CN114146677A - Processing device for tetrafluoro pall ring - Google Patents
Processing device for tetrafluoro pall ring Download PDFInfo
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- CN114146677A CN114146677A CN202111440514.5A CN202111440514A CN114146677A CN 114146677 A CN114146677 A CN 114146677A CN 202111440514 A CN202111440514 A CN 202111440514A CN 114146677 A CN114146677 A CN 114146677A
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- 238000012545 processing Methods 0.000 title claims abstract description 39
- 230000007246 mechanism Effects 0.000 claims abstract description 71
- 238000004140 cleaning Methods 0.000 claims abstract description 23
- 238000012546 transfer Methods 0.000 claims abstract description 21
- 230000002457 bidirectional effect Effects 0.000 claims description 10
- 238000005520 cutting process Methods 0.000 claims description 10
- 230000005540 biological transmission Effects 0.000 claims description 6
- 238000000034 method Methods 0.000 claims description 5
- 238000007790 scraping Methods 0.000 abstract description 18
- 238000000465 moulding Methods 0.000 abstract description 6
- 229920002313 fluoropolymer Polymers 0.000 abstract description 2
- 238000005034 decoration Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000004080 punching Methods 0.000 description 2
- 210000002105 tongue Anatomy 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000010405 clearance mechanism Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000004907 flux Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 210000003205 muscle Anatomy 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 239000004810 polytetrafluoroethylene Substances 0.000 description 1
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 230000007723 transport mechanism Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/30—Loose or shaped packing elements, e.g. Raschig rings or Berl saddles, for pouring into the apparatus for mass or heat transfer
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
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- Chemical & Material Sciences (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Abstract
The invention relates to the field of fluoroplastic product processing, in particular to a processing device for tetrafluoro pall rings. The technical problem is as follows: the manual scraping workload is large, and the scraper scrapes the manual hand. The technical scheme is as follows: a processing device for a tetrafluoro pall ring comprises a first underframe, a second underframe, a first mounting plate, a forming mechanism, a transfer mechanism and the like; a first mounting plate is mounted at the upper part of the first underframe; a forming mechanism for forming the pall ring is arranged at the left part of the first mounting plate; the rear part of the first mounting plate is connected with a transfer mechanism for transferring pall rings; the second chassis is positioned behind the first chassis; the upper part of the second chassis is provided with a transfer mechanism. The invention realizes the molding of the tetrafluoro pall ring and the scraping of the burr, greatly reduces the efficiency of scraping the burr, avoids the inconvenience of cleaning the interior of the operating personnel due to the burr knife, and simultaneously avoids the phenomenon of hurting hands by manual scraping.
Description
Technical Field
The invention relates to the field of fluoroplastic product processing, in particular to a processing device for tetrafluoro pall rings.
Background
The pall ring is improved greatly on the raschig ring, although the outer diameter of the ring is also equal to the height, two rows of windows with inward extending tongues are arranged on the ring wall, and each layer of window holes is provided with a plurality of tongues. This configuration improves gas-liquid distribution and makes full use of the inner surface of the ring. Pall ring packing has the advantages of large flux, small resistance, high separation efficiency, large operation elasticity and the like, under the same depressurization, the treatment capacity can be more than fifty percent larger than that of a Raschig ring, the pall ring is generally made of a tetrafluoro material, but after the processing of the tetrafluoro pall ring is finished, a large amount of burrs exist on the surface of the tetrafluoro pall ring due to the characteristics of the tetrafluoro material, the burrs can influence the treatment effect of the tetrafluoro pall ring on gas and liquid, the burr removing method in the prior art is manually scraping by using tools, but the manual scraping workload is large due to the special shape, and the condition that a scraper scrapes a manual hand when scraping exists, so that the service life of the tetrafluoro pall ring is shortened.
In view of the above, there is a need for a tetrafluoropall ring processing apparatus to overcome the above problems.
Disclosure of Invention
The invention provides a processing device for a tetrafluoro pall ring, aiming at overcoming the defects that the workload of manual scraping is large and the scraper scrapes a manual hand.
The technical scheme of the invention is as follows: a tetrafluoro pall ring processing device comprises a first underframe, a second underframe, a first mounting plate, a forming mechanism, a transfer mechanism and a cleaning mechanism; a first mounting plate is mounted at the upper part of the first underframe; a forming mechanism for forming the pall ring is arranged at the left part of the first mounting plate; the rear part of the first mounting plate is connected with a transfer mechanism for transferring pall rings; the second chassis is positioned behind the first chassis; the upper part of the second underframe is provided with a transfer mechanism; two bilaterally symmetrical cleaning mechanisms are mounted at the rear part of the second underframe.
As a further preferable scheme, the forming mechanism comprises a first support, a connecting block, a rotating roller, a second support, a first slide rail, a fourth slide block, a cutting machine, a third support, a second slide rail, a fifth slide block, a rack, a first gear, a fourth support, a first electric push rod, a first connecting rod, a bearing seat, a stamping knife, a fifth support, a second electric push rod, a rotating seat and a first connecting plate; the left part of the first mounting plate is fixedly connected with a first bracket; the left part of the first mounting plate is fixedly connected with a second bracket; the second bracket is positioned behind the first bracket; the left part of the first mounting plate is fixedly connected with a third bracket; the third bracket is positioned in front of the first bracket; the left part of the first mounting plate is fixedly connected with a fourth bracket; the fourth bracket is positioned in front of the third bracket; the left part of the first mounting plate is fixedly connected with two bearing seats which are symmetrically distributed front and back; the third bracket is positioned between the two bearing seats; the left part of the first mounting plate is fixedly connected with a first connecting plate; the first connecting plate is positioned at the left of the first bracket; the left part of the first mounting plate is fixedly connected with a fifth bracket; the fifth bracket is positioned at the left of the first connecting plate; the upper part of the first bracket is fixedly connected with a connecting block; the upper part of the first bracket is rotationally connected with two rotating rollers which are symmetrically distributed front and back through a rotating shaft; the upper part of the second bracket is fixedly connected with a first sliding rail; the first sliding rail is connected with a fourth sliding block in a sliding manner; the upper part of the fourth sliding block is fixedly connected with a cutting machine; the upper part of the third bracket is fixedly connected with a second sliding rail; a fifth sliding block is connected on the second sliding rail in a sliding manner; the upper part of the fifth sliding block is fixedly connected with a rack; the upper part of the fourth bracket is fixedly connected with a first electric push rod; the rear part of the first electric push rod is rotatably connected with a first connecting rod; the upper parts of the two bearing seats are mutually contacted with the first connecting rod; the middle part of the first connecting rod is in transmission connection with the first gear; the first gear is meshed with the rack; the rear part of the first connecting rod is fixedly connected with a stamping knife; the right part of the fifth bracket is fixedly connected with a second electric push rod; the right part of the second electric push rod is fixedly connected with a rotating seat.
As a further preferred scheme, the right part of the rotating seat is of a circular truncated cone structure and is used for better fitting the tetrafluoro pipe.
As a further preferable scheme, the transfer mechanism comprises a third slide rail, a sixth slide block, a second mounting plate, a third electric push rod, an electric wheel, a mounting frame and a first cutter; the upper part of the second underframe is fixedly connected with a third slide rail; the rear part of the first mounting plate is fixedly connected with a mounting frame; a sixth sliding block is connected to the third sliding rail in a sliding manner; the upper part of the sixth sliding block is fixedly connected with a second mounting plate; the second mounting plate is fixedly connected with four third electric push rods; the four third electric push rods are symmetrical pairwise; the second mounting plate is fixedly connected with four electric wheels, and four third electric push rods are positioned among the four electric wheels; the mounting frame is rotatably connected with six first cutters through a rotating shaft; the six first cutters are symmetrically distributed in a left-right mode by taking three first cutters as a group.
As a further preferable scheme, the left cleaning mechanism comprises a second connecting plate, a motor, a third connecting plate, a third mounting plate, a second gear, a fluted disc, an elastic shifting plate, a sliding rod, a fifth connecting plate, a sixth electric push rod, a seventh support, a second connecting rod and a second cutter; the left rear part of the second underframe is fixedly connected with a second connecting plate; the left part of the second connecting plate is fixedly connected with a motor; the right part of the second connecting plate is fixedly connected with two third connecting plates which are distributed up and down symmetrically; the right parts of the two third connecting plates are fixedly connected with a third mounting plate; the output shaft of the motor is fixedly connected with a second gear; the triangular track of the third mounting plate is rotatably connected with three annular-array elastic shifting plates through a rotating shaft; two sliding rods are connected in the triangular track of the third mounting plate in a sliding manner; the two slide bars are fixedly connected with fluted discs; the fluted disc is meshed with the second gear; the right parts of the two sliding rods are respectively and fixedly connected with a fifth connecting plate; the right parts of the two fifth connecting plates are respectively and fixedly connected with a sixth electric push rod; the right parts of the two sixth electric push rods are respectively connected with a second connecting rod in a rotating way; the left parts of the outer surfaces of the two second connecting rods are respectively connected with a seventh bracket in a sliding manner, a driving block is arranged in the seventh bracket and is used for driving the seventh bracket to slide on the second connecting rods; the two seventh brackets are respectively and rotatably connected with four second cutters through rotating shafts; the four second cutters are symmetrical pairwise.
As a further preferable mode, the circular arc orbit of the third mounting plate and the orbit of the triangular orbit are communicated with each other.
As a further preferable scheme, one end of the elastic shifting plate is of a right-angled trapezoid structure, and the other end of the elastic shifting plate is of a triangular structure.
As a further preferable scheme, the seventh bracket is in a U shape and is used for being attached to the surface of the inner rib.
As a further preferred solution, the second cutter has a right-angled trapezoidal structure for adapting to the edge of the inner rib.
As a further preferable scheme, a transportation mechanism is further included; the right part of the first mounting plate is fixedly connected with a conveying mechanism; the transportation mechanism comprises a fixed seat, a U-shaped pipe clamp, a seventh sliding block, an electric rotating shaft, a third connecting rod, wheels and a bidirectional push rod; the right part of the first mounting plate is fixedly connected with three fixed seats which are distributed at equal intervals; the right part of the first mounting plate is connected with four seventh sliding blocks in a sliding manner; the four seventh sliding blocks are symmetrical pairwise; a bidirectional push rod is connected between every two seventh sliding blocks, and the bottom of the bidirectional push rod is fixedly connected with the first mounting plate; the upper parts of the three fixed seats are respectively and movably connected with a U-shaped pipe clamp; the upper parts of the four seventh sliding blocks are respectively fixedly connected with an electric rotating shaft; the upper parts of the four electric rotating shafts are respectively and fixedly connected with a third connecting rod; the upper parts of the four third connecting rods are fixedly connected with a wheel respectively.
The invention has the beneficial effects that: the invention realizes the molding of the tetrafluoro pall ring and the scraping of the burr, greatly reduces the efficiency of scraping the burr, avoids the inconvenience of cleaning the interior of the operating personnel due to the burr knife, and simultaneously avoids the phenomenon of hurting hands by manual scraping.
In the present invention: by arranging the forming mechanism, the PTFE pall ring is formed, and the amount of burrs on the surface of the pall ring is reduced by adopting a stamping method.
In the present invention: through having set up transfer mechanism and clearance mechanism, realized striking off the burr of the window of tetrafluoro pall ring, realized laminating tetrafluoro pall ring's interior muscle, carried out torsional mode to its surperficial burr and struck off.
Drawings
FIG. 1 is a schematic perspective view of a first embodiment of a tetrafluoro pall ring processing apparatus according to the present invention;
FIG. 2 is a schematic diagram showing a second three-dimensional structure of the tetrafluoro pall ring processing apparatus according to the present invention;
FIG. 3 is a schematic perspective view of a processing apparatus for tetrafluoro pall ring according to the present invention;
FIG. 4 is a schematic perspective view of a pall ring to be processed according to the present invention;
FIG. 5 is a schematic view of a first structure of a molding mechanism of a tetrafluoro pall ring processing apparatus according to the present invention;
FIG. 6 is a schematic view of a second structure of a molding mechanism of a tetrafluoro pall ring processing apparatus according to the present invention;
FIG. 7 is a schematic view showing a third structure of a molding mechanism of a tetrafluoro pall ring processing apparatus according to the present invention;
FIG. 8 is a schematic view of a partial structure of a tetrafluoro pall ring processing apparatus according to the present invention;
FIG. 9 is a schematic view showing a partial structure of a transfer mechanism of the tetrafluoro pall ring processing apparatus according to the present invention;
FIG. 10 is an enlarged view of the region A of the tetrafluoro pall ring processing apparatus of the present invention;
FIG. 11 is a schematic structural view of a cleaning mechanism of the tetrafluoro pall ring processing apparatus of the present invention;
FIG. 12 is a schematic view showing a first partial structure of a cleaning mechanism of a tetrafluoro pall ring processing apparatus according to the present invention;
FIG. 13 is an enlarged view of the B region of the tetrafluoro pall ring processing apparatus of the present invention;
FIG. 14 is a second partial structural view of a cleaning mechanism of the tetrafluoro pall ring processing apparatus according to the present invention;
FIG. 15 is a schematic view of a third partial perspective structure of a cleaning mechanism of the tetrafluoro pall ring processing apparatus according to the present invention;
fig. 16 is a schematic structural view of a transport mechanism of the tetrafluoro pall ring processing apparatus of the present invention.
Wherein: 1-a first underframe, 2-a second underframe, 3-a first mounting plate, 4-a forming mechanism, 5-a transferring mechanism, 6-a cleaning mechanism, 7-a transporting mechanism, 8-a pall ring to be processed, 8 a-a window, 8 b-an inner rib, 401-a first bracket, 402-a connecting block, 403-a rotating roller, 404-a second bracket, 405-a first sliding rail, 406-a fourth sliding block, 407-a cutting machine, 408-a third bracket, 409-a second sliding rail, 4010-a fifth sliding block, 4011-a rack, 4012-a first gear, 4013-a fourth bracket, 4014-a first electric push rod, 4015-a first connecting rod, 4016-a bearing seat, 4017-a punching knife, 4018-a fifth bracket, 4019-a second electric push rod, 4020-a rotating seat, 4021-a first connecting plate, 501-a third sliding rail, 502-a sixth sliding block, 503-a second mounting plate, 504-a third electric push rod, 505-an electric wheel, 506-a mounting rack, 507-a first cutting knife, 601-a second connecting plate, 602-a motor, 603-a third connecting plate, 604-a third mounting plate, 605-a second gear, 606-a fluted disc, 6012-an elastic shifting plate, 6013-a sliding rod, 6014-a fifth connecting plate, 6015-a sixth electric push rod, 6016-a seventh support, 6017-a second connecting rod, 6018-a second cutting knife, 701-a fixed seat, 702-a U-shaped pipe clamp, 704-a seventh sliding block, 703-an electric rotating shaft, 705-a third connecting rod, 706-a wheel, 707-a bidirectional push rod, 604 a-circular arc orbit, 604 b-triangular orbit.
Detailed Description
The invention is further illustrated by the following specific examples in which, unless otherwise explicitly stated and limited, terms such as: the arrangement, installation, connection are to be understood broadly, for example, they may be fixed, detachable, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Example 1
A tetrafluoro pall ring processing device is shown in figures 1-15 and comprises a first underframe 1, a second underframe 2, a first mounting plate 3, a forming mechanism 4, a transfer mechanism 5 and a cleaning mechanism 6; a first mounting plate 3 is arranged at the upper part of the first underframe 1; the left part of the first mounting plate 3 is provided with a forming mechanism 4; the rear part of the first mounting plate 3 is connected with a transfer mechanism 5; the second chassis 2 is positioned behind the first chassis 1; the upper part of the second chassis 2 is provided with a transfer mechanism 5; two bilaterally symmetrical cleaning mechanisms 6 are mounted at the rear part of the second chassis 2.
Firstly, a worker movably installs a tetrafluoro pall ring processing device to a position required to be used, connects an external power supply and well debugs the tetrafluoro pall ring processing device; then, a worker transfers the tetrafluoro pipe for preparing the pall ring 8 to be processed into the forming mechanism 4 through external transmission equipment, then controls the forming mechanism 4 to operate to punch and cut the tetrafluoro pipe, and then the obtained pall ring 8 to be processed falls onto the transfer mechanism 5; then controlling the transfer mechanism 5 to start to operate to adjust the pall ring 8 to be processed, simultaneously scraping burrs on the window 8a, and transferring the pall ring 8 to be processed between the two cleaning mechanisms 6; then controlling the two cleaning mechanisms 6 to be electrified for operation, then scraping burrs on the inner ribs 8b by the cleaning mechanisms 6, and then taking out and collecting finished tetrafluoro pall rings from the transfer mechanism 5 by a worker; the invention realizes the molding of the tetrafluoro pall ring and the scraping of the burr, greatly reduces the efficiency of scraping the burr, avoids the inconvenience of cleaning the interior of the operating personnel due to the burr knife, and simultaneously avoids the phenomenon of hurting hands by manual scraping.
Example 2
On the basis of embodiment 1, as shown in fig. 1 to 15, the forming mechanism 4 includes a first support 401, a connecting block 402, a rotating roller 403, a second support 404, a first slide rail 405, a fourth slide block 406, a cutting machine 407, a third support 408, a second slide rail 409, a fifth slide block 4010, a rack 4011, a first gear 4012, a fourth support 4013, a first electric push rod 4014, a first connecting rod 4015, a bearing block 4016, a punching knife 4017, a fifth support 4018, a second electric push rod 4019, a rotating seat 4020, and a first connecting plate 4021; a first bracket 401 is fixedly connected to the left part of the first mounting plate 3; a second bracket 404 is fixedly connected to the left part of the first mounting plate 3; the second bracket 404 is located behind the first bracket 401; the left part of the first mounting plate 3 is fixedly connected with a third bracket 408; the third bracket 408 is positioned in front of the first bracket 401; the left part of the first mounting plate 3 is fixedly connected with a fourth bracket 4013; the fourth support 4013 is located in front of the third support 408; the left part of the first mounting plate 3 is fixedly connected with two bearing blocks 4016 which are symmetrically distributed front and back; the third bracket 408 is located between the two bearing blocks 4016; the left part of the first mounting plate 3 is fixedly connected with a first connecting plate 4021; the first connecting plate 4021 is located to the left of the first bracket 401; a fifth support 4018 is fixedly connected to the left part of the first mounting plate 3; the fifth support 4018 is located to the left of the first connection plate 4021; the upper part of the first bracket 401 is fixedly connected with a connecting block 402; the upper part of the first bracket 401 is rotationally connected with two rotating rollers 403 which are symmetrically distributed front and back through a rotating shaft; the upper part of the second bracket 404 is fixedly connected with a first slide rail 405; a fourth sliding block 406 is connected on the first sliding rail 405 in a sliding manner; a cutter 407 is fixedly connected to the upper part of the fourth slider 406; the upper part of the third bracket 408 is fixedly connected with a second slide rail 409; a fifth slide block 4010 is connected to the second slide rail 409 in a sliding manner; the upper part of the fifth sliding block 4010 is fixedly connected with a rack 4011; the upper part of the fourth support 4013 is fixedly connected with a first electric push rod 4014; the rear part of the first electric push rod 4014 is rotatably connected with a first connecting rod 4015; upper portions of the two bearing blocks 4016 and the first link 4015 contact each other; the middle part of the first connecting rod 4015 is in transmission connection with a first gear 4012; the first gear 4012 is meshed with the rack 4011; the rear part of the first connecting rod 4015 is fixedly connected with a stamping knife 4017; the right part of the fifth support 4018 is fixedly connected with a second electric push rod 4019; the right part of the second electric push rod 4019 is fixedly connected with a rotating seat 4020.
The right part of the rotating seat 4020 is in a round table structure and is used for better fitting the tetrafluoro pipe.
The transfer mechanism 5 comprises a third slide rail 501, a sixth slide block 502, a second mounting plate 503, a third electric push rod 504, an electric wheel 505, a mounting frame 506 and a first cutter 507; the upper part of the second chassis 2 is fixedly connected with a third slide rail 501; the rear part of the first mounting plate 3 is fixedly connected with a mounting frame 506; a sixth sliding block 502 is connected to the third sliding rail 501 in a sliding manner; a second mounting plate 503 is fixedly connected to the upper part of the sixth sliding block 502; the second mounting plate 503 is fixedly connected with four third electric push rods 504; the four third electric push rods 504 are symmetrical in pairs; four electric wheels 505 are fixedly connected to the second mounting plate 503, and four third electric push rods 504 are positioned among the four electric wheels 505; the mounting rack 506 is rotatably connected with six first cutters 507 through a rotating shaft; the six first cutters 507 are symmetrically distributed in a left-right direction by taking three as a group.
The left cleaning mechanism 6 comprises a second connecting plate 601, a motor 602, a third connecting plate 603, a third mounting plate 604, a second gear 605, a fluted disc 606, an elastic shifting plate 6012, a sliding rod 6013, a fifth connecting plate 6014, a sixth electric push rod 6015, a seventh support 6016, a second connecting rod 6017 and a second cutter 6018; a second connecting plate 601 is fixedly connected to the left rear part of the second underframe 2; the left part of the second connecting plate 601 is fixedly connected with a motor 602; the right part of the second connecting plate 601 is fixedly connected with two third connecting plates 603 which are distributed up and down symmetrically; a third mounting plate 604 is fixedly connected to the right parts of the two third connecting plates 603; the output shaft of the motor 602 is fixedly connected with a second gear 605; the triangular track 604b of the third mounting plate 604 is rotatably connected with three annular-array elastic shifting plates 6012 through a rotating shaft; two slide bars 6013 are slidably connected in the triangular rail 604b of the third mounting plate 604; a fluted disc 606 is fixedly connected to the two slide bars 6013; the toothed disc 606 meshes with the second gear 605; the right parts of the two slide bars 6013 are fixedly connected with a fifth connecting plate 6014 respectively; a sixth electric push rod 6015 is fixedly connected to the right parts of the two fifth connecting plates 6014 respectively; a second connecting rod 6017 is rotatably connected to the right parts of the two sixth electric push rods 6015 respectively; the left parts of the outer surfaces of the two second connecting rods 6017 are respectively connected with a seventh support 6016 in a sliding manner, a driving block is arranged in the seventh support 6016, and the driving block is used for driving the seventh support 6016 to slide on the second connecting rods 6017; the two seventh supports 6016 are respectively and rotatably connected with four second cutters 6018 through rotating shafts; the four second cutters 6018 are symmetrical two by two.
The circular arc track 604a of the third mounting plate 604 and the triangular track 604b communicate with each other.
One end of the elastic shifting plate 6012 is in a right trapezoid structure, and the other end of the elastic shifting plate 6012 is in a triangle structure.
The seventh bracket 6016 is U-shaped and is adapted to engage with the surface of the inner rib 8 b.
The second cutter 6018 is in a right trapezoid structure and is used for self-adapting to the edge of the inner rib 8 b.
When a worker transfers the tetrafluoro pipe into the forming mechanism 4 through an external transmission device; the second electric push rod 4019 is controlled to run in an electrified mode to push the rotating seat 4020, the right end of the rotating seat 4020 is made to contact and be attached to the section of the tetrafluoro pipe, then the first electric push rod 4014 is controlled to run in an electrified mode, the first electric push rod 4014 pushes the first connecting rod 4015 to move backwards on the two bearing seats 4016, the first connecting rod 4015 drives the stamping knife 4017 to move backwards, the stamping knife 4017 stamps the surface of the tetrafluoro pipe, the tetrafluoro pipe forms an inner rib 8b and is provided with a window 8a, then the first electric push rod 4014 is controlled to reset, then the two rotating rollers 403 are controlled to drive the tetrafluoro pipe to rotate by one hundred twenty degrees, then the first electric push rod 4014 is controlled to drive the first connecting rod 4015 and the stamping knife 4017 to stamp the tetrafluoro pipe again, and after three inner ribs 8b are formed at one end of the tetrafluoro pipe; the external transmission equipment is controlled to drive the tetrafluoro pipe to move leftwards, meanwhile, the second electric push rod 4019 is controlled to be matched with power-on shrinkage, the second electric push rod 4019 drives the rotating seat 4020 to move leftwards, then the second sliding rail 409 is controlled to run in a power-on mode, and the second sliding rail 409 drives the fifth sliding block 4010 to slide rightwards; the fifth sliding block 4010 drives the rack 4011 to move rightwards, the rack 4011 drives the first gear 4012 to rotate clockwise when the front and the back are seen, the first gear 4012 drives the first connecting rod 4015 to rotate, then the first connecting rod 4015 drives the stamping knife 4017 to rotate by one hundred eighty degrees, then the first electric push rod 4014 is controlled to be in power-on operation to drive the first connecting rod 4015 and the stamping knife 4017 to stamp the tetrafluoride tube, then the first electric push rod 4014 is controlled to reset, then the two rotating rollers 403 are controlled to drive the tetrafluoride tube to rotate by one hundred twenty degrees, then the first electric push rod 4014 is controlled to be in power-on operation to drive the first connecting rod 4015 and the stamping knife 4017 to stamp the tetrafluoride tube again, and after three times of stamping are finished; the first sliding rail 405 is controlled to run in an electrified mode to drive the fourth sliding block 406 to slide forwards, the fourth sliding block 406 drives the cutting machine 407 to move forwards, the cutting machine 407 is controlled to run in the electrified mode in the process, meanwhile, the two rotating rollers 403 are controlled to drive the tetrafluoride pipe to rotate, namely, the cutting machine 407 contacts and cuts off the tetrafluoride pipe, the pall ring 8 to be processed is obtained, and then the pall ring 8 to be processed falls onto the second mounting plate 503.
When the pall ring 8 to be processed falls onto the second mounting plate 503, the surface of the pall ring 8 to be processed contacts with the four electric wheels 505, then the four electric wheels 505 are electrified to control the operation of the four electric wheels 505 to drive the pall ring 8 to be processed to rotate, when the pall ring 8 to be processed rotates to two windows 8a downwards and is aligned with the second mounting plate 503, the four electric push rods 504 are electrified to control the telescopic ends of the four third electric push rods 504 to be clamped into the windows 8a, thus realizing the limit of the pall ring 8 to be processed, then the third slide rail 501 is controlled to be electrified to operate to drive the sixth slide block 502 to slide backwards, the sixth slide block 502 drives the second mounting plate 503 to slide backwards, namely the pall ring 8 to be processed is driven by the second mounting plate 503 to move backwards, when the pall ring 8 to be processed moves to the lower part of the first group of first cutters 507, the two first cutters 507 are clamped into the windows 8a, the first cutters 507 are driven by the second mounting plate 503 to pass through the windows 8a, the first cutter 507 scrapes off residual burrs stamped on the window 8 a; after passing through the first group of first cutters 507, controlling the four third electric push rods 504 to be electrified and operated for resetting; meanwhile, the four electric wheels 505 are controlled to be electrified to operate to drive the pall ring 8 to be processed to rotate by one hundred twenty degrees, so that the next window 8a without burrs is opposite to the mounting frame 506, then the four third electric push rods 504 are controlled to clamp the telescopic ends of the four third electric push rods into the window 8a, then the third slide rail 501 is controlled to be electrified to operate to drive the sixth slide block 502 to move backwards, namely, the pall ring 8 to be processed is driven to move backwards to scrape burrs on the second window 8a, and after the burrs on the three windows 8a are completely scraped, the second mounting plate 503 moves the pall ring 8 to be processed between the two cleaning mechanisms 6, and the third electric push rods 504 are controlled to reset; the invention realizes the scraping of the burrs of the window 8a of the tetrafluoro pall ring.
When the pall ring 8 to be processed moves between the two cleaning mechanisms 6, taking the cleaning mechanism 6 on the left as an example; as shown in fig. 12, in an initial state, the control motor 602 is powered to operate the second gear 605 to rotate clockwise when viewed from right to left, the second gear 605 drives the toothed disc 606 to move forward, when the front slide bar 6013 moves to contact with the elastic shifting plate 6012, the rear slide bar 6013 moves to the junction of the circular arc rail 604a and the triangular rail 604b, the second gear 605 engages with teeth of a circular arc portion on the toothed disc 606, the driven toothed disc 606 continues to slide forward when the second gear 605 further rotates, the front slide bar 6013 compresses the elastic shifting plate 6012, the front portion of the elastic shifting plate 6012 is pressed into the third mounting plate 604, the rear portion of the elastic shifting plate 6012 rotates around a rotating shaft connected to the third mounting plate 604, the triangular rear portion of the elastic shifting plate 6012 contacts with a surface of the rear slide bar 6013, and the rear slide bar 6013 is moved to the circular arc rail 604a to slide under the driving of the toothed disc 606 and the limit of the rear portion of the slide bar 6013, that is, the toothed disc 606 rotates counterclockwise from right to left with the front slide bar 6013 as the axis, and when the rear slide bar 6013 slides to the junction of the circular arc track 604a and the triangular track 604b, the front slide bar 6013 moves through the elastic shifting plate 6012 and moves to the V-shaped bent portion of the triangular track 604b, and then continues to operate until the toothed disc 606 completes three times of the same movement.
When the rear sliding rod 6013 slides on the arc track 604a, the rear sixth electric push rod 6015 is controlled to be powered on to operate to push the rear second connecting rod 6017 to move rightwards, the rear seventh support 6016 is synchronously driven to move rightwards, the edge of the inner rib 8b is propped by the rear second connecting rod 6017, then the seventh support 6016 is driven by a built-in driving block to slide rightwards on the second connecting rod 6017, then four second cutters 6018 on the second link 6017 at the rear block the edge of the inner rib 8b, under the driving of the fluted disc 606, the four second cutters 6018 on the second connecting rod 6017 are made to adhere to the inner ribs 8b to scrape off burrs on the surfaces of the inner ribs, in the process, the sixth electric push rod 6015 and the second connecting rod 6017 rotate relatively, when the rear sliding rod 6013 moves to the junction of the circular arc track 604a and the triangular track 604b, the seventh bracket 6016 and the second connecting rod 6017 are controlled to move leftward and reset; the invention realizes the attachment of the inner rib 8b of the tetrafluoro pall ring and the torsional scraping of the surface burrs of the tetrafluoro pall ring.
Example 3
On the basis of the embodiment 2, as shown in fig. 1-3 and fig. 16, a conveying mechanism 7 is also included; the right part of the first mounting plate 3 is fixedly connected with a conveying mechanism 7; the transportation mechanism 7 comprises a fixed seat 701, a U-shaped pipe clamp 702, a seventh sliding block 703, an electric rotating shaft 704, a third connecting rod 705, a wheel 706 and a bidirectional push rod 707; the right part of the first mounting plate 3 is fixedly connected with three fixed seats 701 which are distributed at equal intervals; the right part of the first mounting plate 3 is connected with four seventh sliding blocks 703 in a sliding manner; the four seventh sliders 703 are symmetric in pairs; a bidirectional push rod 707 is connected between every two seventh sliding blocks 703, and the bottom of the bidirectional push rod 707 is fixedly connected with the first mounting plate 3; the upper parts of the three fixing seats 701 are respectively and movably connected with a U-shaped pipe clamp 702; the upper parts of the four seventh sliding blocks 703 are fixedly connected with an electric rotating shaft 704 respectively; the upper parts of the four electric rotating shafts 704 are fixedly connected with third connecting rods 705 respectively; a wheel 706 is fixedly connected to each of upper portions of the four third links 705.
Before the forming mechanism 4 operates, firstly, the tetrafluoro pipe is placed on three fixed seats 701, then three U-shaped pipe clamps 702 are used for fixing the tetrafluoro pipe, then two-way push rods 707 are controlled to operate in an electrified mode, the two-way push rods 707 contract to drive two seventh sliding blocks 703 to move in opposite directions, namely the four seventh sliding blocks 703 slide on the first mounting plate 3, the two seventh sliding blocks 703 at the rear drive two electric rotating shafts 704 to move forwards, and synchronously drive two third connecting rods 705 and two wheels 706 at the rear to move forwards to contact and attach to the tetrafluoro pipe; then the two seventh sliding blocks 703 in front drive the two electric rotating shafts 704 in front to move backwards, the synchronous electric rotating shafts 704 drive the two third connecting rods 705 in front and the two wheels 706 to move backwards to contact and attach to the tetrafluoride tube, then the four electric rotating shafts 704 are controlled to be powered on to operate, the two electric rotating shafts 704 in rear drive the two third connecting rods 705 in rear to rotate clockwise when viewed from top to bottom, the two electric rotating shafts 704 in front drive the two third connecting rods 705 in front to rotate counterclockwise when viewed from top to bottom, that is, the wheels 706 drive the tetrafluoride tube to move leftwards, so that the cross section of the tetrafluoride tube attaches to the rotating seat 4020.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, various modifications and decorations can be made without departing from the principle of the present invention, and these modifications and decorations should also be regarded as the protection scope of the present invention.
Claims (10)
1. A tetrafluoro pall ring processing device comprises a first underframe (1), a second underframe (2) and a first mounting plate (3), wherein the first mounting plate (3) is mounted on the upper part of the first underframe (1); the second underframe (2) is positioned behind the first underframe (1); the method is characterized in that: the device also comprises a forming mechanism (4), a transferring mechanism (5) and a cleaning mechanism (6); a forming mechanism (4) for forming the pall ring is arranged at the left part of the first mounting plate (3); the rear part of the first mounting plate (3) is connected with a transfer mechanism (5) for transferring the pall ring; the upper part of the second chassis (2) is provided with a transfer mechanism (5); two bilaterally symmetrical cleaning mechanisms (6) are mounted at the rear part of the second underframe (2).
2. The tetrafluoropall ring processing apparatus according to claim 1, characterized in that: the forming mechanism (4) comprises a first support (401), a connecting block (402), a rotating roller (403), a second support (404), a first sliding rail (405), a fourth sliding block (406), a cutting machine (407), a third support (408), a second sliding rail (409), a fifth sliding block (4010), a rack (4011), a first gear (4012), a fourth support (4013), a first electric push rod (4014), a first connecting rod (4015), a bearing block (4016), a stamping knife (4017), a fifth support (4018), a second electric push rod (4019), a rotating seat (4020) and a first connecting plate (4021); the left part of the first mounting plate (3) is fixedly connected with a first bracket (401); a second bracket (404) is fixedly connected to the left part of the first mounting plate (3); the second bracket (404) is positioned behind the first bracket (401); a third bracket (408) is fixedly connected to the left part of the first mounting plate (3); the third bracket (408) is positioned in front of the first bracket (401); the left part of the first mounting plate (3) is fixedly connected with a fourth bracket (4013); the fourth bracket (4013) is positioned in front of the third bracket (408); the left part of the first mounting plate (3) is fixedly connected with two bearing blocks (4016) which are symmetrically distributed front and back; the third bracket (408) is positioned between the two bearing seats (4016); a first connecting plate (4021) is fixedly connected to the left part of the first mounting plate (3); the first connecting plate (4021) is positioned at the left of the first bracket (401); a fifth support (4018) is fixedly connected to the left part of the first mounting plate (3); the fifth support (4018) is positioned at the left of the first connecting plate (4021); the upper part of the first bracket (401) is fixedly connected with a connecting block (402); the upper part of the first bracket (401) is rotationally connected with two rotating rollers (403) which are symmetrically distributed front and back through a rotating shaft; the upper part of the second bracket (404) is fixedly connected with a first sliding rail (405); a fourth sliding block (406) is connected on the first sliding rail (405) in a sliding way; a cutter (407) is fixedly connected to the upper part of the fourth sliding block (406); the upper part of the third bracket (408) is fixedly connected with a second slide rail (409); a fifth sliding block (4010) is connected on the second sliding rail (409) in a sliding manner; the upper part of the fifth sliding block (4010) is fixedly connected with a rack (4011); the upper part of the fourth bracket (4013) is fixedly connected with a first electric push rod (4014); the rear part of the first electric push rod (4014) is rotatably connected with a first connecting rod (4015); the upper parts of the two bearing seats (4016) are mutually contacted with the first connecting rod (4015); the middle part of the first connecting rod (4015) is in transmission connection with the first gear (4012); the first gear (4012) is meshed with the rack (4011); the rear part of the first connecting rod (4015) is fixedly connected with a stamping knife (4017); the right part of the fifth bracket (4018) is fixedly connected with a second electric push rod (4019); the right part of the second electric push rod (4019) is fixedly connected with a rotating seat (4020).
3. The tetrafluoropall ring processing apparatus as set forth in claim 2, characterized in that: the right part of the rotating seat (4020) is of a circular truncated cone structure and is used for better fitting the tetrafluoro pipe.
4. The tetrafluoropall ring processing apparatus as set forth in claim 3, characterized in that: the transfer mechanism (5) comprises a third slide rail (501), a sixth slide block (502), a second mounting plate (503), a third electric push rod (504), an electric wheel (505), a mounting frame (506) and a first cutter (507); the upper part of the second underframe (2) is fixedly connected with a third slide rail (501); the rear part of the first mounting plate (3) is fixedly connected with a mounting frame (506); a sixth sliding block (502) is connected on the third sliding rail (501) in a sliding manner; the upper part of the sixth sliding block (502) is fixedly connected with a second mounting plate (503); the second mounting plate (503) is fixedly connected with four third electric push rods (504); the four third electric push rods (504) are symmetrical in pairs; four electric wheels (505) are fixedly connected to the second mounting plate (503), and four third electric push rods (504) are positioned among the four electric wheels (505); the mounting rack (506) is rotatably connected with six first cutters (507) through a rotating shaft; the six first cutters (507) are symmetrically distributed in a left-right mode by taking three cutters as a group.
5. The tetrafluoropall ring processing apparatus as set forth in claim 4, wherein: the left cleaning mechanism (6) comprises a second connecting plate (601), a motor (602), a third connecting plate (603), a third mounting plate (604), a second gear (605), a toothed disc (606), an elastic shifting plate (6012), a sliding rod (6013), a fifth connecting plate (6014), a sixth electric push rod (6015), a seventh support (6016), a second connecting rod (6017) and a second cutter (6018); a second connecting plate (601) is fixedly connected to the left rear part of the second underframe (2); the left part of the second connecting plate (601) is fixedly connected with a motor (602); the right part of the second connecting plate (601) is fixedly connected with two third connecting plates (603) which are distributed up and down symmetrically; the right parts of the two third connecting plates (603) are fixedly connected with a third mounting plate (604); the output shaft of the motor (602) is fixedly connected with a second gear (605); three annular array elastic shifting plates (6012) are rotatably connected in the triangular track (604 b) of the third mounting plate (604) through a rotating shaft; two sliding rods (6013) are connected in the triangular track (604 b) of the third mounting plate (604) in a sliding manner; a fluted disc (606) is fixedly connected to the two sliding rods (6013); the fluted disc (606) is meshed with the second gear (605); the right parts of the two sliding rods (6013) are fixedly connected with a fifth connecting plate (6014) respectively; a sixth electric push rod (6015) is fixedly connected to the right parts of the two fifth connecting plates (6014) respectively; the right parts of the two sixth electric push rods (6015) are respectively and rotatably connected with a second connecting rod (6017); the left parts of the outer surfaces of the two second connecting rods (6017) are respectively connected with a seventh support (6016) in a sliding mode, a driving block is arranged in the seventh support (6016), and the driving block is used for driving the seventh support (6016) to slide on the second connecting rods (6017); the two seventh supports (6016) are respectively and rotatably connected with four second cutters (6018) through rotating shafts; the four second cutters (6018) are symmetrical in pairs.
6. The tetrafluoropall ring processing apparatus as set forth in claim 5, wherein: the circular arc rail (604 a) of the third mounting plate (604) and the triangular rail (604 b) communicate with each other.
7. The tetrafluoropall ring processing apparatus as set forth in claim 6, wherein: one end of the elastic shifting plate (6012) is of a right-angled trapezoid structure, and the other end of the elastic shifting plate (6012) is of a triangular structure.
8. The tetrafluoropall ring processing apparatus as set forth in claim 7, wherein: the seventh bracket (6016) is U-shaped and is used for being attached to the surface of the inner rib (8 b).
9. The tetrafluoropall ring processing apparatus as set forth in claim 8, wherein: the second cutter (6018) is of a right-angle trapezoid structure and is used for self-adapting to the edge of the inner rib (8 b).
10. The tetrafluoropall ring processing apparatus as set forth in claim 9, wherein: also comprises a transportation mechanism (7); the right part of the first mounting plate (3) is fixedly connected with a conveying mechanism (7); the transportation mechanism (7) comprises a fixed seat (701), a U-shaped pipe clamp (702), a seventh sliding block (703), an electric rotating shaft (704), a third connecting rod (705), wheels (706) and a bidirectional push rod (707); the right part of the first mounting plate (3) is fixedly connected with three fixed seats (701) which are distributed at equal intervals; the right part of the first mounting plate (3) is connected with four seventh sliding blocks (703) in a sliding manner; the four seventh sliding blocks (703) are symmetrical in pairs; a bidirectional push rod (707) is connected between every two seventh sliding blocks (703), and the bottom of the bidirectional push rod (707) is fixedly connected with the first mounting plate (3); the upper parts of the three fixed seats (701) are respectively and movably connected with a U-shaped pipe clamp (702); the upper parts of the four seventh sliding blocks (703) are fixedly connected with an electric rotating shaft (704) respectively; the upper parts of the four electric rotating shafts (704) are respectively and fixedly connected with a third connecting rod (705); the upper parts of the four third connecting rods (705) are fixedly connected with wheels (706) respectively.
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114714516A (en) * | 2022-03-16 | 2022-07-08 | 吴光顺 | Pall ring production equipment for rectifying tower |
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| CN113414445A (en) * | 2021-08-24 | 2021-09-21 | 南通维益机电有限公司 | Intelligent shearing device for hardware stamping part with uniform shearing opening |
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| JPH0919899A (en) * | 1995-07-04 | 1997-01-21 | Isamu Fujita | Punching machine |
| CN202319002U (en) * | 2011-11-28 | 2012-07-11 | 武汉孚特电子科技有限公司 | Pneumatic punching machine |
| CN108481114A (en) * | 2018-06-06 | 2018-09-04 | 湖州坚美电声元件有限公司 | A kind of comprehensive burr remover of stamped workpieces |
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| CN114714516A (en) * | 2022-03-16 | 2022-07-08 | 吴光顺 | Pall ring production equipment for rectifying tower |
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