CN108331242B - A kind of raw bamboo-polystyrene foam particle composite wallboard and its manufacturing method - Google Patents
A kind of raw bamboo-polystyrene foam particle composite wallboard and its manufacturing method Download PDFInfo
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- 239000002245 particle Substances 0.000 title claims abstract description 106
- 229920006327 polystyrene foam Polymers 0.000 title claims abstract description 99
- 239000002131 composite material Substances 0.000 title claims abstract description 98
- 238000004519 manufacturing process Methods 0.000 title claims description 26
- 241001330002 Bambuseae Species 0.000 claims abstract description 381
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims abstract description 380
- 235000017491 Bambusa tulda Nutrition 0.000 claims abstract description 380
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims abstract description 380
- 239000011425 bamboo Substances 0.000 claims abstract description 378
- 150000001875 compounds Chemical class 0.000 claims abstract description 8
- 238000009415 formwork Methods 0.000 claims description 40
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 14
- 238000000034 method Methods 0.000 claims description 12
- 238000012545 processing Methods 0.000 claims description 9
- 239000004568 cement Substances 0.000 claims description 6
- 239000011120 plywood Substances 0.000 claims description 6
- 239000004793 Polystyrene Substances 0.000 claims description 5
- 229920002223 polystyrene Polymers 0.000 claims description 5
- 238000005520 cutting process Methods 0.000 claims description 4
- 239000006260 foam Substances 0.000 claims description 4
- 239000003245 coal Substances 0.000 claims description 3
- 238000013461 design Methods 0.000 claims description 3
- 238000001125 extrusion Methods 0.000 claims description 3
- 239000010881 fly ash Substances 0.000 claims description 3
- 239000002184 metal Substances 0.000 claims description 3
- 239000004033 plastic Substances 0.000 claims description 3
- 239000011819 refractory material Substances 0.000 claims description 3
- 238000009941 weaving Methods 0.000 claims description 3
- 238000010586 diagram Methods 0.000 description 10
- 238000009413 insulation Methods 0.000 description 10
- 239000000463 material Substances 0.000 description 10
- 238000010276 construction Methods 0.000 description 8
- 239000010410 layer Substances 0.000 description 5
- 238000005192 partition Methods 0.000 description 5
- 229940126214 compound 3 Drugs 0.000 description 4
- 239000004567 concrete Substances 0.000 description 4
- 230000007613 environmental effect Effects 0.000 description 4
- 239000011449 brick Substances 0.000 description 3
- 239000004566 building material Substances 0.000 description 3
- 241000209128 Bambusa Species 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- 230000000149 penetrating effect Effects 0.000 description 2
- 238000004321 preservation Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 230000002528 anti-freeze Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 229910052602 gypsum Inorganic materials 0.000 description 1
- 239000010440 gypsum Substances 0.000 description 1
- 239000012774 insulation material Substances 0.000 description 1
- 239000011229 interlayer Substances 0.000 description 1
- 239000004570 mortar (masonry) Substances 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/26—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/30—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
- E04C2/34—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure composed of two or more spaced sheet-like parts
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/44—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose
- E04C2/46—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose specially adapted for making walls
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/30—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
- E04C2/34—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure composed of two or more spaced sheet-like parts
- E04C2002/3477—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure composed of two or more spaced sheet-like parts spaced apart by tubular elements parallel to the sheets
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Building Environments (AREA)
- Manufacture Of Porous Articles, And Recovery And Treatment Of Waste Products (AREA)
- Finishing Walls (AREA)
- Laminated Bodies (AREA)
Abstract
一种原竹‑聚苯乙烯泡沫颗粒复合墙板,包括原竹纵肋(1)、细竹筒(2)、聚苯乙烯泡沫颗粒复合物(3)、竹面板(4)共同组成,其特征在于,两根以上的原竹纵肋(1)等长平行设置,细竹筒(2)垂直贯穿原竹纵肋(1)的预留孔洞(12)并卡入两侧竹面板(4)的开孔(41)中,现浇聚苯乙烯泡沫颗粒复合物(3)填充于两侧竹面板(4)之间并包裹原竹纵肋(1)和细竹筒(2)形成整体,复合墙板能通过聚苯乙烯泡沫颗粒复合物(3)凹槽卡口(31)和凸起卡口(32)与同型号墙板连接形成整个墙面,本发明墙板保温隔热,轻质隔音,绿色环保。
A kind of original bamboo-polystyrene foam particle composite wallboard, comprises original bamboo longitudinal rib (1), thin bamboo tube (2), polystyrene foam particle compound (3), bamboo panel (4) and is jointly formed, and its characteristic That is, more than two original bamboo longitudinal ribs (1) are arranged in parallel with equal lengths, and the thin bamboo tubes (2) vertically pass through the reserved holes (12) of the original bamboo longitudinal ribs (1) and snap into the holes of the bamboo panels (4) on both sides. In the opening (41), the cast-in-place polystyrene foam particle composite (3) is filled between the bamboo panels (4) on both sides and wraps the original bamboo longitudinal ribs (1) and thin bamboo tubes (2) to form a whole, and the composite wall The panel can be connected with the wallboard of the same type through the polystyrene foam particle compound (3) groove bayonet (31) and raised bayonet (32) to form the entire wall surface. The wallboard of the present invention is heat-insulating and light-weight ,Green.
Description
技术领域technical field
本发明涉及一种复合材料预制墙板,尤其是一种原竹-聚苯乙烯泡沫颗粒复合墙板及其制造方法,属于土木建筑领域。The invention relates to a composite material prefabricated wallboard, in particular to a raw bamboo-polystyrene foam particle composite wallboard and a manufacturing method thereof, belonging to the field of civil engineering.
背景技术Background technique
目前我国建筑施工中使用的墙体材料大多仍是传统的建筑材料,包括加气混凝土砌块、小型混凝土空心砌块、石膏砌块、陶粒砌块、烧结多孔砖、页岩砖、实心混凝土砖。在当前发展低碳经济的大背景下,土木工程领域对新型建筑材料、绿色建筑材料的研究越来越重视。At present, most of the wall materials used in my country's construction are still traditional building materials, including aerated concrete blocks, small concrete hollow blocks, gypsum blocks, ceramsite blocks, sintered porous bricks, shale bricks, and solid concrete. brick. Under the background of the current development of low-carbon economy, the research of new building materials and green building materials in the field of civil engineering is paying more and more attention.
原竹是一种传统绿色可再生材料,原竹在建筑行业的使用有悠久的历史,原竹生长速度快,强度重量比大。而当前原竹制作的墙体已经开始出现在建筑领域,如中国专利“201420054390.6”号,公开了一种原竹建筑的墙体结构,夹芯部分使用原竹骨架连接而成,表面覆盖保温材料和抗裂砂浆,结构简单,整体保温隔音,但施工工艺复杂,构件组成材料间连接整体性不足。中国专利“201420148326.4”号,公开了一种原竹墙体,利用竹楔子固定原竹和钢板形成墙体,结构简单,节能环保,但墙体适用范围小,保温性能差。相对来说,原竹-聚苯乙烯泡沫颗粒复合墙板具有明显的优势,聚苯乙烯泡沫颗粒复合材料包裹原竹并通过剪力件连接侧板,整体性好,原竹纵肋强度高,又形成天然的中空部分能保温隔声,符合隔墙选材要求。Raw bamboo is a traditional green renewable material. Raw bamboo has a long history of use in the construction industry. Raw bamboo grows fast and has a high strength-to-weight ratio. At present, walls made of raw bamboo have begun to appear in the construction field, such as Chinese patent "201420054390.6", which discloses a wall structure of raw bamboo buildings. The sandwich part is connected by raw bamboo skeletons, and the surface is covered with thermal insulation materials. And crack-resistant mortar, simple structure, overall thermal insulation and sound insulation, but the construction process is complicated, and the integrity of the connection between the components and materials is insufficient. Chinese patent "201420148326.4" discloses a raw bamboo wall, which utilizes bamboo wedges to fix raw bamboo and steel plates to form a wall. The structure is simple, energy-saving and environmentally friendly, but the wall has a small application range and poor thermal insulation performance. Relatively speaking, the raw bamboo-polystyrene foam particle composite wallboard has obvious advantages. The polystyrene foam particle composite material wraps the raw bamboo and connects the side panels through shear members, which has good integrity and high longitudinal rib strength of the raw bamboo. It also forms a natural hollow part that can keep heat and sound out, which meets the requirements for material selection for partition walls.
发明内容Contents of the invention
本发明的目的是提供一种原竹-聚苯乙烯泡沫颗粒复合墙板及其制造方法,该墙板主要应用于隔墙,隔墙对强度、变形方面的要求低,对保温隔声方面要求高,原竹和聚苯乙烯泡沫颗粒复合物的材料特性与之相符,在保证构件功能、降低自重的同时,注重工程建设的绿色环保,充分发挥多种材料的优势。The object of the present invention is to provide a kind of raw bamboo-polystyrene foam particle composite wallboard and its manufacturing method. The wallboard is mainly used in partition walls. High, the material properties of the original bamboo and polystyrene foam particle composite are consistent with it. While ensuring the function of the components and reducing the self-weight, it pays attention to the green environmental protection of the project construction and gives full play to the advantages of various materials.
本发明的技术方案为:一种原竹-聚苯乙烯泡沫颗粒复合墙板,包括原竹纵肋、细竹筒、聚苯乙烯泡沫颗粒复合物、竹面板共同组成,其特征在于,聚苯乙烯泡沫颗粒复合物填充于两侧竹面板之间并包裹内含天然竹节的原竹纵肋和细竹筒形成整体,竹面板的内表面设有凸起或凹进构造,两根以上的原竹纵肋等长平行设置,原竹纵肋的顶面和底面间隔设置预留孔洞,预留孔洞开设于两两天然竹节之间,竹面板表面设有开孔,其位置、形状尺寸与原竹纵肋上预留孔洞的位置、形状尺寸相同并一一对应,细竹筒的尺寸大于等于原竹纵肋上的预留孔洞的尺寸和竹面板上预留孔洞的尺寸,细竹筒垂直贯穿原竹纵肋的预留孔洞并卡入两侧竹面板的开孔中,细竹筒与预留孔洞、竹面板的开孔之间通过挤压摩擦紧固,细竹筒的两端与竹面板的两侧外表面齐平,聚苯乙烯泡沫颗粒复合物由发泡水泥、粉煤灰、煤矸石、聚苯乙烯颗粒和耐火材料一体成型。The technical solution of the present invention is: a kind of raw bamboo-polystyrene foam particle composite wallboard, comprising raw bamboo longitudinal ribs, thin bamboo tubes, polystyrene foam particle composites, and bamboo panels. It is characterized in that polystyrene The foam particle composite is filled between the bamboo panels on both sides and wraps the original bamboo longitudinal ribs and thin bamboo tubes containing natural bamboo nodes to form a whole. The inner surface of the bamboo panels is provided with convex or concave structures. More than two original bamboos The longitudinal ribs are arranged in parallel with equal lengths, and reserved holes are arranged on the top and bottom surfaces of the original bamboo longitudinal ribs at intervals. The reserved holes are opened between two natural bamboo nodes. The positions, shapes and sizes of the reserved holes on the bamboo longitudinal ribs are the same and corresponding one by one. The size of the thin bamboo tubes is greater than or equal to the size of the reserved holes on the original bamboo longitudinal ribs and the size of the reserved holes on the bamboo panel. The thin bamboo tubes run through the original bamboo vertically. The reserved holes of the bamboo longitudinal ribs are inserted into the openings of the bamboo panels on both sides, and the thin bamboo tubes are tightened with the reserved holes and the openings of the bamboo panels by extrusion friction. The outer surface of the side is flush, and the polystyrene foam particle composite is integrally formed by foamed cement, fly ash, coal gangue, polystyrene particles and refractory materials.
本发明的一种原竹-聚苯乙烯泡沫颗粒复合墙板,充分利用了天然原竹材料,原竹纵肋采用天然原竹制作,原竹纵肋位于墙板构件的中间部位,充分发挥其中空形式保温隔音的优点,现浇聚苯乙烯泡沫颗粒复合物层位于两块竹面板的夹层区域,充分发挥其轻质、保温、隔音、粘结力强的特性,竹面板能充当侧模,减少部分侧模板搭设工作,原竹纵肋和现浇聚苯乙烯泡沫颗粒复合物层通过细竹筒连接形成整体,细竹筒利用原竹竹梢或小直径原竹切段削切制作形成,其为原竹纵肋与现浇聚苯乙烯泡沫颗粒复合物层之间有效提供了界面抗滑移力,同时固定两侧竹面板,通过在两个竹面板间浇筑现浇聚苯乙烯泡沫颗粒复合物层,使得原竹纵肋、竹面板和现浇聚苯乙烯泡沫颗粒复合物层形成为整体结构。多种材料组合工作,发挥了各种材料的特性,具备轻质,保温隔音,绿色环保,材料来源广泛的特点。The raw bamboo-polystyrene foam particle composite wallboard of the present invention fully utilizes the natural raw bamboo material, and the raw bamboo longitudinal ribs are made of natural raw bamboo, and the raw bamboo longitudinal ribs are located in the middle of the wallboard components, and the raw bamboo longitudinal ribs are fully utilized. The advantages of hollow form thermal insulation and sound insulation. The cast-in-place polystyrene foam particle composite layer is located in the interlayer area of two bamboo panels, giving full play to its light weight, thermal insulation, sound insulation, and strong adhesion. The bamboo panel can act as a side formwork. To reduce part of the side template erection work, the original bamboo longitudinal ribs and the cast-in-place polystyrene foam particle composite layer are connected to form a whole through thin bamboo tubes, and the thin bamboo tubes are formed by cutting the original bamboo tips or small-diameter original bamboo sections, which is The interfacial anti-slip force is effectively provided between the original bamboo longitudinal ribs and the cast-in-place polystyrene foam particle composite layer, and the bamboo panels on both sides are fixed at the same time. By pouring the cast-in-place polystyrene foam particle composite between the two bamboo panels Layers, so that the original bamboo longitudinal ribs, bamboo panels and cast-in-place polystyrene foam particle composite layers form an integral structure. A variety of materials work together to give full play to the characteristics of various materials, with the characteristics of light weight, heat preservation and sound insulation, green environmental protection, and a wide range of material sources.
所述的原竹纵肋采用内含天然竹节的天然原竹制作,细竹筒采用管状原竹竹梢或直径较小的原竹制作,竹面板采用原竹片、竹材层积材、竹材胶合板、竹材集成材、重组竹材或编制竹帘中的一种加工制作。The longitudinal ribs of the original bamboo are made of natural bamboo containing natural bamboo joints, the thin bamboo tubes are made of tubular bamboo shoots or original bamboos with a smaller diameter, and the bamboo panels are made of original bamboo slices, bamboo laminated lumber, and bamboo plywood. , bamboo glulam, recombined bamboo or a kind of processing and production of bamboo curtains.
所述的一种原竹-聚苯乙烯泡沫颗粒复合墙板,其特征在于细竹筒卡入竹面板的开孔的深度与竹面板厚度相等,原竹-聚苯乙烯泡沫颗粒复合墙板的两侧端面设有凹槽卡口和凸起卡口。A kind of original bamboo-polystyrene foam particle composite wallboard is characterized in that the depth of the opening of the thin bamboo tube stuck into the bamboo panel is equal to the thickness of the bamboo panel, and the two sides of the original bamboo-polystyrene foam particle composite wallboard The side end faces are provided with groove bayonet and raised bayonet.
所述的一种原竹-聚苯乙烯泡沫颗粒复合墙板,其特征在于相邻两根原竹纵肋的净间距大于零,满足聚苯乙烯泡沫颗粒复合物与原竹纵肋之间的连接与握裹,相邻两根原竹纵肋的净间距较小或较大时,改变现浇聚苯乙烯泡沫颗粒复合物的配合比,适当增加水泥或减小水泥含量,改变现浇聚苯乙烯泡沫颗粒复合物的粘结力。A kind of original bamboo-polystyrene foam particle composite wallboard is characterized in that the net distance between two adjacent original bamboo longitudinal ribs is greater than zero, which satisfies the connection between the polystyrene foam particle composite and the original bamboo longitudinal ribs. When the net distance between two adjacent original bamboo longitudinal ribs is small or large, change the mixing ratio of the cast-in-place polystyrene foam particle compound, appropriately increase the cement or reduce the cement content, and change the cast-in-place polystyrene foam particle compound ratio. Cohesion of foam particle composites.
所述的一种原竹-聚苯乙烯泡沫颗粒复合墙板,其特征在于所述的细竹筒能优化替换为细管状复合材料切段、管状塑料切段或管状金属切段。The original bamboo-polystyrene foam particle composite wallboard is characterized in that the thin bamboo tube can be optimally replaced with a thin tubular composite material cut section, a tubular plastic cut section or a tubular metal cut section.
所述的一种原竹-聚苯乙烯泡沫颗粒复合墙板,其特征在于相邻两根原竹纵肋的细竹筒同位布置或错位布置,错位布置时错开一个或一个以上天然竹节。The original bamboo-polystyrene foam particle composite wallboard is characterized in that the thin bamboo tubes of two adjacent original bamboo longitudinal ribs are arranged in the same position or in a dislocation arrangement, and one or more natural bamboo nodes are staggered during the dislocation arrangement.
一种原竹-聚苯乙烯泡沫颗粒复合墙板的制造方法,其特征在于预先对原竹纵肋进行开孔加工,以端底模和端顶模固定原竹纵肋并调整其间距,以竹面板为两侧模板及使用阶段受力的重要部件,以细竹筒为连接中介,平行布置原竹纵肋,安放竹面板,浇筑现浇聚苯乙烯泡沫颗粒复合物形成一种原竹-聚苯乙烯泡沫颗粒复合墙板,其步骤如下:A method for manufacturing raw bamboo-polystyrene foam particle composite wallboard, which is characterized in that the longitudinal ribs of the raw bamboo are drilled in advance, and the longitudinal ribs of the raw bamboo are fixed and the spacing is adjusted with the end bottom mold and the end top mold, so as to The bamboo panel is an important part of the formwork on both sides and the stress in the use stage. The thin bamboo tube is used as the connection intermediary, the longitudinal ribs of the original bamboo are arranged in parallel, the bamboo panel is placed, and the cast-in-place polystyrene foam particle composite is poured to form a raw bamboo-polymer composite. Styrene foam particle composite wallboard, its steps are as follows:
A.原竹纵肋加工:挑选直径与长度相接近的内含天然竹节的天然原竹制作原竹纵肋,在原竹纵肋上沿原竹纵肋纵向间隔开设径向贯穿的预留孔洞,预留孔洞开设于两两天然竹节之间,直径小于等于细竹筒的外径;A. Raw bamboo longitudinal rib processing: select natural raw bamboo with similar diameter and length to make raw bamboo longitudinal ribs, and set radially penetrating holes on the raw bamboo longitudinal ribs along the longitudinal intervals of the original bamboo longitudinal ribs , reserved holes are opened between two natural bamboo joints, and the diameter is less than or equal to the outer diameter of the thin bamboo tube;
B.制作细竹筒:将选取的天然原竹竹梢或直径较小的天然原竹按照设计长度截断,通过削切工序制作成细竹筒;B. Make thin bamboo tube: cut off the selected natural raw bamboo bamboo tip or the smaller natural raw bamboo according to the designed length, and make thin bamboo tube by cutting process;
C.细竹筒连接件组装:将各个细竹筒垂直贯穿于原竹纵肋上的事先开设的两个贯穿预留孔洞,由于预留孔洞直径小于等于细竹筒直径,贯穿时将细竹筒一端削尖以便于穿过预留孔洞,细竹筒到达设计位置之后,由于细竹筒径向有一定的变形能力,细竹筒会相应紧固在预留孔洞内;C. Assembling the thin bamboo tube connectors: vertically penetrate each thin bamboo tube through the two pre-opened holes on the longitudinal rib of the original bamboo. Since the diameter of the reserved hole is less than or equal to the diameter of the thin bamboo tube, one end of the thin bamboo tube should be sharpened In order to pass through the reserved hole, after the thin bamboo tube reaches the design position, due to the radial deformation capacity of the thin bamboo tube, the thin bamboo tube will be fastened in the reserved hole accordingly;
D.装配原竹纵肋与端模:将端底模放置在基础台座之上,端底模设置有预留原竹穿孔,其与基础台座预留的容竹孔洞位置一一对应,将两根以上的原竹纵肋等长平行设置,原竹纵肋的下端部纵向垂直插入基础台座的容竹孔洞,将端顶模安放于原竹纵肋的上端部,使原竹纵肋的上端部穿过端顶模的穿竹孔,端顶模预留有浇筑孔,原竹纵肋的间距与尺寸能通过更换相应的端底模和端顶模加以调整;D. Assemble the original bamboo longitudinal ribs and end formwork: place the end base formwork on the foundation pedestal. The original bamboo longitudinal ribs above the root are arranged in parallel with the same length, the lower end of the original bamboo longitudinal rib is vertically inserted into the bamboo hole of the foundation pedestal, and the top formwork is placed on the upper end of the original bamboo longitudinal rib so that the upper end of the original bamboo longitudinal rib The top part passes through the bamboo hole of the top formwork, and the top formwork is reserved with pouring holes, and the spacing and size of the longitudinal ribs of the original bamboo can be adjusted by replacing the corresponding end bottom formwork and end top formwork;
E.竹面板制作:采用竹材层积材、竹材胶合板、竹材集成材、重组竹材或编制竹帘中的一种加工制作竹面板,竹面板的内表面即与聚苯乙烯泡沫颗粒复合物接触一侧的表面设有凸起或凹进构造,在竹面板上开设开孔,其位置、形状尺寸与原竹纵肋上预留孔洞的位置、形状尺寸相同并一一对应;E. Bamboo panel production: use one of bamboo laminated lumber, bamboo plywood, bamboo glulam, recombined bamboo or weaving bamboo screens to make bamboo panels. The inner surface of the bamboo panel is in contact with the polystyrene foam particle composite The surface of the side is provided with a convex or concave structure, and openings are opened on the bamboo panel, and its position, shape and size are the same as those of the holes reserved on the longitudinal ribs of the original bamboo, and correspond one by one;
F.安放竹面板:竹面板的长方向与原竹纵肋的纵向一致,竹面板长方向垂直安置于基础台座的预留位置,将所有的细竹筒插入竹面板上对应开孔;F. Place the bamboo panel: the long direction of the bamboo panel is consistent with the longitudinal rib of the original bamboo, and the long direction of the bamboo panel is vertically placed on the reserved position of the foundation pedestal, and all the thin bamboo tubes are inserted into the corresponding openings on the bamboo panel;
G.安放侧模:将凹槽卡口侧模板和凸起卡口侧模板分别安置固定于竹面板的宽边方向两侧,其纵轴线方向平行于竹面板的长边方向;G. Place the side formwork: place the groove bayonet side formwork and the raised bayonet side formwork on both sides of the width direction of the bamboo panel respectively, and its longitudinal axis direction is parallel to the long side direction of the bamboo panel;
H.浇筑聚苯乙烯泡沫颗粒复合物:在两块竹面板之间,通过端顶模预留的浇筑孔浇筑聚苯乙烯泡沫颗粒复合物,形成为一种原竹纵肋-聚苯乙烯泡沫颗粒复合墙板;H. Pouring polystyrene foam particle composite: Between two bamboo panels, pour polystyrene foam particle composite through the pouring holes reserved in the top mold, forming a kind of original bamboo longitudinal rib-polystyrene foam Particle composite wallboard;
I.切除原竹纵肋端头:聚苯乙烯泡沫颗粒复合物养护完成后,切除墙板原竹纵肋的两端多余端头。I. Cut off the ends of the longitudinal ribs of the original bamboo: after the curing of the polystyrene foam particle composite is completed, cut off the redundant ends of the two ends of the longitudinal ribs of the original bamboo of the wallboard.
相邻两根原竹纵肋的净间距能够自由调整,其净间距大于等于零,原竹纵肋由端底模的预留原竹穿孔和端顶模的穿竹孔实现两端固定,端底模的预留原竹穿孔和端顶模的穿竹孔的尺寸大小与原竹纵肋的截面尺寸相吻合一致。The net distance between two adjacent original bamboo longitudinal ribs can be adjusted freely, and the net distance is greater than or equal to zero. The reserved raw bamboo perforation and the size of the bamboo piercing hole of the end top mold are consistent with the cross-sectional size of the raw bamboo longitudinal rib.
在本发明实施方法上,原竹纵肋、竹面板、细竹筒都能提前加工,通过依次安装各组成构件现浇聚苯乙烯泡沫颗粒复合物形成整体结构,施工工艺简易成熟,无需大型施工机械,容易实现标准化生产。In the implementation method of the present invention, the original bamboo longitudinal ribs, bamboo panels, and thin bamboo tubes can be processed in advance, and the integral structure is formed by sequentially installing the component components cast-in-place polystyrene foam particle composites. The construction process is simple and mature, and no large-scale construction machinery is required. , easy to achieve standardized production.
本发明将原竹应用于原竹-聚苯乙烯泡沫颗粒复合墙板,充分利用了原竹这一自然界的原生材料,具有以下有益效果:The present invention applies the original bamboo to the original bamboo-polystyrene foam particle composite wallboard, fully utilizes the original raw material of the natural world, the original bamboo, and has the following beneficial effects:
(1)与普通夹芯复合板相比,原竹-聚苯乙烯泡沫颗粒复合墙板的面板和夹芯部分有剪力件连接,整体性好,中间中空部分有原竹纵肋,强度较高,尺寸高度限制小。(1) Compared with ordinary sandwich composite panels, the face plate of the original bamboo-polystyrene foam particle composite wallboard is connected by shear members to the sandwich part, which has good integrity, and the hollow part in the middle has original bamboo longitudinal ribs, which has higher strength Tall, with small size height restrictions.
(2)与砌块式隔墙相比,原竹-聚苯乙烯泡沫颗粒复合墙板质轻、节能、环保、隔音、隔热、保温、防冻、工业化程度高。(2) Compared with the block partition wall, the original bamboo-polystyrene foam particle composite wallboard is light in weight, energy saving, environmental protection, sound insulation, heat insulation, heat preservation, antifreeze, and high degree of industrialization.
(3)与骨架隔墙相比,原竹-聚苯乙烯泡沫颗粒复合墙板安装简便、加工性能好,减少湿作业,施工快、无需抹灰,能直接装饰。(3) Compared with the skeleton partition wall, the original bamboo-polystyrene foam particle composite wallboard is easy to install, has good processing performance, reduces wet work, fast construction, no need for plastering, and can be directly decorated.
(4)与加气混凝土块隔墙相比,原竹-聚苯乙烯泡沫颗粒复合墙板质轻、环保、隔热、抗震、隔音、标准化程度高。(4) Compared with the aerated concrete block partition wall, the original bamboo-polystyrene foam particle composite wallboard is light in weight, environmentally friendly, heat-insulating, earthquake-resistant, sound-proof, and has a high degree of standardization.
(5)原竹-聚苯乙烯泡沫颗粒复合墙板用绿色环保的原竹纵肋代替了高耗能的钢材,环境效益高,经济性好。(5) The raw bamboo-polystyrene foam particle composite wallboard replaces the high-energy-consuming steel with green and environmentally friendly raw bamboo longitudinal ribs, which has high environmental benefits and good economical efficiency.
附图说明Description of drawings
以下附图仅旨在于对本发明做示意性说明和解释,并不限定本发明的范围。The following drawings are only intended to illustrate and explain the present invention schematically, and do not limit the scope of the present invention.
图1一种原竹-聚苯乙烯泡沫颗粒复合墙板立体细节示意图;Fig. 1 a kind of original bamboo-polystyrene foam particle composite wallboard three-dimensional detailed schematic diagram;
图2一种原竹-聚苯乙烯泡沫颗粒复合墙板成品立体示意图;Fig. 2 a kind of original bamboo-polystyrene foam particle composite wallboard finished stereogram;
图3一种原竹-聚苯乙烯泡沫颗粒复合墙板平面示意图;Fig. 3 is a kind of original bamboo-polystyrene foam particle composite wallboard plane schematic diagram;
图4一种原竹-聚苯乙烯泡沫颗粒复合墙板的A-A截面图;The A-A sectional view of a kind of former bamboo-polystyrene foam particle composite wallboard of Fig. 4;
图5一种原竹-聚苯乙烯泡沫颗粒复合墙板的B-B截面图;Fig. 5 is a kind of B-B sectional view of former bamboo-polystyrene foam particle composite wallboard;
图6一种原竹-聚苯乙烯泡沫颗粒复合墙板的C-C截面图;The C-C sectional view of a kind of former bamboo-polystyrene foam particle composite wallboard of Fig. 6;
图7一种原竹-聚苯乙烯泡沫颗粒复合墙板制造方法的工艺流程图;Fig. 7 is a process flow diagram of a kind of former bamboo-polystyrene foam particle composite wallboard manufacturing method;
图8一种原竹-聚苯乙烯泡沫颗粒复合墙板制造方法的原竹纵肋加工步骤示意图;The schematic diagram of the original bamboo longitudinal rib processing steps of a kind of original bamboo-polystyrene foam particle composite wallboard manufacturing method of Fig. 8;
图9一种原竹-聚苯乙烯泡沫颗粒复合墙板制造方法的细竹筒连接件组装示意图;Fig. 9 is a kind of original bamboo-polystyrene foam particle composite wallboard manufacturing method the thin bamboo tube connector assembling schematic diagram;
图10一种原竹-聚苯乙烯泡沫颗粒复合墙板制造方法的装配原竹纵肋的步骤示意图;Fig. 10 is a schematic diagram of the steps of assembling the original bamboo longitudinal rib of a kind of original bamboo-polystyrene foam particle composite wallboard manufacturing method;
图11一种原竹-聚苯乙烯泡沫颗粒复合墙板制造方法的安放竹面板、侧模板和端模板的步骤立面示意图;Fig. 11 is a kind of former bamboo-polystyrene foam particle composite wallboard manufacturing method the step elevation schematic diagram of laying bamboo panel, side formwork and end formwork;
图12一种原竹-聚苯乙烯泡沫颗粒复合墙板制造方法的安放竹面板和模板的步骤俯视平面示意图;Fig. 12 is a kind of original bamboo-polystyrene foam particle composite wallboard manufacturing method, the steps of laying bamboo panel and formwork schematic plan view;
图13一种原竹-聚苯乙烯泡沫颗粒复合墙板制造方法的组装竹面板、侧模板和端模板完成立面示意图;Fig. 13 is a kind of original bamboo-polystyrene foam particle composite wallboard manufacturing method, the assembled bamboo panel, side formwork and end formwork complete elevation schematic diagram;
图14一种原竹-聚苯乙烯泡沫颗粒复合墙板制造方法的端顶模平面示意图;Fig. 14 is a schematic plan view of the top formwork of a method for producing a former bamboo-polystyrene foam particle composite wallboard;
图15一种原竹-聚苯乙烯泡沫颗粒复合墙板制造方法的端底模和台座平面示意图;Fig. 15 is a kind of original bamboo-polystyrene foam particle composite wallboard manufacturing method end bottom formwork and pedestal plane schematic diagram;
图16一种原竹-聚苯乙烯泡沫颗粒复合墙板制造方法的台座立体示意图;Fig. 16 is a three-dimensional schematic diagram of a pedestal for the manufacture method of the original bamboo-polystyrene foam particle composite wallboard;
在附图中,1为原竹纵肋,2为细竹筒,3为聚苯乙烯泡沫颗粒复合物,4为竹面板,11为天然竹节,12为原竹纵肋的预留孔洞,31为凹槽卡口,32为凸起卡口,41竹面板的开孔,5为带凹槽卡口侧模板,6为凸起卡口侧模板,7为端底模,71为预留原竹穿孔,8为端顶模,81为端顶模的穿竹孔,82为端顶模的预留浇筑孔,9为基础台座,91为基础台座的容竹孔洞。In the accompanying drawings, 1 is the original bamboo longitudinal rib, 2 is the thin bamboo tube, 3 is the polystyrene foam particle composite, 4 is the bamboo panel, 11 is the natural bamboo joint, 12 is the reserved hole of the original bamboo longitudinal rib, 31 32 is the raised bayonet, 41 is the opening of the bamboo panel, 5 is the side template with the groove bayonet, 6 is the side template with the raised bayonet, 7 is the end bottom mold, 71 is the reserved original Bamboo perforation, 8 is the top formwork, 81 is the bamboo hole for the top formwork, 82 is the reserved pouring hole of the top formwork, 9 is the base pedestal, and 91 is the bamboo hole for the base pedestal.
具体实施方式Detailed ways
为了对本发明的技术,特征、目的和效果有更加清楚的理解,现对照附图说明本发明的具体实施方式。In order to have a clearer understanding of the technology, features, purposes and effects of the present invention, specific implementations of the present invention will now be described with reference to the accompanying drawings.
如图1~图6,本发明提供一种原竹-聚苯乙烯泡沫颗粒复合墙板,包括原竹纵肋1、细竹筒2、聚苯乙烯泡沫颗粒复合物3、竹面板4共同组成,其特征在于,聚苯乙烯泡沫颗粒复合物3填充于两侧竹面板4之间并包裹内含天然竹节11的原竹纵肋1和细竹筒2形成整体,竹面板4的内表面设有凸起或凹进构造,两根以上的原竹纵肋1等长平行设置,原竹纵肋1的顶面和底面间隔设置预留孔洞12,预留孔洞12开设于两两天然竹节11之间,竹面板4表面设有开孔41,其位置、形状尺寸与原竹纵肋1上预留孔洞12的位置、形状尺寸相同并一一对应,细竹筒2的尺寸大于等于原竹纵肋1上的预留孔洞12的尺寸和竹面板4的开孔41的尺寸,细竹筒2垂直贯穿原竹纵肋1的预留孔洞12并卡入两侧竹面板4的开孔41中,细竹筒2与预留孔洞12、竹面板的开孔41之间通过挤压摩擦紧固,细竹筒2的两端与竹面板4的两侧外表面齐平,聚苯乙烯泡沫颗粒复合物3由发泡水泥、粉煤灰、煤矸石、聚苯乙烯颗粒和耐火材料一体成型。As shown in Fig. 1 to Fig. 6, the present invention provides a kind of raw bamboo-polystyrene foam particle composite wallboard, which comprises raw bamboo longitudinal rib 1, thin bamboo tube 2, polystyrene foam particle composite 3, and bamboo panel 4. It is characterized in that the polystyrene foam particle composite 3 is filled between the bamboo panels 4 on both sides and wraps the original bamboo longitudinal ribs 1 and thin bamboo tubes 2 containing natural bamboo nodes 11 to form a whole, and the inner surface of the bamboo panel 4 is provided with Convex or concave structure, two or more original bamboo longitudinal ribs 1 are arranged in parallel with equal length, reserved holes 12 are arranged on the top surface and bottom surface of the original bamboo longitudinal ribs 1 at intervals, and the reserved holes 12 are opened in pairs of natural bamboo joints 11 Between, the surface of bamboo panel 4 is provided with opening 41, and its position, shape and size are the same as the position, shape and size of holes 12 reserved on the original bamboo longitudinal rib 1 and correspond one by one, and the size of thin bamboo tube 2 is greater than or equal to the original bamboo vertical The size of the reserved hole 12 on the rib 1 and the size of the opening 41 of the bamboo panel 4, the thin bamboo tube 2 vertically passes through the reserved hole 12 of the original bamboo longitudinal rib 1 and snaps into the opening 41 of the bamboo panels 4 on both sides, The thin bamboo tube 2 is fastened by extrusion friction between the reserved hole 12 and the opening 41 of the bamboo panel, and the two ends of the thin bamboo tube 2 are flush with the both sides of the bamboo panel 4. It is integrally formed by foamed cement, fly ash, coal gangue, polystyrene particles and refractory materials.
所述的一种原竹-聚苯乙烯泡沫颗粒复合墙板,其特征在于所述的原竹纵肋1采用内含天然竹节11的天然原竹制作,细竹筒2采用管状原竹竹梢或直径较小的原竹制作,竹面板4采用原竹片、竹材层积材、竹材胶合板、竹材集成材、重组竹材或编制竹帘中的一种加工制作。The described original bamboo-polystyrene foam particle composite wallboard is characterized in that the described original bamboo longitudinal rib 1 is made of natural original bamboo containing natural bamboo nodes 11, and the thin bamboo tube 2 is made of tubular original bamboo bamboo tip Or the less original bamboo of diameter is made, and bamboo panel 4 adopts a kind of processing in original bamboo sheet, bamboo laminated lumber, bamboo plywood, bamboo glulam, recombined bamboo or weaving bamboo curtain.
所述的一种原竹-聚苯乙烯泡沫颗粒复合墙板,其特征在于细竹筒2卡入竹面板4的开孔41的深度与竹面板4厚度相等,原竹-聚苯乙烯泡沫颗粒复合墙板的两侧端面设有凹槽卡口31和凸起卡口32。A kind of original bamboo-polystyrene foam particle composite wallboard is characterized in that the depth of the opening 41 of the thin bamboo tube 2 snapped into the bamboo panel 4 is equal to the thickness of the bamboo panel 4, and the original bamboo-polystyrene foam particle composite Groove bayonets 31 and raised bayonets 32 are provided on both sides of the wallboard.
所述的一种原竹-聚苯乙烯泡沫颗粒复合墙板,其特征在于相邻两根原竹纵肋1的净间距大于零,满足聚苯乙烯泡沫颗粒复合物3与原竹纵肋1之间的连接与握裹,相邻两根原竹纵肋1的净间距较小或较大时,改变现浇聚苯乙烯泡沫颗粒复合物3的配合比,适当增加水泥或减小水泥含量,以改变现浇聚苯乙烯泡沫颗粒复合物3的粘结力。A kind of original bamboo-polystyrene foam particle composite wallboard is characterized in that the net distance between two adjacent original bamboo longitudinal ribs 1 is greater than zero, which meets the requirement between the polystyrene foam particle composite 3 and the original bamboo longitudinal rib 1. When the net distance between two adjacent original bamboo longitudinal ribs 1 is small or large, the mixing ratio of the cast-in-place polystyrene foam particle compound 3 should be changed, and the cement content should be appropriately increased or reduced, so as to Varying the cohesion of the cast-in-place polystyrene foam particle compound 3.
所述的一种原竹-聚苯乙烯泡沫颗粒复合墙板,其特征在于所述的细竹筒2能优化替换为细管状复合材料切段、管状塑料切段或管状金属切段。The original bamboo-polystyrene foam particle composite wallboard is characterized in that the thin bamboo tube 2 can be optimally replaced with a thin tubular composite material cut section, a tubular plastic cut section or a tubular metal cut section.
所述的一种原竹-聚苯乙烯泡沫颗粒复合墙板,其特征在于相邻两根原竹纵肋1的细竹筒2同位布置或错位布置,错位布置时错开一个或一个以上天然竹节11。The original bamboo-polystyrene foam particle composite wallboard is characterized in that the thin bamboo tubes 2 of two adjacent original bamboo longitudinal ribs 1 are arranged in the same position or in a dislocation arrangement, and one or more than one natural bamboo joints 11 are staggered during the dislocation arrangement. .
所述的一种原竹-聚苯乙烯泡沫颗粒复合墙板的制造方法,其特征在于相邻两根原竹纵肋1的净间距能够自由调整,其净间距大于等于零,原竹纵肋1由端底模7的预留原竹穿孔71和端顶模8的穿竹孔81实现两端固定,端底模7的预留原竹穿孔71和端顶模8的穿竹孔81的尺寸大小与原竹纵肋1的截面尺寸相吻合一致。The manufacturing method of a kind of original bamboo-polystyrene foam particle composite wallboard is characterized in that the net spacing between two adjacent original bamboo longitudinal ribs 1 can be adjusted freely, the net spacing is greater than or equal to zero, and the original bamboo longitudinal ribs 1 are formed by The reserved raw bamboo perforation 71 of the end bottom mold 7 and the bamboo hole 81 of the end top mold 8 are fixed at both ends, and the reserved original bamboo perforation 71 of the end bottom mold 7 and the size of the bamboo hole 81 of the end top mold 8 Consistent with the cross-sectional size of the original bamboo longitudinal rib 1.
一种原竹-聚苯乙烯泡沫颗粒复合墙板的制造方法,其特征在于预先对原竹纵肋1进行开孔加工,以由细竹筒2为连接中介,平行布置原竹纵肋1,安放竹面板4,浇筑现浇聚苯乙烯泡沫颗粒复合物3形成为一种原竹-聚苯乙烯泡沫颗粒复合墙板。A method for manufacturing raw bamboo-polystyrene foam particle composite wallboard, which is characterized in that the raw bamboo longitudinal ribs 1 are pre-opened, and the thin bamboo tubes 2 are used as connection intermediaries to arrange the raw bamboo longitudinal ribs 1 in parallel and place The bamboo panel 4 is poured into the cast-in-place polystyrene foam particle composite 3 to form an original bamboo-polystyrene foam particle composite wallboard.
如图7~图16,一种原竹-聚苯乙烯泡沫颗粒复合墙板的制造方法,其特征在于预先对原竹纵肋1进行开孔加工,以端底模7和端顶模8固定原竹纵肋1并调整其间距,以竹面板4为两侧模板及使用阶段受力的重要部件,以细竹筒2为连接中介,平行布置原竹纵肋1,安放竹面板4,浇筑现浇聚苯乙烯泡沫颗粒复合物3形成一种原竹-聚苯乙烯泡沫颗粒复合墙板,其步骤如下:As shown in Figures 7 to 16, a manufacturing method of raw bamboo-polystyrene foam particle composite wallboard is characterized in that the longitudinal ribs 1 of the raw bamboo are drilled in advance, and the end bottom mold 7 and the end top mold 8 are fixed. The original bamboo longitudinal ribs 1 and their spacing are adjusted, the bamboo panel 4 is used as the formwork on both sides and the important part of the force in the use stage, and the thin bamboo tube 2 is used as the connection intermediary, the original bamboo longitudinal ribs 1 are arranged in parallel, the bamboo panel 4 is placed, and the pouring site Pouring polystyrene foam particle compound 3 forms a kind of original bamboo-polystyrene foam particle composite wallboard, and its steps are as follows:
A.原竹纵肋加工:挑选直径与长度相接近的内含天然竹节11的天然原竹制作原竹纵肋1,在原竹纵肋1上沿原竹纵肋1纵向间隔开设径向贯穿的预留孔洞12,预留孔洞12开设于两两天然竹节11之间,直径小于等于细竹筒2的外径;A. Raw bamboo longitudinal rib processing: select the natural raw bamboo containing natural bamboo joints 11 whose diameter and length are close to make the original bamboo longitudinal rib 1, and set up radial penetration on the original bamboo longitudinal rib 1 along the longitudinal interval of the original bamboo longitudinal rib 1 The reserved holes 12 are set between two natural bamboo joints 11, and the diameter is less than or equal to the outer diameter of the thin bamboo tube 2;
B.制作细竹筒:将选取的天然原竹竹梢或直径较小的天然原竹按照设计长度截断,通过削切工序制作成细竹筒2;B. Make the thin bamboo tube: cut off the selected natural raw bamboo bamboo tip or the smaller natural raw bamboo according to the designed length, and make the thin bamboo tube 2 through the cutting process;
C.细竹筒连接件组装:将各个细竹筒2垂直贯穿于原竹纵肋1上的事先开设的两个贯穿预留孔洞12,由于预留孔洞12直径小于等于细竹筒2直径,贯穿时将细竹筒2一端削尖以便于穿过预留孔洞12,细竹筒2到达设计位置之后,由于细竹筒2径向有一定的变形能力,细竹筒2会相应紧固在预留孔洞12内;C. Thin bamboo tube connector assembly: each thin bamboo tube 2 vertically penetrates through the two pre-opened through reserved holes 12 on the original bamboo longitudinal rib 1, because the diameter of the reserved hole 12 is less than or equal to the diameter of the thin bamboo tube 2, when penetrating One end of the thin bamboo tube 2 is sharpened so as to pass through the reserved hole 12. After the thin bamboo tube 2 reaches the design position, because the thin bamboo tube 2 has a certain deformation capacity in the radial direction, the thin bamboo tube 2 will be fastened in the reserved hole 12 accordingly;
D.装配原竹纵肋与端模:将端底模7放置在基础台座9之上,端底模7设置有预留原竹穿孔71,其与基础台座9预留的容竹孔洞91位置一一对应,将两根以上的原竹纵肋1等长平行设置,原竹纵肋1的下端部纵向垂直插入基础台座9的容竹孔洞91,将端顶模8安放于原竹纵肋1的上端部,使原竹纵肋1的上端部穿过端顶模8的穿竹孔81,端顶模8预留有浇筑孔82,原竹纵肋1的间距与尺寸能通过更换相应的端底模7和端顶模8加以调整;D. Assembling the original bamboo longitudinal ribs and the end formwork: place the end base formwork 7 on the base pedestal 9, the end base formwork 7 is provided with reserved original bamboo perforation 71, which is in the position of the reserved bamboo hole 91 of the base pedestal 9 In one-to-one correspondence, two or more original bamboo longitudinal ribs 1 are arranged in parallel with equal lengths, the lower end of the original bamboo longitudinal ribs 1 is vertically inserted into the bamboo-accommodating hole 91 of the foundation pedestal 9, and the top mold 8 is placed on the original bamboo longitudinal ribs. 1, the upper end of the original bamboo longitudinal rib 1 passes through the bamboo hole 81 of the end top mold 8, and the end top mold 8 is reserved with a pouring hole 82, and the spacing and size of the original bamboo longitudinal rib 1 can be replaced by corresponding The end bottom mold 7 and the end top mold 8 are adjusted;
E.竹面板制作:采用竹材层积材、竹材胶合板、竹材集成材、重组竹材或编制竹帘中的一种加工制作竹面板4,竹面板4的内表面即与聚苯乙烯泡沫颗粒复合物3接触一侧的表面设有凸起或凹进构造,在竹面板4上开设开孔41,其位置、形状尺寸与原竹纵肋1上预留孔洞12的位置、形状尺寸相同并一一对应;E. Bamboo panel production: adopt bamboo laminated lumber, bamboo plywood, bamboo glulam, recombined bamboo or weave bamboo screen to process and manufacture bamboo panel 4, the inner surface of bamboo panel 4 is composite with polystyrene foam particles 3. The surface on the contact side is provided with a convex or concave structure, and an opening 41 is provided on the bamboo panel 4. correspond;
F.安放竹面板:竹面板4的长方向与原竹纵肋1的纵向一致,竹面板4长方向垂直安置于基础台座9的预留位置,将所有的细竹筒2插入竹面板4上对应开孔41;F. Place the bamboo panel: the long direction of the bamboo panel 4 is consistent with the longitudinal direction of the original bamboo longitudinal rib 1, and the long direction of the bamboo panel 4 is vertically placed on the reserved position of the foundation pedestal 9, and all the thin bamboo tubes 2 are inserted into the bamboo panel 4 to correspond opening 41;
G.安放侧模:将凹槽卡口侧模板5和凸起卡口侧模板6分别安置固定于竹面板4的宽边方向两侧,其纵轴线方向平行于竹面板4的长边方向;G. Place the side molds: place the groove bayonet side template 5 and the raised bayonet side template 6 on both sides of the width direction of the bamboo panel 4 respectively, and its longitudinal axis direction is parallel to the long side direction of the bamboo panel 4;
H.浇筑聚苯乙烯泡沫颗粒复合物:在两块竹面板4之间,通过端顶模8预留的浇筑孔82浇筑聚苯乙烯泡沫颗粒复合物3,形成为一种原竹纵肋-聚苯乙烯泡沫颗粒复合墙板;H. Pouring polystyrene foam particle composite: between two bamboo panels 4, pour polystyrene foam particle composite 3 through pouring holes 82 reserved in end top mold 8, forming a kind of original bamboo longitudinal rib- Polystyrene foam particle composite wallboard;
I.切除原竹纵肋端头:聚苯乙烯泡沫颗粒复合物3养护完成后,切除墙板原竹纵肋1的两端多余端。I. Cut off the ends of the longitudinal ribs of the original bamboo: after the curing of the polystyrene foam particle compound 3 is completed, cut off the redundant ends of the two ends of the longitudinal ribs 1 of the original bamboo of the wallboard.
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