Single-phase full-bridge intelligent power module based on gallium nitride power chip
Technical Field
The invention belongs to the technical field of power modules, and particularly relates to a single-phase full-bridge intelligent power module based on a gallium nitride power chip.
Background
The power module is a module for packaging and integrating the power electronic chip. Compared to discrete devices, it has higher reliability, lower parasitic parameters, higher power density and lower losses, playing a vital role in power electronics applications. The IPM realizes the integration of the driving chip and the driving chip in the design process, and reduces the design difficulty of the peripheral circuit. The current packaging technology also provides customized packaging for characteristic topology, so that the efficiency of the power electronic converter can be improved, and the reliability of the power electronic device can be improved.
Most of the current wide bandgap semiconductors still use the packaging integration mode of the traditional silicon-based semiconductors, so that the exertion of the excellent characteristics of the wide bandgap semiconductors is limited, and the wide bandgap semiconductors are the bottleneck problem of the application of the wide bandgap semiconductor power devices. If the chip packaging technology is improper, serious overvoltage, electromagnetic interference and other problems can be caused, so that the loss of the power electronic switch device is increased, and the reliability of the device is deteriorated.
Disclosure of Invention
The invention aims to provide a single-phase full-bridge intelligent power module based on a gallium nitride power chip so as to solve the problems.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
the single-phase full-bridge intelligent power module based on the gallium nitride power chip comprises a driving plate, a power plate, a module shell and a radiator, wherein the driving plate and the power plate are arranged in the module shell, the driving plate is arranged on the power plate, and the power plate is connected with the driving plate through a bonding wire;
The power board comprises two gallium nitride chips and two silicon chips, and the two gallium nitride chips and the two silicon chips form a full-bridge circuit;
The driving plate comprises four driving chips used for driving the four chips on the power plate, the four driving chips are located on the side face of the chip on the power plate, and decoupling capacitors and driving resistors are arranged on the periphery of the driving chips.
Further, the bottom plate of the power board is a ceramic substrate, a first copper layer, a second copper layer, a third copper layer, a fourth copper layer and a fifth copper layer are sintered on the top surface of the ceramic substrate, the whole copper is sintered on the bottom surface of the ceramic substrate, a first chip is arranged on the first copper layer, a second chip is arranged on the second copper layer, a third chip is arranged on the third copper layer, a fourth chip is arranged on the fourth copper layer, and the fifth copper layer.
Further, the upper surface of the third chip source electrode is connected with the second copper layer, the upper surface of the second chip source electrode is connected with the fifth copper layer, the first chip source electrode is connected with the third copper layer, the first chip drain electrode is connected with the first copper layer, the fourth chip source electrode is connected with the first copper layer, and the fourth chip drain electrode is connected with the fourth copper layer.
Further, the first chip and the fourth chip are gallium nitride chips, and the second chip and the third chip are silicon MOS chips.
Further, two pins are arranged on the second copper layer, the third copper layer, the fourth copper layer and the fifth copper layer, and one pin is arranged on the first copper layer.
Furthermore, four decoupling capacitors are welded between the third copper layer and the fourth copper layer, and four decoupling capacitors are welded between the third copper layer and the fifth copper layer.
The four driving chips are a first driving chip, a second driving chip, a third driving chip and a fourth driving chip, wherein the first driving chip is used for driving the first chip, the second driving chip is used for driving the fourth chip, the third driving chip is used for driving the third chip, and the fourth driving chip is used for driving the second chip;
The periphery of the first driving chip is provided with two capacitors and three resistors to form a first driving chip peripheral circuit, the second bootstrap diode, four capacitors and one resistor to form a bootstrap circuit, the periphery of the second driving chip is provided with four capacitors and three resistors to form a second driving chip peripheral circuit, the periphery of the third driving chip is provided with two capacitors to form a third driving chip peripheral circuit, the periphery of the fourth driving chip is provided with four capacitors to form a fourth driving chip peripheral circuit, and the first bootstrap diode, four capacitors and one resistor to form the bootstrap circuit.
Further, pins of the first driving chip, the second driving chip, the third driving chip and the fourth driving chip are all connected to the copper sheet;
The copper surface connected with the GND port of the first chip driving chip is connected with the Kelvin of the source electrode of the first chip, the copper surface connected with the VO port of the first driving chip is connected with the Kelvin of the source electrode of the first chip, the copper surface connected with the GND port of the second driving chip is connected with the Kelvin of the source electrode of the fourth chip, the copper surface connected with the GND port of the third driving chip is connected with the Kelvin of the source electrode of the fourth chip, the copper surface connected with the VO port of the third driving chip is connected with the Kelvin of the copper surface connected with the Kelvin of the third chip, and the copper surface connected with the Kelvin of the VO port of the fourth driving chip is connected with the Kelvin of the third chip.
Further, a pin is welded on the copper surface connected with the VI port of the first chip driving chip, the copper surface connected with the VDD port of the first chip driving chip, the copper surface connected with the a port of the second bootstrap diode, the copper surface connected with the VI port of the second driving chip, the copper surface connected with the VDD port of the second driving chip, the copper surface connected with the GNDI port of the second driving chip, the copper surface connected with the a port of the first bootstrap diode, the copper surface connected with the VDD port of the third driving chip, the copper surface connected with the VI port of the fourth driving chip, and the copper surface connected with the VDD port of the fourth driving chip.
Further, insulating resin is sealed and filled in the module shell, and the ceramic substrate and the radiator are connected by heat conduction silicone grease.
Compared with the prior art, the invention has the following technical effects:
The invention designs a single-phase full-bridge intelligent power module based on a gallium nitride chip. Gallium nitride devices possess higher switching speeds than conventional silicon devices and are therefore more sensitive to parasitic parameters during switching than conventional silicon devices. The module designs a full-bridge layout based on the gallium nitride power chip and realizes the integration of the driving chip in the module. Through optimization of the power loop, the parasitic inductance value of each half-bridge current-converting loop is small, so that overvoltage and current oscillation phenomena in the on-off process of the chip are effectively reduced, and the overvoltage and overcurrent phenomena of the gallium nitride chip are avoided. Meanwhile, the parasitic inductance of the driving loop is optimized aiming at the bonding wire driving loop, and the false opening phenomenon of the gallium nitride chip is reduced. Adopts a ceramic substrate to realize heat dissipation, the thermal resistance of the module is reduced. And meanwhile, the silicon gel is sealed and filled, so that the insulating property of the module is improved.
The module is suitable for occasions with high power density requirements, plays an important role in application of new energy automobiles to the ground and energy conservation and emission reduction of household energy, can bring great economic benefit, and provides support for industrial ground of modularized packaging of gallium nitride power chips.
Drawings
Fig. 1 is a three-dimensional external structural view of the present invention.
Fig. 2 is a three-dimensional schematic of the drive and power board bonding of the present invention.
Fig. 3 is a three-dimensional schematic view of a ceramic substrate of the present invention.
Fig. 4 is a three-dimensional schematic of the drive PCB of the present invention.
Fig. 5 is a schematic diagram of a half-bridge loop circuit of the present invention.
Wherein the method comprises the steps of
1. A module housing; 2, a radiator; a second chip source electrode bonding wire; the semiconductor device comprises a first chip, a second chip grid bonding wire, a third chip source bonding wire, a third chip grid bonding wire, a fourth chip source bonding wire, a first chip grid bonding wire, a first chip source bonding wire, a first chip, a first copper layer, a second chip, a decoupling capacitor, a third chip, a third copper layer, a fourth copper layer, a decoupling capacitor, a fourth chip, a fourth driving chip, a third driving chip, a fourth driving chip, a third bootstrap diode, a fourth driving chip, a third bootstrap diode, a fourth driving chip, a fifth copper layer, a fourth copper layer, a fifth copper layer and a fifth copper layer.
Detailed Description
The invention is further described below with reference to the accompanying drawings:
Referring to fig. 1 to 5, a single-phase full-bridge intelligent power module based on a gallium nitride power chip includes a power loop, a driving loop, a high-frequency decoupling capacitor, a lead terminal, a package housing and a heat sink. The power loop is a full bridge circuit formed by two gallium nitride chips and two silicon chips. The full-bridge circuit is connected with the decoupling capacitor and the driving circuit and is led out by adopting a terminal. The exterior and the radiator and the package shell are connected to form the whole module circuit.
Specifically, the bottom plate of the power loop adopts a ceramic substrate so as to obtain better heat dissipation capacity and mechanical stress characteristics.
The internal topology of the power loop adopts a full-bridge circuit based on a gallium nitride power chip.
The chip adopts a bonding process to realize the connection among the grid electrode, the source electrode and the copper foil. Each half-bridge requires parallel decoupling capacitors to provide a commutation loop for high frequency currents.
The driving chip is suitable for gallium nitride power chips, and the driving chip is distributed near the power chips and is used for reducing parasitic inductance of a grid driving loop. And bonding connection is adopted between the chip electrode and the driving bonding pad. And the periphery of the driving chip is provided with a corresponding decoupling capacitor and a driving resistor which are used as peripheral circuits.
Ceramic substrate for power loop the bottom surface is smeared with heat-conducting silicone grease, the other side of the heat conducting resin is connected with a fin radiator. And insulating silicone grease is filled in the module.
The top surface of the ceramic substrate 122 is sintered with the first copper layer 12, the second copper layer 15, the third copper layer 28, the fourth copper layer 31 and the fifth copper layer 124, and the bottom surface is sintered with the whole copper, so that the connection of the first chip 11 and the first copper layer 12, the fourth chip 39 and the fourth copper layer 31, the third chip 26 and the third copper layer 28, and the second chip 18 and the second copper layer 15 in the designated area is realized by welding.
Bonding wire 27 connects the upper surface of the source electrode of the third chip 26 with the second copper layer 15, bonding wire 19 connects the upper surface of the source electrode of the second chip 18 with the fifth copper layer 124, bonding wire 13 connects the source electrode of the first chip 11 with the third copper layer 28, bonding wire 123 connects the drain electrode of the first chip 11 with the first copper layer 12, bonding wire 14 connects the source electrode of the fourth chip 39 with the first copper layer 12, and bonding wire 125 connects the drain electrode of the fourth chip 39 with the fourth copper layer 31. The number of the bonding wires is increased to reduce parasitic inductance and increase the current capacity.
Four decoupling capacitors 32 are welded between the third copper layer 28 and the fourth copper layer 31, and four decoupling capacitors 22 are welded between the third copper layer 28 and the fifth copper layer 124.
Two pins are provided on the second copper layer 15, the third copper layer 28, the fourth copper layer 31 and the fifth copper layer 124, and the first copper layer 12 is connected with the pins
The copper surface connected with the port of the first chip driving chip 117VI, the copper surface connected with the port of the first chip driving chip 117VDD, the copper surface connected with the port of the second bootstrap diode 99A, the copper surface connected with the port of the second driving chip 84VI, the copper surface connected with the port of the second driving chip 84VDD, the copper surface connected with the port of the second driving chip 84GNDI, the copper surface connected with the port of the first bootstrap diode 65A, the copper surface connected with the port of the third driving chip 61VDD, the copper surface connected with the port of the third driving chip 61VI, the copper surface connected with the port of the fourth driving chip 47VI and the copper surface connected with the port of the fourth driving chip 47VDD are welded with one lead pin
The bonding wire realizes that the copper surface connected with the GND pin of the first driving chip 117 is connected with the Kelvin source electrode of the first chip 11, and the bonding wire realizes that the VO pin of the first driving chip 117 is connected with the copper surface and the grid electrode of the first chip 11. The bonding wire realizes that the GND pin of the second driving chip 84 is connected with the copper surface and the Kelvin source electrode of the fourth chip 39, and the bonding wire realizes that the VO pin of the second driving chip 84 is connected with the copper surface and the grid electrode of the fourth chip 39. The bonding wire realizes that the copper surface connected with the GND pin of the fourth driving chip 47 is connected with the Kerr Wen Yuanji of the second chip 18, and the bonding wire realizes that the copper surface connected with the VO pin of the fourth driving chip 47 is connected with the grid electrode of the second chip 18. The bonding wire realizes that the GND pin of the third driving chip 61 is connected with the copper surface and the Kerr Wen Yuanji of the third chip 26, and the bonding wire realizes that the VO pin of the third driving chip 61 is connected with the copper surface and the gate of the third chip 26.
Two pins are provided on each of the second copper layer 15, the third copper layer 28, the fourth copper layer 31 and the fifth copper layer 124, and the first copper layer 12 is connected to the pins.
The inside of the module is sealed and filled with insulating resin, and the ceramic substrate and the radiator are connected by heat conduction silicone grease.
Connection relationship between driver chip and power chip layout:
The first driving chip 117 is used for driving the first chip 11, the second driving chip 84 is used for driving the fourth chip 39, the third driving chip 61 is used for driving the third chip 26, and the fourth driving chip 47 is used for driving the second chip 18;
The capacitor 120, the capacitor 121, the resistor 114, the resistor 115 and the resistor 116 form a peripheral circuit of the first driving chip 117, the second bootstrap diode 99, the capacitor 97, the capacitor 98, the capacitor 106, the capacitor 107 and the resistor 105 form a bootstrap circuit, the capacitor 82, the capacitor 83, the resistor 93, the resistor 95, the resistor 96, the capacitor 91 and the capacitor 92 form a peripheral circuit of the second driving chip 84, the capacitor 56 and the capacitor 57 form a peripheral circuit of the third driving chip 61, the capacitor 43, the capacitor 44, the capacitor 50 and the capacitor 51 form a peripheral circuit of the fourth driving chip 47, and the first bootstrap diode 65, the capacitor 63, the capacitor 64, the capacitor 73, the capacitor 75 and the resistor 66 form a bootstrap circuit.
The housing structure used in the package of the present invention is not fixed and is not limited to the illustrated form.