CN114715011B - Intelligent granary multi-compartment side-turning unloading method based on big data - Google Patents
Intelligent granary multi-compartment side-turning unloading method based on big data Download PDFInfo
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- CN114715011B CN114715011B CN202210496957.4A CN202210496957A CN114715011B CN 114715011 B CN114715011 B CN 114715011B CN 202210496957 A CN202210496957 A CN 202210496957A CN 114715011 B CN114715011 B CN 114715011B
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- 238000000034 method Methods 0.000 title claims abstract description 27
- 239000000463 material Substances 0.000 claims abstract description 55
- 239000000428 dust Substances 0.000 claims abstract description 25
- 241000238631 Hexapoda Species 0.000 claims abstract description 12
- 229910000831 Steel Inorganic materials 0.000 claims description 19
- 239000010959 steel Substances 0.000 claims description 19
- 238000007599 discharging Methods 0.000 claims description 15
- 238000004140 cleaning Methods 0.000 claims description 13
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 9
- 230000000694 effects Effects 0.000 claims description 5
- 230000032258 transport Effects 0.000 claims description 4
- 230000007306 turnover Effects 0.000 claims description 4
- 239000002689 soil Substances 0.000 claims description 3
- 238000003912 environmental pollution Methods 0.000 abstract description 4
- 230000010354 integration Effects 0.000 description 5
- 230000009471 action Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000003749 cleanliness Effects 0.000 description 2
- 239000010881 fly ash Substances 0.000 description 2
- 238000010030 laminating Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60P—VEHICLES ADAPTED FOR LOAD TRANSPORTATION OR TO TRANSPORT, TO CARRY, OR TO COMPRISE SPECIAL LOADS OR OBJECTS
- B60P1/00—Vehicles predominantly for transporting loads and modified to facilitate loading, consolidating the load, or unloading
- B60P1/04—Vehicles predominantly for transporting loads and modified to facilitate loading, consolidating the load, or unloading with a tipping movement of load-transporting element
- B60P1/16—Vehicles predominantly for transporting loads and modified to facilitate loading, consolidating the load, or unloading with a tipping movement of load-transporting element actuated by fluid-operated mechanisms
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01M—CATCHING, TRAPPING OR SCARING OF ANIMALS; APPARATUS FOR THE DESTRUCTION OF NOXIOUS ANIMALS OR NOXIOUS PLANTS
- A01M1/00—Stationary means for catching or killing insects
- A01M1/22—Killing insects by electric means
- A01M1/223—Killing insects by electric means by using electrocution
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01M—CATCHING, TRAPPING OR SCARING OF ANIMALS; APPARATUS FOR THE DESTRUCTION OF NOXIOUS ANIMALS OR NOXIOUS PLANTS
- A01M29/00—Scaring or repelling devices, e.g. bird-scaring apparatus
- A01M29/06—Scaring or repelling devices, e.g. bird-scaring apparatus using visual means, e.g. scarecrows, moving elements, specific shapes, patterns or the like
- A01M29/10—Scaring or repelling devices, e.g. bird-scaring apparatus using visual means, e.g. scarecrows, moving elements, specific shapes, patterns or the like using light sources, e.g. lasers or flashing lights
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D47/00—Separating dispersed particles from gases, air or vapours by liquid as separating agent
- B01D47/06—Spray cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60P—VEHICLES ADAPTED FOR LOAD TRANSPORTATION OR TO TRANSPORT, TO CARRY, OR TO COMPRISE SPECIAL LOADS OR OBJECTS
- B60P1/00—Vehicles predominantly for transporting loads and modified to facilitate loading, consolidating the load, or unloading
- B60P1/006—Vehicles predominantly for transporting loads and modified to facilitate loading, consolidating the load, or unloading charge and discharge with pusher plates
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60P—VEHICLES ADAPTED FOR LOAD TRANSPORTATION OR TO TRANSPORT, TO CARRY, OR TO COMPRISE SPECIAL LOADS OR OBJECTS
- B60P1/00—Vehicles predominantly for transporting loads and modified to facilitate loading, consolidating the load, or unloading
- B60P1/04—Vehicles predominantly for transporting loads and modified to facilitate loading, consolidating the load, or unloading with a tipping movement of load-transporting element
- B60P1/30—Vehicles predominantly for transporting loads and modified to facilitate loading, consolidating the load, or unloading with a tipping movement of load-transporting element in combination with another movement of the element
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/10—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in agriculture
- Y02A40/51—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in agriculture specially adapted for storing agricultural or horticultural products
Landscapes
- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Pest Control & Pesticides (AREA)
- Transportation (AREA)
- Mechanical Engineering (AREA)
- Insects & Arthropods (AREA)
- Environmental Sciences (AREA)
- Zoology (AREA)
- Wood Science & Technology (AREA)
- Chemical & Material Sciences (AREA)
- Birds (AREA)
- Optics & Photonics (AREA)
- Physics & Mathematics (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Catching Or Destruction (AREA)
Abstract
The invention discloses a big data-based intelligent granary multi-carriage side-turning unloading method, which comprises the following steps of S1, fixing a chassis: the driver drives the vehicle to the unloading area, removes first carriage, the third carriage of second carriage to the side of the discharge port that has conveyor, fixes three carriage chassis through three carriage chassis fixing device in unloading area, and S2, carriage are connected: the driver takes out the chain from the driver's cabin, then utilize the couple on the chain, the device is fixed through the chassis to solve the condition that the vehicle turned on one's side, the chassis is fixed in addition can also satisfy the condition that multisection carriage unloaded simultaneously, multisection carriage linkage is unloaded only need have a pneumatic cylinder can, reduce cost, it need not artifical supplementary clearance to unload, it is automatic more intelligent, integrate the material, need not the manual intervention, practice thrift the cost of labor in a large number, improve the speed of unloading and the efficiency of unloading, the insect is handled in the material during unloading, extension save time, handle the dust simultaneously, avoid appearing environmental pollution.
Description
Technical Field
The invention relates to the technical field of carriage rollover unloading, in particular to a intelligent granary multi-carriage rollover unloading method based on big data.
Background
The side unloading vehicle, the vehicle special for transporting coal, has no cover side plate, and can open to eject the inclined material from the side of the carriage by wind power.
At present, when multisection carriage is turning on one's side and unloading, the unstable circumstances that can lead to the whole vehicle of focus very easily turns on one's side, every carriage is unloaded alone, increase the technological degree of difficulty of unloading, increase the time of whole unloading, and every carriage all needs to be equipped with a pneumatic cylinder, the cost is higher, the carriage is inside to remain easily in unloading, need artifical supplementary unloading, it is artifical still to need integrate the material of multisection carriage to pile up together after unloading, then transport it away, holistic unloading speed is slower, waste time and energy, and is inefficiency, can cause dust pollution in addition when unloading, the inside worm of material also can cause the problem of influence to the use.
Disclosure of Invention
(One) solving the technical problems
Aiming at the defects of the prior art, the invention provides a large-data-based intelligent granary multi-carriage side-turning unloading method, which solves the problems of high unloading difficulty, high vehicle cost, long unloading time, low unloading speed, low unloading efficiency, manual integration, manual auxiliary unloading requirement, dust pollution and worm.
(II) technical scheme
In order to achieve the above purpose, the invention is realized by the following technical scheme: the intelligent granary multi-compartment side-turning unloading method based on big data specifically comprises the following steps:
S1, fixing a chassis: the driver drives the vehicle to a discharging area, moves a first carriage and a second carriage to the side of a discharging opening with a conveying device, and fixes the chassis of the three carriages through three carriage chassis fixing devices of the discharging area;
S2, carriage connection: the driver takes out the chain from the cab, then hangs the chain on a pulling ring on the carriage by using a hook on the chain, and fixedly connects the adjacent three carriages together, and then releases the fixing buckle on the carriage and the carriage chassis;
S3, side turning of a carriage: the driver checks the periphery of the vehicle, confirms the safety of the periphery of the vehicle, then starts a hydraulic cylinder below a middle carriage in the cab, the hydraulic cylinder pushes the carriage to rotate around a hinge point between the carriage and the chassis, one carriage in the middle of the hydraulic cylinder pulls the other two carriages to turn over simultaneously through a chain, after the carriage turns over to a certain angle, one side of a carriage opening is contacted with the ground, and materials in the carriage slide out of the carriage along the carriage wall;
S4, high-pressure insect removal: when the materials in the carriage slide out of the carriage, the high-voltage insect-removing device is penetrated, the high-voltage insect-removing device kills insects by releasing current to the penetrated materials, and meanwhile, the reflector plate rotates to realize the bird-expelling effect, and the penetrated materials slide onto the conveying device from the discharge opening;
S5, discharging and dust falling: starting a dust settling device on a carriage to settle dust caused by unloading;
S6, conveying materials: the conveying device operates to convey the discharged materials to a material pile storage position for storage;
S7, cleaning the residual materials: starting a pushing device on the carriage, pushing out the residual materials in the carriage by using the pushing device, and cleaning the carriage;
S8, carriage reset: the driver starts the hydraulic cylinder again according to the cleaning condition of the inside, the hydraulic cylinder contracts to drive the middle carriage after side turning to reset, when the middle carriage resets, the two carriages beside the middle carriage are pulled to reset through the chain, and the driver fixes the carriage chassis and the fixing buckles on the carriage;
S9, releasing fixation: the driver starts the carriage chassis fixer to release the carriage;
s10, subsequent unloading: the driver drives the vehicle to move the fourth compartment to the sixth compartment, and repeats the above-described rollover discharging for the fourth compartment to the sixth compartment.
Preferably, the carriage chassis fixing device in the S1 is of a U-shaped structure, the carriage chassis is located at the middle position, the carriage chassis fixing devices on two sides squeeze and fix the carriage from two sides, and the carriage chassis of the carriage needing to roll over is fixed, so that the problem that the whole carriage rolls over can be avoided.
Preferably, one end of the hydraulic cylinder is rotationally connected with the bottom of the middle carriage, and the other end of the hydraulic cylinder is rotationally connected with the top of the chassis of the middle carriage.
Preferably, the pushing device in S3 includes cylinder and pushing plate, and pushing plate laminating cover is established at carriage inner wall, and the cylinder promotes pushing plate and promotes the material that the inside is remained to the feeding device on, and pushing plate automatic discharge need not manual intervention, improves the speed of unloading and the cleanliness factor of unloading.
Preferably, the conveying device of S1 includes funnel workbin and conveyer belt, and the funnel workbin is installed in soil, and funnel workbin top flushes with ground, and the carriage turns on one' S side towards funnel workbin direction when unloading, pushes the material into the funnel workbin in, and the funnel workbin is concentrated the material on the conveyer belt, and the conveyer belt transports the material out of the funnel workbin at last, and the funnel workbin is in the same place with the material integration of three carriages, need not artifical integration, and is automatic, labour saving and time saving more.
Preferably, the high-pressure insect-removing device in S4 comprises a frame body, the inner wall of frame body is fixed with steel mesh one, the right side of frame body is fixed with the motor fixed plate, the inside of motor fixed plate is fixed with the motor, the output of motor is fixed with reciprocating screw rod, the front side of motor fixed plate is fixed with the guide bar, the guide bar is equipped with same movable plate with reciprocating screw rod' S outside thread bush, the left side of movable plate is fixed with the fixed frame, the inner wall of fixed frame is fixed with steel mesh two, the both sides of fixed frame all are fixed with a plurality of racks, the both sides of frame body all are fixed with two fixed plates, the top of fixed plate is rotated and is connected with the pivot, the outside of pivot is fixed with the gear, the one side that the gear is close to the frame body meshes with the rack, the top of pivot is fixed with the reflector plate, the bottom of frame body is fixed with a plurality of backup pads, the internal thread bush of backup pad is equipped with the bolt, the one end rotation of bolt is connected with the connector, the front side of frame body is fixed with the power, steel mesh two electric connection heads and steel mesh two.
Preferably, the dust settling device in S5 includes water tank, water, superhigh pressure plunger pump, high-pressure pipeline and high-pressure nozzle, utilizes the superhigh pressure plunger pump to pressurize water, then atomizes through high-pressure pipeline to high-pressure nozzle, spouts into the sky, and the fly ash humidification when unloading makes it whereabouts to play the effect of dust settling, the dust that flies upward can cause environmental pollution, also can cause certain influence to the artificial health around.
(III) beneficial effects
The invention provides a large data-based intelligent granary multi-compartment side-turning unloading method. Compared with the prior art, the method has the following beneficial effects: the method for unloading the side-turning of the multiple carriages comprises the following steps of S3, side-turning of the carriages: the driver checks the periphery of the vehicle, confirms the safety of the periphery of the vehicle, then starts a hydraulic cylinder below a middle carriage in the cab, the hydraulic cylinder pushes the carriage to rotate around a hinge point between the carriage and the chassis, one carriage in the middle of the hydraulic cylinder pulls the other two carriages to turn over simultaneously through a chain, after the carriage turns over to a certain angle, one side of a carriage opening is contacted with the ground, and materials in the carriage slide out of the carriage along the carriage wall; s4, high-pressure insect removal: when the material slides out of the carriage, the material passes through the high-pressure insect-removing device, the high-pressure insect-removing filter device discharges electricity to kill insects on the passed material, and the passed material slides onto the conveying device from the discharge opening; s5, discharging and dust falling: starting a dust settling device on a carriage to settle dust caused by unloading; the condition of solving the vehicle and turning on one's side is fixed through the chassis, the chassis is fixed in addition can also satisfy the condition that multisection carriage unloaded simultaneously, multisection carriage linkage is unloaded only need have a pneumatic cylinder can, reduce cost, the manual auxiliary clearance of need not of unloading, it is more intelligent to automize, integrate the material, need not artifical the intervention, practice thrift the cost of labor in a large number, improve the speed of unloading and the efficiency of unloading, handle the material inner worm when unloading, extension save time handles the dust simultaneously, avoid appearing environmental pollution.
Drawings
FIG. 1 is a process flow diagram of a multi-compartment rollover unloading of the present invention;
Fig. 2 is a schematic diagram of a right upper perspective view of a high-pressure insect-cleaning device for side-turning unloading of a plurality of carriages;
fig. 3 is a schematic diagram of a right lower perspective view of the high-pressure insect-cleaning device for side-turning unloading of a plurality of carriages;
Fig. 4 is an enlarged schematic view of the high-pressure insect-cleaning device of the side-turning unloading device of the multi-carriage fig. 2.
Reference numerals illustrate:
1. a frame; 2. a support plate; 3. a bolt; 4. a top plate; 5. a motor fixing plate; 6. a motor; 7. a reciprocating screw; 8. a guide rod; 9. a moving plate; 10. a fixed frame; 11. a first steel mesh; 12. a fixing plate; 13. a rotating shaft; 14. a gear; 15. a light reflecting plate; 16. a power connector; 17. a rack; 18. and a second steel net.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-4, the embodiment of the present invention provides a technical solution: the intelligent granary multi-compartment side-turning unloading method based on big data specifically comprises the following steps:
S1, fixing a chassis: the driver drives the vehicle to a discharging area, moves a first carriage and a second carriage to the side of a discharging opening with a conveying device, and fixes the chassis of the three carriages through three carriage chassis fixing devices of the discharging area;
S2, carriage connection: the driver takes out the chain from the cab, then hangs the chain on a pulling ring on the carriage by using a hook on the chain, and fixedly connects the adjacent three carriages together, and then releases the fixing buckle on the carriage and the carriage chassis;
S3, side turning of a carriage: the driver checks the periphery of the vehicle, confirms the safety of the periphery of the vehicle, then starts a hydraulic cylinder below a middle carriage in the cab, the hydraulic cylinder pushes the carriage to rotate around a hinge point between the carriage and the chassis, one carriage in the middle of the hydraulic cylinder pulls the other two carriages to turn over simultaneously through a chain, after the carriage turns over to a certain angle, one side of a carriage opening is contacted with the ground, and materials in the carriage slide out of the carriage along the carriage wall;
S4, high-pressure insect removal: when the materials in the carriage slide out of the carriage, the high-voltage insect-removing device is penetrated, the high-voltage insect-removing device kills insects by releasing current for the penetrated materials, and meanwhile, the reflector 15 rotates to realize the bird-expelling effect, and the penetrated materials slide onto the conveying device from the discharge opening;
S5, discharging and dust falling: starting a dust settling device on a carriage to settle dust caused by unloading;
S6, conveying materials: the conveying device operates to convey the discharged materials to a material pile storage position for storage;
S7, cleaning the residual materials: starting a pushing device on the carriage, pushing out the residual materials in the carriage by using the pushing device, and cleaning the carriage;
S8, carriage reset: the driver starts the hydraulic cylinder again according to the cleaning condition of the inside, the hydraulic cylinder contracts to drive the middle carriage after side turning to reset, when the middle carriage resets, the two carriages beside the middle carriage are pulled to reset through the chain, and the driver fixes the carriage chassis and the fixing buckles on the carriage;
S9, releasing fixation: the driver starts the carriage chassis fixer to release the carriage;
s10, subsequent unloading: the driver drives the vehicle to move the fourth compartment to the sixth compartment, and repeats the above-described rollover discharging for the fourth compartment to the sixth compartment.
In this embodiment, the carriage chassis fixing device in S1 is a U-shaped structure, the carriage chassis is located at the middle position, and the carriage chassis fixing devices on two sides squeeze and fix the carriage from two sides, so that the problem that the whole carriage turns on one 'S side can be avoided by fixing the carriage chassis of the carriage needing to turn on one' S side.
In this embodiment, one end of the hydraulic cylinder is rotatably connected to the bottom of the middle carriage, and the other end of the hydraulic cylinder is rotatably connected to the top of the chassis of the middle carriage.
In this embodiment, the blevile of push in S3 includes cylinder and pushing plate, and pushing plate laminating cover is established at carriage inner wall, and the cylinder promotes pushing plate and promotes the material that the inside is remained and release to the conveyer on, and pushing plate automatic discharge need not manual intervention, improves the speed of unloading and the cleanliness factor of unloading.
In this embodiment, S1 'S feeding device includes funnel workbin and conveyer belt, and the funnel workbin is installed in soil, and funnel workbin top flushes with ground, and the carriage turns on one' S side towards funnel workbin direction when unloading, pushes the material into the funnel workbin in, and the funnel workbin is concentrated the material on the conveyer belt, and the conveyer belt transports the material out of the funnel workbin at last, and the funnel workbin is in the same place the material integration of three carriages, need not artifical integration, and is automatic, labour saving and time saving more.
In the embodiment, the high-pressure insect-cleaning device in S4 comprises a frame body 1, a steel mesh I11 is fixed on the inner wall of the frame body 1, a motor fixing plate 5 is fixed on the right side of the frame body 1, a motor 6 is fixed inside the motor fixing plate 5, a reciprocating screw 7 is fixed at the output end of the motor 6, a guide rod 8 is fixed on the front side of the motor fixing plate 5, the guide rod 8 and an external thread sleeve of the reciprocating screw 7 are provided with the same movable plate 9, a fixing frame 10 is fixed on the left side of the movable plate 9, a steel mesh II 18 is fixed on the inner wall of the fixing frame 10, a plurality of racks 17 are fixed on both sides of the fixing frame 10, two fixing plates 12 are fixed on both sides of the frame body 1, a rotating shaft 13 is connected on the top of the fixing plate 12 in a rotating way, a gear 14 is fixed on the outer side of the rotating shaft 13, which is close to the frame body 1, is meshed with the racks 17, a reflecting plate 15 is fixed on the top of the rotating shaft 13, the bottom of the frame body 1 is fixedly provided with a plurality of support plates 2, bolts 3 are sleeved on the inner threads of the support plates 2, one ends of the bolts 3 are rotationally connected with a top plate 4, the front side of the frame body 1 is fixedly provided with a power connector 16, the power connector 16 is electrically connected with a first steel mesh 11, a second steel mesh 18 and a motor 6, the device is sleeved outside the top of a carriage, the top plate 4 is tightly attached to the outer wall of the carriage by the rotating bolts 3, the device is fixed at the top of the carriage, the power connector 16 is externally connected with a power supply, the motor 6 is started to drive a reciprocating screw 7 to rotate so as to move a moving plate 9, a fixed frame 10 and the second steel mesh 18, both the first steel mesh 11 and the second steel mesh 18 have high-voltage current, materials firstly pass through the first steel mesh 11 to kill insects, the second steel mesh 18 which moves to kill insects, the passing materials are prevented from leaking the situation, the double insects are thoroughly cleaned, the fixed frame 10 can drive the rack 17 to move when moving, and the rack 17 can drive the gear 14, the rotating shaft 13 and the reflecting plate 15 to rotate, and the reflecting plate 15 rotates to reflect light, so that birds are repelled and are prevented from eating grains.
In this embodiment, the dust device in S5 includes water tank, water, superhigh pressure plunger pump, high-pressure line and high-pressure nozzle, utilizes the superhigh pressure plunger pump to pressurize water, then atomizes through high-pressure line to high-pressure nozzle, spouts in the air, and the fly ash humidification when unloading makes it whereabouts to play the effect of dust fall, the dust that flies upward can cause environmental pollution, also can cause certain influence to artifical healthy around.
And all that is not described in detail in this specification is well known to those skilled in the art.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. A intelligent granary multi-compartment side-turning unloading method based on big data is characterized in that: the method specifically comprises the following steps:
S1, fixing a chassis: the driver drives the vehicle to a discharging area, moves a first carriage and a second carriage to the side of a discharging opening with a conveying device, and fixes the chassis of the three carriages through three carriage chassis fixing devices of the discharging area;
S2, carriage connection: the driver takes out the chain from the cab, then hangs the chain on a pulling ring on the carriage by using a hook on the chain, and fixedly connects the adjacent three carriages together, and then releases the fixing buckle on the carriage and the carriage chassis;
S3, side turning of a carriage: the driver checks the periphery of the vehicle, confirms the safety of the periphery of the vehicle, then starts a hydraulic cylinder below a middle carriage in the cab, the hydraulic cylinder pushes the carriage to rotate around a hinge point between the carriage and the chassis, one carriage in the middle of the hydraulic cylinder pulls the other two carriages to turn over simultaneously through a chain, after the carriage turns over to a certain angle, one side of a carriage opening is contacted with the ground, and materials in the carriage slide out of the carriage along the carriage wall;
S4, high-pressure insect removal: when the materials in the carriage slide out of the carriage, the high-voltage insect-removing device is penetrated, the high-voltage insect-removing device kills insects by releasing current to the penetrated materials, and meanwhile, the reflector (15) rotates to realize the bird-expelling effect, and the penetrated materials slide onto the conveying device from the discharge opening;
S5, discharging and dust falling: starting a dust settling device on a carriage to settle dust caused by unloading;
S6, conveying materials: the conveying device operates to convey the discharged materials to a material pile storage position for storage;
S7, cleaning the residual materials: starting a pushing device on the carriage, pushing out the residual materials in the carriage by using the pushing device, and cleaning the carriage;
S8, carriage reset: the driver starts the hydraulic cylinder again according to the cleaning condition of the inside, the hydraulic cylinder contracts to drive the middle carriage after side turning to reset, when the middle carriage resets, the two carriages beside the middle carriage are pulled to reset through the chain, and the driver fixes the carriage chassis and the fixing buckles on the carriage;
S9, releasing fixation: the driver starts the carriage chassis fixer to release the carriage;
S10, subsequent unloading: the driver drives the vehicle to move from the fourth carriage to the sixth carriage, and then repeats the rollover unloading;
The high-pressure insect-removing device in S4 comprises a frame body (1), a first steel mesh (11) is fixed on the inner wall of the frame body (1), a motor fixing plate (5) is fixed on the right side of the frame body (1), a motor (6) is fixed on the inner side of the motor fixing plate (5), a reciprocating screw (7) is fixed at the output end of the motor (6), a guide rod (8) is fixed on the front side of the motor fixing plate (5), the guide rod (8) and an outer thread sleeve of the reciprocating screw (7) are provided with the same movable plate (9), a fixing frame (10) is fixed on the left side of the movable plate (9), a second steel mesh (18) is fixed on the inner wall of the fixing frame (10), a plurality of racks (17) are fixed on the two sides of the fixing frame (10), two fixing plates (12) are fixed on the two sides of the frame body (1), a rotating shaft (13) is connected to the top of the fixing plate (12), a gear (14) is fixed on the outer side of the rotating shaft (13), a plurality of racks (14) are meshed with the rotating shaft (2) on the inner side of the fixing plate (1), one end of the bolt (3) is rotationally connected with a top plate (4), a power connector (16) is fixed on the front side of the frame body (1), and the power connector (16) is electrically connected with the first steel mesh (11), the second steel mesh (18) and the motor (6).
2. The intelligent granary multi-compartment side-turning unloading method based on big data according to claim 1, wherein the method is characterized in that: the carriage chassis fixing device in the S1 is of a U-shaped structure, the carriage chassis is located at the middle position, and carriage chassis fixing devices on two sides squeeze and fix the carriage from two sides.
3. The intelligent granary multi-compartment side-turning unloading method based on big data according to claim 1, wherein the method is characterized in that: one end of the hydraulic cylinder is rotationally connected with the bottom of the middle carriage, and the other end of the hydraulic cylinder is rotationally connected with the top of the chassis of the middle carriage.
4. The intelligent granary multi-compartment side-turning unloading method based on big data according to claim 1, wherein the method is characterized in that: and the pushing device in the step S3 comprises an air cylinder and a pushing plate, the pushing plate is attached to the inner wall of the carriage, and the air cylinder pushes the pushing plate to push out the residual materials in the carriage to the conveying device.
5. The intelligent granary multi-compartment side-turning unloading method based on big data according to claim 1, wherein the method is characterized in that: s1 'S conveyer includes hopper workbin and conveyer belt, and hopper workbin installs in soil, and hopper workbin top flushes with ground, and the carriage turns on one' S side towards hopper workbin direction when unloading, pushes into hopper workbin with the material in, and hopper workbin is concentrated the material on the conveyer belt, and the conveyer belt transports the material out of hopper workbin at last.
6. The intelligent granary multi-compartment side-turning unloading method based on big data according to claim 1, wherein the method is characterized in that: the dust settling device in S5 comprises a water tank, water, an ultrahigh pressure plunger pump, a high pressure pipeline and a high pressure nozzle, wherein the water is pressurized by the ultrahigh pressure plunger pump, and then atomized to the high pressure nozzle through the high pressure pipeline, sprayed into the air, and humidified the flying dust during unloading so as to fall down, thereby playing the role of dust settling.
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| CN114715011A (en) | 2022-07-08 |
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