CN114146677B - Tetrafluoropall ring processing device - Google Patents
Tetrafluoropall ring processing device Download PDFInfo
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- CN114146677B CN114146677B CN202111440514.5A CN202111440514A CN114146677B CN 114146677 B CN114146677 B CN 114146677B CN 202111440514 A CN202111440514 A CN 202111440514A CN 114146677 B CN114146677 B CN 114146677B
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- 238000012545 processing Methods 0.000 title claims abstract description 34
- 230000007246 mechanism Effects 0.000 claims abstract description 68
- 238000004140 cleaning Methods 0.000 claims abstract description 23
- 238000012546 transfer Methods 0.000 claims abstract description 17
- 230000002457 bidirectional effect Effects 0.000 claims description 11
- 238000005520 cutting process Methods 0.000 claims description 8
- 230000005540 biological transmission Effects 0.000 claims description 6
- 238000000034 method Methods 0.000 claims description 5
- 230000007723 transport mechanism Effects 0.000 claims description 4
- 238000003491 array Methods 0.000 claims description 3
- 238000004891 communication Methods 0.000 claims description 2
- 238000007790 scraping Methods 0.000 abstract description 14
- 238000000465 moulding Methods 0.000 abstract description 6
- 238000006748 scratching Methods 0.000 abstract description 3
- 230000002393 scratching effect Effects 0.000 abstract description 3
- 229920002313 fluoropolymer Polymers 0.000 abstract description 2
- 238000004080 punching Methods 0.000 description 4
- 239000007788 liquid Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000012856 packing Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000010405 clearance mechanism Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000004907 flux Effects 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 210000003205 muscle Anatomy 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/30—Loose or shaped packing elements, e.g. Raschig rings or Berl saddles, for pouring into the apparatus for mass or heat transfer
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
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- Chemical & Material Sciences (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Abstract
The invention relates to the field of fluoroplastic product processing, in particular to a tetrafluoropall ring processing device. Technical problems: the manual scraping workload is large, and the scraper scrapes the manual hand. The technical scheme is as follows: a tetrafluoropall ring processing device comprises a first chassis, a second chassis, a first mounting plate, a forming mechanism, a transferring mechanism and the like; the upper part of the first chassis is provided with a first mounting plate; a forming mechanism for forming the pall ring is arranged at the left part of the first mounting plate; the rear part of the first mounting plate is connected with a transfer mechanism for transferring the pall ring; the second chassis is positioned behind the first chassis; the upper part of the second chassis is provided with a transfer mechanism. The invention realizes the molding of the tetrafluoropall ring and the scraping of burrs, greatly reduces the efficiency of scraping the burrs, avoids the inconvenience of cleaning the inside of the tetrafluoropall ring by a worker due to a burr and simultaneously avoids the phenomenon of manually scratching hands.
Description
Technical Field
The invention relates to the field of fluoroplastic product processing, in particular to a tetrafluoropall ring processing device.
Background
Pall rings have been greatly improved on raschig rings in that the outer diameter of the ring is also equal to the height, but two rows of windows with inwardly extending tabs are cut into the ring wall, each layer of windows having a plurality of tabs. This structure improves the gas-liquid distribution and makes full use of the inner surface of the ring. The pall ring packing has the advantages of large flux, small resistance, high separation efficiency, high operation elasticity and the like, under the same depressurization, the treatment capacity can be more than fifty percent larger than that of a Raschig ring, the pall ring packing is generally made of a tetrafluoro material, after the tetrafluoro pall ring is processed, a large number of burrs exist on the surface of the tetrafluoro pall ring due to the characteristics of the tetrafluoro material, the burrs can influence the effect of the tetrafluoro pall ring on the gas-liquid treatment, the deburring method in the prior art is realized by manually scraping by using tools, but due to the special shape, the manual scraping workload is high, and the condition that a scraper scrapes a manual hand during scraping exists, so that the service life of the tetrafluoro pall ring is reduced.
In view of the foregoing, there is a need for a tetrafluoropall ring processing apparatus that overcomes the foregoing problems.
Disclosure of Invention
The invention provides a tetrafluoropall ring processing device, which aims to overcome the defects that manual scraping workload is large and a scraper scrapes a manual hand.
The technical scheme of the invention is as follows: a tetrafluoropall ring processing device comprises a first chassis, a second chassis, a first mounting plate, a forming mechanism, a transferring mechanism and a cleaning mechanism; the upper part of the first chassis is provided with a first mounting plate; a forming mechanism for forming the pall ring is arranged at the left part of the first mounting plate; the rear part of the first mounting plate is connected with a transfer mechanism for transferring the pall ring; the second chassis is positioned behind the first chassis; the upper part of the second chassis is provided with a transfer mechanism; two bilaterally symmetrical cleaning mechanisms are arranged at the rear part of the second underframe.
As a further preferable scheme, the forming mechanism comprises a first bracket, a connecting block, a rotating roller, a second bracket, a first sliding rail, a fourth sliding block, a cutting machine, a third bracket, a second sliding rail, a fifth sliding block, a rack, a first gear, a fourth bracket, a first electric push rod, a first connecting rod, a bearing seat, a stamping knife, a fifth bracket, a second electric push rod, a rotating seat and a first connecting plate; the left part of the first mounting plate is fixedly connected with a first bracket; the left part of the first mounting plate is fixedly connected with a second bracket; the second bracket is positioned behind the first bracket; the left part of the first mounting plate is fixedly connected with a third bracket; the third bracket is positioned in front of the first bracket; a fourth bracket is fixedly connected to the left part of the first mounting plate; the fourth bracket is positioned in front of the third bracket; the left part of the first mounting plate is fixedly connected with two bearing seats which are symmetrically distributed in front and back; the third bracket is positioned between the two bearing seats; the left part of the first mounting plate is fixedly connected with a first connecting plate; the first connecting plate is positioned at the left side of the first bracket; a fifth bracket is fixedly connected to the left part of the first mounting plate; the fifth bracket is positioned at the left side of the first connecting plate; the upper part of the first bracket is fixedly connected with a connecting block; the upper part of the first bracket is rotationally connected with two rotating rollers which are symmetrically distributed front and back through a rotating shaft; the upper part of the second bracket is fixedly connected with a first sliding rail; a fourth sliding block is connected to the first sliding rail in a sliding manner; the upper part of the fourth sliding block is fixedly connected with a cutting machine; the upper part of the third bracket is fixedly connected with a second sliding rail; a fifth sliding block is connected to the second sliding rail in a sliding manner; the upper part of the fifth sliding block is fixedly connected with a rack; the upper part of the fourth bracket is fixedly connected with a first electric push rod; the rear part of the first electric push rod is rotationally connected with a first connecting rod; the upper parts of the two bearing seats are contacted with the first connecting rod; the middle part of the first connecting rod is in transmission connection with the first gear; the first gear is meshed with the rack; the rear part of the first connecting rod is fixedly connected with a stamping knife; the right part of the fifth bracket is fixedly connected with a second electric push rod; the right part of the second electric push rod is fixedly connected with a rotating seat.
As a further preferable scheme, the right part of the rotary seat is in a round table structure and is used for better fitting the tetrafluoro tube.
As a further preferable scheme, the transfer mechanism comprises a third sliding rail, a sixth sliding block, a second mounting plate, a third electric push rod, an electric wheel, a mounting frame and a first cutter; the upper part of the second underframe is fixedly connected with a third sliding rail; the rear part of the first mounting plate is fixedly connected with a mounting frame; a sixth sliding block is connected to the third sliding rail in a sliding manner; the upper part of the sixth sliding block is fixedly connected with a second mounting plate; the second mounting plate is fixedly connected with four third electric push rods; the four third electric push rods are symmetrical in pairs; four electric wheels are fixedly connected to the second mounting plate, and four third electric push rods are positioned between the four electric wheels; six first cutters are rotatably connected with the mounting frame through a rotating shaft; the six first cutters are symmetrically distributed in a group of three.
As a further preferable scheme, the left cleaning mechanism comprises a second connecting plate, a motor, a third connecting plate, a third mounting plate, a second gear, a fluted disc, an elastic poking plate, a sliding rod, a fifth connecting plate, a sixth electric push rod, a seventh bracket, a second connecting rod and a second cutter; the left rear part of the second chassis is fixedly connected with a second connecting plate; the left part of the second connecting plate is fixedly connected with a motor; the right part of the second connecting plate is fixedly connected with two third connecting plates which are distributed symmetrically up and down; the right parts of the two third connecting plates are fixedly connected with a third mounting plate; the output shaft of the motor is fixedly connected with a second gear; the triangular track of the third mounting plate is rotationally connected with three elastic poking plates in annular arrays through a rotating shaft; two sliding rods are connected in the triangular track of the third mounting plate in a sliding manner; the two slide bars are fixedly connected with fluted discs; the fluted disc is meshed with the second gear; the right parts of the two slide bars are fixedly connected with a fifth connecting plate respectively; the right parts of the two fifth connecting plates are fixedly connected with a sixth electric push rod respectively; the right parts of the two sixth electric push rods are respectively connected with a second connecting rod in a rotating way; the left parts of the outer surfaces of the two second connecting rods are respectively connected with a seventh bracket in a sliding way, and a driving block is arranged in the seventh bracket and is used for driving the seventh bracket to slide on the second connecting rods; the two seventh brackets are respectively connected with four second cutters through rotating shafts in a rotating way; the four second cutters are symmetrical in pairs.
As a further preferable mode, the circular arc track of the third mounting plate is communicated with the track of the triangular track.
As a further preferable scheme, one end of the elastic shifting plate is of a right trapezoid structure, and the other end of the elastic shifting plate is of a triangle structure.
As a further preferable scheme, the seventh bracket is U-shaped and is used for being attached to the surface of the inner rib.
As a further preferable scheme, the second cutter is in a right trapezoid structure and is used for self-adapting to the edge of the inner rib.
As a further preferable scheme, the device also comprises a conveying mechanism; the right part of the first mounting plate is fixedly connected with a conveying mechanism; the conveying mechanism comprises a fixed seat, a U-shaped pipe clamp, a seventh sliding block, an electric rotating shaft, a third connecting rod, wheels and a bidirectional push rod; the right part of the first mounting plate is fixedly connected with three fixed seats which are distributed at equal intervals; the right part of the first mounting plate is connected with four seventh sliding blocks in a sliding way; the four seventh sliding blocks are symmetrical in pairs; a bidirectional push rod is connected between every two seventh sliding blocks, and the bottom of the bidirectional push rod is fixedly connected with the first mounting plate; the upper parts of the three fixing seats are respectively and movably connected with a U-shaped pipe clamp; the upper parts of the four seventh sliding blocks are fixedly connected with an electric rotating shaft respectively; the upper parts of the four electric rotating shafts are fixedly connected with a third connecting rod respectively; the upper parts of the four third connecting rods are fixedly connected with a wheel respectively.
The beneficial effects of the invention are as follows: the invention realizes the molding of the tetrafluoropall ring and the scraping of burrs, greatly reduces the efficiency of scraping the burrs, avoids the inconvenience of cleaning the inside of the tetrafluoropall ring by a worker due to a burr and simultaneously avoids the phenomenon of manually scratching hands.
In the present invention: by arranging the forming mechanism, the tetrafluoropall ring is formed, and the existence amount of burrs on the surface of the pall ring is reduced by adopting a stamping method.
In the present invention: through having set up transfer mechanism and clearance mechanism, realized striking off the burr of the window of tetrafluoropall ring, realized laminating tetrafluoropall ring's interior muscle, strike off its surface burr in torsion type.
Drawings
FIG. 1 is a schematic perspective view of a tetrafluoropall ring processing apparatus according to the present invention;
FIG. 2 is a schematic diagram showing a second perspective structure of the tetrafluoropall ring processing apparatus of the present invention;
FIG. 3 is a schematic view showing a third perspective structure of the tetrafluoropall ring processing apparatus of the present invention;
fig. 4 is a schematic perspective view of a pall ring to be treated according to the present invention;
FIG. 5 is a schematic view showing a first structure of a molding mechanism of the tetrafluoropall ring processing apparatus of the present invention;
FIG. 6 is a schematic view showing a second structure of a forming mechanism of the tetrafluoropall ring processing apparatus of the present invention;
FIG. 7 is a schematic view of a third construction of a forming mechanism of the tetrafluoropall ring processing apparatus of the present invention;
FIG. 8 is a schematic view showing a partial structure of a tetrafluoropall ring processing apparatus according to the present invention;
FIG. 9 is a schematic partial structure of a transfer mechanism of the tetrafluoropall ring processing apparatus of the present invention;
FIG. 10 is an enlarged view of area A of the tetrafluoropall ring processing apparatus of the present invention;
FIG. 11 is a schematic structural view of a cleaning mechanism of the tetrafluoropall ring processing apparatus of the present invention;
FIG. 12 is a schematic view showing a first partial structure of a cleaning mechanism of the tetrafluoropall ring processing apparatus of the present invention;
FIG. 13 is an enlarged view of zone B of the tetrafluoropall ring processing apparatus of the present invention;
FIG. 14 is a schematic view showing a second partial structure of a cleaning mechanism of the tetrafluoropall ring processing apparatus of the present invention;
FIG. 15 is a schematic view of a third partial perspective view of a cleaning mechanism of a tetrafluoropall ring processing apparatus according to the present invention;
fig. 16 is a schematic structural view of a transport mechanism of the tetrafluoropall ring processing apparatus of the present invention.
Wherein: 1-first chassis, 2-second chassis, 3-first mounting plate, 4-forming mechanism, 5-transferring mechanism, 6-cleaning mechanism, 7-transporting mechanism, 8-pall ring to be processed, 8 a-window, 8 b-inner rib, 401-first bracket, 402-connecting block, 403-rotating roller, 404-second bracket, 405-first slide rail, 406-fourth slide block, 407-cutter, 408-third bracket, 409-second slide rail, 4010-fifth slide block, 4011-rack, 4012-first gear, 4013-fourth bracket, 4014-first electric putter, 4015-first connecting rod, 4016-bearing seat, 4017-stamping knife, 4018-fifth bracket, 4019-second electric putter, 4020-rotating seat, 4021-first connecting plate, 501-third slide rail, 502-sixth slider, 503-second mounting plate, 504-third electric putter, 505-electric wheel, 506-mounting frame, 507-first cutter, 601-second connecting plate, 602-motor, 603-third connecting plate, 604-third mounting plate, 605-second gear, 606-fluted disc, 6012-elastic pulling plate, 6013-slide bar, 6014-fifth connecting plate, 6015-sixth electric putter, 6016-seventh bracket, 6017-second connecting rod, 6018-second cutter, 701-fixing base, 702-U-pipe clamp, 703-seventh slider, 704-electric rotating shaft, 705-third connecting rod, 706-wheel, 707-bidirectional putter, 604 a-circular arc track, 604 b-triangular track.
Detailed Description
The invention will be further illustrated by the following description of specific examples, which are given by the terms such as: setting, mounting, connecting are to be construed broadly, and may be, for example, fixed, removable, or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
Example 1
The tetrafluoropall ring processing device comprises a first chassis 1, a second chassis 2, a first mounting plate 3, a forming mechanism 4, a transferring mechanism 5 and a cleaning mechanism 6 as shown in figures 1-15; the upper part of the first chassis 1 is provided with a first mounting plate 3; the left part of the first mounting plate 3 is provided with a forming mechanism 4; the rear part of the first mounting plate 3 is connected with a transfer mechanism 5; the second chassis 2 is positioned behind the first chassis 1; the upper part of the second chassis 2 is provided with a transfer mechanism 5; two bilaterally symmetrical cleaning mechanisms 6 are mounted at the rear part of the second chassis 2.
Firstly, a worker movably installs the tetrafluoropall ring processing device to a position required to be used, externally connects a power supply and debugs the tetrafluoropall ring processing device; transferring the tetrafluoro tube for preparing the pall ring 8 to be processed into the forming mechanism 4 by a worker through external transmission equipment, controlling the forming mechanism 4 to operate so as to punch and cut off the tetrafluoro tube, and then dropping the pall ring 8 to be processed onto the transferring mechanism 5; then the control transfer mechanism 5 starts to operate to adjust the pall ring 8 to be processed, simultaneously scrapes burrs on the window 8a, and transfers the pall ring 8 to be processed between the two cleaning mechanisms 6; then controlling the two cleaning mechanisms 6 to be electrified and operated, then scraping burrs on the inner ribs 8b by the cleaning mechanisms 6, and then taking out and collecting finished tetrafluoropall rings from the transfer mechanism 5 by workers; the invention realizes the molding of the tetrafluoropall ring and the scraping of burrs, greatly reduces the efficiency of scraping the burrs, avoids the inconvenience of cleaning the inside of the tetrafluoropall ring by a worker due to a burr and simultaneously avoids the phenomenon of manually scratching hands.
Example 2
On the basis of embodiment 1, as shown in fig. 1 to 15, the molding mechanism 4 includes a first bracket 401, a connection block 402, a rotating roller 403, a second bracket 404, a first slide rail 405, a fourth slide block 406, a cutting machine 407, a third bracket 408, a second slide rail 409, a fifth slide block 4010, a rack 4011, a first gear 4012, a fourth bracket 4013, a first electric push rod 4014, a first connection rod 4015, a bearing block 4016, a punching blade 4017, a fifth bracket 4018, a second electric push rod 4019, a rotating seat 4020, and a first connection plate 4021; the left part of the first mounting plate 3 is fixedly connected with a first bracket 401; the left part of the first mounting plate 3 is fixedly connected with a second bracket 404; the second bracket 404 is located behind the first bracket 401; a third bracket 408 is fixedly connected to the left part of the first mounting plate 3; the third bracket 408 is located in front of the first bracket 401; a fourth bracket 4013 is fixedly connected to the left part of the first mounting plate 3; the fourth bracket 4013 is located in front of the third bracket 408; the left part of the first mounting plate 3 is fixedly connected with two bearing seats 4016 which are symmetrically distributed in front and back; the third bracket 408 is located between the two bearing seats 4016; the left part of the first mounting plate 3 is fixedly connected with a first connecting plate 4021; the first connection plate 4021 is located in the left side of the first carriage 401; a fifth bracket 4018 is fixedly connected to the left part of the first mounting plate 3; the fifth bracket 4018 is located on the left side of the first connection plate 4021; a connecting block 402 is fixedly connected to the upper part of the first bracket 401; the upper part of the first bracket 401 is rotationally connected with two rotating rollers 403 which are symmetrically distributed in front and back through a rotating shaft; the upper part of the second bracket 404 is fixedly connected with a first sliding rail 405; a fourth sliding block 406 is connected to the first sliding rail 405 in a sliding manner; the upper part of the fourth sliding block 406 is fixedly connected with a cutter 407; the upper part of the third bracket 408 is fixedly connected with a second sliding rail 409; a fifth sliding block 4010 is connected on the second sliding rail 409 in a sliding manner; the upper part of the fifth sliding block 4010 is fixedly connected with a rack 4011; the upper part of the fourth bracket 4013 is fixedly connected with a first electric push rod 4014; a first connecting rod 4015 is rotatably connected to the rear part of the first electric push rod 4014; the upper parts of the two bearing seats 4016 are in contact with the first link 4015; the middle part of the first connecting rod 4015 is in transmission connection with the first gear 4012; the first gear 4012 is meshed with the rack 4011; the rear part of the first connecting rod 4015 is fixedly connected with a stamping knife 4017; the right part of the fifth bracket 4018 is fixedly connected with a second electric push rod 4019; the right part of the second electric push rod 4019 is fixedly connected with a rotating seat 4020.
The right part of the rotating seat 4020 is in a round table structure and is used for better fitting the tetrafluoro tube.
The transfer mechanism 5 comprises a third slide rail 501, a sixth slide block 502, a second mounting plate 503, a third electric push rod 504, an electric wheel 505, a mounting frame 506 and a first cutter 507; a third sliding rail 501 is fixedly connected to the upper part of the second underframe 2; the rear part of the first mounting plate 3 is fixedly connected with a mounting bracket 506; a sixth slider 502 is slidably connected to the third sliding rail 501; the upper part of the sixth slider 502 is fixedly connected with a second mounting plate 503; the second mounting plate 503 is fixedly connected with four third electric push rods 504; the four third electric push rods 504 are symmetrical in pairs; four electric wheels 505 are fixedly connected to the second mounting plate 503, and four third electric push rods 504 are positioned between the four electric wheels 505; six first cutters 507 are rotatably connected to the mounting frame 506 through a rotating shaft; the six first cutters 507 are symmetrically distributed in a group of three.
The cleaning mechanism 6 on the left comprises a second connecting plate 601, a motor 602, a third connecting plate 603, a third mounting plate 604, a second gear 605, a fluted disc 606, an elastic poking plate 6012, a sliding rod 6013, a fifth connecting plate 6014, a sixth electric push rod 6015, a seventh bracket 6016, a second connecting rod 6017 and a second cutter 6018; the left rear part of the second chassis 2 is fixedly connected with a second connecting plate 601; the left part of the second connecting plate 601 is fixedly connected with a motor 602; the right part of the second connecting plate 601 is fixedly connected with two third connecting plates 603 which are distributed symmetrically up and down; a third mounting plate 604 is fixedly connected to the right parts of the two third connecting plates 603; the output shaft of the motor 602 is fixedly connected with a second gear 605; three elastic poking plates 6012 in annular arrays are rotatably connected in the triangular track 604b of the third mounting plate 604 through rotating shafts; two sliding rods 6013 are slidably connected in the triangular track 604b of the third mounting plate 604; the fluted disc 606 is fixedly connected to the two sliding rods 6013; the fluted disc 606 is meshed with the second gear 605; the right parts of the two slide bars 6013 are fixedly connected with a fifth connecting plate 6014 respectively; the right parts of the two fifth connecting plates 6014 are fixedly connected with a sixth electric push rod 6015 respectively; the right parts of the two sixth electric push rods 6015 are respectively connected with a second connecting rod 6017 in a rotating way; the left parts of the outer surfaces of the two second connecting rods 6017 are respectively connected with a seventh bracket 6016 in a sliding way, a driving block is arranged in the seventh bracket 6016, and the driving block is used for driving the seventh bracket 6016 to slide on the second connecting rods 6017; the two seventh brackets 6016 are respectively connected with four second cutters 6018 in a rotating way through rotating shafts; the four second cutters 6018 are symmetrical in pairs.
The circular arc rail 604a of the third mounting plate 604 communicates with the rail of the triangular rail 604 b.
One end of the elastic pulling plate 6012 is in a right trapezoid structure, and the other end of the elastic pulling plate 6012 is in a triangle structure.
The seventh bracket 6016 is U-shaped and is used for attaching the surface of the inner rib 8 b.
The second cutter 6018 has a right trapezoid structure and is used for self-adapting to the edge of the inner rib 8 b.
When a worker transfers the tetrafluoro tube into the forming mechanism 4 through external transmission equipment; controlling a second electric push rod 4019 to perform electrifying operation to push a rotating seat 4020, enabling the right end of the rotating seat 4020 to contact and attach to the section of the tetrafluoro tube, then controlling a first electric push rod 4014 to perform electrifying operation, enabling the first electric push rod 4014 to push a first connecting rod 4015 to move backwards on two bearing seats 4016, enabling a punching knife 4017 to move backwards, enabling the punching knife 4017 to punch the surface of the tetrafluoro tube, enabling the tetrafluoro tube to form an inner rib 8b, opening a window 8a, then controlling the first electric push rod 4014 to reset, then controlling two rotating rollers 403 to drive the tetrafluoro tube to rotate for one hundred twenty degrees, and then controlling the first electric push rod 4014 to drive the first connecting rod 4015 and the punching knife 4017 to punch the tetrafluoro tube again, and after one end of the tetrafluoro tube forms three inner ribs 8 b; controlling external transmission equipment to drive the tetrafluoro tube to move leftwards, simultaneously controlling the second electric push rod 4019 to match with the electrifying contraction, enabling the second electric push rod 4019 to drive the rotating seat 4020 to move leftwards, and then controlling the second sliding rail 409 to electrify and run, and enabling the second sliding rail 409 to drive the fifth sliding block 4010 to slide rightwards; the fifth slider 4010 drives the rack 4011 to move rightwards, the rack 4011 drives the first gear 4012 to rotate clockwise when seen from front to back, the first gear 4012 drives the first connecting rod 4015 to rotate, then the first connecting rod 4015 drives the stamping knife 4017 to rotate for one hundred eighty degrees, then the first electric push rod 4014 is controlled to be electrified to run so as to drive the first connecting rod 4015 and the stamping knife 4017 to stamp the tetrafluoro tube, then the first electric push rod 4014 is controlled to reset, then the two rotating rollers 403 are controlled to drive the tetrafluoro tube to rotate for one hundred twenty degrees, then the first electric push rod 4014 is controlled to be electrified to run so as to drive the first connecting rod 4015 and the stamping knife 4017 to stamp the tetrafluoro tube again, and after three times of stamping are completed; the first sliding rail 405 is controlled to be electrified to operate so as to drive the fourth sliding block 406 to slide forwards, the fourth sliding block 406 drives the cutting machine 407 to move forwards, in the process, the cutting machine 407 is controlled to start to operate by electrifying, and simultaneously, the two rotating rollers 403 are controlled to drive the tetrafluoro tube to rotate, namely, the cutting machine 407 contacts and cuts off the tetrafluoro tube, so that the pall ring 8 to be treated is obtained, and then the pall ring 8 to be treated falls onto the second mounting plate 503.
When the pall ring 8 to be treated falls onto the second mounting plate 503, the surface of the pall ring 8 to be treated contacts with the four electric wheels 505, then the four electric wheels 505 are electrified to control the operation of the pall ring 8 to be treated to drive the pall ring 8 to be treated to rotate, when the pall ring 8 to be treated rotates to the position where two windows 8a face downwards and are aligned with the second mounting plate 503, the telescopic ends of the four third electric push rods 504 are electrified to be clamped into the windows 8a, so that the limiting of the pall ring 8 to be treated is realized, then the third slide rail 501 is electrified to drive the sixth slide block 502 to slide backwards, the sixth slide block 502 drives the second mounting plate 503 to slide backwards, namely the second mounting plate 503 drives the pall ring 8 to be treated to move backwards, when the pall ring 8 to be treated moves below the first group of first cutters 507, the two first cutters 507 are clamped into the windows 8a, the first cutters 507 are further driven by the second mounting plate 503 to scratch the windows 8a, and the burrs remained on the windows 8a are scraped by the first cutters 507; after passing through the first cutters 507 of the first group, four third electric push rods 504 are controlled to be electrified and run for resetting; simultaneously, four electric wheels 505 are controlled to be electrified to drive the pall ring 8 to be processed to rotate for one hundred twenty degrees, a window 8a with no burrs to be processed is opposite to a mounting frame 506, then four third electric push rods 504 are controlled to clamp the telescopic ends of the window 8a, then a third sliding rail 501 is controlled to be electrified to drive a sixth sliding block 502 to move backwards, namely the pall ring 8 to be processed is driven to move backwards to scrape burrs on a second window 8a, after all burrs on three windows 8a are scraped, a second mounting plate 503 moves the pall ring 8 to be processed between two cleaning mechanisms 6, and the third electric push rods 504 are controlled to reset; the invention realizes scraping burrs of the window 8a of the tetrafluoropall ring.
When the pall ring 8 to be treated moves between the two cleaning mechanisms 6, taking the left cleaning mechanism 6 as an example; as shown in fig. 12, in the initial state, the motor 602 is controlled to be electrified to move with the second gear 605 to rotate clockwise when seen from right to left, the second gear 605 drives the fluted disc 606 to move forward, when the front sliding rod 6013 moves to contact the elastic poking plate 6012, the rear sliding rod 6013 moves to the junction of the circular arc track 604a and the triangular track 604b, meanwhile, the second gear 605 is meshed with teeth of the circular arc part on the fluted disc 606, when the second gear 605 rotates further, the fluted disc 606 is driven to slide forward, meanwhile, the front sliding rod 6013 compresses the elastic poking plate 6012, the front part of the elastic poking plate 6012 is pressed into the third mounting plate 604, the rear part of the elastic poking plate 6012 rotates around the rotating shaft connected with the third mounting plate 604, the triangular rear part of the elastic poking plate 6012 contacts the surface of the rear sliding rod 6013, the rear sliding rod 6013 moves to the circular arc track 604a under the driving of the fluted disc 606 and the limit of the rear sliding rod 6013, namely, the front sliding rod 6013 moves to the circular arc track 604a and moves to the same angle as the circular arc track 604a when seen from right to left, and the front sliding rod 6013 moves to the triangular track 604b continuously, and the rear sliding rod 6013 moves to the same angle as the triangular track 604 b.
When the rear sliding rod 6013 slides on the circular arc track 604a, the rear sixth electric push rod 6015 is controlled to be electrified to move so as to push the rear second connecting rod 6017 to move rightwards, the rear seventh support 6016 is synchronously driven to move rightwards, the rear second connecting rod 6017 is enabled to prop against the edge of the inner rib 8b, then the seventh support 6016 is driven by the built-in driving block to slide rightwards on the second connecting rod 6017, then the edges on the inner rib 8b are blocked by the four second cutters 6018 on the rear second connecting rod 6017, the burrs on the surfaces of the inner ribs are scraped by the four second cutters 6018 on the second connecting rod 6017 under the driving of the fluted disc 606, in the process, the sixth electric push rod 6015 and the second connecting rod 6017 are relatively rotated, and when the rear sliding rod 6013 moves to the junction of the circular arc track 604a and the triangular track 604b, the seventh support 6016 and the second connecting rod 6017 are controlled to move leftwards and reset; the invention realizes the purpose of attaching the inner rib 8b of the tetrafluoropall ring and carrying out torsion scraping on burrs on the surface of the inner rib.
Example 3
On the basis of the embodiment 2, as shown in fig. 1-3 and 16, a transport mechanism 7 is also included; the right part of the first mounting plate 3 is fixedly connected with a conveying mechanism 7; the transport mechanism 7 comprises a fixed seat 701, a U-shaped pipe clamp 702, a seventh sliding block 703, an electric rotating shaft 704, a third connecting rod 705, wheels 706 and a bidirectional push rod 707; the right part of the first mounting plate 3 is fixedly connected with three fixed seats 701 which are distributed at equal intervals; the right part of the first mounting plate 3 is connected with four seventh sliding blocks 703 in a sliding manner; the four seventh sliders 703 are symmetrical two by two; a bidirectional push rod 707 is connected between every two seventh sliding blocks 703, and the bottom of the bidirectional push rod 707 is fixedly connected with the first mounting plate 3; the upper parts of the three fixing seats 701 are respectively and movably connected with a U-shaped pipe clamp 702; the upper parts of the four seventh sliding blocks 703 are fixedly connected with an electric rotating shaft 704 respectively; the upper parts of the four electric rotating shafts 704 are fixedly connected with a third connecting rod 705 respectively; one wheel 706 is fixedly connected to the upper portions of the four third links 705.
Before the molding mechanism 4 operates, firstly placing a tetrafluoro tube on three fixing seats 701, then fixing the tetrafluoro tube by using three U-shaped tube clamps 702, then controlling two bidirectional push rods 707 to operate by electrifying, and shrinking the bidirectional push rods 707 to drive two seventh sliding blocks 703 to move in opposite directions, namely, the four seventh sliding blocks 703 slide on the first mounting plate 3, the two rear seventh sliding blocks 703 drive two rear electric rotating shafts 704 to move forward, and synchronously drive two rear third connecting rods 705 and two wheels 706 to move forward to contact and attach the tetrafluoro tube; then the front two seventh sliding blocks 703 drive the front two electric rotating shafts 704 to move backwards, the synchronous electric rotating shafts 704 drive the front two third connecting rods 705 and the two wheels 706 to move backwards to contact and attach the tetrafluoro tube, then the four electric rotating shafts 704 are controlled to be electrified to operate, the rear two electric rotating shafts 704 drive the rear two third connecting rods 705 to rotate clockwise from top to bottom, the front two electric rotating shafts 704 drive the front two third connecting rods 705 to rotate anticlockwise from top to bottom, namely the wheels 706 drive the tetrafluoro tube to move leftwards, so that the section of the tetrafluoro tube is attached to the rotating seat 4020, and the transportation of the tetrafluoro tube is realized.
The foregoing is merely a preferred embodiment of the present invention and it should be noted that modifications and adaptations to those skilled in the art may be made without departing from the principles of the present invention, which are intended to be comprehended within the scope of the present invention.
Claims (6)
1. A tetrafluoropall ring processing device comprises a first underframe (1), a second underframe (2) and a first mounting plate (3), wherein the first mounting plate (3) is arranged at the upper part of the first underframe (1); the second underframe (2) is positioned behind the first underframe (1); the method is characterized in that: the device also comprises a forming mechanism (4), a transferring mechanism (5) and a cleaning mechanism (6); a forming mechanism (4) for forming the pall ring is arranged at the left part of the first mounting plate (3); the rear part of the first mounting plate (3) is connected with a transfer mechanism (5) for transferring the pall ring; the upper part of the second underframe (2) is provided with a transfer mechanism (5); two cleaning mechanisms (6) which are bilaterally symmetrical are arranged at the rear part of the second underframe (2);
the transfer mechanism (5) comprises a third sliding rail (501), a sixth sliding block (502), a second mounting plate (503), a third electric push rod (504), an electric wheel (505), a mounting frame (506) and a first cutter (507); the upper part of the second underframe (2) is fixedly connected with a third sliding rail (501); the rear part of the first mounting plate (3) is fixedly connected with a mounting frame (506); a sixth sliding block (502) is connected to the third sliding rail (501) in a sliding manner; the upper part of the sixth sliding block (502) is fixedly connected with a second mounting plate (503); the second mounting plate (503) is fixedly connected with four third electric push rods (504); the four third electric push rods (504) are symmetrical in pairs; four electric wheels (505) are fixedly connected to the second mounting plate (503), and four third electric push rods (504) are positioned between the four electric wheels (505); six first cutters (507) are rotatably connected to the mounting frame (506) through a rotating shaft; the six first cutters (507) are symmetrically distributed in a group of three;
the left cleaning mechanism (6) comprises a second connecting plate (601), a motor (602), a third connecting plate (603), a third mounting plate (604), a second gear (605), a fluted disc (606), an elastic shifting plate (6012), a sliding rod (6013), a fifth connecting plate (6014), a sixth electric push rod (6015), a seventh bracket (6016), a second connecting rod (6017) and a second cutter (6018); the left rear part of the second underframe (2) is fixedly connected with a second connecting plate (601); a motor (602) is fixedly connected to the left part of the second connecting plate (601); the right part of the second connecting plate (601) is fixedly connected with two third connecting plates (603) which are distributed symmetrically up and down; the right parts of the two third connecting plates (603) are fixedly connected with a third mounting plate (604); the output shaft of the motor (602) is fixedly connected with a second gear (605); three elastic poking plates (6012) in annular arrays are rotatably connected in the triangular track (604 b) of the third mounting plate (604) through a rotating shaft; two sliding rods (6013) are connected in a sliding manner in the triangular track (604 b) of the third mounting plate (604); the two sliding rods (6013) are fixedly connected with fluted discs (606); the fluted disc (606) is meshed with the second gear (605); the right parts of the two sliding rods (6013) are fixedly connected with a fifth connecting plate (6014) respectively; the right parts of the two fifth connecting plates (6014) are fixedly connected with a sixth electric push rod (6015) respectively; the right parts of the two sixth electric push rods (6015) are respectively connected with a second connecting rod (6017) in a rotating way; the left parts of the outer surfaces of the two second connecting rods (6017) are respectively connected with a seventh bracket (6016) in a sliding way, a driving block is arranged in the seventh bracket (6016), and the driving block is used for driving the seventh bracket (6016) to slide on the second connecting rods (6017); the two seventh brackets (6016) are respectively connected with four second cutters (6018) through rotating shafts in a rotating way; the four second cutters (6018) are symmetrical in pairs;
the seventh bracket (6016) is U-shaped and is used for being attached to the surface of the inner rib (8 b);
the second cutter (6018) is in a right trapezoid structure and is used for self-adapting to the edge of the inner rib (8 b).
2. The tetrafluoropall ring processing apparatus of claim 1, wherein: the forming mechanism (4) comprises a first bracket (401), a connecting block (402), a rotating roller (403), a second bracket (404), a first sliding rail (405), a fourth sliding block (406), a cutting machine (407), a third bracket (408), a second sliding rail (409), a fifth sliding block (4010), a rack (4011), a first gear (4012), a fourth bracket (4013), a first electric push rod (4014), a first connecting rod (4015), a bearing seat (4016), a stamping knife (4017), a fifth bracket (4018), a second electric push rod (4019), a rotating seat (4020) and a first connecting plate (4021); the left part of the first mounting plate (3) is fixedly connected with a first bracket (401); the left part of the first mounting plate (3) is fixedly connected with a second bracket (404); the second bracket (404) is positioned behind the first bracket (401); a third bracket (408) is fixedly connected to the left part of the first mounting plate (3); the third bracket (408) is positioned in front of the first bracket (401); a fourth bracket (4013) is fixedly connected to the left part of the first mounting plate (3); the fourth bracket (4013) is positioned in front of the third bracket (408); the left part of the first mounting plate (3) is fixedly connected with two bearing seats (4016) which are symmetrically distributed in front-back direction; the third bracket (408) is positioned between the two bearing seats (4016); the left part of the first mounting plate (3) is fixedly connected with a first connecting plate (4021); the first connection plate (4021) is located at the left side of the first bracket (401); a fifth bracket (4018) is fixedly connected to the left part of the first mounting plate (3); the fifth bracket (4018) is positioned on the left side of the first connection plate (4021); the upper part of the first bracket (401) is fixedly connected with a connecting block (402); the upper part of the first bracket (401) is rotationally connected with two rotating rollers (403) which are symmetrically distributed in front-back through a rotating shaft; the upper part of the second bracket (404) is fixedly connected with a first sliding rail (405); a fourth sliding block (406) is connected to the first sliding rail (405) in a sliding manner; the upper part of the fourth sliding block (406) is fixedly connected with a cutting machine (407); the upper part of the third bracket (408) is fixedly connected with a second sliding rail (409); a fifth sliding block (4010) is connected on the second sliding rail (409) in a sliding way; a rack (4011) is fixedly connected to the upper part of the fifth sliding block (4010); the upper part of the fourth bracket (4013) is fixedly connected with a first electric push rod (4014); the rear part of the first electric push rod (4014) is rotatably connected with a first connecting rod (4015); the upper parts of the two bearing seats (4016) are contacted with the first connecting rod (4015); the middle part of the first connecting rod (4015) is in transmission connection with the first gear (4012); the first gear (4012) is meshed with the rack (4011); the rear part of the first connecting rod (4015) is fixedly connected with a stamping knife (4017); the right part of the fifth bracket (4018) is fixedly connected with a second electric push rod (4019); the right part of the second electric push rod (4019) is fixedly connected with a rotating seat (4020).
3. A tetrafluoropall ring processing apparatus as claimed in claim 2, characterized in that: the right part of the rotating seat (4020) is of a round table structure and is used for better fitting the tetrafluoro tube.
4. A tetrafluoropall ring processing apparatus according to claim 3, characterized in that: the circular arc track (604 a) of the third mounting plate (604) is in communication with the track of the triangular track (604 b).
5. A tetrafluoropall ring processing apparatus as claimed in claim 4, wherein: one end of the elastic poking plate (6012) is of a right trapezoid structure, and the other end of the elastic poking plate (6012) is of a triangle structure.
6. A tetrafluoropall ring processing apparatus as claimed in claim 5, wherein: also comprises a transport mechanism (7); the right part of the first mounting plate (3) is fixedly connected with a conveying mechanism (7); the conveying mechanism (7) comprises a fixed seat (701), a U-shaped pipe clamp (702), a seventh sliding block (703), an electric rotating shaft (704), a third connecting rod (705), wheels (706) and a bidirectional push rod (707); the right part of the first mounting plate (3) is fixedly connected with three fixed seats (701) which are distributed at equal intervals; the right part of the first mounting plate (3) is connected with four seventh sliding blocks (703) in a sliding way; the four seventh sliding blocks (703) are symmetrical in pairs; a bidirectional push rod (707) is connected between every two seventh sliding blocks (703), and the bottom of the bidirectional push rod (707) is fixedly connected with the first mounting plate (3); the upper parts of the three fixing seats (701) are respectively and movably connected with a U-shaped pipe clamp (702); the upper parts of the four seventh sliding blocks (703) are fixedly connected with an electric rotating shaft (704) respectively; the upper parts of the four electric rotating shafts (704) are fixedly connected with a third connecting rod (705) respectively; the upper parts of the four third connecting rods (705) are fixedly connected with a wheel (706) respectively.
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| CN202111440514.5A CN114146677B (en) | 2021-11-30 | 2021-11-30 | Tetrafluoropall ring processing device |
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| CN202111440514.5A CN114146677B (en) | 2021-11-30 | 2021-11-30 | Tetrafluoropall ring processing device |
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| CN114146677B true CN114146677B (en) | 2023-12-22 |
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| CN114714516A (en) * | 2022-03-16 | 2022-07-08 | 吴光顺 | Pall ring production equipment for rectifying tower |
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| JPH0919899A (en) * | 1995-07-04 | 1997-01-21 | Isamu Fujita | Punching machine |
| CN202319002U (en) * | 2011-11-28 | 2012-07-11 | 武汉孚特电子科技有限公司 | Pneumatic punching machine |
| CN108481114A (en) * | 2018-06-06 | 2018-09-04 | 湖州坚美电声元件有限公司 | A kind of comprehensive burr remover of stamped workpieces |
| CN209831866U (en) * | 2019-04-26 | 2019-12-24 | 无锡市凯利通氟塑机械有限公司 | Stamping equipment for polytetrafluoroethylene |
| CN113414445A (en) * | 2021-08-24 | 2021-09-21 | 南通维益机电有限公司 | Intelligent shearing device for hardware stamping part with uniform shearing opening |
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2021
- 2021-11-30 CN CN202111440514.5A patent/CN114146677B/en active Active
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0919899A (en) * | 1995-07-04 | 1997-01-21 | Isamu Fujita | Punching machine |
| CN202319002U (en) * | 2011-11-28 | 2012-07-11 | 武汉孚特电子科技有限公司 | Pneumatic punching machine |
| CN108481114A (en) * | 2018-06-06 | 2018-09-04 | 湖州坚美电声元件有限公司 | A kind of comprehensive burr remover of stamped workpieces |
| CN209831866U (en) * | 2019-04-26 | 2019-12-24 | 无锡市凯利通氟塑机械有限公司 | Stamping equipment for polytetrafluoroethylene |
| CN113414445A (en) * | 2021-08-24 | 2021-09-21 | 南通维益机电有限公司 | Intelligent shearing device for hardware stamping part with uniform shearing opening |
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Effective date of registration: 20231129 Address after: No. 229 Airport Road, Lunan Street, Luqiao District, Taizhou City, Zhejiang Province, 318050 Applicant after: Taizhou Mingguan Machinery Co.,Ltd. Address before: 563000 facade of building 15, Songzhuang community, Shanghai Road, Huichuan District, Zunyi City, Guizhou Province Applicant before: Huang Zhongxiong |
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