concrete hollow block is characterized in that: made by the material of following weight percent basically: haydite 50～70%, flyash 20～30%, cement 6～12%; Described haydite is made up of 55～70% broken former haydite and 30～45% former haydite; The former haydite of described fragmentation is to be formed through crusher in crushing by former haydite;
Its manufacturing process steps is as follows:
(1) gets the raw materials ready: take by weighing former haydite, flyash, broken former haydite and cement according to the above ratio;
(2) stirring that feeds intake: add above-mentioned material in proportion, use forced concrete mixer to add water and fully stir with conventional water consumption;
(3) compression-vibration shaping: the mass transport that mixes to building block mould, is compressed material with the compression-vibration shaping machine while vibrating, obtain the building block work in-process;
(4) demoulding maintenance: conventional method demoulding maintenance.
Energy-saving principle of the present invention: new covil construction energy-saving design standard code the heat transfer coefficient limit value of different areas residential architecture each several part building enclosures.Product of the present invention can satisfy the energy-conservation requirement of non-severe cold area external wall.Product of the present invention adopts broken haydite to mix with former haydite, makes auxiliary material with flyash and fills the space, makes gelling material with cement.With combining of cement, broken former haydite is more better than former haydite, and building block can obtain better intensity.Raw material all passes through high-temperature firing, does not contain raw material, and flame retardant properties is good.
A kind of concrete structure is, comprises the quadrate body, is provided with three round holes between the inner face of described body and the outer face, round hole, middle round hole and efflux hole in described three round holes comprise, and interior round hole and to efflux hole be blind hole, middle round hole is a through hole.The long-width ratio in round hole is not more than 2 in being designed to, and the brittle rupture ability is stronger under the whole opposing of the building block load.Half-blindness hole face can be saved the mortar consumption as building the shop slurry by laying bricks or stones, and the shop is smeared mortar and is difficult for falling in the building block hole, has reduced wall weight.Building block is provided with three rounds and understands thoroughly to the heat-insulating sound-insulating effect.To lead directly to rib and stagger, and stop and lead directly to, separate Cooling and Heat Source as far as possible, reach the heat preservation energy-saving requirement.
A kind of improvement is, the both sides of described body be provided with pair of straight groove mouth in conjunction with end face, the bearing of trend of described notch is consistent with the hole bearing of trend.When building by laying bricks or stones, do not go up mortar in the notch, the assembly in twos of the notch of adjacent block forms two assembly holes in the building block both sides, and purpose is to stop that to build the seam Cooling and Heat Source by laying bricks or stones straight-through, the whole pass structure that constitutes " three row's octals ", and voidage reaches 40%.
The tier building that product of the present invention is suitable for the cold non-severe cold area of Xia Redong uses, and the present invention has following advantage:
1, product of the present invention has the self-heat conserving characteristics, and energy-saving effect is remarkable.Product of the present invention is the heat preservation energy-saving walling of high comprehensive performance, detects through Sichuan Province's construction engineering quality inspection center, and salient features: (1) strength grade: the self-heat conserving ceramsite concrete hollow block can reach MU2.5, MU3.5, MU5.0; (2) thermal property: heat transfer coefficient reaches＜1.30W/ (m
2K), heat-insulating property meets the energy-conservation requirement of Sichuan regional architecture.(3) other performance: meet GBT15229-2002 " lightweight small size hollow concrete blocks ".
2, product light weight of the present invention, the ultimate compression strength height, security is better.Product unit weight of the present invention is lower than 800kg/m
3, lower more than 12% than shale hollow brick.Can arbitrarily hole the fixing various suspension members of the long setscrew of 6cm are installed, can not come off, become flexible.Also be convenient to install embedding pipe fittings, can arbitrarily cut,, all can not damage the structure and the performance of full brick, and make things convenient for shutoff even slot in both sides on same brick.Because haydite is the inert material, coefficient of softening is greater than 0.85, and water-fast and weather resistance height is so body of wall is safe.
3, its brick body is bigger, has accelerated construction speed, has saved the consumption of mortar material.Its face of plastering is greater than the shale hollow brick, and the performance of anti-" ooze, leak, split " is better, can not cause hollowing, cracking phenomena.Thin mortar joint both can improve mechanical property of masonry, can reduce the mortar consumption again and reduced cost.Every cube of body of wall of product of the present invention is only used masonry mortar 0.3m
3, and the shale hollow brick when building by laying bricks or stones every cubic metre of body of wall need use mortar 0.7m
3
4, product of the present invention does not need exterior wall is incubated processing, has saved engineering cost.Compare with the shale hollow brick, with 50 yuan/m
2Wall thermal insulating calculates, and product of the present invention can be saved inside and outside 380 yuan/m of heat insulating work expense
3About (containing the expense of saving masonry mortar).
5, product sound-proofing properties of the present invention is good, and its sound absorption coefficient is 0.53-0.88, needing to be suitable for the engineering of noise reduction to select for use.Also have the strong characteristics of acid resistance.
Description of drawings
Fig. 1 is a perspective view of the present invention.
Embodiment
Embodiment 1
As shown in Figure 1, a kind of self-heat conserving ceramsite concrete hollow block of the present invention is made by the material of following weight percent: haydite 60%, flyash 28%, cement 12% basically; Described haydite is made up of 60% broken former haydite and 40% former haydite; The former haydite of described fragmentation is to be formed through crusher in crushing by former haydite; Its manufacturing process steps is as follows: get the raw materials ready (1): take by weighing former haydite, flyash, broken former haydite and cement according to the above ratio; (2) stirring that feeds intake: add above-mentioned material in proportion, use forced concrete mixer to add water and fully stir with conventional water consumption; (3) compression-vibration shaping: the mass transport that mixes to building block mould, is compressed material with the compression-vibration shaping machine while vibrating, obtain the building block work in-process; (4) demoulding maintenance: conventional method demoulding maintenance; Block structure is: quadrate body 1, be provided with three round holes between the inner face 2 of described body 1 and the outer face 3, described three round holes comprise interior round hole 4, middle round hole 5 and efflux hole 6, interior round hole 5 and to efflux hole 6 are blind holes, and middle round hole 4 is through holes; The both sides of described body 1 be provided with pair of straight groove mouth 7 in conjunction with end face, the bearing of trend of described notch 7 is consistent with the hole bearing of trend, its dimensions (mm) is: 390 * 190 * 190, this brick body is suitable for interior wall to be used, be beneficial to secondary decoration, suspension member is installed in fluting, boring, can not come off, become flexible.Half-blindness hole face (bottom surface of building block shown in Figure 1) can be saved the mortar consumption as building the shop slurry by laying bricks or stones, and the shop is smeared mortar and is difficult for falling in the building block hole, has reduced wall weight.Building block is provided with three rounds and understands thoroughly to the heat-insulating sound-insulating effect.To lead directly to rib and stagger, and stop and lead directly to, separate Cooling and Heat Source as far as possible, reach the heat preservation energy-saving requirement.This brick body is suitable for interior wall to be used, and when building by laying bricks or stones, does not go up mortar in the notch, notch 7 assembly in twos of adjacent block forms two assembly holes in the building block both sides, purpose is to stop that to build the seam Cooling and Heat Source by laying bricks or stones straight-through, the whole pass structure that constitutes " three row's octals ", voidage reaches 40%.
Embodiment 2
A kind of self-heat conserving ceramsite concrete hollow block of the present invention is made by the material of following weight percent: haydite 68%, flyash 25%, cement 7% basically; Described haydite is made up of 65% broken former haydite and 35% former haydite; The former haydite of described fragmentation is to be formed through crusher in crushing by former haydite; Its manufacturing process steps is as follows: get the raw materials ready (1): take by weighing former haydite, flyash, broken former haydite and cement according to the above ratio; (2) stirring that feeds intake: add above-mentioned material in proportion, use forced concrete mixer to add water and fully stir with conventional water consumption; (3) compression-vibration shaping: the mass transport that mixes to building block mould, is compressed material with the compression-vibration shaping machine while vibrating, obtain the building block work in-process; (4) demoulding maintenance: conventional method demoulding maintenance; Block structure is: the quadrate body, be provided with three round holes between the inner face of described body and the outer face, and round hole, middle round hole and efflux hole in described three round holes comprise, interior round hole and to efflux hole be blind hole, middle round hole is a through hole; The both sides of described body be provided with pair of straight groove mouth in conjunction with end face, the bearing of trend of described notch is consistent with the hole bearing of trend.If straight-through notch purpose is prevention and builds the seam Cooling and Heat Source by laying bricks or stones and lead directly to.Its dimensions (mm) is: 390 * 220 * 190, and this brick body is suitable for exterior wall to be used, and does not need to do in addition the exterior-wall heat insulation engineering, can directly plaster and make decoration of exterior wall, has saved engineering cost and man-hour.
A kind of self-heat conserving ceramsite concrete hollow block of the present invention, other scheme be with embodiment 2, and difference only is, the both sides of body do not establish straight-through notch in conjunction with end face, this scheme is not established straight-through notch, the heat insulation effect of building seam by laying bricks or stones slightly is worse than embodiment 2.
The present invention is not limited to the concrete steps of the foregoing description processing method; also be not limited to the concrete structure of the foregoing description; with the equivalent transformation of the similar homogeneous structure of invention, and the equivalent transformation of other similar approach, all fall within protection scope of the present invention.
Claims (3)
1. self-heat conserving ceramsite concrete hollow block is characterized in that: made by the material of following weight percent basically:
Haydite 50～70%, flyash 20～30%, cement 6～12%;
Described haydite is made up of 55～70% broken former haydite and 30～45% former haydite; The former haydite of described fragmentation is to be formed through crusher in crushing by former haydite;
Its manufacturing process steps is as follows:
(1) gets the raw materials ready: take by weighing former haydite, flyash, broken former haydite and cement according to the above ratio;
(2) stirring that feeds intake: add above-mentioned material in proportion, use forced concrete mixer to add water and fully stir with conventional water consumption;
(3) compression-vibration shaping: the mass transport that mixes to building block mould, is compressed material with the compression-vibration shaping machine while vibrating, obtain the building block work in-process;
(4) demoulding maintenance: conventional method demoulding maintenance.
2. a kind of self-heat conserving ceramsite concrete hollow block according to claim 1; it is characterized in that: comprise the quadrate body; be provided with three round holes between the inner face of described body and the outer face; described three round holes comprise interior round hole, middle round hole and efflux hole; interior round hole is a blind hole with effluxing hole, and middle round hole is a through hole.
3. a kind of self-heat conserving ceramsite concrete hollow block according to claim 2 is characterized in that: the both sides of described body be provided with pair of straight groove mouth in conjunction with end face, the bearing of trend of described notch is consistent with the hole bearing of trend.
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| CN 201110137760 CN102276198A (en) | 2011-05-20 | 2011-05-20 | Self-heat-insulation ceramsite concrete hollow block |
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| CN 201110137760 CN102276198A (en) | 2011-05-20 | 2011-05-20 | Self-heat-insulation ceramsite concrete hollow block |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102745959A (en) * | 2012-07-03 | 2012-10-24 | 广西壮族自治区建筑科学研究设计院 | Ceramsite self-insulation building block and preparation method |
| CN103195205A (en) * | 2013-02-25 | 2013-07-10 | 仇峥 | Self-insulation ceramsite concrete composite building block and production method thereof |
| CN103556768A (en) * | 2013-11-15 | 2014-02-05 | 段志祥 | Handle hole brick |
| CN105000833A (en) * | 2015-06-26 | 2015-10-28 | 福建安固新型环保建材有限公司 | Ceramsite concrete structure, preparation method thereof and corresponding ceramsite plate and ceramsite brick |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN101372413A (en) * | 2008-09-24 | 2009-02-25 | 上海继欣金属喷涂有限公司 | Light ceramsite concrete and preparation thereof |
| CN101456701A (en) * | 2007-12-11 | 2009-06-17 | 崔芳 | Environment-friendly type composite thermal insulating material for accessible roof |
| CN101705732A (en) * | 2009-09-30 | 2010-05-12 | 吴跃平 | Lightweight ceramisite concrete external wallboard and preparation method thereof |
-
2011
- 2011-05-20 CN CN 201110137760 patent/CN102276198A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101456701A (en) * | 2007-12-11 | 2009-06-17 | 崔芳 | Environment-friendly type composite thermal insulating material for accessible roof |
| CN101372413A (en) * | 2008-09-24 | 2009-02-25 | 上海继欣金属喷涂有限公司 | Light ceramsite concrete and preparation thereof |
| CN101705732A (en) * | 2009-09-30 | 2010-05-12 | 吴跃平 | Lightweight ceramisite concrete external wallboard and preparation method thereof |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102745959A (en) * | 2012-07-03 | 2012-10-24 | 广西壮族自治区建筑科学研究设计院 | Ceramsite self-insulation building block and preparation method |
| CN102745959B (en) * | 2012-07-03 | 2014-03-12 | 广西壮族自治区建筑科学研究设计院 | Ceramsite self-insulation building block and preparation method |
| CN103195205A (en) * | 2013-02-25 | 2013-07-10 | 仇峥 | Self-insulation ceramsite concrete composite building block and production method thereof |
| CN103556768A (en) * | 2013-11-15 | 2014-02-05 | 段志祥 | Handle hole brick |
| CN105000833A (en) * | 2015-06-26 | 2015-10-28 | 福建安固新型环保建材有限公司 | Ceramsite concrete structure, preparation method thereof and corresponding ceramsite plate and ceramsite brick |
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Application publication date: 20111214 |