CN114718200B - Non-dismantling template casting mortar layer insulation board and production process thereof - Google Patents
Non-dismantling template casting mortar layer insulation board and production process thereof Download PDFInfo
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- CN114718200B CN114718200B CN202210481939.9A CN202210481939A CN114718200B CN 114718200 B CN114718200 B CN 114718200B CN 202210481939 A CN202210481939 A CN 202210481939A CN 114718200 B CN114718200 B CN 114718200B
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- 239000004570 mortar (masonry) Substances 0.000 title claims abstract description 50
- 238000005266 casting Methods 0.000 title claims abstract description 43
- 238000009413 insulation Methods 0.000 title claims abstract description 34
- 238000004519 manufacturing process Methods 0.000 title abstract description 9
- 230000007246 mechanism Effects 0.000 claims abstract description 190
- 238000007493 shaping process Methods 0.000 claims abstract description 40
- 229910000831 Steel Inorganic materials 0.000 claims description 13
- 239000010959 steel Substances 0.000 claims description 13
- 238000001179 sorption measurement Methods 0.000 claims description 5
- 238000000034 method Methods 0.000 claims description 2
- 230000008569 process Effects 0.000 claims description 2
- 238000004321 preservation Methods 0.000 abstract description 17
- 238000005516 engineering process Methods 0.000 abstract description 5
- 238000010276 construction Methods 0.000 abstract description 3
- 238000009434 installation Methods 0.000 abstract description 3
- 238000001125 extrusion Methods 0.000 abstract 1
- 238000009415 formwork Methods 0.000 description 37
- 238000005457 optimization Methods 0.000 description 7
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 238000005265 energy consumption Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 239000004793 Polystyrene Substances 0.000 description 2
- 239000004568 cement Substances 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 229910010272 inorganic material Inorganic materials 0.000 description 2
- 239000011147 inorganic material Substances 0.000 description 2
- 239000011810 insulating material Substances 0.000 description 2
- 230000013011 mating Effects 0.000 description 2
- 229920002223 polystyrene Polymers 0.000 description 2
- 239000012744 reinforcing agent Substances 0.000 description 2
- 235000012239 silicon dioxide Nutrition 0.000 description 2
- 239000000377 silicon dioxide Substances 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000000748 compression moulding Methods 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 239000004794 expanded polystyrene Substances 0.000 description 1
- 230000004992 fission Effects 0.000 description 1
- 238000005187 foaming Methods 0.000 description 1
- 230000002209 hydrophobic effect Effects 0.000 description 1
- 238000011065 in-situ storage Methods 0.000 description 1
- 239000012774 insulation material Substances 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
- E04B1/76—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
- E04B1/78—Heat insulating elements
- E04B1/80—Heat insulating elements slab-shaped
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G17/00—Connecting or other auxiliary members for forms, falsework structures, or shutterings
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/02—Conveying or working-up concrete or similar masses able to be heaped or cast
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G9/00—Forming or shuttering elements for general use
- E04G9/02—Forming boards or similar elements
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B30/00—Energy efficient heating, ventilation or air conditioning [HVAC]
- Y02B30/90—Passive houses; Double facade technology
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Acoustics & Sound (AREA)
- Electromagnetism (AREA)
- Building Environments (AREA)
Abstract
The invention relates to a disassembly-free template casting mortar layer insulation board and a production process thereof. The disassembly-free template casting mortar layer heat insulation board comprises an outer template mechanism detachably connected to a wall body, a casting shaping mechanism arranged between the outer template mechanism and the wall body, and a mortar heat insulation layer cast between the outer template mechanism, the casting shaping mechanism and the wall body; this exempt from to dismantle template pouring mortar layer heated board and production technology thereof has the outer template mechanism of more convenient installation, can shorten the time spent of template construction greatly, and the relation of connection between each template is more stable, set up pouring setting mechanism between wall body and outer template mechanism and can extrude the shaping to the heat preservation of pouring, make the heat preservation can not appear distributing the uneven condition, high leakproofness between the template can make the template bear the expansion force when the heat preservation receives the extrusion simultaneously, make the mechanism of whole heated board more accurate and stable.
Description
Technical Field
The invention belongs to the technical field of constructional engineering, and particularly relates to a disassembly-free template casting mortar layer insulation board and a production process thereof.
Background
In the energy consumption of the building, the energy consumption of the outer wall accounts for about 30%, so that how to reduce the K value of the outer wall is one of the main ways of reducing the energy consumption of the building, and the outer wall heat preservation technology is the main technology of heat preservation and energy conservation of the building because the outer wall heat preservation technology has the advantages of obviously reducing the K value, eliminating a heat bridge, preventing dew condensation of an inner wall, keeping indoor climate stable, protecting the outer wall of the building and prolonging the service life of the building.
The existing heat-insulating board for building has mature technology, better overall quality and more types and materials, such as an inorganic composite polystyrene non-combustible heat-insulating board, which is a homogeneous composite heat-insulating board prepared by taking expanded polystyrene particles and the like as main heat-insulating materials, taking inorganic materials such as cement, silicon dioxide reinforcing agents and the like as cementing materials, adding additives such as functional physical foaming, hydrophobic and the like, and carrying out processes such as uniform mixing, compression molding, maintenance, cutting and the like, and is also called a modified polystyrene board, a homogeneous board, an AEPS board and the like in the heat-insulating material industry;
The mortar insulation board is characterized in that a layer of thin mortar is coated on two sides of the homogenizing board, then a layer of steel wire mesh is covered on the thin mortar, and finally a layer of thick mortar is coated on the steel wire mesh, so that the insulation board is finally formed, but the insulation board mixed with inorganic materials such as cement, silicon dioxide reinforcing agent and the like is not easy to cut conveniently and quickly in site construction, and resource waste is easy to be caused, so that a cast-in-situ production mode of the insulation board is adopted.
The cast-in-place type heat preservation boards are constructed through the templates, but the templates are removed and are supported by the heat preservation boards alone to be easy to deform, so that fission is caused, the performance and the service life of the heat preservation boards are affected, and the heat preservation boards without dismantling the templates are easy to have the conditions of uneven casting, irregular heat preservation layers, material leakage and the like, so that the heat preservation effect of the whole heat preservation boards is poor.
Disclosure of Invention
The invention aims to solve the problems and provides a disassembly-free template casting mortar layer insulation board and a production process thereof.
The invention realizes the above purpose through the following technical scheme:
a non-dismantling formwork pouring mortar layer insulation board comprises an outer formwork mechanism detachably connected to a wall body, a pouring shaping mechanism arranged between the outer formwork mechanism and the wall body, and a mortar insulation layer poured between the outer formwork mechanism, the pouring shaping mechanism and the wall body;
The outer template mechanism comprises a plurality of L-shaped positioning connecting templates detachably connected to a wall body, a bottom template mechanism and a plurality of upper template mechanisms, wherein the bottom template mechanism and the upper template mechanisms are connected between the L-shaped positioning connecting templates, the upper ends of the bottom template mechanism and the upper template mechanisms are respectively provided with a plurality of self-locking mechanisms, the lower ends of the upper template mechanisms are respectively connected with a self-locking plugboard matched with the self-locking mechanisms, and when the self-locking plugboards are inserted into the self-locking mechanisms, the self-locking mechanisms lock the self-locking plugboards and generate negative pressure adsorption force between the upper end face of the bottom template mechanism and the lower end face of the upper template mechanism and between the upper end face of the upper template mechanism and the lower section of the upper template mechanism;
The pouring shaping mechanism is arranged between the wall body and the outer template mechanism and is used for pouring mortar and shaping the mortar to form the mortar insulation board.
As a further optimization scheme of the invention, the L-shaped positioning connection template is provided with a plurality of positioning holes, one end of the L-shaped positioning connection template is connected with a first connecting piece, the positioning holes are used for connecting the L-shaped positioning connection template and the wall, and the first connecting piece is used for connecting a bottom template mechanism and a plurality of upper template mechanisms.
As a further optimization scheme of the invention, the bottom layer template mechanism comprises a plurality of first bottom layer corner connecting templates, first slots respectively arranged at the positions, close to one end, of the side walls of the first bottom layer corner connecting templates and on the other end face, a plurality of second bottom layer corner connecting templates, second slots respectively arranged at the positions, close to one end, of the side walls of the second bottom layer corner connecting templates and on the other end face, a plurality of first bottom layer connecting templates, second connecting pieces respectively connected to two end faces of the first bottom layer connecting templates, a plurality of second bottom layer connecting templates and third slots respectively arranged on two end faces of the second bottom layer connecting templates, the cross sections of the first slots, the second slots, the third slots, the first connecting pieces and the second connecting pieces are identical, and a plurality of self-locking mechanisms are respectively arranged at the upper ends of the first bottom layer corner connecting templates, the second bottom layer corner connecting templates, the first bottom layer connecting templates and the second bottom layer connecting templates.
As a further optimization scheme of the invention, the upper-layer template mechanism comprises a plurality of first upper-layer corner connecting templates, fourth slots respectively arranged on the position, close to one end, of the side wall of the first upper-layer corner connecting templates and the other end face, a plurality of second upper-layer corner connecting templates, fifth slots respectively arranged on the position, close to one end, of the side wall of the second upper-layer corner connecting templates and the other end face, a plurality of first upper-layer connecting templates, third connecting pieces respectively connected to the two end faces of the first upper-layer connecting templates, a plurality of second upper-layer connecting templates and sixth slots respectively arranged on the two end faces of the second upper-layer connecting templates, wherein the cross sections of the fourth slots, the fifth slots, the sixth slots, the first connecting pieces and the third connecting pieces are the same, and the self-locking mechanisms are respectively arranged on the upper ends of the first upper-layer corner connecting templates, the second upper-layer corner connecting templates, the first upper-layer connecting templates and the second upper-layer connecting templates, and the self-locking plugboards are respectively connected to the upper ends of the first upper-layer corner connecting templates, the second upper-layer corner connecting templates and the lower-layer connecting templates.
As a further optimization scheme of the invention, the self-locking mechanism comprises a moving groove, a sliding groove, a plurality of L-shaped moving cavities, an air passage, an inner plate, a locking block, an air bag, a spring, a cover plate and a sliding block, wherein the sliding groove and the L-shaped moving cavities are respectively arranged on the inner walls of the two sides of the moving groove, the air passage is arranged on the inner walls of the L-shaped moving cavities, the inner plate is arranged in the L-shaped moving cavities, the locking block is connected on one side wall of the inner plate, the air bag is connected on the other side wall of the inner plate, the spring is arranged in the air bag, the cover plate is arranged in the moving groove, the sliding block is connected on the side wall of the cover plate, one end of the air bag is connected with the inner wall of the L-shaped moving cavities, the air passage is communicated with the outside, and the air passage is arranged in parallel with the moving groove, and the moving groove is respectively arranged at the upper ends of the first bottom corner connecting template, the second bottom corner connecting template, the first bottom connecting template, the second bottom connecting template, the first upper corner connecting template, the second upper corner connecting template, the upper connecting template and the upper connecting template, and the upper connecting template.
As a further optimization scheme of the invention, one end of the locking block extending into the moving groove is provided with an inclined plane, and the top of the inclined plane is contacted with the lower end face of the cover plate.
As a further optimization scheme of the invention, the cross section area of the self-locking plugboard is the same as the area of the moving groove, and the side wall of the self-locking plugboard is provided with a limit groove matched with the locking block.
As a further optimization scheme of the invention, the pouring shaping mechanism comprises a bottom plate, a plurality of guide rods connected to the upper end of the bottom plate, a lower limiting ring connected to the outer wall of the guide rods and close to the position of the lower end, an upper limiting disc connected to the upper end of the guide rods, a top plate arranged right above the bottom plate, a plurality of round grooves arranged on the upper end face of the top plate and through holes arranged in the centers of the round grooves, the diameter of the round grooves is the same as that of the upper limiting disc, the top plate is arranged above the lower limiting ring, a plurality of pouring ports are formed in the top plate and used for pouring mortar into the space formed among the upper end face of the bottom plate, the outer template mechanism, the wall body and the lower end face of the top plate, the top plate is used for extruding the mortar to shape, the top plate is provided with a uniform plate slot and a plurality of steel wire mesh slots, the uniform plate is arranged in the uniform plate slot, and the steel mesh slot is internally provided with steel wire mesh.
The production process of the insulation board comprises the following steps:
Step S1, connecting a plurality of L-shaped positioning connection templates at set positions on a wall body;
s2, connecting a bottom layer template mechanism between a plurality of L-shaped positioning connecting templates, sequentially connecting a plurality of upper layer template mechanisms between the L-shaped positioning connecting templates, and inserting a self-locking plugboard at the lower end of the upper layer template mechanism into a self-locking mechanism at the upper end of the bottom layer template mechanism or a self-locking mechanism at the upper end of the upper layer template mechanism so that an outer template mechanism is formed among the bottom layer template mechanism, the plurality of upper layer template mechanisms and the plurality of L-shaped positioning connecting templates;
And S3, placing the casting and shaping mechanism in a gap between the outer template mechanism and the wall body, casting mortar from the upper end of the casting and shaping mechanism to a space formed among the outer template mechanism, the wall body and the casting and shaping mechanism, and extruding and shaping the mortar through the casting and shaping mechanism to form the mortar insulation board.
The invention has the beneficial effects that: the invention has the advantages that the external template mechanism is more convenient to install, the time consumption for constructing the templates can be greatly shortened, the connection relation between the templates is more stable, the pouring shaping mechanism is additionally arranged between the wall body and the external template mechanism, the poured heat-insulating layer can be extruded and shaped, the heat-insulating layer cannot be unevenly distributed, meanwhile, the high tightness between the templates can enable the templates to bear the expansion force when the heat-insulating layer is extruded, and the whole mechanism of the heat-insulating plate is more precise and stable.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the structure of the L-shaped positioning connection template of the present invention;
FIG. 3 is a schematic view of the structure of the bottom template mechanism of the present invention;
FIG. 4 is a schematic view of the upper template mechanism of the present invention;
FIG. 5 is a mating view of the self-locking mechanism and self-locking insert plate of the present invention;
FIG. 6 is an enlarged view of FIG. 5A in accordance with the present invention;
FIG. 7 is a schematic view of the casting shaping mechanism of the present invention;
fig. 8 is a mating view of the homogeneity plate and wire mesh of the present invention.
In the figure: 1. a wall body; 2. an outer template mechanism; 201. l-shaped positioning and connecting templates; 2010. positioning holes; 2011. a first connector; 202. the first bottom corner is connected with the template; 2020. a first slot; 203. the second bottom corner is connected with the template; 2030. a second slot; 204. the first bottom layer is connected with the template; 2040. a second connector; 205. the second bottom layer is connected with the template; 2050. a third slot; 206. the first upper corner is connected with the template; 2060. a fourth slot; 207. the second upper corner is connected with the template; 2070. a fifth slot; 208. the first upper layer is connected with the template; 2080. a third connecting member; 209. the second upper layer is connected with the template; 2090. a sixth slot; 3. pouring shaping mechanism; 301. a bottom plate; 302. a top plate; 3020. a circular groove; 303. a guide rod; 3030. a lower limit ring; 3031. an upper limit plate; 304. a sprue gate; 4. a self-locking mechanism; 401. a moving groove; 402. an L-shaped movable chamber; 403. an airway; 404. a chute; 405. a cover plate; 406. a slide block; 407. a locking block; 408. an inner plate; 409. an air bag; 410. a spring; 5. self-locking plugboard; 501. a limit groove, 6 and a steel wire mesh; 7. and (5) homogenizing the plate.
Detailed Description
The present application will be described in further detail with reference to the accompanying drawings, wherein it is to be understood that the following detailed description is for the purpose of further illustrating the application only and is not to be construed as limiting the scope of the application, as various insubstantial modifications and adaptations of the application to those skilled in the art can be made in light of the foregoing disclosure.
Example 1
As shown in fig. 1, the non-dismantling formwork casting mortar layer insulation board comprises an outer formwork mechanism 2 detachably connected to a wall body 1, a casting shaping mechanism 3 arranged between the outer formwork mechanism 2 and the wall body 1, and a mortar insulation layer cast between the outer formwork mechanism 2, the casting shaping mechanism 3 and the wall body 1;
the outer template mechanism 2 comprises a plurality of L-shaped positioning connecting templates 201 detachably connected to the wall body 1, a bottom template mechanism and a plurality of upper template mechanisms, wherein the bottom template mechanism and the upper template mechanisms are connected between the plurality of L-shaped positioning connecting templates 201, the upper ends of the bottom template mechanism and the plurality of upper template mechanisms are respectively provided with a plurality of self-locking mechanisms 4, the lower ends of the plurality of upper template mechanisms are respectively connected with a self-locking plugboard 5 matched with the self-locking mechanisms 4, and when the self-locking plugboards 5 are inserted into the self-locking mechanisms 4, the self-locking mechanisms 4 lock the self-locking plugboards 5 and generate negative pressure adsorption force between the upper end surfaces of the bottom template mechanism and the lower end surfaces of the upper template mechanism and between the upper end surfaces of the upper template mechanism and the lower sections of the upper template mechanism;
the pouring shaping mechanism 3 is arranged between the wall body 1 and the outer template mechanism 2 and is used for pouring mortar and shaping the mortar to form the mortar insulation board.
It should be noted that, the installation of the outer template mechanism 2 is more convenient, the time consumption of template construction can be greatly shortened, and the connection relationship between each template is more stable, the pouring shaping mechanism 3 is additionally arranged between the wall body 1 and the outer template mechanism 2, the poured heat preservation can be extruded and shaped, uneven distribution is prevented when the heat preservation material is poured, simultaneously, the bottom template mechanism and the upper template mechanism and a plurality of upper template mechanisms are in auxiliary connection through the self-locking mechanism 4 and the self-locking plugboard 5, the high tightness between each template mechanism can enable the whole outer template mechanism 2 to bear the expansion force when the mortar heat preservation is extruded, and the mechanism of the whole heat preservation plate is more precise and stable.
The production process comprises the following steps:
1. connecting a plurality of L-shaped positioning connection templates 201 at set positions on the wall 1;
2. Connecting a bottom layer template mechanism among a plurality of L-shaped positioning connecting templates 201, sequentially connecting a plurality of upper layer template mechanisms among the L-shaped positioning connecting templates 201, and inserting a self-locking plugboard 5 at the lower end of the upper layer template mechanism into a self-locking mechanism 4 at the upper end of the bottom layer template mechanism or a self-locking mechanism 4 at the upper end of the upper layer template mechanism so that an outer template mechanism 2 is formed among the bottom layer template mechanism, the plurality of upper layer template mechanisms and the plurality of L-shaped positioning connecting templates 201;
3. Placing the casting and shaping mechanism 3 in a gap between the outer template mechanism 2 and the wall body 1, casting mortar from the upper end of the casting and shaping mechanism 3 to a space formed among the outer template mechanism 2, the wall body 1 and the casting and shaping mechanism 3, and extruding and shaping the mortar through the casting and shaping mechanism 3 to form a mortar insulation board, wherein the whole insulation template is molded.
As shown in fig. 1 and fig. 2, a plurality of positioning holes 2010 are formed in the L-shaped positioning connection template 201, one end of the L-shaped positioning connection template is connected with a first connecting piece 2011, the positioning holes 2010 are used for connecting the L-shaped positioning connection template 201 and the wall 1, and the first connecting piece 2011 is used for connecting a bottom template mechanism and a plurality of upper template mechanisms.
It should be noted that, when the L-shaped positioning connection template 201 is connected with the wall 1 through expansion bolts or other fixing pieces, the surface with the positioning holes 2010 is contacted with the surface of the wall 1, the expansion bolts pass through the positioning holes 2010 and are inserted into the wall 1, the L-shaped positioning connection template 201 and the wall 1 are in a remembered limiting connection, and then the external template mechanism 2 is built according to the space between the L-shaped positioning connection templates 201 and the number of corners.
As shown in fig. 1 and fig. 3, the bottom layer template mechanism includes a plurality of first bottom layer corner connecting templates 202, first slots 2020, a plurality of second bottom layer corner connecting templates 203, second slots 2030, a plurality of first bottom layer connecting templates 204, second connecting members 2040, a plurality of second bottom layer connecting templates 205, and third slots 2050, wherein the cross-sectional areas of the first slots 2020, the second slots 2030, the third slots 2050, the first connecting members 2011 and the second connecting members 2040 are the same, and the plurality of self-locking mechanisms 4 are respectively disposed at the upper ends of the first bottom layer corner connecting templates 202, the second bottom layer corner connecting templates 203, the first bottom layer connecting templates 204, and the second bottom layer connecting templates 205.
It should be noted that, as described above, when the outer formwork mechanism 2 is built, firstly, the bottom formwork mechanism is built, firstly, the first bottom corner connecting formwork 202 and the second bottom corner connecting formwork 203 are connected with the corresponding L-shaped positioning connecting formwork 201, when the first bottom corner connecting formwork 202 is connected, the first slot 2020 on the first bottom corner connecting formwork 202 or the second slot 2030 on the second bottom corner connecting formwork 203 is aligned with the top end of the first connecting piece 2011, so that the first connecting piece 2011 is inserted into the first slot 2020 or the second slot 2030, then the first bottom corner connecting formwork 202 and the second bottom corner connecting formwork 203 are slid to the position at the bottom of the L-shaped positioning connecting formwork 201, then the second connecting piece 2040 on the first bottom corner connecting formwork 204 is aligned with the first slot 2020 on the first bottom corner connecting formwork 202 or the second bottom corner connecting formwork 203 until the first slot 2020 on the first bottom corner connecting formwork 204 is aligned with the top end of the first bottom corner connecting formwork 203, then the first bottom corner connecting formwork 205 is aligned with the second bottom corner connecting formwork 205, and when the second bottom corner connecting formwork 205 is aligned with the corresponding slot 205, the first bottom corner connecting formwork 204 is connected with the second bottom formwork 204 in an actual connection mode, and the bottom corner connecting formwork 204 is connected with the first bottom corner connecting formwork 204 in an additional mode, and the bottom corner connecting formwork 204 is formed by sliding or a certain amount, and the bottom corner connecting formwork is connected with the first bottom corner connecting formwork 204 is formed;
It should be noted that, the first connecting piece 2011 and the second connecting piece 2040 all adopt triangle shapes, and the first slot 2020, the second slot 2030 and the third slot 2050 are all matched with the first connecting piece 2011 and the second connecting piece 2040, and by adopting this connection mode, on one hand, the connection relationship is more stable, the condition of horizontal slipping can not occur, on the other hand, the contact area between the connecting piece and the slot is increased, the connection is more stable, and the heat insulation material is leaked from the gap during pouring can be effectively prevented.
As shown in fig. 1, fig. 3, and fig. 4, the upper-layer template mechanism includes a plurality of first upper-layer corner connecting templates 206, fourth slots 2060 respectively disposed on one end of the side wall of the first upper-layer corner connecting templates 206 and the other end, a plurality of second upper-layer corner connecting templates 207, fifth slots 2070 respectively disposed on one end of the side wall of the second upper-layer corner connecting templates 207 and the other end, a plurality of first upper-layer connecting templates 208, third connecting members 2080 respectively connected to two end surfaces of the first upper-layer connecting templates 208, a plurality of second upper-layer connecting templates 209, and sixth slots 2090 respectively disposed on two end surfaces of the second upper-layer connecting templates 209, wherein cross-sectional areas of the fourth slots 2060, the fifth slots 2070, the sixth slots 2090, the first connecting members 2011 and the third connecting members 2080 are the same, and the plurality of self-locking mechanisms 4 are respectively disposed on the first upper-layer corner connecting templates 206, the second upper-layer corner connecting templates 207, the first upper-layer connecting templates 208, the upper-layer connecting templates 209, the upper-layer upper-end self-locking templates 5 respectively, and the lower-layer corner connecting templates 209.
It should be noted that, the lateral connection relationship of the upper layer template mechanism is the same as the lateral connection relationship of the bottom layer template mechanism, which is not described herein, and it should be carefully described that, when the first upper layer connection template 208 corresponds to the first bottom layer connection template 204, the second upper layer connection template 209 corresponds to the second bottom layer connection template 205, the first upper layer corner connection template 206 corresponds to the first bottom layer corner connection template 202, the second upper layer corner connection template 207 corresponds to the second bottom layer corner connection template 203, the two templates are individually connected through the self-locking mechanism 4 and the self-locking plugboard 5, for example, when the first upper layer corner connection template 206 and the L-shaped positioning connection template 201 are connected, the self-locking plugboard 5 connected at the lower end is inserted into the self-locking mechanism 4 at the upper end of the corresponding first bottom layer corner connection template 202, the self-locking mechanism 4 locks the self-locking plugboard 5 and generates negative pressure adsorption force between the upper end face of the first bottom corner connecting template 202 and the lower end face of the first upper corner connecting template 206, so that the upper end face of the first bottom corner connecting template 202 and the lower end face of the first upper corner connecting template 206 are adsorbed more tightly, and similarly, the first upper corner connecting template 208 corresponds to the first bottom connecting template 204, the second upper corner connecting template 209 corresponds to the second bottom connecting template 205 and the second upper corner connecting template 207 corresponds to the second bottom corner connecting template 203, negative pressure adsorption force is also generated, so that the connection between the whole bottom template mechanism and the upper template mechanism is more tight, the whole outer template mechanism 2 can bear expansion force when a mortar insulation layer is extruded, and the mechanism of the whole insulation board is more precise and stable.
As shown in fig. 5 and 6, the self-locking mechanism 4 includes a moving slot 401, a sliding slot 404 and a plurality of L-shaped moving chambers 402 respectively disposed on inner walls of two sides of the moving slot 401, an air passage 403 disposed on an inner wall of the L-shaped moving chambers 402, an inner plate 408 disposed in the L-shaped moving chambers 402, a locking block 407 connected to one side wall of the inner plate 408, an air bag 409 connected to another side wall of the inner plate 408, a spring 410 disposed in the air bag 409, a cover plate 405 disposed in the moving slot 401, and a slider 406 connected to a side wall of the cover plate 405, wherein one end of the air bag 409 is connected to an inner wall of the L-shaped moving chambers 402, and an inner space of the air bag 409 is communicated with the outside through the air passage 403, the air passage 403 is disposed in parallel with the moving slot 401, and the moving slot 401 is disposed on the first bottom corner connecting template 202, the second bottom corner connecting template 203, the first bottom connecting template 204, the second bottom connecting template 205, the first upper corner connecting template 206, the second upper corner connecting template 207, the first upper connecting template 208, and the upper connecting template 209.
One end of the locking block 407 extending into the moving groove 401 is provided with an inclined surface, and the top of the inclined surface is in contact with the lower end surface of the cover plate 405.
As shown in fig. 5, the cross-sectional area of the self-locking plugboard 5 and the area of the moving slot 401 are the same, and a limit slot 501 matched with the locking block 407 is provided on the side wall of the self-locking plugboard 5.
When the self-locking insert 5 is inserted into the self-locking mechanism 4, the lower end of the self-locking insert 5 is firstly contacted with the cover plate 405 and presses the cover plate 405 towards the inside of the moving groove 401, when the cover plate 405 moves, the lower end surface of the self-locking insert 5 is firstly contacted with the top of the inclined surface on the locking block 407 and applies downward pressure to the cover plate, the pressure is decomposed into component forces of two parts on the inclined surface, one component force presses the spring 410 and drives the spring 410 to compress the air bag 409, the cover plate 405 continuously moves until the locking block 407 completely enters the L-shaped moving cavity 402, the cover plate 405 and the locking block 407 are separated and continuously move, at this time, the self-locking insert 5 continuously pushes the locking block 407 out of the moving groove 401, the air duct 403 is continuously discharged to the outside from the air duct 403, when the lower end surface of the cover plate 405 is contacted with the inner wall of the moving groove 401, the limiting groove 501 on the self-locking insert 5 moves to the locking block 407, the locking block 407 is only subjected to rebound force of the spring 410, the locking block 407 is rapidly inserted into the limiting groove 501, the self-locking insert 5 cannot be pulled out of the moving groove 401, and the air bag 403 can not absorb negative pressure from the upper end surface of the air duct 403 to the air duct, and the lower end surface of the air duct can not be tightly absorbed by the air duct, and the negative pressure can be tightly absorbed by the upper end surface of the air duct and the air duct is formed between the lower end surface of the air duct and the air duct.
As shown in fig. 1 and 7, the casting and shaping mechanism 3 includes a bottom plate 301, a plurality of guide rods 303 connected to the upper end of the bottom plate 301, a lower limit ring 3030 connected to the outer wall of the guide rods 303 near the lower end, an upper limit plate 3031 connected to the upper end of the guide rods 303, a top plate 302 disposed right above the bottom plate 301, a plurality of round grooves 3020 disposed on the upper end surface of the top plate 302, and a perforation disposed in the center of the round groove 3020, wherein the perforation is used for the guide rods 303 to pass through, the diameter of the round groove 3020 is the same as the diameter of the upper limit plate 3031, the top plate 302 is disposed above the lower limit ring 3030, and a plurality of pouring openings 304 are formed in the top plate 302 for pouring mortar into spaces formed between the upper end surface of the bottom plate 301, the outer die plate mechanism 2, the wall 1 and the lower end surface of the top plate 302, the top plate 302 is used for extruding the mortar to shape the mortar, a uniform plate slot and a plurality of wire mesh slots are disposed on the top plate 302, a uniform plate 7 is disposed in the uniform plate slot, and a wire mesh 6 is disposed in the uniform plate slot.
It should be noted that, as described above, after the installation of the outer formwork mechanism 2 is finished, the casting shaping mechanism 3 is placed between the outer formwork mechanism 2 and the wall 1, at this time, the bottom plate 301 is located at the lowest position, the top plate 302 is located on the lower limiting plate and contacts with the lower limiting plate, at this time, a sealed cavity is formed between the bottom plate 301, the top plate 302, the outer formwork mechanism 2 and the wall 1, at this time, the homogenizing plate 7 is inserted from the homogenizing plate slot on the top plate 302, and the steel wire mesh 6 is inserted into the corresponding steel wire mesh slot, the cavity is divided into two parts by the homogenizing plate 7, then mortar is cast into the cavity through the casting opening 304 on the top plate 302, the top plate 302 is gradually jacked up, in the casting process, mortar in the cavity can be extruded through pressing the top plate 302, so that the mortar is uniformly and fully distributed in the cavity until the round slot 3020 on the top plate 302 contacts with the upper limiting plate 3031, and after the top plate 302 is extruded, the position change does not occur between the upper limiting plate 3031 and the round slot 3020, the casting process is finished, and the casting shaping layer is removed after the casting layer is correspondingly, and the casting layer 304 is removed, if the whole mortar is required to be distributed, and the heat insulation layer is shaped, and the two layers are alternately, such as the heat insulation layer is formed, and the heat insulation layer is shaped, and the heat insulation layer is also has no need to be distributed, and the heat insulation layer is shaped.
In the description of the present invention, it should be understood that the terms "first" and "second" are used for descriptive purposes only and are not to be interpreted as indicating or implying a relative importance or an implicit indication of the number of technical features being indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more such feature. In the description of the present invention, the meaning of "a plurality" is two or more, unless explicitly defined otherwise.
In the present invention, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communicated with the inside of two elements or the interaction relationship of the two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art according to the specific circumstances.
In the present invention, unless expressly stated or limited otherwise, a first feature "up" or "down" a second feature may be the first and second features in direct contact, or the first and second features in indirect contact via an intervening medium. Moreover, a first feature being "above," "over" and "on" a second feature may be a first feature being directly above or obliquely above the second feature, or simply indicating that the first feature is level higher than the second feature. The first feature being "under", "below" and "beneath" the second feature may be the first feature being directly under or obliquely below the second feature, or simply indicating that the first feature is less level than the second feature.
While embodiments of the present invention have been shown and described above, it will be understood that the above embodiments are illustrative and not to be construed as limiting the invention, and that variations, modifications, alternatives and variations may be made to the above embodiments by one of ordinary skill in the art within the scope of the invention.
The foregoing examples illustrate only a few embodiments of the invention and are described in detail herein without thereby limiting the scope of the invention. It should be noted that it will be apparent to those skilled in the art that several variations and modifications can be made without departing from the spirit of the invention, which are all within the scope of the invention.
Claims (4)
1. A form pouring mortar layer insulation board exempts from to unpick and install, its characterized in that: the wall body comprises an outer template mechanism (2) detachably connected to a wall body (1), a casting shaping mechanism (3) arranged between the outer template mechanism (2) and the wall body (1), and a mortar heat-insulating layer cast between the outer template mechanism (2), the casting shaping mechanism (3) and the wall body (1);
the outer template mechanism (2) comprises a plurality of L-shaped positioning connecting templates (201) detachably connected to the wall body (1), a bottom template mechanism and a plurality of upper template mechanisms, wherein the bottom template mechanism and the upper template mechanisms are connected between the plurality of L-shaped positioning connecting templates (201), the upper ends of the bottom template mechanism and the plurality of upper template mechanisms are respectively provided with a plurality of self-locking mechanisms (4), the lower ends of the plurality of upper template mechanisms are respectively connected with a self-locking plugboard (5) matched with the self-locking mechanisms (4), and when the self-locking plugboards (5) are inserted into the self-locking mechanisms (4), the self-locking mechanisms (4) lock the self-locking plugboards (5) and generate negative pressure adsorption force between the upper end surfaces of the bottom template mechanisms and the lower end surfaces of the upper template mechanisms and the lower sections of the upper template mechanisms;
The pouring shaping mechanism (3) is arranged between the wall body (1) and the outer template mechanism (2) and is used for pouring mortar and shaping the mortar to form a mortar insulation board;
A plurality of positioning holes (2010) are formed in the L-shaped positioning connection template (201), one end of the positioning holes is connected with a first connecting piece (2011), the positioning holes (2010) are used for connecting the L-shaped positioning connection template (201) and the wall body (1), and the first connecting piece (2011) is used for connecting a bottom template mechanism and a plurality of upper template mechanisms;
The bottom layer template mechanism comprises a plurality of first bottom layer corner connecting templates (202), first slots (2020) respectively arranged on the side wall of the first bottom layer corner connecting templates (202) close to one end position and the other end surface, a plurality of second bottom layer corner connecting templates (203), second slots (2030) respectively arranged on the side wall of the second bottom layer corner connecting templates (203) close to one end position and the other end surface, a plurality of first bottom layer connecting templates (204), second connecting pieces (2040) respectively connected to the two end surfaces of the first bottom layer connecting templates (204), a plurality of second bottom layer connecting templates (205) and third slots (2050) respectively arranged on the two end surfaces of the second bottom layer connecting templates (205), the cross sections of the first slots (2020), the second slots (2030), the third slots (2050), the first connecting pieces (2011) and the second connecting pieces (2040) are the same, and a plurality of self-locking mechanisms (4) are respectively arranged on the upper ends of the first bottom layer corner connecting templates (202), the second bottom layer corner connecting templates (203), the first bottom layer connecting templates (204) and the second bottom layer connecting templates (205);
The upper template mechanism comprises a plurality of first upper corner connecting templates (206), fourth slots (2060) respectively arranged on the side wall of the first upper corner connecting templates (206) and close to one end position and the other end surface, a plurality of second upper corner connecting templates (207), fifth slots (2070) respectively arranged on the side wall of the second upper corner connecting templates (207) and close to one end position and the other end surface, a plurality of first upper corner connecting templates (208), third connecting pieces (2080) respectively connected to two end surfaces of the first upper corner connecting templates (208), a plurality of second upper corner connecting templates (209) and sixth slots (2090) respectively arranged on two end surfaces of the second upper corner connecting templates (209), the cross sections of the fourth slots (2060), the fifth slots (2070), the sixth slots (2090), the first connecting pieces (2011) and the third connecting pieces (2080) are all the same, and a plurality of self-locking mechanisms (4) are respectively arranged on the first upper corner connecting templates (206), the second upper corner connecting templates (207), the first upper corner connecting templates (208), the second upper corner connecting templates (209) and the upper corner connecting templates (209) which are connected to the first upper corner connecting templates (206) respectively, the lower end of the second upper layer connecting template (209);
the self-locking mechanism (4) comprises a moving groove (401), a sliding groove (404) and a plurality of L-shaped moving cavities (402) which are respectively arranged on the inner walls of the two sides of the moving groove (401), an air passage (403) arranged on the inner wall of the L-shaped moving cavity (402), an inner plate (408) arranged in the L-shaped moving cavity (402), a locking block (407) connected on one side wall of the inner plate (408), an air bag (409) connected on the other side wall of the inner plate (408), a spring (410) arranged in the air bag (409), a cover plate (405) arranged in the moving groove (401) and a sliding block (406) connected on the side wall of the cover plate (405), one end of the air bag (409) is connected with the inner wall of the L-shaped movable cavity (402), the inner space of the air bag (409) is communicated with the outside through an air passage (403), the air passage (403) is arranged in parallel with the movable groove (401), and the movable groove (401) is respectively arranged at the upper ends of the first bottom corner connecting template (202), the second bottom corner connecting template (203), the first bottom connecting template (204), the second bottom connecting template (205), the first upper corner connecting template (206), the second upper corner connecting template (207), the first upper connecting template (208) and the second upper connecting template (209);
The casting shaping mechanism (3) comprises a bottom plate (301), a plurality of guide rods (303) connected to the upper end of the bottom plate (301), a lower limit ring (3030) connected to the outer wall of the guide rods (303) and close to the position of the lower end, an upper limit plate (3031) connected to the upper end of the guide rods (303), a top plate (302) arranged right above the bottom plate (301), a plurality of round grooves (3020) arranged on the upper end surface of the top plate (302) and through holes arranged in the center of the round grooves (3020), the guide rods (303) are penetrated by the through holes, the diameter of the round grooves (3020) is the same as that of the upper limit plate (3031), the top plate (302) is located above the lower limit ring (3030), a plurality of casting openings (304) are formed in the top plate (302) and are used for casting mortar into the space formed among the upper end surface of the bottom plate (301), the outer template mechanism (2), the wall body (1) and the lower end surface of the top plate (302), the top plate (302) is used for extruding and shaping the top plate (302), steel wire mesh slots and the steel mesh slots are arranged on the top plate (302), and the steel mesh slots (6) are arranged in the steel mesh slots, and the steel mesh slots (6).
2. The disassembly-free template casting mortar layer insulation board according to claim 1 is characterized in that: one end of the locking block (407) extending into the moving groove (401) is provided with an inclined plane, and the top of the inclined plane is contacted with the lower end face of the cover plate (405).
3. The disassembly-free template casting mortar layer insulation board according to claim 2, wherein: the cross section area of the self-locking plugboard (5) is the same as the area of the movable groove (401), and a limit groove (501) matched with the locking block (407) is arranged on the side wall of the self-locking plugboard (5).
4. A process for producing an insulation board according to any one of claims 1 to 3, comprising the steps of:
Step S1, connecting a plurality of L-shaped positioning connection templates (201) at set positions on a wall body (1);
S2, connecting a bottom layer template mechanism between a plurality of L-shaped positioning connecting templates (201), sequentially connecting a plurality of upper layer template mechanisms between the L-shaped positioning connecting templates (201), and inserting a self-locking plugboard (5) at the lower end of the upper layer template mechanism into a self-locking mechanism (4) at the upper end of the bottom layer template mechanism or a self-locking mechanism (4) at the upper end of the upper layer template mechanism, so that an outer template mechanism (2) is formed among the bottom layer template mechanism, the plurality of upper layer template mechanisms and the plurality of L-shaped positioning connecting templates (201);
And S3, placing the casting and shaping mechanism (3) in a gap between the outer template mechanism (2) and the wall body (1), casting mortar from the upper end of the casting and shaping mechanism (3) to a space formed among the outer template mechanism (2), the wall body (1) and the casting and shaping mechanism (3), and extruding and shaping the mortar through the casting and shaping mechanism (3) to form the mortar insulation board.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210481939.9A CN114718200B (en) | 2022-05-05 | 2022-05-05 | Non-dismantling template casting mortar layer insulation board and production process thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210481939.9A CN114718200B (en) | 2022-05-05 | 2022-05-05 | Non-dismantling template casting mortar layer insulation board and production process thereof |
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| CN114718200B true CN114718200B (en) | 2024-05-03 |
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| CN114718200A (en) | 2022-07-08 |
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Denomination of invention: A non dismantling template casting mortar layer insulation board and its production process Granted publication date: 20240503 Pledgee: Bank of China Limited Dongtai Branch Pledgor: Jiangsu Yingda thermal insulation material Co.,Ltd. Registration number: Y2024980042075 |