CN209716198U - A kind of pall ring continuous production device - Google Patents
A kind of pall ring continuous production device Download PDFInfo
- Publication number
- CN209716198U CN209716198U CN201920293643.8U CN201920293643U CN209716198U CN 209716198 U CN209716198 U CN 209716198U CN 201920293643 U CN201920293643 U CN 201920293643U CN 209716198 U CN209716198 U CN 209716198U
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- Prior art keywords
- lower die
- slot
- box body
- molding
- shaping
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Abstract
The utility model relates to a kind of pall ring continuous production devices, including material cutting mechanism, transport mechanism and shaping mechanism, material cutting mechanism includes upper mold box body and lower die box body, upper mold box body bottom is equipped with a upper cutter, several red needles and a positioning rod, lower die box body is equipped with corresponding cutter slot and red needle slot, elasticity is equipped with blank plate between upper mold box body and lower die box body, and blank plate and lower die box body head clearance certain distance, and it is equipped with red needle hole corresponding with red needle slot and red needle, feeding mechanism connects material cutting mechanism and shaping mechanism, shaping mechanism includes bracket, shaping upper and molding lower die, bracket is equipped with locating slot, molding lower die is equipped in locating slot, it forms and is equipped with limiting slot in the bracket of lower die two sides, support column is interspersed in limiting slot, it is equipped at the top of support column to the pressure roller pressure roller that molding lower die direction extends and is located at molding Between upper mold and molding lower die, and two pressure rollers are spaced apart, this device can be simplified by multiple working procedure and improves the qualification rate of product.
Description
Technical field
The utility model relates to a kind of Pall ring processing unit (plant)s, and in particular to a kind of pall ring continuous production device.
Background technique
With the development of industry with the quickening of urbanization process, world's air quality generally receives threat, atmosphere pollution
In substance system, gaseous pollutant accounts for 75% or more that the whole world is discharged into Air Pollutants every year;Bioanalysis is due to having place
Reason effect is good, investment and operating cost is low, reaction condition mild (room temperature, normal pressure), without secondary pollution, to be easily managed operation etc. excellent
Point, especially its more aobvious economy and superiority when handling the organic exhaust gas of big flow, low concentration, thus receive more and more
Attention, and obtain a degree of industrial application.Since chemical filler has excellently acidproof heat-proof performance, it can be resistant to and remove
The corrosion of various inorganic acids, organic acid and organic solvent other than hydrofluoric acid, can use on various occasions, and the range of application is very
Extensively;Chemical filler includes Raschig ring, Pall ring etc., and for Raschig ring, Pall ring has been done in structure largely to be changed
Into outputing at least windows of the two rows with the interior pieces that loll, every layer of fenestra on ring wall has 3 or more tongue pieces, this structure
Gas-liquid distribution is improved, and takes full advantage of the inner surface of Pall ring, bigger than Raschig ring 50% or more flux can be handled, had
The advantages that flux is big, resistance is small, separative efficiency is high and operating flexibility is big.
General Pall ring requires multiple working procedure, punching press, punching, the molding of cutting to the end, every one of work in processing
Sequence all uses independent one of mold, therefore the finished product manufactured is easy to generate dislocation at docking, and gap is larger, substantially reduces
The yields of product.
Utility model content
In view of this, the utility model discloses a kind of pall ring continuous production device, it can be by multiple working procedure letter
Change and improves the qualification rate of product.
The utility model provides a kind of pall ring continuous production device, including material cutting mechanism, transport mechanism and at
Type mechanism, the material cutting mechanism include upper mold box body and lower die box body, and upper mold box body bottom is successively arranged one from left to right
Upper cutter, several red needles and a positioning rod, the lower die box body are located at immediately below upper mold box body, are equipped at the top of the lower die box body
It is uniformly provided in the lower die box body of cutter slot corresponding with upper cutter and red needle and red needle slot, the cutter slot and red needle slot two sides
Several guide grooves, interspersed elastic in each guide groove, all fixed flitch of the elasticity top end, and described cut
Flitch and lower die box body head clearance certain distance, the blank plate are equipped with blank slot, and the blank slot is equipped with and red needle
Slot and the corresponding red needle hole of red needle;
Blank slot one end is equipped with feeding mechanism, provides material for downward diaphragm capsule body, the blank slot other end is set
There is the transport mechanism arrival end, the transport mechanism outlet end is equipped with the shaping mechanism, for sending the material after blank
To shaping mechanism, the shaping mechanism includes that bracket, shaping upper and molding lower die, the bracket are equipped with a positioning groove, institute
State and be equipped with the molding lower die in locating slot, at the carriage center of the molding lower die front and rear sides in be respectively equipped with a limit
Slot is interspersed with the support column that can be moved forward and backward along limiting slot in the limiting slot, is equipped at the top of the support column to molding lower die
The pressure roller that direction extends, the shaping upper are located at right above shaping upper, and the pressure roller is located at shaping upper and molding lower die
Between, and two pressure rollers are spaced apart.
Further, the width of the cutter slot, blank slot and upper mold box body is of same size with material to be processed.
Further, the locating rod bottom is higher than upper cutter bottom, and locating rod is made of elastic material.
Further, pressure spring is equipped between support column bottom and the limiting slot, when normal condition, the pressure spring passes through itself
Elastic force squeezes support column and is located at locating slot close to molding lower die one end, and the two pressure roll gaps are greater than the width of red needle, are less than
The width of material to be processed.
Further, the outer diameter of the pressure roller is identical as shaping upper and the molding inner wall radian of lower die.
Further, the fixed pedestal in lower die box body bottom, the feeding mechanism are fixedly mounted on the base.
Further, across the fixed molding lower die after locating slot at the top of a hydraulic push rod, for pushing up molding
It is installed with the first die shank and the second die shank respectively at the top of lower die, the upper mold box body and shaping upper, for pushing down on upper mold
Box body and shaping upper.
Technical solution provided by the utility model, which has the benefit that, is reduced to two procedures for multiple working procedure, and
The good material of punching press is directly transported at shaping mechanism by transport mechanism, reduces the investment of human cost, shaping mechanism
Pressure roller Pall ring can be carried out shaping, the spacing between pressure roller can protect the tongue piece of punching press, guarantee docking
Place will not generate dislocation, increase the yields of product.
Detailed description of the invention
Fig. 1 is a kind of structure chart of the material cutting mechanism of pall ring continuous production device of the utility model;
Fig. 2 is the bottom view of upper mold box body in Fig. 1;
Fig. 3 is the top view of lower die box body in Fig. 1;
Fig. 4 is the X-X cross-sectional view of lower die box body in Fig. 3;
Fig. 5 is a kind of structure chart of the shaping mechanism of pall ring continuous production device of the utility model;
The structural schematic diagram of lower die is formed when Fig. 6 is working condition;
The structural schematic diagram of lower die is formed when Fig. 7 is feeding state.
In figure: 1, upper mold box body 2, lower die box body 3, upper cutter 4, red needle 5, locating rod 6, cutter slot 7, red needle slot
8, guide groove 801, elastic 9, blank plate 901, blank slot 902, red needle hole 10, bracket 1001, locating slot 11, at
Type upper mold 12, molding lower die 13, limiting slot 14, support column 15, pressure roller 16, pedestal 17, feeding mechanism 18, hydraulic thrust
Bar 19, the first die shank 20, the second die shank.
Specific embodiment
It is practical new to this below in conjunction with attached drawing to keep the purpose of this utility model, technical solution and advantage clearer
Type embodiment is further described.
Embodiment one
Fig. 1, Fig. 2, Fig. 3 and Fig. 4 are please referred to, the embodiments of the present invention disclose a kind of pall ring continuous production
Device, including material cutting mechanism, transport mechanism and shaping mechanism, the material cutting mechanism include upper mold box body 1 and lower die box body 2, institute
State and be installed with the first die shank 19 at the top of upper mold box body 1, for connect power mechanism push upper mold box body 1 push down on, it is described on
1 bottom of diaphragm capsule body is successively arranged a upper cutter 3, several red needles 4 and a positioning rod 5 from left to right, and the lower die box body 2 is located at upper
Immediately below diaphragm capsule body 1, cutter slot 6 corresponding with upper cutter 3 and red needle 4 and red needle slot 7, institute are equipped at the top of the lower die box body 2
It states upper cutter 3 and the side wall of cutter slot 6 is located in the same vertical plane, the two, which cooperates, to be used to cut off material to be processed;
It is uniformly provided with several guide grooves 8 in the lower die box body 2 of 7 two sides of the cutter slot 6 and red needle slot, in each guide groove 8
Between an interspersed elastic 801, described all fixed flitch 9 of 801 top of elastic, and the blank plate 9 and 2 top of lower die box body
At a certain distance, the blank plate 9 is equipped with blank slot 901, the width of the blank slot 901 and of same size, the guarantor of material
Card material will not deviate when being placed on blank plate 9, and can move along the width direction of blank slot 901, described to cut
Hopper 901 is equipped with red needle hole 902 corresponding with red needle slot 7 and red needle 4,7 center of the red needle hole 902, red needle 4 and red needle slot
Place is respectively positioned on same vertical line, and so at work, red needle 4 can overcome the elastic force of elastic 801, then passes through red needle hole
902 enter in red needle slot 7, and then complete the tongue piece that fold inward is stamped out on material, are completed at the same time material after the completion of blank
The punching and cutoff process of material are completed in the separation of material and non-blank material, and 5 bottom of the locating rod is higher than 3 bottom of upper cutter
Portion, and locating rod 5 is made of elastic material, locating rod 5 can press material one end during punching press in this way, in guarantee
When cutter 3 cuts off material, material will not stick up, and to cause cutting to misplace, last then red needle 4 resets upwards, and Elastic force post pushes away
Dynamic blank plate 9 is returned to initial position.
Described 901 one end of blank slot is equipped with feeding mechanism 17, under the discharge port and normal condition of the feeding mechanism 17
It keeps concordant at the top of blank plate 9, material therein can be sent directly into blank plate 9, provide material for downward diaphragm capsule body 2
Material;901 other end of blank slot is equipped with the transport mechanism arrival end, and the feeding mechanism 17, which pushes to subsequent material, to be cut
On flitch 9, and then the material after blank is pushed in transport mechanism, the transport mechanism outlet end is equipped with the molding machine
Structure, for sending the material after blank to shaping mechanism, the transport mechanism is generally conveyer belt, can also use other similar
Transmission device.
The fixed pedestal 16 in 2 bottom of lower die box body, the feeding mechanism 17 are fixedly mounted on the pedestal 16, are increased
The integraty of strong material cutting mechanism.
Fig. 5, Fig. 6 and Fig. 7 are please referred to, the shaping mechanism includes bracket 10, shaping upper 11 and forms lower die 12, described
Bracket 10 is equipped with a positioning groove 1001, and the molding lower die 12,18 top of a hydraulic push rod are equipped in the locating slot 1001
The fixed molding lower die 12 after locating slot 1001, for pushing up molding lower die 12;12 front and back of molding lower die
A limiting slot 13 is respectively equipped at 10 center of bracket of two sides, being interspersed in the limiting slot 13 can move before and after limiting slot 13
Dynamic support column 14 is equipped with the pressure roller 15 extended to molding 12 direction of lower die, the shaping upper 11 at the top of the support column 14
Right above shaping upper 11,11 fixed second die shank 20 in top of shaping upper, for connect power mechanism push at
Type upper mold 11 moves downward, the pressure roller 15 be located at shaping upper 11 and molding lower die 12 between, the outer diameter of the pressure roller 15 with
Shaping upper 11 and form lower die 12 inner wall radian it is identical, thus shaping upper 11 and molding lower die 12 and two pressure rollers 15 it
Between cooperation, shaping upper 11 moves downwardly to pressure roller 15 by the promotion of the second die shank 20, forms lower die 12 by hydraulic push rod 18
Promotion moves up at pressure roller 15, and the forming processes to the material after blank may be implemented;
In order to liquidate when being formed on material swaging at tongue piece do not constitute influence or damage, and two pressure rollers 15
It is spaced apart, for protecting the tongue piece being stamped and formed out, 14 bottom of support column and limiting slot 13 in the process molding
Between be equipped with pressure spring, when normal condition, the pressure spring squeezes support column 14 by own resilient and is located at that locating slot 1001 is close to be formed
12 one end of lower die, i.e., at this time the distance between two pressure rollers 15 be it is shortest, specifically, between two pressure rollers 15 distance be greater than red needle
4 width, less than the width of material to be processed, in this way during carrying out molding, the tongue piece being stamped and formed out is exactly in two
Position between a pressure roller 15, not will cause the damage of tongue piece;It, can direct manual override pressure spring when molding completes the process
Elastic force pushes out support column 14, increases the distance between two pressure rollers 15, the Bao after can very easily taking out processing in this way
That ring.
Specific embodiment described in the utility model is only to give an example to the spirit of the present invention.This is practical
Novel person of ordinary skill in the field can make various modifications or additions to the described embodiments or adopt
It is substituted with similar mode, but without departing from the spirit of the present application or surmounts model defined in the appended claims
It encloses.
In the absence of conflict, the feature in embodiment and embodiment herein-above set forth can be combined with each other.
The above is only the preferred embodiment of the present invention, is not intended to limit the utility model, all practical at this
Within novel spirit and principle, any modification, equivalent replacement, improvement and so on should be included in the guarantor of the utility model
Within the scope of shield.
Claims (7)
1. a kind of pall ring continuous production device, including material cutting mechanism, transport mechanism and shaping mechanism, it is characterised in that:
The material cutting mechanism includes upper mold box body and lower die box body, upper mold box body bottom be successively arranged from left to right a upper cutter,
Several red needles and a positioning rod, the lower die box body are located at immediately below upper mold box body, are equipped at the top of the lower die box body and above cut
Several lead is uniformly provided in the lower die box body of knife and the corresponding cutter slot of red needle and red needle slot, the cutter slot and red needle slot two sides
To slot, interspersed elastic in each guide groove, all fixed flitch of the elasticity top end, and the blank plate with
Lower die box body head clearance certain distance, the blank plate are equipped with blank slot, and the blank slot is equipped with and red needle slot and punching
The corresponding red needle hole of needle;Blank slot one end is equipped with feeding mechanism, provides material for downward diaphragm capsule body, the blank slot is another
One end is equipped with the transport mechanism arrival end, and the transport mechanism outlet end is equipped with the shaping mechanism, for will be after blank
Material is sent to shaping mechanism, and the shaping mechanism includes bracket, shaping upper and molding lower die, and the bracket is equipped with a positioning
Slot, is equipped with the molding lower die in the locating slot, at the carriage center of the molding lower die front and rear sides in be respectively equipped with one
Limiting slot is interspersed with the support column that can be moved forward and backward along limiting slot in the limiting slot, is equipped at the top of the support column to molding
The pressure roller that lower die direction extends, the shaping upper are located at right above shaping upper, and the pressure roller is located at shaping upper and molding
Between lower die, and two pressure rollers are spaced apart.
2. a kind of pall ring continuous production device according to claim 1, it is characterised in that: the cutter slot, blank
The width of slot and upper mold box body is of same size with material to be processed.
3. a kind of pall ring continuous production device according to claim 1, it is characterised in that: the locating rod bottom is high
In upper cutter bottom, and locating rod is made of elastic material.
4. a kind of pall ring continuous production device according to claim 1, it is characterised in that: the support column bottom with
Pressure spring is equipped between limiting slot, when normal condition, the pressure spring squeezes support column by own resilient and is located at that locating slot is close to be formed
Lower die one end, the two pressure roll gaps are greater than the width of red needle, less than the width of material to be processed.
5. a kind of pall ring continuous production device according to claim 4, it is characterised in that: the outer diameter of the pressure roller with
Shaping upper and the inner wall radian for forming lower die are identical.
6. a kind of pall ring continuous production device according to claim 1, it is characterised in that: lower die box body bottom
A fixed pedestal, the feeding mechanism are fixedly mounted on the base.
7. any one of -6 a kind of pall ring continuous production device according to claim 1, it is characterised in that: a hydraulic thrust
The fixed molding lower die after locating slot is passed through at the top of bar, for pushing up molding lower die, on the upper mold box body and molding
It is installed with the first die shank and the second die shank respectively at the top of mould, for pushing down on upper mold box body and shaping upper.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201920293643.8U CN209716198U (en) | 2019-03-07 | 2019-03-07 | A kind of pall ring continuous production device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201920293643.8U CN209716198U (en) | 2019-03-07 | 2019-03-07 | A kind of pall ring continuous production device |
Publications (1)
Publication Number | Publication Date |
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CN209716198U true CN209716198U (en) | 2019-12-03 |
Family
ID=68685561
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CN201920293643.8U Expired - Fee Related CN209716198U (en) | 2019-03-07 | 2019-03-07 | A kind of pall ring continuous production device |
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CN (1) | CN209716198U (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114714516A (en) * | 2022-03-16 | 2022-07-08 | 吴光顺 | Pall ring production equipment for rectifying tower |
-
2019
- 2019-03-07 CN CN201920293643.8U patent/CN209716198U/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114714516A (en) * | 2022-03-16 | 2022-07-08 | 吴光顺 | Pall ring production equipment for rectifying tower |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
GR01 | Patent grant | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20191203 Termination date: 20210307 |
|
CF01 | Termination of patent right due to non-payment of annual fee |