CN114714516A - Pall ring production equipment for rectifying tower - Google Patents
Pall ring production equipment for rectifying tower Download PDFInfo
- Publication number
- CN114714516A CN114714516A CN202210256092.4A CN202210256092A CN114714516A CN 114714516 A CN114714516 A CN 114714516A CN 202210256092 A CN202210256092 A CN 202210256092A CN 114714516 A CN114714516 A CN 114714516A
- Authority
- CN
- China
- Prior art keywords
- fixedly connected
- mounting
- mounting plate
- plate
- block
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 33
- 239000000919 ceramic Substances 0.000 claims abstract description 50
- 238000005096 rolling process Methods 0.000 claims abstract description 25
- 230000005540 biological transmission Effects 0.000 claims description 31
- 238000004140 cleaning Methods 0.000 claims description 28
- 238000003825 pressing Methods 0.000 claims description 22
- 238000005520 cutting process Methods 0.000 claims description 20
- 239000000463 material Substances 0.000 claims description 7
- 238000000465 moulding Methods 0.000 claims description 3
- 238000001125 extrusion Methods 0.000 abstract 1
- 238000009434 installation Methods 0.000 description 12
- 230000009286 beneficial effect Effects 0.000 description 4
- 230000008901 benefit Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
- B28D7/04—Accessories specially adapted for use with machines or devices of the preceding groups for supporting or holding work or conveying or discharging work
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Mining & Mineral Resources (AREA)
- Transmission Devices (AREA)
Abstract
The invention relates to the field of rectifying towers, in particular to pall ring production equipment for a rectifying tower. The technical problems are as follows: because the ceramic mud has viscidity, can some ceramic mud be stained on the profiled sheeting after the roll extrusion, can stick on it when next ceramic ring passes through, and then influence the performance of the pall ring that makes. The technical scheme is as follows: a pall ring production device for a rectifying tower comprises a bottom foot, a first mounting plate, a rolling unit and the like; the tops of the four bottom feet are connected with a first mounting plate; the upper side of the first mounting plate is connected with a rolling unit, and the rolling unit is used for rolling the ceramic ring into a pall ring. According to the invention, the production of the pall ring is realized, the ceramic ring is rolled into the pall ring, and then the forming plate is cleaned immediately, so that the influence of the ceramic mud residue on the subsequent production of the pall ring is avoided, in addition, all U-shaped sheets on the pall ring are accurately pressed, and the phenomenon that the pall ring is deformed due to the fact that other parts of the pall ring are touched by mistake is avoided.
Description
Technical Field
The invention relates to the field of rectifying towers, in particular to pall ring production equipment for a rectifying tower.
Background
When the pall ring is made, the ceramic ring is firstly sleeved on a round rod by a worker, then the forming plate with a convex strip and a convex block is pressed by the worker, then the rolling is carried out to enable the surface of the ceramic ring to be pressed out of a notch to obtain the pall ring, because the ceramic mud has viscosity, a little ceramic mud is adhered on the forming plate after the rolling, the next ceramic ring can be adhered on the forming plate when passing through, the performance of the prepared pall ring is further influenced, in addition, the worker is required to press a U-shaped sheet on the pall ring after the rolling, the worker can leave obvious marks on the U-shaped sheet and easily touch other parts of the pall ring, and the pall ring is deformed.
Disclosure of Invention
In order to overcome the defect that the ceramic mud is adhered to the forming plate after rolling due to viscosity, and the next ceramic ring is adhered to the forming plate when passing through the forming plate, so that the performance of the prepared pall ring is affected, the invention provides pall ring production equipment for a rectifying tower.
The technical scheme is as follows: a pall ring production device for a rectifying tower comprises a bottom foot, a first mounting plate, a rolling unit and a cleaning unit; the tops of the four bottom feet are connected with a first mounting plate; the upper side of the first mounting plate is connected with a rolling unit, and the rolling unit is used for rolling the ceramic ring into a pall ring; the upper side right part of the first mounting plate is connected with a cleaning unit, and the cleaning unit is used for cleaning residual ceramic mud on the die.
Optionally, the rolling unit comprises a first mounting frame, a material plate, a second mounting frame, a first electric slide rail, a first electric slide block, a first push plate, a third mounting frame, a cylinder, a second mounting plate, a second electric slide rail, a second electric slide block, a fourth mounting frame, a first transmission shaft, a first gear, a third mounting plate, a rack, a fourth mounting plate, a bearing plate, a round bar, a balancing weight, a cutting bar, a U-shaped block, a third electric slide rail, a third electric slide block, a fifth mounting plate, a first wedge block, a second wedge block, a first collection box, a fifth mounting frame, a fourth electric slide rail, a fourth electric slide block, a sixth mounting plate, a third wedge block, a second push plate, a fourth wedge block and a sixth wedge block; the right part of the upper side of the first mounting plate is fixedly connected with a first mounting frame and a second mounting frame, and the first mounting frame is positioned in front of the second mounting frame; the top of the first mounting frame is fixedly connected with a material plate; a first electric slide rail is fixedly connected to the front side of the second mounting rack; a first electric sliding block is connected in the first electric sliding rail in a sliding manner; the front side of the first electric sliding block is fixedly connected with a first push plate; the lower part of the first electric sliding block is fixedly connected with a sixth wedge-shaped block; the left part of the upper side of the first mounting plate is fixedly connected with a third mounting frame; an air cylinder is fixedly connected to the inner upper side of the third mounting frame; the telescopic end of the cylinder is fixedly connected with a second mounting plate; a second electric slide rail is fixedly connected to the lower side of the second mounting plate; a second electric sliding block is connected in the second electric sliding rail in a sliding manner; a fourth mounting frame is fixedly connected to the lower side of the second electric sliding block; the lower part of the fourth mounting rack is rotatably connected with a first transmission shaft; the left part of the outer surface of the first transmission shaft is fixedly connected with a first gear; the lower part of the right side of the third mounting rack is fixedly connected with a third mounting plate; the upper side of the third mounting plate is fixedly connected with a rack; the left part of the upper side of the first mounting plate is fixedly connected with two fourth mounting plates, and the two fourth mounting plates are positioned on the right of the third mounting plate; a bearing plate is connected between the two fourth mounting plates through a rotating shaft; the lower side of the bearing plate is fixedly connected with two round rods which are arranged in a left-right symmetrical manner; the front part of the lower side of the bearing plate is fixedly connected with a balancing weight; the upper side of the bearing plate is fixedly connected with three cutting strips at equal intervals; six U-shaped blocks are fixedly connected to the upper side of the bearing plate, three U-shaped blocks are arranged between every two cutting strips, and the three U-shaped blocks are distributed at equal intervals; a third electric slide rail is fixedly connected to the left part of the upper side of the first mounting plate and is positioned between the two fourth mounting plates; a third electric sliding block is connected in the third electric sliding rail in a sliding manner; a fifth mounting plate is fixedly connected to the upper side of the third electric sliding block; the front part of the left side of the fifth mounting plate is fixedly connected with a second wedge-shaped block; the rear part of the right side of the fifth mounting plate is fixedly connected with a first wedge-shaped block; a first collecting box is arranged at the left part of the upper side of the first mounting plate and is positioned in front of the third electric sliding rail; the left part of the upper side of the first mounting plate is fixedly connected with a fifth mounting frame, and the fifth mounting frame is positioned in front of the first collecting box; a fourth electric slide rail is fixedly connected to the rear side of the fifth mounting rack; a fourth electric sliding block is connected in the fourth electric sliding rail in a sliding manner; a sixth mounting plate is fixedly connected to the upper part of the rear side of the fourth electric sliding block; the middle part of the rear side of the fourth electric sliding block is fixedly connected with a second push plate; the lower part of the rear side of the fourth electric sliding block is fixedly connected with a fourth wedge-shaped block; and the rear side of the sixth mounting plate is fixedly connected with two third wedge blocks.
Optionally, a groove is formed in the middle of the first push plate and the second push plate, so that the ceramic ring is pushed conveniently.
Optionally, the top of the cutting strip is provided with a tip, which facilitates cutting off the ceramic ring.
Optionally, the end of the fifth mounting plate is arc-shaped, which is beneficial to pushing the round rod to move upwards.
Optionally, the cleaning unit comprises a sixth mounting frame, a first motor, a seventh mounting plate, a fifth electric slide rail, a fifth electric slide block and a cleaning rod; a sixth mounting frame is fixedly connected to the right part of the upper side of the first mounting plate; the upper side of the sixth mounting frame is fixedly connected with a first motor; a seventh mounting plate is fixedly connected with an output shaft of the first motor; the left side of the seventh mounting plate is fixedly connected with a fifth electric slide rail; a fifth electric sliding block is connected in the fifth electric sliding rail in a sliding manner; the left side of the fifth electric sliding block is fixedly connected with a cleaning rod.
Optionally, the clearance pole surface is provided with the brush hair, does benefit to clearance bearing plate, cutting strip and U-shaped piece.
Optionally, a molding unit is further included; the right part of the upper side of the first mounting plate is connected with a forming unit; the forming unit comprises a seventh mounting frame, an eighth mounting plate, a spring telescopic rod, a first pressing block, a fifth wedge block, a second collecting box, an eighth mounting frame, a sixth electric slide rail, a sixth electric slide block, a ninth mounting plate, a mounting ring, a second transmission shaft, a second pressing block, a second gear, a second motor, a third gear, a tenth mounting plate, an electric turntable and a bearing plate; a seventh mounting frame is fixedly connected to the right part of the upper side of the first mounting plate; an eighth mounting plate is fixedly connected to the upper part of the front side of the seventh mounting frame; the left part of the lower side of the eighth mounting plate is fixedly connected with two spring telescopic rods which are symmetrically arranged in front and back; the telescopic ends of the two spring telescopic rods are fixedly connected with a first pressing block; the middle part of the upper side of the first pressing block is fixedly connected with a fifth wedge-shaped block; the middle part of the front side of the seventh mounting rack is fixedly connected with a bearing plate; a second collecting box is arranged on the right part of the upper side of the first mounting plate and is positioned on the left of the seventh mounting frame; the eighth mounting frame is fixedly connected to the right part of the upper side of the first mounting plate and is positioned on the right side of the seventh mounting frame; a sixth electric slide rail is fixedly connected to the front side of the eighth mounting rack; a sixth electric sliding block is connected in the sixth electric sliding rail in a sliding manner; a ninth mounting plate is fixedly connected to the front side of the sixth electric sliding block; the lower side of the ninth mounting plate is fixedly connected with a mounting ring; three second transmission shafts are rotatably connected in the mounting ring and are arranged in an annular array; the outer surfaces of the three second transmission shafts are respectively and fixedly connected with two second pressing blocks and a second gear; the middle part of the mounting ring is fixedly connected with a second motor; the output shaft of the second motor is fixedly connected with a third gear; the third gear is meshed with the three second gears; a tenth mounting plate is fixedly connected to the lower part of the front side of the eighth mounting frame; the upper side of the tenth mounting plate is fixedly connected with an electric turntable.
Optionally, the second pressing block is arc-shaped, so that the mud pieces on the ceramic ring can be pressed towards the center point.
Optionally, the electric turntable is provided with a circular groove for placing the ceramic ring.
The invention has the following advantages:
according to the invention, the production of the pall ring is realized, the ceramic ring is rolled into the pall ring, and then the forming plate is cleaned immediately, so that the influence of the residual ceramic mud on the subsequent production of the pall ring is avoided, in addition, all U-shaped sheets on the pall ring are accurately pressed, and the phenomenon that the pall ring is deformed due to the fact that other parts of the pall ring are touched by mistake is avoided.
Drawings
FIG. 1 is a schematic perspective view of a first apparatus for producing pall rings for use in a rectification column according to the present invention;
FIG. 2 is a schematic perspective view of a second apparatus for producing pall rings for use in a rectification column according to the present invention;
FIG. 3 is a top view of a pall ring production plant for a rectification column according to the present invention;
FIG. 4 is a schematic view of a first partial perspective structure of a pall ring production apparatus for a rectification column according to the present invention;
FIG. 5 is a schematic view of a first three-dimensional structure of a rolling unit of the pall ring production equipment for a rectification column according to the present invention;
FIG. 6 is a schematic diagram of a second three-dimensional structure of a rolling unit of the pall ring production equipment for a rectification column according to the present invention;
FIG. 7 is a schematic view of a first partial perspective structure of a rolling unit of the pall ring production apparatus for a rectification column according to the present invention;
FIG. 8 is a schematic view of a second partial perspective structure of a rolling unit of the pall ring production apparatus for a rectification column according to the present invention;
FIG. 9 is a schematic perspective view of a cleaning unit of the apparatus for producing pall rings for use in a rectification column according to the present invention;
FIG. 10 is a schematic view of a second partial perspective structure of the pall ring production apparatus for a rectification column according to the present invention;
FIG. 11 is a schematic perspective view of a first embodiment of a forming unit of the pall ring production apparatus for a rectification column according to the present invention;
FIG. 12 is a second perspective view of a forming unit of the pall ring production apparatus for a rectification column according to the present invention;
FIG. 13 is a schematic view of a first partial perspective structure of a forming unit of the pall ring production apparatus for a rectification column according to the present invention;
FIG. 14 is a second partial perspective view of a forming unit of the pall ring production apparatus for a rectification column according to the present invention.
The meaning of the reference symbols in the figures: 1-footing, 2-first mounting plate, 201-first mounting frame, 202-flitch, 203-second mounting frame, 204-first electric slide rail, 205-first electric slide block, 206-first push plate, 207-third mounting frame, 208-cylinder, 209-second mounting plate, 2010-second electric slide rail, 2011-second electric slide block, 2012-fourth mounting frame, 2013-first transmission shaft, 2014-first gear, 2015-third mounting plate, 2016-rack, 2017-fourth mounting plate, 2018-bearing plate, 2019-round bar, 2020-counterweight block, 2021-cutting bar, 2022-U-shaped block, 2023-third electric slide rail, 2024-third electric slide block, 2025-fifth mounting plate, 2026-first wedge-shaped block, 2027-second wedge block, 2028-first collection box, 2029-fifth installation rack, 2030-fourth electric slide rail, 2031-fourth electric slide block, 2032-sixth installation plate, 2033-third wedge block, 2034-second push plate, 2035-fourth wedge block, 2036-sixth wedge block, 301-sixth installation rack, 302-first motor, 303-seventh installation plate, 304-fifth electric slide rail, 305-fifth electric slide block, 306-cleaning rod, 401-seventh installation rack, 402-eighth installation plate, 403-spring telescopic rod, 404-first press block, 405-fifth wedge block, 406-second collection box, 407-eighth installation rack, 408-sixth electric slide rail, 409-sixth electric slide block, 4010-ninth installation plate, 4011-mounting ring, 4012-second transmission shaft, 4013-second press block, 4014-second gear, 4015-second motor, 4016-third gear, 4017-tenth mounting plate, 4018-electric rotary table and 4019-bearing plate.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in further detail with reference to the accompanying drawings. It is only noted that the invention is intended to be limited to the specific forms set forth herein, including any reference to the drawings, as well as any other specific forms of embodiments of the invention.
In the embodiment of the present invention, the spring telescopic rod 403 is composed of a spring and a telescopic rod.
Example 1
A pall ring production device for a rectifying tower, as shown in figures 1-13, comprising a foot 1, a first mounting plate 2, a rolling unit and a cleaning unit; the tops of the four bottom feet 1 are connected with a first mounting plate 2; the upper side of the first mounting plate 2 is connected with a rolling unit; the upper right part of the first mounting plate 2 is connected with a cleaning unit.
The rolling unit comprises a first mounting rack 201, a material plate 202, a second mounting rack 203, a first electric slide rail 204, a first electric slider 205, a first push plate 206, a third mounting rack 207, a cylinder 208, a second mounting board 209, a second electric slide rail 2010, a second electric slider 2011, a fourth mounting rack 2012, a first transmission shaft 2013, a first gear 2014, a third mounting board 2015, a rack 2016, a fourth mounting board 2017, a bearing plate 2018, a round rod 2019, a balancing weight 2020, a cutting strip 2021, a U-shaped block 2022, a third electric slide rail 2023, a third electric slider 2024, a fifth mounting board 2025, a first wedge 2026, a second wedge 2027, a first collecting box 2028, a fifth mounting rack 2029, a fourth electric slide rail 2030, a fourth electric slider 2031, a sixth mounting board 2, a third wedge 2033, a second wedge 2034, a fourth wedge 2035 and a sixth push plate 2026; a first mounting rack 201 and a second mounting rack 203 are connected to the right part of the upper side of the first mounting plate 2 through bolts, and the first mounting rack 201 is positioned in front of the second mounting rack 203; the top of the first mounting frame 201 is fixedly connected with a material plate 202; a first electric slide rail 204 is connected to the front side of the second mounting frame 203 through bolts; a first electric sliding block 205 is connected in the first electric sliding rail 204 in a sliding manner; the front side of the first electric slide block 205 is fixedly connected with a first push plate 206; the lower part of the first electric sliding block 205 is fixedly connected with a sixth wedge block 2036; the left part of the upper side of the first mounting plate 2 is connected with a third mounting frame 207 through a bolt; an air cylinder 208 is fixedly connected to the inner upper side of the third mounting frame 207; a second mounting plate 209 is fixedly connected with the telescopic end of the air cylinder 208; a second electric slide rail 2010 is connected to the lower side of the second mounting plate 209 through bolts; a second electric slide block 2011 is connected in the second electric slide rail 2010 in a sliding manner; a fourth mounting rack 2012 is fixedly connected to the lower side of the second electric slider 2011; a first transmission shaft 2013 is rotatably connected to the lower part of the fourth mounting rack 2012; a first gear 2014 is fixedly connected to the left part of the outer surface of the first transmission shaft 2013; a third mounting plate 2015 is fixedly connected to the lower part of the right side of the third mounting rack 207; a rack 2016 is fixedly connected to the upper side of the third mounting plate 2015; two fourth mounting plates 2017 are fixedly connected to the left portion of the upper side of the first mounting plate 2, and the two fourth mounting plates 2017 are located on the right of the third mounting frame 207; a bearing plate 2018 is connected between the two fourth mounting plates 2017 through a rotating shaft; two round rods 2019 are fixedly connected to the lower side of the bearing plate 2018 and are arranged in a left-right symmetrical mode; the front part of the lower side of the bearing plate 2018 is fixedly connected with a balancing weight 2020; the upper side of the bearing plate 2018 is fixedly connected with three cutting strips 2021 at equal intervals; six U-shaped blocks 2022 are fixedly connected to the upper side of the bearing plate 2018, three U-shaped blocks 2022 are arranged between every two cutting strips 2021, and the three U-shaped blocks 2022 are distributed at equal intervals; a third electric slide rail 2023 is bolted to the left part of the upper side of the first mounting plate 2, and the third electric slide rail 2023 is located between the two fourth mounting plates 2017; a third electric sliding block 2024 is connected in the third electric sliding rail 2023 in a sliding manner; a fifth mounting plate 2025 is fixedly connected to the upper side of the third electric slider 2024; the front part of the left side of the fifth mounting plate 2025 is fixedly connected with a second wedge block 2027; the rear part of the right side of the fifth mounting plate 2025 is fixedly connected with a first wedge block 2026; the first collecting box 2028 is arranged at the left part of the upper side of the first mounting plate 2, and the first collecting box 2028 is positioned in front of the third electric slide rail 2023; a fifth mounting rack 2029 is bolted to the left part of the upper side of the first mounting plate 2, and the fifth mounting rack 2029 is positioned in front of the first collecting box 2028; a fourth electric slide rail 2030 is connected to the rear side of the fifth mounting bracket 2029 through a bolt; a fourth electric sliding block 2031 is connected in the fourth electric sliding rail 2030 in a sliding way; a sixth mounting plate 2032 is fixedly connected to the upper part of the rear side of the fourth electric slider 2031; the middle part of the rear side of the fourth electric slider 2031 is fixedly connected with a second push plate 2034; a fourth wedge-shaped block 2035 is fixedly connected to the lower part of the rear side of the fourth electric slider 2031; two third wedge blocks 2033 are fixedly connected to the rear side of the sixth mounting plate 2032.
The first push plate 206 and the second push plate 2034 are recessed in the middle to facilitate pushing the ceramic rings.
The top of the cutting strip 2021 is provided with a tip, which is beneficial to cutting off the ceramic ring.
The end of the fifth mounting plate 2025 is curved to facilitate pushing the rod 2019 upward.
The cleaning unit comprises a sixth mounting rack 301, a first motor 302, a seventh mounting board 303, a fifth electric slide rail 304, a fifth electric slide block 305 and a cleaning rod 306; the right part of the upper side of the first mounting plate 2 is connected with a sixth mounting frame 301 through a bolt; a first motor 302 is fixedly connected to the upper side of the sixth mounting frame 301; the output shaft of the first motor 302 is fixedly connected with a seventh mounting plate 303; a fifth electric slide rail 304 is connected to the left side of the seventh mounting plate 303 through a bolt; a fifth electric slide block 305 is connected in the fifth electric slide rail 304 in a sliding manner; a cleaning rod 306 is fixedly connected to the left side of the fifth electric sliding block 305.
The outer surface of the cleaning rod 306 is provided with bristles, which is beneficial to cleaning the bearing plate 2018, the cutting strip 2021 and the U-shaped block 2022.
When the ceramic ring pushing device works, a worker transversely places a ceramic ring on a groove of a material plate 202, then controls and starts a first electric slide rail 204 to drive a first electric slide block 205 to move leftwards, the first electric slide block 205 drives a first push plate 206 and a sixth wedge-shaped block 2036 to move leftwards, the first push plate 206 contacts with the ring surface of the ceramic ring and then pushes leftwards when moving, the ceramic ring is pushed to be sleeved in a first transmission shaft 2013, then controls and starts an air cylinder 208 to drive a second mounting plate 209 to move downwards, the second mounting plate 209 drives a second electric slide rail 2010, a second electric slide block 2011, a fourth mounting frame 2012, the first transmission shaft 2013 and a first gear 2014 to move downwards, so that the first transmission shaft 2013 drives the ceramic ring to move downwards to be pressed on a bearing plate 2018, meanwhile, the first gear 2014 is meshed with a rack 2016, then controls and starts a second electric slide rail 2010 to drive a second electric slide block 2011 to move forwards, the second electric slide block 2011 drives the first transmission shaft 2013 and the first gear 2014 to move forwards, the first gear 2014 rotates on the rack 2016, so that the first transmission shaft 2013 drives the ceramic ring to roll on the bearing plate 2018, the ceramic ring is cut into a preset length under the action of the two cutting strips 2021 and the U-shaped block 2022, the outer surface of the ceramic ring is pressed out of six U-shaped openings, the ceramic ring is moved until the first transmission shaft 2013 is positioned in the opening of the second push plate 2034 and stops, then the fourth electric slide rail 2030 is controlled to be started to drive the fourth electric slide block 2031 to move rightwards, the fourth electric slide block 2031 drives the sixth mounting plate 2032, the third wedge block 2033, the second push plate 2034 and the fourth wedge block 2035 to move rightwards, the second push plate 2034 and the fourth wedge block 2035 move rightwards, the ceramic ring is pushed out of the first transmission shaft 2013 by the second push block 2035 moving rightwards to be in contact with the second wedge block 2027, the second wedge block 2027 drives the fifth mounting plate 2025 to move, the fifth mounting plate 2025 drives the third electric slide block 2024 to move on the third electric slide rail 2023, the cleaning rod 306 is located above the bearing plate 2018, the fifth electric sliding rail 304 is controlled to be started to drive the fifth electric sliding rail 305 to move forwards, the fifth electric sliding block 305 drives the cleaning rod 306 to move to clean the bearing plate 2018, the ceramic mud debris adhered to the bearing plate 2018 is cleaned and falls into the first collecting box 2028, and the subsequent treatment of ceramic rings is prevented from being influenced; after cleaning, the first motor 302 is controlled to be started to drive the seventh mounting plate 303 to rotate and reset, when the ceramic ring is pushed next time, the sixth wedge-shaped block 2036 moves leftwards to be in contact with the first wedge-shaped block 2026 to force the first wedge-shaped block to move forwards and reset, the first wedge-shaped block 2026 drives the fifth mounting plate 2025 to move forwards and reset, the fifth mounting plate 2025 moves forwards to be in contact with the round rod 2019 and enables the round rod to move upwards and reset, and therefore the pressure bearing plate 2018 is enabled to restore to the horizontal state again to prepare for next processing of the ceramic ring.
Example 2
On the basis of the embodiment 1, as shown in fig. 1 and 14, the device further comprises a forming unit; the right part of the upper side of the first mounting plate 2 is connected with a forming unit; the forming unit comprises a seventh mounting frame 401, an eighth mounting plate 402, a spring telescopic rod 403, a first pressing block 404, a fifth wedge-shaped block 405, a second collecting box 406, an eighth mounting frame 407, a sixth electric sliding rail 408, a sixth electric sliding block 409, a ninth mounting plate 4010, a mounting ring 4011, a second transmission shaft 4012, a second pressing block 4013, a second gear 4014, a second motor 4015, a third gear 4016, a tenth mounting plate 4017, an electric rotary table 4018 and a bearing plate 4019; a seventh mounting frame 401 is connected to the right part of the upper side of the first mounting plate 2 through a bolt; an eighth mounting plate 402 is fixedly connected to the upper part of the front side of the seventh mounting frame 401; two spring telescopic rods 403 are fixedly connected to the left part of the lower side of the eighth mounting plate 402, and the two spring telescopic rods 403 are symmetrically arranged in the front-back direction; the telescopic ends of the two spring telescopic rods 403 are fixedly connected with a first pressing block 404; the middle part of the upper side of the first pressing block 404 is fixedly connected with a fifth wedge-shaped block 405; the middle part of the front side of the seventh mounting frame 401 is fixedly connected with a bearing plate 4019; a second collecting box 406 is arranged at the right part of the upper side of the first mounting plate 2, and the second collecting box 406 is positioned at the left of the seventh mounting rack 401; an eighth mounting bracket 407 is bolted to the right part of the upper side of the first mounting plate 2, and the eighth mounting bracket 407 is positioned to the right of the seventh mounting bracket 401; a sixth electric slide rail 408 is connected to the front side of the eighth mounting rack 407 through a bolt; a sixth electric sliding block 409 is connected in the sixth electric sliding rail 408 in a sliding manner; a ninth mounting plate 4010 is fixedly connected to the front side of the sixth electric slider 409; the lower side of the ninth mounting plate 4010 is fixedly connected with a mounting ring 4011; three second transmission shafts 4012 are rotatably connected to the mounting ring 4011, and the three second transmission shafts 4012 are arranged in an annular array; the outer surfaces of the three second transmission shafts 4012 are fixedly connected with two second pressing blocks 4013 and a second gear 4014 respectively; the middle part of the mounting ring 4011 is fixedly connected with a second motor 4015; an output shaft of the second motor 4015 is fixedly connected with a third gear 4016; the third gear 4016 meshes with three second gears 4014; a tenth mounting plate 4017 is fixedly connected to the lower portion of the front side of the eighth mounting frame 407; an electric rotary table 4018 is fixedly connected to the upper side of the tenth mounting plate 4017.
The second pressing block 4013 is arc-shaped, which is beneficial to pressing mud pieces on the ceramic ring to the center point.
The electric turntable 4018 is provided with a circular groove for placing a ceramic ring.
The fourth electric sliding block 2031 drives the sixth mounting plate 2032, the third wedge-shaped block 2033, the second push plate 2034 and the fourth wedge-shaped block 2035 to move rightwards, the second push plate 2034 moves rightwards to push the ceramic ring out of the first transmission shaft 2013, the pall ring is pushed onto the bearing plate 4019, the ceramic parts which are more at the front end and the rear end of the pall ring freely fall into the second collecting box 406 in the moving process, but some ceramic parts which are strongly adhered to the pall ring and cannot fall off exist, therefore, in the moving process, the two third wedge blocks 2033 are sequentially contacted with the fifth wedge block 405 to force the fifth wedge block 405 to move downwards, the fifth wedge block 405 drives the first pressing block 404 to move downwards, the ceramic parts which are more at the front end and the rear end of the pall ring are pressed down by each movement, the ceramic parts are pressed down and collected in the second collection box 406, and when the third wedge 2033 is not in contact with the fifth wedge 405, the first pressing block 404 moves upwards to reset due to the action of the two spring telescopic rods 403; then the worker puts the pall ring on the electric rotary table 4018, then controls to start the sixth electric slide rail 408 to drive the sixth electric slide block 409 to move downwards, the sixth electric slide block 409 drives the ninth installation plate 4010 to move downwards, the ninth installation plate 4010 drives the installation ring 4011, the three second transmission shafts 4012, the six second press blocks 4013, the three second gears 4014, the second motor 4015 and the third gear 4016 to move downwards, the installation ring 4011 is moved to surround the pall ring, then controls to start the electric rotary table 4018 to drive the pall ring to rotate, so that the six U-shaped sheets on the outer surface of the pall ring correspond to the six second press blocks 4013 one by one, then controls to start the second motor 4015 to drive the third gear 4016 to rotate, the third gear 4016 drives the three second gears 4014 to rotate, the three second gears 4014 drive the three second transmission shafts 4012 to drive the six second press blocks 4013 to rotate inwards, and the six second press the U-shaped sheets 4013 to rotate inwards, so make pall ring complete molding, later control starts second motor 4015 and drives third gear 4016 gyration and resets, and control starts the electronic slide rail 408 of sixth and drives the electronic slider 409 of sixth and move up and reset for the collar 4011 moves up and resets, and it can to take off pall ring by the staff at last.
The above description is only for the specific embodiments of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art can easily conceive of the changes or substitutions within the technical scope of the present invention, and all the changes or substitutions should be covered within the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.
Claims (10)
1. A pall ring production device for a rectifying tower comprises a bottom foot and a first mounting plate; the tops of the four bottom feet are connected with a first mounting plate; it is characterized by also comprising a rolling unit and a cleaning unit; the upper side of the first mounting plate is connected with a rolling unit, and the rolling unit is used for rolling the ceramic ring into a pall ring; the right part of the upper side of the first mounting plate is connected with a cleaning unit, and the cleaning unit is used for cleaning residual ceramic mud on the die.
2. The pall ring production equipment for the rectifying tower according to claim 1, wherein the rolling unit comprises a first mounting frame, a material plate, a second mounting frame, a first electric slide rail, a first electric slide block, a first push plate, a third mounting frame, a cylinder, a second mounting plate, a second electric slide rail, a second electric slide block, a fourth mounting frame, a first transmission shaft, a first gear, a third mounting plate, a rack, a fourth mounting plate, a bearing plate, a round bar, a balancing weight, a cutting strip, a U-shaped block, a third electric slide rail, a third electric slide block, a fifth mounting plate, a first wedge-shaped block, a second wedge-shaped block, a first collecting box, a fifth mounting frame, a fourth electric slide rail, a fourth electric slide block, a sixth mounting plate, a third wedge-shaped block, a second push plate, a fourth wedge-shaped block and a sixth wedge-shaped block; the right part of the upper side of the first mounting plate is fixedly connected with a first mounting frame and a second mounting frame, and the first mounting frame is positioned in front of the second mounting frame; the top of the first mounting frame is fixedly connected with a material plate; a first electric slide rail is fixedly connected to the front side of the second mounting rack; a first electric sliding block is connected in the first electric sliding rail in a sliding manner; the front side of the first electric sliding block is fixedly connected with a first push plate; the lower part of the first electric sliding block is fixedly connected with a sixth wedge-shaped block; the left part of the upper side of the first mounting plate is fixedly connected with a third mounting frame; an air cylinder is fixedly connected to the inner upper side of the third mounting frame; the telescopic end of the cylinder is fixedly connected with a second mounting plate; a second electric slide rail is fixedly connected to the lower side of the second mounting plate; a second electric sliding block is connected in the second electric sliding rail in a sliding manner; a fourth mounting frame is fixedly connected to the lower side of the second electric sliding block; the lower part of the fourth mounting rack is rotatably connected with a first transmission shaft; the left part of the outer surface of the first transmission shaft is fixedly connected with a first gear; the lower part of the right side of the third mounting rack is fixedly connected with a third mounting plate; the upper side of the third mounting plate is fixedly connected with a rack; the left part of the upper side of the first mounting plate is fixedly connected with two fourth mounting plates, and the two fourth mounting plates are positioned on the right of the third mounting plate; a bearing plate is connected between the two fourth mounting plates through a rotating shaft; the lower side of the bearing plate is fixedly connected with two round rods which are arranged in a left-right symmetrical manner; the front part of the lower side of the bearing plate is fixedly connected with a balancing weight; the upper side of the bearing plate is fixedly connected with three cutting strips at equal intervals; six U-shaped blocks are fixedly connected to the upper side of the bearing plate, three U-shaped blocks are arranged between every two cutting strips, and the three U-shaped blocks are distributed at equal intervals; a third electric slide rail is fixedly connected to the left part of the upper side of the first mounting plate and is positioned between the two fourth mounting plates; a third electric sliding block is connected in the third electric sliding rail in a sliding manner; a fifth mounting plate is fixedly connected to the upper side of the third electric sliding block; the front part of the left side of the fifth mounting plate is fixedly connected with a second wedge-shaped block; the rear part of the right side of the fifth mounting plate is fixedly connected with a first wedge-shaped block; a first collecting box is arranged at the left part of the upper side of the first mounting plate and is positioned in front of the third electric slide rail; the left part of the upper side of the first mounting plate is fixedly connected with a fifth mounting frame, and the fifth mounting frame is positioned in front of the first collecting box; a fourth electric slide rail is fixedly connected to the rear side of the fifth mounting rack; a fourth electric sliding block is connected in the fourth electric sliding rail in a sliding manner; a sixth mounting plate is fixedly connected to the upper part of the rear side of the fourth electric sliding block; the middle part of the rear side of the fourth electric sliding block is fixedly connected with a second push plate; the lower part of the rear side of the fourth electric sliding block is fixedly connected with a fourth wedge-shaped block; and the rear side of the sixth mounting plate is fixedly connected with two third wedge blocks.
3. The pall ring production apparatus for the rectification column according to claim 2, wherein the first push plate and the second push plate are provided with a groove in the middle portion thereof for facilitating the pushing of the ceramic ring.
4. The pall ring production apparatus for a rectification column as claimed in claim 2, wherein the top of the cutting bar is provided with a tip for facilitating cutting off the ceramic ring.
5. The pall ring production equipment for the rectifying tower as recited in claim 2, wherein the end of the fifth mounting plate is arc-shaped to facilitate pushing the round bar to move upward.
6. The pall ring production equipment for the rectifying tower as recited in claim 5, wherein the cleaning unit comprises a sixth mounting rack, a first motor, a seventh mounting plate, a fifth electric slide rail, a fifth electric slide block and a cleaning rod; a sixth mounting frame is fixedly connected to the right part of the upper side of the first mounting plate; the upper side of the sixth mounting frame is fixedly connected with a first motor; a seventh mounting plate is fixedly connected with an output shaft of the first motor; the left side of the seventh mounting plate is fixedly connected with a fifth electric slide rail; a fifth electric sliding block is connected in the fifth electric sliding rail in a sliding manner; the left side of the fifth electric sliding block is fixedly connected with a cleaning rod.
7. The pall ring production equipment for the rectifying tower as claimed in claim 6, wherein the outer surface of the cleaning rod is provided with bristles to facilitate cleaning of the bearing plate, the cutting bar and the U-shaped block.
8. The pall ring production plant for the rectification column according to claim 7, further comprising a molding unit; the right part of the upper side of the first mounting plate is connected with a forming unit; the forming unit comprises a seventh mounting frame, an eighth mounting plate, a spring telescopic rod, a first pressing block, a fifth wedge block, a second collecting box, an eighth mounting frame, a sixth electric slide rail, a sixth electric slide block, a ninth mounting plate, a mounting ring, a second transmission shaft, a second pressing block, a second gear, a second motor, a third gear, a tenth mounting plate, an electric turntable and a bearing plate; a seventh mounting frame is fixedly connected to the right part of the upper side of the first mounting plate; an eighth mounting plate is fixedly connected to the upper part of the front side of the seventh mounting frame; the left part of the lower side of the eighth mounting plate is fixedly connected with two spring telescopic rods which are symmetrically arranged in front and back; the telescopic ends of the two spring telescopic rods are fixedly connected with a first pressing block; the middle part of the upper side of the first pressing block is fixedly connected with a fifth wedge-shaped block; the middle part of the front side of the seventh mounting rack is fixedly connected with a bearing plate; a second collecting box is arranged on the right part of the upper side of the first mounting plate and is positioned on the left of the seventh mounting frame; the eighth mounting frame is fixedly connected to the right part of the upper side of the first mounting plate and is positioned on the right side of the seventh mounting frame; a sixth electric slide rail is fixedly connected to the front side of the eighth mounting rack; a sixth electric sliding block is connected in the sixth electric sliding rail in a sliding manner; a ninth mounting plate is fixedly connected to the front side of the sixth electric sliding block; the lower side of the ninth mounting plate is fixedly connected with a mounting ring; three second transmission shafts are rotatably connected in the mounting ring and are arranged in an annular array; the outer surfaces of the three second transmission shafts are respectively and fixedly connected with two second pressing blocks and a second gear; the middle part of the mounting ring is fixedly connected with a second motor; the output shaft of the second motor is fixedly connected with a third gear; the third gear is meshed with the three second gears; a tenth mounting plate is fixedly connected to the lower part of the front side of the eighth mounting frame; the upper side of the tenth mounting plate is fixedly connected with an electric turntable.
9. The pall ring production apparatus for the rectification column according to claim 8, wherein the second pressing block is arc-shaped to facilitate pressing the mud pieces on the ceramic rings toward the center point.
10. The pall ring production equipment for the rectifying tower as recited in claim 8, wherein the electric turntable is provided with a circular groove for placing the ceramic ring.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210256092.4A CN114714516A (en) | 2022-03-16 | 2022-03-16 | Pall ring production equipment for rectifying tower |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210256092.4A CN114714516A (en) | 2022-03-16 | 2022-03-16 | Pall ring production equipment for rectifying tower |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN114714516A true CN114714516A (en) | 2022-07-08 |
Family
ID=82238418
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210256092.4A Pending CN114714516A (en) | 2022-03-16 | 2022-03-16 | Pall ring production equipment for rectifying tower |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN114714516A (en) |
Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR200368862Y1 (en) * | 2004-08-30 | 2004-12-03 | 대한전기기계 주식회사 | Apparatus for manufacturing packing ring |
| CN202571002U (en) * | 2012-04-09 | 2012-12-05 | 南通苏通分离工程科技有限公司 | Die for one-step forming of pall rings |
| CN104960235A (en) * | 2015-05-28 | 2015-10-07 | 天津益峰永达化工设备科技有限公司 | Continuous one-time moulding intalox die production device |
| CN205949572U (en) * | 2016-08-30 | 2017-02-15 | 天津汉工科技有限公司 | Round as a ball device of section bar |
| CN209716198U (en) * | 2019-03-07 | 2019-12-03 | 湖北天利化建工程有限公司 | A kind of pall ring continuous production device |
| KR20200062008A (en) * | 2019-04-10 | 2020-06-03 | 진순정 | Pall ring plates and pall ring press molds for automatic manufacturing |
| CN211279249U (en) * | 2019-12-30 | 2020-08-18 | 张贵火 | Automatic cyclic forming and processing device for ceramics |
| CN111672984A (en) * | 2020-06-22 | 2020-09-18 | 江西省萍乡市迪尔化工填料有限公司 | Pall ring one-step forming die |
| CN112139336A (en) * | 2020-09-16 | 2020-12-29 | 洪湖市金祥石化设备有限公司 | Bohr ring punching and bending device |
| CN114146677A (en) * | 2021-11-30 | 2022-03-08 | 黄中雄 | Processing device for tetrafluoro pall ring |
-
2022
- 2022-03-16 CN CN202210256092.4A patent/CN114714516A/en active Pending
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR200368862Y1 (en) * | 2004-08-30 | 2004-12-03 | 대한전기기계 주식회사 | Apparatus for manufacturing packing ring |
| CN202571002U (en) * | 2012-04-09 | 2012-12-05 | 南通苏通分离工程科技有限公司 | Die for one-step forming of pall rings |
| CN104960235A (en) * | 2015-05-28 | 2015-10-07 | 天津益峰永达化工设备科技有限公司 | Continuous one-time moulding intalox die production device |
| CN205949572U (en) * | 2016-08-30 | 2017-02-15 | 天津汉工科技有限公司 | Round as a ball device of section bar |
| CN209716198U (en) * | 2019-03-07 | 2019-12-03 | 湖北天利化建工程有限公司 | A kind of pall ring continuous production device |
| KR20200062008A (en) * | 2019-04-10 | 2020-06-03 | 진순정 | Pall ring plates and pall ring press molds for automatic manufacturing |
| CN211279249U (en) * | 2019-12-30 | 2020-08-18 | 张贵火 | Automatic cyclic forming and processing device for ceramics |
| CN111672984A (en) * | 2020-06-22 | 2020-09-18 | 江西省萍乡市迪尔化工填料有限公司 | Pall ring one-step forming die |
| CN112139336A (en) * | 2020-09-16 | 2020-12-29 | 洪湖市金祥石化设备有限公司 | Bohr ring punching and bending device |
| CN114146677A (en) * | 2021-11-30 | 2022-03-08 | 黄中雄 | Processing device for tetrafluoro pall ring |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN207154916U (en) | A kind of groover | |
| CN112304687A (en) | Contaminated soil sampling equipment | |
| CN111483027B (en) | Wood peeling and dust removing device | |
| CN113199644A (en) | Ceramic floor tile perforating device is used to fitment | |
| CN209919979U (en) | Corrugated paper cutting device | |
| CN114714516A (en) | Pall ring production equipment for rectifying tower | |
| CN112475430B (en) | Steel cutting equipment for water works construction | |
| CN210732574U (en) | Working of plastics cutting equipment's cutter clearance mechanism | |
| CN116748983A (en) | Polishing device for furniture manufacturing | |
| CN116852615A (en) | Calender | |
| CN109175075B (en) | Stamping device with shock-absorbing function is convenient for collect waste material | |
| CN215145202U (en) | Cutting device for machine manufacturing | |
| CN215589359U (en) | Non-woven fabrics perforating device with garbage collection mechanism | |
| CN214561527U (en) | Die cutting equipment with waste cleaning function | |
| CN218707606U (en) | Roller height limiting alarm device for producing dustless cloth | |
| CN218050852U (en) | Cleaning type laser engraving machine | |
| CN212445352U (en) | Rubber product rim charge treatment facility | |
| CN112167685A (en) | Automatic wrapping equipment for making gluten | |
| CN217802040U (en) | Cutting device for manufacturing paper products | |
| CN212735229U (en) | Waste scrap recovery device in base plate punching process | |
| CN220296032U (en) | Cold-rolled steel sheet cutting device | |
| CN218263208U (en) | High-efficient type non-woven fabrics slicer | |
| CN214924742U (en) | Mylar cutting machine | |
| CN215481906U (en) | Automatic medical gauze mask of collecting tailors device | |
| CN220838887U (en) | Flexible shaft cutting device for automobile sunroof |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination |