CN114688837A - Modular splicing type automatic grain drying tower - Google Patents
Modular splicing type automatic grain drying tower Download PDFInfo
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- CN114688837A CN114688837A CN202011604612.3A CN202011604612A CN114688837A CN 114688837 A CN114688837 A CN 114688837A CN 202011604612 A CN202011604612 A CN 202011604612A CN 114688837 A CN114688837 A CN 114688837A
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- 238000001035 drying Methods 0.000 title claims abstract description 109
- 238000007599 discharging Methods 0.000 claims abstract description 58
- 239000000463 material Substances 0.000 claims abstract description 26
- 238000002485 combustion reaction Methods 0.000 claims description 34
- 238000009792 diffusion process Methods 0.000 claims description 24
- 230000007246 mechanism Effects 0.000 claims description 18
- 238000002156 mixing Methods 0.000 claims description 13
- 238000009826 distribution Methods 0.000 claims description 11
- 230000001360 synchronised effect Effects 0.000 claims description 11
- 230000000694 effects Effects 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 235000013339 cereals Nutrition 0.000 description 109
- 230000005540 biological transmission Effects 0.000 description 20
- 238000000034 method Methods 0.000 description 9
- 238000013461 design Methods 0.000 description 8
- 230000008569 process Effects 0.000 description 7
- 238000003780 insertion Methods 0.000 description 4
- 230000037431 insertion Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 230000006872 improvement Effects 0.000 description 3
- 238000004806 packaging method and process Methods 0.000 description 3
- 239000000843 powder Substances 0.000 description 3
- 238000003860 storage Methods 0.000 description 3
- 238000010981 drying operation Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 244000068988 Glycine max Species 0.000 description 1
- 235000010469 Glycine max Nutrition 0.000 description 1
- 240000007594 Oryza sativa Species 0.000 description 1
- 235000007164 Oryza sativa Nutrition 0.000 description 1
- 241000209140 Triticum Species 0.000 description 1
- 235000021307 Triticum Nutrition 0.000 description 1
- 240000008042 Zea mays Species 0.000 description 1
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 description 1
- 235000002017 Zea mays subsp mays Nutrition 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 235000005822 corn Nutrition 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000007791 dehumidification Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
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- 235000009566 rice Nutrition 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B9/00—Machines or apparatus for drying solid materials or objects at rest or with only local agitation; Domestic airing cupboards
- F26B9/06—Machines or apparatus for drying solid materials or objects at rest or with only local agitation; Domestic airing cupboards in stationary drums or chambers
- F26B9/063—Machines or apparatus for drying solid materials or objects at rest or with only local agitation; Domestic airing cupboards in stationary drums or chambers for drying granular material in bulk, e.g. grain bins or silos with false floor
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H3/00—Air heaters
- F24H3/006—Air heaters using fluid fuel
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H9/00—Details
- F24H9/18—Arrangement or mounting of grates or heating means
- F24H9/1854—Arrangement or mounting of grates or heating means for air heaters
- F24H9/1877—Arrangement or mounting of combustion heating means, e.g. grates or burners
- F24H9/1881—Arrangement or mounting of combustion heating means, e.g. grates or burners using fluid fuel
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H9/00—Details
- F24H9/20—Arrangement or mounting of control or safety devices
- F24H9/2064—Arrangement or mounting of control or safety devices for air heaters
- F24H9/2085—Arrangement or mounting of control or safety devices for air heaters using fluid fuel
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/001—Drying-air generating units, e.g. movable, independent of drying enclosure
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/06—Controlling, e.g. regulating, parameters of gas supply
- F26B21/10—Temperature; Pressure
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/001—Handling, e.g. loading or unloading arrangements
- F26B25/002—Handling, e.g. loading or unloading arrangements for bulk goods
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/06—Chambers, containers, or receptacles
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/06—Chambers, containers, or receptacles
- F26B25/08—Parts thereof
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B2200/00—Drying processes and machines for solid materials characterised by the specific requirements of the drying good
- F26B2200/06—Grains, e.g. cereals, wheat, rice, corn
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Drying Of Solid Materials (AREA)
Abstract
The invention belongs to the technical field of grain drying equipment, and provides a modular splicing type automatic grain drying tower. Comprises a tower body, a material receiving bin, a lifter, a hot blast stove and a control cabinet; the tower body is formed by splicing a plurality of tower body modules up and down; the material receiving bin is spliced at the lowest end of the tower body; the lifting machine is vertically spliced on one side of the tower body, a second discharging port is formed in the top end of the lifting machine, and the second discharging port extends into the top end of the tower body; the hot blast stove is communicated with each tower body module through an air supply pipe; the material receiving bin, the lifting machine and the hot blast stove are all electrically connected with the control cabinet, so that the drying machine is more convenient to use, has a good drying effect, can be used in an increased and continuous mode, and saves production cost.
Description
Technical Field
The invention belongs to the technical field of grain drying equipment, and particularly relates to a modularized spliced automatic grain drying tower.
Background
With the improvement of grain seeds, the improvement of unit yield and the increase of investment of the state on grain drying equipment, more and more large, medium and small grain drying facilities are built, grain drying is a necessary step before grain storage, and usually a medium such as hot air is injected into a drying tower and then water vapor is discharged.
Current grain drying tower includes: the tower body, the lifting mechanism, the material receiving mechanism and the heat supply device; the existing grain drying tower has some problems, and the following problems exist:
firstly, the tower body of the existing grain drying tower is an integral body, so that the transportation is very inconvenient, and the tower body needs to be disassembled and then welded and assembled to a destination; in addition, once the tower body is manufactured, the tower body can only be used for grain drying operation with the standard tonnage, for example, the tower body with the grain capacity of 10 tons can only be used for drying operation of grain below 10 tons at a time, and the expansion performance of the tower body is weak; the existing grain drying tower mostly adopts the heat supply at the bottom of the tower, the drying form of the dehumidification at the top of the tower, the grain drying temperature at the bottom is too high, the high temperature is easy to deteriorate, the grain drying temperature at the top is lower, the drying effect is unsatisfactory, the grain drying temperature at the middle part is moderate, but the moisture is discharged out of time, the long-term storage at the later stage is easy to deteriorate, and the design of the tower body of the existing grain drying tower is totally improved.
Secondly, after grains such as wheat, rice, corn, soybean and other crops are harvested, grain purchasing units or grain storage units need to dry the grains to prevent the grains from mildewing in order to quickly recover the grains from the warehouse, and then the dried grains are put into the warehouse. The lower end of the existing drying equipment is provided with a material receiving bin, and grains dried by the drying equipment are collected after passing through the material receiving bin. The material receiving bin is provided with only one outlet, if the grains are not completely dried, the collected grains which are not dried are conveyed to the drying equipment through the hoister, so that the efficiency is obviously reduced, the labor intensity is high, and the large-scale continuous drying of the grains is not facilitated.
With the continuous development and progress of science and technology, the production and the processing of grain realize automation and mechanization gradually, and this makes the machining efficiency of grain obtain great improvement, and grain drying elevator is exactly one of the mechanical equipment that is used for grain drying processing, and current grain drying elevator has some problems and defects: the traditional grain drying and lifting machine can cause more damage to grains and cannot meet the use requirement; the traditional grain drying hoister cannot adjust the tightness of a conveying belt and is poor in durability; the traditional grain drying and lifting machine is inconvenient to control the feeding amount and use.
At present, a gas hot-blast stove is generally adopted to provide heat for a drying tower in the grain drying process. The structure of the gas hot-blast stove is characterized in that combustible gas is combusted in a combustion chamber to heat normal-temperature air, and the hot air is formed and then is sent into a drying tower by a draught fan. The structure can not solve the problem of the proportioning of the gas quantity and the air quantity in the combustion process, so that insufficient combustion and waste of gas are caused, and meanwhile, residual flame or sparks can enter a grain drying tower to cause potential safety hazards; on the other hand, the temperature in the combustion chamber is difficult to control, and the grain is damaged due to the overhigh temperature of the discharged hot air.
The existing grain drying tower can not be added and used continuously, and further can not increase the drying tonnage, and when equipment with larger drying tonnage is needed, the original grain drying tower can be eliminated, thereby causing resource waste.
Disclosure of Invention
The inventor is through many years' exploration and research, and aim at provides a modularization concatenation formula automatic drying tower of grain, uses more conveniently, and it is effectual to dry, can increase the group, continue to expand the use, practices thrift manufacturing cost.
The technical scheme adopted by the invention to realize the purpose is as follows: a modularized splicing type automatic grain drying tower is designed, and comprises a tower body, a material receiving bin, a lifting machine, a hot blast stove and a control cabinet; the tower body is formed by splicing a plurality of tower body modules up and down, and the material receiving bin is spliced at the lowest end of the tower body; the lifting machine is spliced on one side of the tower body, a second discharging port is formed in the top end of the lifting machine, and the second discharging port of the lifting machine extends into the top end of the tower body; the hot blast stove is communicated with each tower body module through an air supply pipe; the material receiving bin, the hoister and the hot blast stove are all electrically connected with the control cabinet.
Furthermore, the tower body module comprises a shell, the upper end and the lower end of the shell are both provided with connecting interfaces, a transverse moisture removing layer and a longitudinal moisture removing layer are arranged in the shell, the transverse moisture removing layer and the longitudinal moisture removing layer are alternately arranged from top to bottom, the transverse moisture removing layer is formed by arranging a plurality of transverse moisture removing channels at intervals, and the longitudinal moisture removing layer is formed by arranging a plurality of longitudinal moisture removing channels at intervals; the cross sections of the transverse moisture removing channel and the longitudinal moisture removing channel are both in a shape that the upper end is closed to form a ridge part, and the lower end is opened to form an opening; both ends of the transverse moisture removing channel and the longitudinal moisture removing channel are fixedly connected with the shell, and moisture removing openings are formed in the shell corresponding to both ends of the transverse moisture removing channel and the longitudinal moisture removing channel; the shell is also provided with a drying interface, the drying interface corresponds to one end of any one transverse dehumidifying layer, and the other end of a transverse dehumidifying channel in the transverse dehumidifying layer is closed; the drying connector is communicated with the air supply pipe.
The material receiving bin comprises a bin, an inclined blanking pipe is connected with a bin outlet of the bin, an insertion groove is formed in the upper surface of the blanking pipe, an insertion groove baffle capable of being inserted into the blanking pipe is arranged in the insertion groove, a first discharging port is formed in the lower surface of the blanking pipe and located above the insertion groove, and a pull type discharging port baffle is arranged on the first discharging port; a rotating shaft driven by a bin motor is arranged in the bin, and a plurality of material poking plates are arranged on the rotating shaft; the lower end of the blanking pipe is communicated with the lower part of the hoister.
Furthermore, the elevator comprises a base and a top seat, the top seat is arranged at the top of the base, a driven wheel is arranged inside the base, a driving wheel is arranged inside the top seat, a transmission belt is arranged between the driving wheel and the outside of the driven wheel, two ends of the driven wheel are provided with adjusting mechanisms, one side of the top seat is provided with a second discharge port, one side of the base is provided with a feed pipe, the top of the feed pipe is fixedly connected with a feed hopper, one side of the feed pipe is provided with a structure convenient for quantitative feeding, and a lifting mechanism is arranged between the base and the top seat; the lifting mechanism comprises a first channel, the first channel is arranged on one side between the base and the top seat, a second channel is arranged on the other side between the base and the top seat, the outside of the driving belt is fixedly connected with the bucket, the other side of the top seat is fixedly connected with the driving motor, the output end of the driving motor is fixedly connected with the first belt pulley, the front end of the driving wheel is fixedly connected with the second belt pulley, and the driving belt is arranged between the first belt pulley and the second belt pulley.
Furthermore, the adjusting mechanism is composed of a shell, a fixing plate, a synchronous motor, a screw rod, a threaded sleeve and a slot, the shell is fixedly connected to two ends of the base respectively, the screw rod is movably connected to the inside of the shell, the threaded sleeve is movably connected to the outside of the screw rod, one end of the threaded sleeve is fixedly connected with the fixing plate, the slot is formed in the inside of one end of the shell, one end of the fixing plate penetrates through the inside of the slot and is movably connected with one end of the driven wheel, and the synchronous motor is fixedly connected to the top end of the shell; the quantitative feeding structure of being convenient for comprises backup pad, sliding tray, baffle and push-and-pull plate, backup pad fixed connection is in one side of inlet pipe, the inside of backup pad is provided with the sliding tray, the inside of sliding tray runs through there is the baffle, one side fixedly connected with push-and-pull plate of baffle.
Furthermore, the hot blast stove comprises a stove body, a burner is arranged at the front end of the stove body, a combustion chamber is arranged in the stove body, a jacket is arranged outside the combustion chamber, an air distribution port is arranged at the bottom of the jacket, a fire baffle is arranged inside the combustion chamber, a diffusion cone is arranged at the tail end of the combustion chamber, and a rectifying plate is arranged between the fire baffle and the diffusion cone; a wind mixing barrel is arranged at the tail part of the furnace body corresponding to the outlet of the diffusion cone; the air mixing cylinder is communicated with the head end of the air supply pipe.
Furthermore, the diffusion cone and the furnace body are coaxially arranged, a gap is formed between the diffusion cone and the furnace body, and a tangential overflow hole is formed in the surface of the diffusion cone; the air distribution port is arranged between the combustor and the fire baffle and is provided with an electromagnetic valve for adjusting the air inlet amount; the rectifying plate is arranged along the inner wall of the combustion chamber, a circular through hole is formed in the middle of the rectifying plate, and the diameter of the through hole is smaller than that of the inlet of the diffusion cone; be provided with temperature sensor on the air mixing barrel inner wall, temperature sensor passes through controller and solenoid valve electric connection.
When the drying tower is used, firstly, grains fall into the drying tower from the top of the drying tower to fill the body of the drying tower, the grains are uniformly separated in the drying tower through the transverse dehumidifying channel and the longitudinal dehumidifying channel, hot air is pressed into each module through the drying interface to dry the grains in the modules, as each layer can supply hot air, the grains in the drying tower are uniformly heated, and as the dehumidifying channels are arranged in each module, moisture can be quickly evaporated and removed from the dehumidifying channels, the drying speed and the drying quality are obviously improved; due to the modular design, when the grain drying amount needs to be increased or reduced, the expanded use can be realized only by increasing or reducing the number of modules, and the modular design is convenient for long-distance transportation, so that the convenience is obviously improved; and secondly, an inclined blanking pipe is connected with the bin outlet of the bin, an inserting groove is formed in the upper surface of the blanking pipe, an inserting groove baffle plate capable of being inserted into the blanking pipe is arranged in the inserting groove, a first discharging port is formed in the position, above the inserting groove, of the lower surface of the blanking pipe, and a pull type discharging port baffle plate is arranged on the first discharging port. After being lifted to the upper part of the drying tower by the lifter, the grains slowly fall from the drying tower and are dried in the drying tower and enter the discharging pipe through the outlet of the bin. If the grain is dried, the slot baffle is manually inserted into the slot, and the baffle at the discharge port is opened, so that the grain flows out through the discharge port and is collected and stored; if the grains are not dried, the first discharge port baffle blocks the first discharge port, the slot baffle is taken out of the slot, the grains in the discharging pipe enter the lifting machine again, and are lifted to the upper part of the drying tower by the lifting machine to be dried again. The invention realizes repeated cyclic drying of the grains, the discharging pipe is provided with a double-channel flow direction of the grains, the trend of the grains in the discharging pipe can be determined according to the drying condition of the grains, and the material receiving bin can be applied to large-scale continuous drying equipment for the grains, is time-saving and labor-saving in use, convenient to operate and control and high in efficiency. Thirdly, a lifting mechanism is arranged, the lifting mechanism comprises a first channel, the first channel is arranged on one side between the base and the top seat, a second channel is arranged on the other side between the base and the top seat, a bucket is fixedly connected to the outer portion of the transmission belt, a driving motor is fixedly connected to the other side of the top seat, a first belt pulley is fixedly connected to the output end of the driving motor, a second belt pulley is fixedly connected to the front end of the driving wheel, a transmission belt is arranged between the first belt pulley and the second belt pulley, when the lifting mechanism is used, the driving motor is started, the driving motor drives the first belt pulley to rotate, the first belt pulley drives the second belt pulley to rotate through the transmission belt, the second belt pulley drives the driving wheel to rotate, the driving wheel drives the transmission belt to rotate, the bucket on the transmission belt digs grains in the process of passing through the inner portion of the base and then upwards lifts through the second channel, and the grains are discharged into the inner portion of the discharge port in the process of the inner portion of the top seat, then the grains are sent into the grain drying tower through the discharge port II, the bucket descends in the first channel at the moment, and the circulation is carried out, so that a double-channel lifting mode is adopted, the wrapping performance of the grains is stronger, the grains cannot be extruded and crushed into powder by the bucket, the driving wheel and the driven wheel due to bulk cargo during conveying, the method is ingenious in design, and the damage rate of the dried grains is greatly reduced; the fire baffle is arranged in the combustion chamber, so that on one hand, the length of high-temperature flame can be blocked, and residual flame or sparks are prevented from entering the grain drying tower, and on the other hand, the fire baffle which is always in a high-temperature state can promote unburned combustible gas of the combustor to generate secondary combustion, thereby reducing fuel loss and improving heat efficiency. The flame in the combustion chamber is not disturbed by the air distribution by the rectifying plate, the combustion is stable, the airflow moves smoothly by the diffusion cone, and the heat exchange efficiency is improved. The air distribution quantity can adjust the temperature of hot air in the air mixing cylinder and prevent the temperature of the discharged hot air from being overhigh.
In conclusion, the invention creates a modularized spliced automatic grain drying tower, the material receiving bin of the modularized spliced automatic grain drying tower is a circulating double channel, a user can adopt a continuous mode or a circulating mode according to the quantity of grains, the machine can feed and discharge grains from the first drying tower, and can discharge grains from the second drying tower and the third drying tower without limiting the quantity of the grains by matching with a lifting machine, the second drying tower and the third drying tower can be controlled to be intensively connected to the control box of the first drying tower, so that the centralized regulation and control can be realized, the reverse operation can be carried out certainly, when the grains are less, unnecessary modules are removed, the energy loss is reduced, the use is more convenient, the drying effect is good, the group increase and the continuous use can be realized, and the production cost is saved.
Drawings
Fig. 1 is a schematic front view of a tower module according to the present invention;
FIG. 2 is a schematic cross-sectional view of a tower module according to the present invention;
fig. 3 is a schematic cross-sectional structure view of a dehumidifying channel in the tower module according to the present invention;
fig. 4 shows a schematic structural diagram of the receiving material bin in the invention;
FIG. 5 is a schematic view of the structure of the lower part of the blanking pipe of the receiving bin in the invention;
FIG. 6 is a schematic structural diagram of a front cross-section of a hoist according to the invention;
fig. 7 is a schematic side view of a partial cross-sectional structure of an adjusting mechanism of the elevator in the invention;
FIG. 8 is an enlarged front view, partially sectioned, structural schematic diagram of a hoist according to the present invention;
fig. 9 is a schematic top enlarged structural view of a first pulley and a second pulley of the hoist according to the present invention;
FIG. 10 is a schematic structural view of a hot blast stove according to the present invention;
fig. 11 is a schematic structural view of an overflow hole of a hot blast stove according to the present invention.
Detailed Description
Referring to fig. 1-3, a modularization concatenation formula grain automatic drying tower, its structure includes: the tower body is connected with a material receiving bin, a lifting machine, a hot blast stove and a control cabinet; the tower body is formed by splicing a plurality of tower body modules up and down, and the material receiving bin is spliced at the lowest end of the tower body; the hoisting machine is spliced on one side of the tower body, and a second discharge port 76 of the hoisting machine extends into the top end of the tower body; the hot blast stove is communicated with each tower body module through an air supply pipe; the material receiving bin, the hoister and the hot blast stove are all electrically connected with the control cabinet;
the structure of the tower body module comprises: the wet-type air conditioner comprises a shell 51, wherein the upper end and the lower end of the shell 51 are both provided with connecting interfaces 52, a transverse moisture-discharging layer and a longitudinal moisture-discharging layer are arranged in the shell 51, the transverse moisture-discharging layer and the longitudinal moisture-discharging layer are alternately arranged from top to bottom, the transverse moisture-discharging layer is formed by arranging a plurality of transverse moisture-discharging channels 53 at intervals, and the longitudinal moisture-discharging layer is formed by arranging a plurality of longitudinal moisture-discharging channels 54 at intervals; the transverse moisture exhaust channel 53 and the longitudinal moisture exhaust channel 54 are both in the shape of a ridge 55 formed by closing the upper end and an opening 56 formed by opening the lower end; both ends of the transverse moisture removing channel 53 and the longitudinal moisture removing channel 54 are fixedly connected with the shell 51, and moisture removing openings 57 are formed in the shell 51 corresponding to both ends of the transverse moisture removing channel 53 and the longitudinal moisture removing channel 54; a drying interface 58 is further arranged on the shell 51, the drying interface 58 corresponds to one end of any one transverse moisture-discharging layer, and the other end of the transverse moisture-discharging channel 53 in the transverse moisture-discharging layer is closed;
preferably, the drying interface 58 corresponds to one end of any one layer of longitudinal moisture-discharging layer, the other end of the longitudinal moisture-discharging channel 54 in the layer of longitudinal moisture-discharging layer is closed, in a horizontal plane, the transverse direction and the longitudinal direction are artificially defined only by different observation angles, and the transverse moisture-discharging layer and the longitudinal moisture-discharging layer belong to structures with the same function; further, an anti-sticking plate 59 is arranged on the inner surface of the shell 51, and the anti-sticking plate 59 is a strip plate arranged obliquely downwards; further, the cross sections of the transverse moisture exhaust channel 53 and the longitudinal moisture exhaust channel 54 are both inverted "V" shapes; further, the transverse moisture removing layer has 3-6 layers; further, the longitudinal moisture-removing layer has 3-6 layers; furthermore, the transverse moisture-discharging layer is formed by arranging 4-8 transverse moisture-discharging channels 53 at intervals; further, the longitudinal moisture-removing layer is formed by arranging 4-8 longitudinal moisture-removing channels 54 at intervals; when in use, the needed number of modules is determined according to the needs, a plurality of modules are connected into a drying tower body through connecting interfaces 52 at the upper end and the lower end of a shell 51, a drying interface 58 on each module is connected with a hot air pipeline and forms a grain drying tower with related auxiliary equipment such as a burner, a lifter and a receiving bin, grains fall into the drying tower from the top of the tower to fill the drying tower, the grains are uniformly separated in the drying tower through a transverse moisture exhaust channel 53 and a longitudinal moisture exhaust channel 54, hot air is pressed into each module through the drying interfaces 52 to dry the grains in the modules, as each layer can supply hot air, the grains in the drying tower are uniformly heated, as the moisture in each module is provided with the moisture exhaust channel, the moisture can be rapidly evaporated and exhausted from the moisture exhaust channel, the drying speed and the drying quality are obviously improved; due to the modular design, when the grain drying amount needs to be increased or reduced, the expanded use can be realized only by increasing or reducing the number of modules, and the modular design is convenient for long-distance transportation, so that the convenience is obviously improved.
Referring to fig. 4-5, the receiving bin comprises a bin 68, the bin 68 is connected to the lower part of the tower body of the drying tower, a discharging pipe 67 is connected to a bin outlet of the bin 68, the discharging pipe 67 is arranged in an inclined manner, an inserting groove 63 is formed in the upper surface of the discharging pipe 67, an inserting groove baffle 64 is arranged in the inserting groove 63, the inserting groove baffle 64 can be inserted into the discharging pipe 67 to block the discharging pipe 67, a discharging port first 69 is arranged above the inserting groove 63 on the lower surface of the discharging pipe 67, and a pull type discharging port baffle 610 is arranged on the discharging port first 69; the lower end of the discharging pipe 67 is communicated with the lower part of the hoister, and the purpose is to realize circular drying.
After grains fall into the bin 68 from the drying tower, in order to prevent the grains from blocking a discharge hole I of the bin 68 in the bin 68, the rotating shaft 62 is arranged in the bin 68, the rotating shaft 62 is driven by a bin motor, a plurality of material shifting plates 61 are arranged on the rotating shaft 62, and the material shifting plates 61 shift the grains to flow smoothly; when the grains flow in the discharging pipe 67, in order to check the flow condition of the grains in the discharging pipe 67 in time, the invention is characterized in that the observation window 66 is arranged on the upper surface of the discharging pipe 67, and the drawing type observation window shielding plate 65 is arranged on the observation window 66. The invention creates double channels, can change the flow direction of materials, realizes multiple practical functions of drying tower discharging, discharging re-lifting and continuous circulating re-drying, has multiple purposes in one bin, and can control the discharging speed and the drying effect.
Referring to fig. 6-9, the elevator comprises a base 71 and a top seat 77, wherein the top seat 77 is arranged at the top of the base 71, a driven wheel 715 is arranged inside the base 71, a driving wheel 78 is arranged inside the top seat 77, a transmission belt 74 is arranged between the driving wheel 78 and the outside of the driven wheel 715, adjusting mechanisms 72 are arranged at two ends of the driven wheel 715, a discharge outlet II 76 is arranged at one side of the top seat 77, a feeding pipe 714 is arranged at one side of the base 71, a feeding hopper 712 is fixedly connected to the top of the feeding pipe 714, a quantitative feeding facilitating structure 713 is arranged at one side of the feeding pipe 714, and a lifting mechanism is arranged between the base 71 and the top seat 77; the lifting mechanism comprises a first channel 73, the first channel 73 is arranged on one side between the base 71 and the top seat 77, a second channel 711 is arranged on the other side between the base 71 and the top seat 77, the outside of the transmission belt 74 is fixedly connected with the bucket 75, the other side of the top seat 77 is fixedly connected with a driving motor 79, the model of the driving motor 79 can be Y90S-2, the output end of the driving motor 79 is fixedly connected with a first belt pulley 710, the front end of the driving wheel 78 is fixedly connected with a second belt pulley 717, and a transmission belt 716 is arranged between the first belt pulley 710 and the second belt pulley 717;
the first belt pulley 710 and the second belt pulley 717 are arranged on the same vertical plane, and the buckets 75 are arranged at equal intervals outside the transmission belt 74; when the grain packaging machine is used, the driving motor 79 is started, the driving motor 79 drives the first belt pulley 710 to rotate, the first belt pulley 710 drives the second belt pulley 717 to rotate through the transmission belt 716, the second belt pulley 717 drives the driving wheel 78 to rotate, the driving wheel 78 drives the transmission belt 74 to rotate, the bucket 75 on the transmission belt 74 digs grains in the process of passing through the interior of the base 71, then the grains are lifted upwards through the second channel 711, the grains are discharged to the interior of the discharge port two 76 in the process of passing through the interior of the top seat 77 and then are conveyed into the grain drying tower through the discharge port two 76, the bucket 75 descends in the interior of the first channel 73, the circulation is carried out, the dual-channel lifting mode is adopted, the grain packaging property is strong, the grains cannot be crushed into powder due to the bulk materials due to extrusion of the grains by the bucket 75, the driving wheel 78 and the driven wheel 715 in the conveying process, the grain packaging machine is ingenious in design, the damage rate of the dried grain is greatly reduced; the adjusting mechanism 72 comprises a shell 7201, a fixing plate 7202, a synchronous motor 7203, a screw rod 7204, a thread sleeve 7205 and a groove 7206, the shell 7201 is fixedly connected to two ends of a base 71 respectively, the inside of the shell 7201 is movably connected with the screw rod 7204, the outside of the screw rod 7204 is movably connected with the thread sleeve 7205, one end of the thread sleeve 7205 is fixedly connected with the fixing plate 7202, the groove 7206 is arranged inside one end of the shell 7201, one end of the fixing plate 7202 penetrates through the inside of the groove 7206 and is movably connected with one end of a driven wheel 715, the top end of the shell 7201 is fixedly connected with the synchronous motor 7203, and the type of the synchronous motor 7203 can be NBLT-AM 004; the output end of the synchronous motor 7203 is fixedly connected with the top end of the screw rod 7204, and the screw rod 7204 is in threaded connection with the thread sleeve 7205; when the novel adjustable transmission belt driving device is used, the synchronous motor 7203 is started, the synchronous motor 7203 drives the screw rod 7204 to rotate, the screw rod 7204 drives the threaded sleeve 7205 to move up and down, the fixing plate 7202 on one side of the threaded sleeve 7205 can lift along with the screw rod 7204, the driven wheel 715 between the fixing plates 7202 can lift along with the screw rod 7205, and therefore the tightness of the transmission belt 74 can be adjusted as required, the novel adjustable transmission belt driving device is simple to operate, and the durability is high. The quantitative feeding facilitating structure 713 consists of a supporting plate 71301, a sliding groove 71302, a baffle plate 71303 and a push-pull plate 71304, wherein the supporting plate 71301 is fixedly connected to one side of the feeding pipe 714, the sliding groove 71302 is arranged inside the supporting plate 71301, the baffle plate 71303 penetrates through the inside of the sliding groove 71302, and one side of the baffle plate 71303 is fixedly connected with the push-pull plate 71304; the baffle 71303 is in sliding connection with the sliding groove 71302; when the feeding device is used, the baffle 71303 is pushed and pulled through the push-pull plate 71304, the length of the baffle 71303 entering the feeding pipe 714 is adjusted, and therefore the feeding speed of grains can be controlled by adjusting the cross section area of the feeding pipe 714, feeding amount can be conveniently controlled, and the feeding device is convenient to use. The working principle is as follows: firstly, the driving motor 79 is started, the driving motor 79 drives the first belt pulley 710 to rotate, the first belt pulley 710 drives the second belt pulley 717 to rotate through the transmission belt 716, the second belt pulley 717 drives the driving wheel 78 to rotate, the driving wheel 78 drives the transmission belt 74 to rotate, the bucket 75 on the transmission belt 74 digs and picks up grains in the process of passing through the inside of the base 71 and then is lifted upwards through the second channel 711, in the process of passing through the inside of the top seat 77, the grains are discharged to the inside of the second discharging port 76 and then are sent into the grain drying tower through the second discharging port 76, at the moment, the bucket 75 descends in the inside of the first channel 73, the circulation is carried out, in this way, a double-channel lifting mode is adopted, the wrapping property of the grain is strong, the grain cannot be crushed into powder by the bucket 75, the driving wheel 78 and the driven wheel 715 due to bulk cargo during conveying, the method is ingenious in design, and the damage rate of the dried grain is greatly reduced. Then, when the feeding device is used, the baffle 71303 is pushed and pulled through the push-pull plate 71304, the length of the baffle 71303 entering the feeding pipe 714 is adjusted, and therefore the feeding speed of grains can be controlled by adjusting the cross section area of the feeding pipe 714, feeding amount can be conveniently controlled, and the feeding device is convenient to use. Finally, when the device is used, the synchronous motor 7203 is started, the synchronous motor 7203 drives the screw rod 7204 to rotate, the screw rod 7204 drives the threaded sleeve 7205 to move up and down, the fixing plate 7202 on one side of the threaded sleeve 7205 can move up and down along with the screw rod 7204, and the driven wheel 715 between the fixing plates 7202 can move up and down along with the screw rod 7204, so that the tightness of the transmission belt 74 can be adjusted as required, and the device is simple to operate and high in durability.
Referring to fig. 10-11, the hot blast stove comprises a stove body 81, a burner 82 is arranged at the front end of the stove body, a combustion chamber 83 is arranged in the stove body, a jacket 84 is arranged outside the combustion chamber, and an air distribution port 85 is arranged at the bottom of the jacket. The combustor 82 is provided with a combustion fan, and combustible gas is combusted in the combustion chamber to generate heat required by the grain drying tower and convey hot air to the grain drying tower for use. The inside of the combustion chamber is provided with a fire damper 86, and the fire damper 86 is fixed on the inner wall of the combustion chamber by three evenly distributed support columns. The purpose of setting up the fire baffle is in order to prevent that the flame of burning in the combustion chamber from entering into grain drying tower along with hot-blast, and fire baffle 86 can directly block the flame in the combustion chamber, shortens the distance of flame, simultaneously because the temperature of fire baffle is higher, can also make the combustible gas postcombustion that the combustor is not burnt to the greatest extent, and the burning is abundant, the heat utilization is also sufficient. In order to ensure that the hot air generated by the combustion chamber and the distributed cold air are uniformly mixed, the tail end of the combustion chamber is provided with a diffusion cone 7, and the hot air generated by the combustion chamber enters the diffusion cone to expand, so that the air flow moves smoothly, and the heat exchange efficiency is improved. A rectifying plate 88 is arranged between the fire baffle and the diffusion cone, the rectifying plate is arranged along the inner wall of the combustion chamber, a circular through hole is formed in the middle of the rectifying plate, and the diameter of the through hole is smaller than that of the inlet of the diffusion cone. The rectifying plate changes the moving direction of the airflow, which is favorable for the stable combustion of flame in the combustion chamber and can completely block residual flame and sparks bypassing the fire baffle. The tail of the furnace body is provided with a wind mixing barrel 89 corresponding to the outlet of the diffusion cone, and the tail of the jacket is communicated with the wind mixing barrel. The diffusion cone and the furnace body are coaxially arranged, a gap is reserved between the diffusion cone and the furnace body, and a tangential overflow hole 810 is formed in the surface of the diffusion cone. The cold air entering from the air distribution port absorbs heat to become warm air while cooling the surface of the combustion chamber and the surface of the diffusion cone, and then enters the air mixing cylinder to be fully mixed with the hot air in the combustion chamber. More specifically, the air distribution port 85 is provided at the bottom of the jacket corresponding to the space between the burner and the fire damper, and an electromagnetic valve is provided at the air distribution port to adjust the amount of air supplied. A temperature sensor 811 is arranged on the inner wall of the air mixing barrel 89, and is electrically connected with the electromagnetic valve through a controller 812, and the amount of cold air conveyed by the air distribution port is adjusted according to the air temperature in the air mixing barrel; the mixing duct 89 communicates with the head end of the air supply duct to supply hot air into the tower module.
Claims (7)
1. The utility model provides an automatic drying tower of modularization concatenation formula grain, characterized by: comprises a tower body, a material receiving bin, a lifter, a hot blast stove and a control cabinet; the tower body is formed by splicing a plurality of tower body modules up and down, and the material receiving bin is spliced at the lowest end of the tower body; the lifting machine is vertically spliced on one side of the tower body, a second discharging port is formed in the top end of the lifting machine, and the second discharging port extends into the top end of the tower body; the hot blast stove is communicated with each tower body module through an air supply pipe; the material receiving bin, the hoister and the hot blast stove are all electrically connected with the control cabinet.
2. The modular spliced automatic grain drying tower as claimed in claim 1, wherein: the tower body module comprises a shell, the upper end and the lower end of the shell are both provided with connecting interfaces, a transverse moisture removing layer and a longitudinal moisture removing layer are arranged in the shell, the transverse moisture removing layer and the longitudinal moisture removing layer are alternately arranged from top to bottom, the transverse moisture removing layer is formed by arranging a plurality of transverse moisture removing channels at intervals, and the longitudinal moisture removing layer is formed by arranging a plurality of longitudinal moisture removing channels at intervals; the cross sections of the transverse moisture removing channel and the longitudinal moisture removing channel are both in a shape that the upper end is closed to form a ridge part, and the lower end is opened to form an opening; both ends of the transverse moisture removing channel and the longitudinal moisture removing channel are fixedly connected with the shell, and moisture removing openings are formed in the shell corresponding to both ends of the transverse moisture removing channel and the longitudinal moisture removing channel; the shell is also provided with a drying interface, the drying interface corresponds to one end of any one transverse moisture-discharging layer, and the other end of a transverse moisture-discharging channel in the transverse moisture-discharging layer is closed; the drying connector is communicated with the air supply pipe.
3. The modular splicing type automatic grain drying tower as claimed in claim 1, wherein: the material receiving bin comprises a bin, an inclined blanking pipe is connected with a bin outlet of the bin, an inserting groove is formed in the upper surface of the blanking pipe, an inserting groove baffle plate capable of being inserted into the blanking pipe is arranged in the inserting groove, a first discharging port is formed in the lower surface of the blanking pipe and located above the inserting groove, and a pull type discharging port baffle plate is arranged on the first discharging port; a rotating shaft driven by a bin motor is arranged in the bin, and a plurality of kickoff plates are arranged on the rotating shaft; the lower end of the blanking pipe is communicated with the lower part of the hoister.
4. The modular splicing type automatic grain drying tower as claimed in claim 1, wherein: the elevator comprises a base and a top seat, wherein the top seat is arranged at the top of the base, a driven wheel is arranged inside the base, a driving wheel is arranged inside the top seat, a driving belt is arranged between the driving wheel and the outside of the driven wheel, adjusting mechanisms are arranged at two ends of the driven wheel, a second discharge hole is formed in one side of the top seat, a feed pipe is arranged on one side of the base, a feed hopper is fixedly connected to the top of the feed pipe, a quantitative feeding structure is arranged on one side of the feed pipe, and a lifting mechanism is arranged between the base and the top seat; the lifting mechanism comprises a first channel, the first channel is arranged on one side between the base and the top seat, a second channel is arranged on the other side between the base and the top seat, the outside of the driving belt is fixedly connected with the bucket, the other side of the top seat is fixedly connected with the driving motor, the output end of the driving motor is fixedly connected with the first belt pulley, the front end of the driving wheel is fixedly connected with the second belt pulley, and the driving belt is arranged between the first belt pulley and the second belt pulley.
5. The modular splicing type automatic grain drying tower as claimed in claim 4, wherein: the adjusting mechanism comprises a shell, a fixing plate, a synchronous motor, a screw rod, a threaded sleeve and a slot, wherein the shell is fixedly connected to two ends of the base respectively; the quantitative feeding structure of being convenient for comprises backup pad, sliding tray, baffle and push-and-pull plate, backup pad fixed connection is in one side of inlet pipe, the inside of backup pad is provided with the sliding tray, the inside of sliding tray runs through there is the baffle, one side fixedly connected with push-and-pull plate of baffle.
6. The modular splicing type automatic grain drying tower as claimed in claim 1, wherein: the hot blast stove comprises a stove body, wherein a burner is arranged at the front end of the stove body, a combustion chamber is arranged in the stove body, a jacket is arranged outside the combustion chamber, an air distribution port is arranged at the bottom of the jacket, a fire baffle is arranged inside the combustion chamber, a diffusion cone is arranged at the tail end of the combustion chamber, and a rectifying plate is arranged between the fire baffle and the diffusion cone; a wind mixing barrel is arranged at the tail part of the furnace body corresponding to the outlet of the diffusion cone; the air mixing cylinder is communicated with the head end of the air supply pipe.
7. The modular spliced automatic grain drying tower as claimed in claim 6, wherein the diffusion cone and the furnace body are coaxially arranged, a gap is formed between the diffusion cone and the furnace body, and a tangential overflow hole is formed on the surface of the diffusion cone; the air distribution port is arranged between the combustor and the fire baffle and is provided with an electromagnetic valve for adjusting the air inlet amount; the rectifying plate is arranged along the inner wall of the combustion chamber, a circular through hole is formed in the middle of the rectifying plate, and the diameter of the through hole is smaller than that of the inlet of the diffusion cone; and a temperature sensor is arranged on the inner wall of the air mixing barrel and is electrically connected with the electromagnetic valve through a controller.
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