CN114683180A - A new type of environmentally friendly building aluminum formwork automatic cleaning machine - Google Patents
A new type of environmentally friendly building aluminum formwork automatic cleaning machine Download PDFInfo
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- CN114683180A CN114683180A CN202210494440.1A CN202210494440A CN114683180A CN 114683180 A CN114683180 A CN 114683180A CN 202210494440 A CN202210494440 A CN 202210494440A CN 114683180 A CN114683180 A CN 114683180A
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 50
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 50
- 238000004140 cleaning Methods 0.000 title claims abstract description 49
- 238000009415 formwork Methods 0.000 title claims abstract description 47
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 157
- 238000005488 sandblasting Methods 0.000 claims abstract description 86
- 230000007246 mechanism Effects 0.000 claims abstract description 84
- 239000004576 sand Substances 0.000 claims abstract description 42
- 239000007921 spray Substances 0.000 claims abstract description 13
- 238000004062 sedimentation Methods 0.000 claims description 26
- 239000012530 fluid Substances 0.000 claims description 14
- 239000010865 sewage Substances 0.000 claims description 12
- 230000003014 reinforcing effect Effects 0.000 claims description 11
- 238000003825 pressing Methods 0.000 claims description 9
- 238000005406 washing Methods 0.000 claims description 7
- 238000005096 rolling process Methods 0.000 claims description 6
- 230000007613 environmental effect Effects 0.000 claims description 3
- 238000005507 spraying Methods 0.000 claims description 3
- 239000002356 single layer Substances 0.000 claims description 2
- 238000003756 stirring Methods 0.000 claims 5
- 230000005540 biological transmission Effects 0.000 claims 4
- 230000007723 transport mechanism Effects 0.000 abstract description 20
- 238000011010 flushing procedure Methods 0.000 abstract description 14
- 230000032258 transport Effects 0.000 description 33
- 238000002156 mixing Methods 0.000 description 16
- 230000009286 beneficial effect Effects 0.000 description 8
- 238000010586 diagram Methods 0.000 description 6
- 239000007788 liquid Substances 0.000 description 5
- 238000000034 method Methods 0.000 description 3
- 230000002787 reinforcement Effects 0.000 description 3
- 238000003912 environmental pollution Methods 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 238000005422 blasting Methods 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C3/00—Abrasive blasting machines or devices; Plants
- B24C3/08—Abrasive blasting machines or devices; Plants essentially adapted for abrasive blasting of travelling stock or travelling workpieces
- B24C3/10—Abrasive blasting machines or devices; Plants essentially adapted for abrasive blasting of travelling stock or travelling workpieces for treating external surfaces
- B24C3/12—Apparatus using nozzles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/041—Cleaning travelling work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C3/00—Abrasive blasting machines or devices; Plants
- B24C3/08—Abrasive blasting machines or devices; Plants essentially adapted for abrasive blasting of travelling stock or travelling workpieces
- B24C3/083—Transfer or feeding devices; Accessories therefor
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
本发明涉及一种新型环保式建筑铝模板自动清洗机,包括:机架、运输机构、喷砂清洗装置及冲洗装置,本发明通过在运输机构的上方和下方设置喷砂头,喷砂头高压喷射砂水,在快速清理铝模板表面粘连的杂物的同时,可以避免损伤铝模板的表面,同时后续的喷水头继续清洗铝模板,可以自动完成铝模板的清理工作,提高铝模板的清理效率,降低劳动强度。
The invention relates to a new type of environmental-friendly building aluminum formwork automatic cleaning machine, comprising: a frame, a transport mechanism, a sandblasting cleaning device and a flushing device. The present invention provides a sandblasting head above and below the transporting mechanism, and the sandblasting head has a high pressure. The sand water spray can quickly clean the sundries stuck on the surface of the aluminum formwork, while avoiding damage to the surface of the aluminum formwork. At the same time, the subsequent water jet continues to clean the aluminum formwork, which can automatically complete the cleaning of the aluminum formwork and improve the cleaning of the aluminum formwork. efficiency and reduce labor intensity.
Description
技术领域technical field
本发明涉及铝模板清洗技术领域,特别涉及一种新型环保式建筑铝模板自动清洗机。The invention relates to the technical field of aluminum formwork cleaning, in particular to a novel environment-friendly building aluminum formwork automatic cleaning machine.
背景技术Background technique
铝合金模板作为新一代的建筑模板,以其分量轻、强度高、板幅面大,拼缝少的特色确保了施工质量,在世界发达国家及我国南方越来越多的地方可以见到它们的应用。As a new generation of building formwork, aluminum alloy formwork ensures the quality of construction due to its light weight, high strength, large plate width and less seams. They can be seen in more and more places in developed countries and southern my country. application.
随着铝模板的大量使用,回收的铝模板如何清洗,一直是困扰铝模板生产厂商急需解决的难题。国内铝模板清洗有以下几种方法:1、抛丸,缺点:耗材成本高,损伤模板表面,减少模板循环使用次数。2、化学清洗,缺点:清洗周期长且效率低,环境污染严重。3、水浸泡+人工处理,缺点:周期长、由于水泥附着力强,大颗粒清除不净,模板表面易划伤。4、小车式清洗机,缺点:属敞开式清洗,危险性极大,人工劳动强度大。截至目前,国内还没有出现高效的、智能的、绿色的清洗方法和设备。With the large-scale use of aluminum formwork, how to clean the recycled aluminum formwork has always been an urgent problem for aluminum formwork manufacturers to solve. There are several methods for domestic aluminum template cleaning: 1. Shot blasting, disadvantages: high cost of consumables, damage to the surface of the template, and reducing the number of cycles of the template. 2. Chemical cleaning, disadvantages: long cleaning cycle and low efficiency, serious environmental pollution. 3. Water immersion + manual treatment, disadvantages: long cycle, due to strong cement adhesion, large particles are not cleaned cleanly, and the surface of the template is easily scratched. 4. The trolley type cleaning machine has the disadvantages: it is an open type cleaning, which is extremely dangerous and labor-intensive. Up to now, there is no efficient, intelligent and green cleaning method and equipment in China.
因此,如何提供一种新型环保式建筑铝模板自动清洗机是本领域技术人员亟需解决的技术问题。Therefore, how to provide a new type of environment-friendly building aluminum formwork automatic cleaning machine is a technical problem that those skilled in the art need to solve urgently.
发明内容SUMMARY OF THE INVENTION
本发明提供一种新型环保式建筑铝模板自动清洗机,解决现有铝模板清洗效率低、环境污染严重且劳动强度较大的技术问题。The invention provides a new type of environment-friendly building aluminum formwork automatic cleaning machine, which solves the technical problems of low cleaning efficiency, serious environmental pollution and high labor intensity of the existing aluminum formwork.
本发明解决上述技术问题的技术方案如下,一种新型环保式建筑铝模板自动清洗机,包括:机架、运输机构、喷砂清洗装置及冲洗装置,The technical solution of the present invention to solve the above technical problems is as follows, a new type of environmental protection type automatic cleaning machine for aluminum formwork for buildings, including: a frame, a transport mechanism, a sandblasting cleaning device and a flushing device,
所述运输机构安装在所述机架上;the transport mechanism is mounted on the frame;
所述喷砂清洗装置包括喷砂罩、上摆动机构、下摆动机构、多个喷砂头和用于加压运输砂水的磨液泵,所述喷砂罩的开口端对应所述运输机构的上方固定在所述机架上;所述上摆动机构对应所述运输机构的上方固定在所述喷砂罩上;所述下摆动机构对应所述上摆动机构和所述运输机构的下方固定在所述机架上;多个所述喷砂头分别固定在所述上摆动机构和所述下摆动机构上;所述磨液泵的砂水出口与多个所述喷砂头连通;The sandblasting cleaning device includes a sandblasting hood, an upper swing mechanism, a lower swing mechanism, a plurality of sandblasting heads, and a grinding fluid pump for pressurized transportation of sand water, and the open end of the sandblasting hood corresponds to the transportation mechanism The upper part of the swing mechanism is fixed on the frame; the upper swing mechanism is fixed on the sandblasting hood corresponding to the upper part of the transportation mechanism; the lower swing mechanism is fixed corresponding to the upper swing mechanism and the lower part of the transportation mechanism on the frame; a plurality of the sandblasting heads are respectively fixed on the upper swing mechanism and the lower swing mechanism; the sand water outlet of the grinding liquid pump communicates with the plurality of sandblasting heads;
所述冲洗装置包括冲洗罩、多个喷水头和水泵,所述冲洗罩位于所述喷砂罩的一侧且对应所述运输机构的上方固定在所述机架上;多个所述喷水头对应所述运输机构的上方固定在所述冲洗罩的内部;所述水泵的喷水口与多个所述喷水头连通。The flushing device comprises a flushing hood, a plurality of water spray heads and a water pump, the flushing hood is located on one side of the sandblasting hood and is fixed on the frame corresponding to the upper part of the transport mechanism; The water head is fixed inside the flushing cover corresponding to the upper part of the transport mechanism; the water spray port of the water pump is communicated with a plurality of the water spray heads.
本发明的有益效果是:通过在运输机构的上方和下方设置喷砂头,喷砂头高压喷射砂水,在快速清理铝模板表面粘连的杂物的同时,可以避免损伤铝模板的表面,同时后续的喷水头继续清洗铝模板,可以自动完成铝模板的清理工作,提高铝模板的清理效率,降低劳动强度。The beneficial effects of the present invention are: by arranging the sandblasting head above and below the transport mechanism, the sandblasting head sprays sand water with high pressure, the surface of the aluminum formwork can be prevented from being damaged while the sundries adhered on the surface of the aluminum formwork can be quickly cleaned, and simultaneously Subsequent sprinkler heads continue to clean the aluminum formwork, which can automatically complete the cleaning of the aluminum formwork, improve the cleaning efficiency of the aluminum formwork, and reduce labor intensity.
在上述技术方案的基础上,本发明还可以做如下改进。On the basis of the above technical solutions, the present invention can also be improved as follows.
进一步,所述运输机构包括运输电机及多个运输辊筒,所述运输电机固定在机架上且其输出轴传动连接有主动链轮;多个所述运输辊筒的两端分别转动连接所述机架相对的两内侧端且靠近所述运输辊筒的一端均传动连接有从动链轮;多个所述从动链轮通过链条均与所述主动链轮传动连接,以带动多个所述运输辊筒滚动。Further, the transport mechanism includes a transport motor and a plurality of transport rollers, the transport motor is fixed on the frame and its output shaft is driven and connected with a driving sprocket; two ends of the plurality of transport rollers are respectively rotatably connected to each other. Two opposite inner ends of the frame and one end close to the transport roller are both connected with driven sprockets; a plurality of the driven sprockets are all connected with the driving sprockets through chains to drive a plurality of driven sprockets. The transport rollers roll.
采用上述进一步的有益效果是:运输电机通过主动链轮、链条和从动链轮带动多个运输辊筒滚动,多个运输辊筒滚动可以带动铝模板沿多个运输辊筒的滚动方向移动。The further beneficial effects of the above are: the transport motor drives the multiple transport rollers to roll through the driving sprocket, the chain and the driven sprocket, and the rolling of the multiple transport rollers can drive the aluminum formwork to move along the rolling direction of the multiple transport rollers.
进一步,还包括多个导向定位机构,多个所述导向定位机构沿所述运输辊筒的滚动方向间隔布置且均包括多个加强杆、固定杆、导向电机、丝杠及移动杆,Further, it also includes a plurality of guiding and positioning mechanisms, the plurality of guiding and positioning mechanisms are arranged at intervals along the rolling direction of the transport roller, and each includes a plurality of reinforcing rods, fixed rods, guide motors, lead screws and moving rods,
多个所述加强杆与多个所述运输辊筒轴线平行且分别位于两两所述运输辊筒之间,多个所述加强杆的两端分别固定在所述机架的两内侧端且其顶面均转动安装有第一导向轮;所述固定杆对应多个所述运输辊筒和多个所述加强杆的下方且沿所述运输辊筒的轴线方向固定在所述机架上;所述导向电机固定在所述固定杆的一端;所述丝杠沿所述固定杆的长度方向布置且其一端与所述导向电机的输出轴传动连接;所述移动杆沿垂直多个所述运输辊筒轴线方向布置且沿垂直多个所述运输辊筒轴线方向设有螺纹孔,所述移动杆顶面安装有多个第二导向轮;所述丝杠螺纹连接所述螺纹孔,以带动所述移动杆沿所述运输辊筒的轴线方向移动。A plurality of the reinforcing rods are parallel to the axes of the plurality of transport rollers and are respectively located between the two transporting rollers, and two ends of the plurality of the reinforcing rods are respectively fixed on the two inner ends of the frame and A first guide wheel is rotatably installed on its top surface; the fixed rod corresponds to the lower part of the plurality of transport rollers and the plurality of reinforcement rods and is fixed on the frame along the axis direction of the transport roller ; the guide motor is fixed on one end of the fixed rod; the lead screw is arranged along the length of the fixed rod and one end thereof is connected with the output shaft of the guide motor; The conveying rollers are arranged in the axial direction and are provided with threaded holes in the direction perpendicular to the axes of the conveying rollers, and a plurality of second guide wheels are installed on the top surface of the moving rod; the lead screws are threadedly connected to the threaded holes, so as to drive the moving rod to move along the axis direction of the transport roller.
采用上述进一步的有益效果是:导向电机转动带动丝杠转动,丝杠转动带动移动杆沿垂直多个运输辊筒的滚动方向移动,可以适应不同的宽度的铝模板,并将铝模板与多个喷砂头和多个喷水头对应,提高清洗效率。The above-mentioned further beneficial effects are: the rotation of the guide motor drives the rotation of the lead screw, and the rotation of the lead screw drives the moving rod to move along the rolling direction of a plurality of vertical transport rollers, which can adapt to the aluminum formwork of different widths, and combine the aluminum formwork with a plurality of The sandblasting head corresponds to multiple water jets to improve cleaning efficiency.
进一步,还包括多个压制辊筒,多个所述压制辊筒与所述运输辊筒的轴线方向平行且对应多个所述运输辊筒的上方转动连接在所述喷砂罩相对的两侧罩壁上,以在所述多个所述运输辊筒和多个所述压制辊筒之间形成仅供层所述铝模板穿过的通过空间。Further, it also includes a plurality of pressing rollers, the plurality of pressing rollers are parallel to the axial direction of the transporting rollers and are rotatably connected to the opposite sides of the sandblasting hood corresponding to the top of the plurality of the transporting rollers on the hood wall, so as to form a passage space between the plurality of the conveying rollers and the plurality of the pressing rollers, through which only the aluminum template passes.
进一步,所述上摆动机构包括摆动电机、圆盘、第一连杆、第二连杆、转动轴及喷砂头固定架,Further, the upper swing mechanism includes a swing motor, a disc, a first connecting rod, a second connecting rod, a rotating shaft and a sandblasting head fixing frame,
所述上摆动机构的摆动电机固定在所述喷砂罩的顶端;所述上摆动机构的圆盘转动连接在所述上摆动机构的摆动电机的输出轴;所述上摆动机构的第一连杆的一端转动连接在所述上摆动机构的圆盘的外缘;所述上摆动机构的第二连杆的一端与所述上摆动机构的第一连杆的另一端转动连接;所述上摆动机构的转动轴对应所述运输机构的上方转动连接在所述喷砂罩的相对的两侧罩壁上且其一端伸出所述喷砂罩的侧罩壁与所述上摆动机构的所述第二连杆的另一端固定连接;所述喷砂头固定架固定在所述转动轴上;多个所述喷砂头固定在所述喷砂头固定架上。The swing motor of the upper swing mechanism is fixed on the top of the sandblasting cover; the disc of the upper swing mechanism is rotatably connected to the output shaft of the swing motor of the upper swing mechanism; the first connection of the upper swing mechanism One end of the rod is rotatably connected to the outer edge of the disc of the upper swing mechanism; one end of the second link of the upper swing mechanism is rotatably connected to the other end of the first link of the upper swing mechanism; the upper The rotating shaft of the swing mechanism is rotatably connected to the opposite side cover walls of the sandblasting hood corresponding to the upper side of the transport mechanism, and one end thereof protrudes from the side cover wall of the sandblasting hood and the upper swing mechanism. The other end of the second connecting rod is fixedly connected; the sandblasting head fixing frame is fixed on the rotating shaft; a plurality of the sandblasting heads are fixed on the sandblasting head fixing frame.
进一步,所述下摆动机构包括摆动电机、圆盘、第一连杆、第二连杆、转动轴及喷砂头固定架,Further, the lower swing mechanism includes a swing motor, a disc, a first connecting rod, a second connecting rod, a rotating shaft and a sandblasting head fixing frame,
所述下摆动机构的摆动电机固定在所述机架的内底部;所述下摆动机构的圆盘转动连接在所述下摆动机构的摆动电机的输出轴上;所述下摆动机构的第一连杆的一端转动连接在所述下摆动机构的圆盘的外缘;所述下摆动机构的第二连杆的一端与所述下摆动机构的第一连杆的另一端转动连接;所述下摆动机构的所述转动轴对应所述运输机构的下方转动连接在所述机架上且其一端伸出所述机架与对应所述第二连杆的另一端固定连接;所述喷砂头固定架固定在所述转动轴上;多个所述喷砂头固定在所述喷砂头固定架上。The swing motor of the lower swing mechanism is fixed on the inner bottom of the frame; the disc of the lower swing mechanism is rotatably connected to the output shaft of the swing motor of the lower swing mechanism; the first One end of the connecting rod is rotatably connected to the outer edge of the disc of the downward swing mechanism; one end of the second connecting rod of the downward swing mechanism is rotatably connected with the other end of the first connecting rod of the downward swing mechanism; the The rotating shaft of the downward swing mechanism is rotatably connected to the frame corresponding to the lower part of the transport mechanism, and one end thereof protrudes from the frame and is fixedly connected to the other end corresponding to the second link; A head fixing frame is fixed on the rotating shaft; a plurality of the sandblasting heads are fixed on the sandblasting head fixing frame.
上摆动机构和下摆动机构运行原理说明:Description of the operating principle of the upper swing mechanism and the lower swing mechanism:
摆动电机带动圆盘转动,由于第一连杆的一端与圆盘的边缘转动连接,转动的圆盘带动第一连杆做往复运动,随后第一连杆带动第二连杆摆动,第二连杆随之带动转动轴转动,以调整喷砂固定架和喷砂头的相对位置,扩宽喷砂头的喷射范围。The swing motor drives the disc to rotate. Since one end of the first link is connected to the edge of the disc in rotation, the rotating disc drives the first link to reciprocate, and then the first link drives the second link to swing, and the second link drives the second link to swing. The rod then drives the rotating shaft to rotate to adjust the relative position of the sandblasting fixture and the sandblasting head, and to widen the spraying range of the sandblasting head.
进一步,还包括第一联动杆和多个第二联动杆,所述转动轴为多个,所述喷砂头固定架为多个,多个所述喷砂头固定架分别沿多个所述转动轴的轴向方向间隔固定在所述转动轴上;所述第二连杆的另一端与一个所述转动轴的一端固定连接;多个所述转动轴的一端分别与多个所述第二联动杆的一端固定连接;多个所述第二联动杆的另一端间隔转动连接在所述第一联动杆的侧壁。Further, it also includes a first linkage rod and a plurality of second linkage rods, a plurality of said rotating shafts, a plurality of said sandblasting head fixing frames, and a plurality of said sandblasting head fixing frames are respectively along the plurality of said sandblasting head fixing frames. The axial direction of the rotating shaft is fixed on the rotating shaft at intervals; the other end of the second connecting rod is fixedly connected with one end of one of the rotating shafts; one end of the plurality of rotating shafts is respectively connected with a plurality of the first One end of the two linkage rods is fixedly connected; the other ends of the plurality of second linkage rods are rotatably connected to the side walls of the first linkage rods at intervals.
采用上述进一步的有益效果是:第二连杆的另一端带动一个转动轴转动,一个转动轴带动多个第二联动杆和第二联动杆同时摆动,由于多个转动轴的一端分别与多个第二联动杆的一端固定连接,可以联动其余的转动轴转动。The above-mentioned further beneficial effects are: the other end of the second connecting rod drives a rotating shaft to rotate, and a rotating shaft drives a plurality of second linkage rods and the second linkage rods to swing at the same time, because one end of a plurality of rotating shafts is respectively connected with a plurality of second linkage rods. One end of the second linkage rod is fixedly connected and can be linked with the other rotating shafts to rotate.
进一步,所述喷砂罩的罩壁上安装有多个连通内外的转接头,所述转接头一端的进口通过管路分别与所述磨液泵的砂水出口和所述水泵的喷水口连通。Further, a plurality of adapters that communicate with the inside and the outside are installed on the cover wall of the sandblasting cover, and the inlet of one end of the adapter is connected with the sand water outlet of the grinding liquid pump and the water spray port of the water pump respectively through the pipeline. Connected.
采用上述进一步的有益效果是:通过转接头的设计一部分喷砂头可以与磨液泵的砂水出口连通,另一部分可以与水泵的出水口连通,进而实现多种组合清理铝模板表面粘连的异物。The above-mentioned further beneficial effects are: through the design of the adapter, a part of the sandblasting head can be communicated with the sand water outlet of the grinding fluid pump, and the other part can be communicated with the water outlet of the water pump, thereby realizing various combinations to clean the foreign matter that is adhered on the surface of the aluminum formwork .
进一步,还包括砂水混合器,所述砂水混合器的砂水进口与所述磨液泵的砂水出口连通,所述砂水混合器的砂水出口与所述转接头的进口连通。Further, it also includes a sand-water mixer, the sand-water inlet of the sand-water mixer is communicated with the sand-water outlet of the grinding fluid pump, and the sand-water outlet of the sand-water mixer is communicated with the inlet of the adapter.
采用上述进一步的有益效果是:砂水混合器可以将磨料和水充分混合。The above-mentioned further beneficial effects are: the sand-water mixer can fully mix the abrasive and water.
进一步,还包括水循环系统,所述水循环系统包括清水沉淀池、砂水搅拌斗、沉淀池、机械过滤器和清水池,Further, it also includes a water circulation system, and the water circulation system includes a clear water sedimentation tank, a sand water mixing bucket, a sedimentation tank, a mechanical filter and a clear water tank,
所述清水沉淀池对应所述冲洗罩的下方固定在所述机架上;所述砂水搅拌斗对应所述喷砂罩、所述清水沉淀池和所述运输机构的下方固定在所述机架上,以接受所述喷砂罩下方流出的砂水、所述清水沉淀池流出的清水;所述磨液泵的砂水进口与所述砂水搅拌斗的砂水出口连通;所述沉淀池的污水进口分别与所述砂水混合器的污水出口和所述砂水搅拌斗的污水溢出口连通;所述机械过滤器的进水口与所述沉淀池的清水出口连通;所述清水池的进水口与所述机械过滤器的出水口连通;所述水泵的进水口与所述清水池连通。The clean water sedimentation tank is fixed on the frame corresponding to the lower part of the flushing hood; the sand water mixing bucket is fixed on the machine frame corresponding to the bottom of the sandblasting hood, the clean water sedimentation tank and the transport mechanism on the rack to receive the sand water flowing out from the bottom of the sandblasting hood and the clean water flowing out of the clear water sedimentation tank; the sand water inlet of the grinding liquid pump is communicated with the sand water outlet of the sand water mixing bucket; the sedimentation The sewage inlet of the tank is respectively communicated with the sewage outlet of the sand-water mixer and the sewage overflow of the sand-water mixing bucket; the water inlet of the mechanical filter is communicated with the clean water outlet of the sedimentation tank; the clean water tank The water inlet of the water pump is communicated with the water outlet of the mechanical filter; the water inlet of the water pump is communicated with the clean water pool.
水循环系统运行说明:Instructions for the operation of the water circulation system:
喷砂头喷出的砂水清洗完铝模板后自然下流流至砂水搅拌斗内,喷水头喷出的清水清洗完铝模板后自然下流流至清水沉淀池内,清水沉淀池水满溢出至砂水搅拌斗内,砂水搅拌斗充分搅拌砂水,并将砂水转运至磨液泵中,磨液泵将砂水加压运输至砂水混合器内,砂水混合器将砂水充分混合后通过转接头通至喷砂头中,继续清洗铝模板,其中砂水搅拌斗的溢出口和磨液泵的污水出口分别与沉淀池连通,污水在沉淀池内沉淀一段时间后通过机械过滤器流至清水池内,水泵与清水池连通,已将清水加压后运输至喷砂头或喷水头中。After cleaning the aluminum formwork, the sand water sprayed from the sandblasting head naturally flows down into the sand water mixing bucket. After cleaning the aluminum formwork, the clean water sprayed from the water spray head flows down naturally into the clear water sedimentation tank, and the clear water sedimentation tank overflows to the sand. In the water mixing bucket, the sand water mixing bucket fully mixes the sand water and transfers the sand water to the grinding fluid pump. The grinding fluid pump transports the sand water to the sand water mixer under pressure. The sand water mixer fully mixes the sand water. Then, it is connected to the sandblasting head through the adapter to continue cleaning the aluminum template. The overflow port of the sand water mixing bucket and the sewage outlet of the grinding liquid pump are respectively connected to the sedimentation tank. The sewage settles in the sedimentation tank for a period of time and flows through the mechanical filter. In the clean water pool, the water pump is connected to the clean water pool, and the clean water has been pressurized and transported to the sandblasting head or the water spraying head.
采用上述进一步的有益效果是:通过设置清水沉淀池和砂水搅拌斗,可以回收利用喷砂罩和清洗罩中流下的砂水和水,减少污水的排放,降低对环境的污染。The above-mentioned further beneficial effects are: by setting the clear water sedimentation tank and the sand water mixing bucket, the sand water and water flowing down in the sand blasting hood and the cleaning hood can be recycled, reducing the discharge of sewage and reducing the pollution to the environment.
进一步,包括过滤网,所述过滤网对应所述喷砂罩和所述运输机构的下方固定在所述砂水搅拌斗的进料口处。Further, a filter screen is included, and the filter screen is fixed at the feeding port of the sand-water mixing bucket corresponding to the lower part of the sandblasting hood and the transport mechanism.
采用上述进一步的有益效果是:过滤网的网孔仅可通过磨料,可以防止大块的杂物进入磨液泵中。The above-mentioned further beneficial effects are as follows: the mesh of the filter screen can only pass the abrasive, which can prevent large pieces of debris from entering the grinding fluid pump.
附图说明Description of drawings
图1为本发明一种新型环保式建筑铝模板自动清洗机正视结构示意图;Fig. 1 is a front view structural schematic diagram of a new type of environment-friendly building aluminum formwork automatic cleaning machine of the present invention;
图2为本发明一种新型环保式建筑铝模板自动清洗机正视内部结构示意图;Fig. 2 is a schematic diagram of the front view of the internal structure of a new type of environmentally friendly building aluminum formwork automatic cleaning machine of the present invention;
图3为本发明一种新型环保式建筑铝模板自动清洗机侧视内部结构示意图;3 is a schematic side view of the internal structure of a new type of environmentally friendly building aluminum formwork automatic cleaning machine according to the present invention;
图4为本发明一种新型环保式建筑铝模板自动清洗机俯视结构示意图;FIG. 4 is a schematic top view structure diagram of a new type of environment-friendly building aluminum formwork automatic cleaning machine according to the present invention;
图5为本发明一种新型环保式建筑铝模板自动清洗机中多个运输辊道和多个定位机构结构组装结构示意图;5 is a schematic diagram of the structural assembly structure of multiple transport rollers and multiple positioning mechanisms in a new type of environmentally friendly building aluminum formwork automatic cleaning machine according to the present invention;
图6为本发明一种新型环保式建筑铝模板自动清洗机中导向定位机构结构示意图;6 is a schematic structural diagram of a guiding and positioning mechanism in a new type of environmentally friendly building aluminum formwork automatic cleaning machine according to the present invention;
图7为本发明一种新型环保式建筑铝模板自动清洗机中上摆动机构和下摆动机构结构示意图。FIG. 7 is a schematic structural diagram of the upper swing mechanism and the lower swing mechanism in a new type of environmentally friendly building aluminum formwork automatic cleaning machine according to the present invention.
附图中,各标号所代表的部件列表如下:In the accompanying drawings, the list of components represented by each number is as follows:
1、机架,1. Rack,
2、运输机构,21、运输辊筒,22、运输电机,23、第一导向轮,24、压制辊筒,25、导向定位机构,251、固定杆,252、丝杠,253、移动杆,254、第二导向轮,255、加强杆,2. Transport mechanism, 21, Transport roller, 22, Transport motor, 23, First guide wheel, 24, Press roller, 25, Guide positioning mechanism, 251, Fixed rod, 252, Lead screw, 253, Moving rod, 254, the second guide wheel, 255, the reinforcement rod,
3、喷砂清洗装置,31、喷砂罩,32、喷砂头,33、磨液泵,34、摆动电机,35、圆盘,36、第一连杆,37、第二连杆,38、转动轴,39、喷砂头固定架,310、第一联动杆,311、第二联动杆,312、转接头,313、砂水混合器,3. Sandblasting cleaning device, 31, Sandblasting hood, 32, Sandblasting head, 33, Grinding fluid pump, 34, Swing motor, 35, Disc, 36, First connecting rod, 37, Second connecting rod, 38 , Rotating shaft, 39, Sandblasting head holder, 310, First linkage rod, 311, Second linkage rod, 312, Adapter, 313, Sand-water mixer,
4、冲洗装置,41、冲洗罩,42、喷水头,43、水泵,4. Flushing device, 41, Flushing cover, 42, Sprinkler head, 43, Water pump,
5、水循环系统,51、砂水搅拌斗,52、沉淀池,53、机械过滤器,54、清水池,55、过滤网,56、清水沉淀池。5. Water circulation system, 51, sand water mixing bucket, 52, sedimentation tank, 53, mechanical filter, 54, clear water tank, 55, filter screen, 56, clear water sedimentation tank.
具体实施方式Detailed ways
以下结合附图对本发明的原理和特征进行描述,所举实例只用于解释本发明,并非用于限定本发明的范围。The principles and features of the present invention will be described below with reference to the accompanying drawings. The examples are only used to explain the present invention, but not to limit the scope of the present invention.
如图1所示,一种新型环保式建筑铝模板自动清洗机,包括:机架1、运输机构2、喷砂清洗装置3及冲洗装置4,As shown in Figure 1, a new type of environmental friendly building aluminum formwork automatic cleaning machine includes: a
运输机构2安装在机架1上;The
喷砂清洗装置3包括喷砂罩31、上摆动机构、下摆动机构、多个喷砂头32和用于加压运输砂水的磨液泵33,喷砂罩31的开口端对应运输机构2的上方固定在机架1上;上摆动机构对应运输机构2的上方固定在喷砂罩31上;下摆动机构对应上摆动机构和运输机构2的下方固定在机架1上;多个喷砂头32分别固定在上摆动机构和下摆动机构上;磨液泵33的砂水出口与多个喷砂头32连通;The
冲洗装置4包括冲洗罩41、多个喷水头42和水泵43,冲洗罩41位于喷砂罩31的一侧且对应运输机构2的上方固定在机架1上;多个喷水头42对应运输机构2的上方固定在冲洗罩41的内部;水泵43的喷水口与多个喷水头42连通。The
在一些具体实施例中,运输机构2可以靠包括运输电机22及多个运输辊筒21,运输电机22固定在机架1上且其输出轴传动连接有主动链轮;多个运输辊筒21的两端分别转动连接机架1相对的两内侧端且靠近运输辊筒21的一端均传动连接有从动链轮;多个从动链轮通过链条均与主动链轮传动连接,以带动多个运输辊筒21滚动。In some specific embodiments, the
在一些具体实施例中,还可以包括多个导向定位机构25,多个导向定位机构25沿运输辊筒21的滚动方向间隔布置且均包括多个加强杆255、固定杆251、导向电机、丝杠252及移动杆253,In some specific embodiments, a plurality of guiding and
多个加强杆255与多个运输辊筒21轴线平行且分别位于两两运输辊筒21之间,多个加强杆255的两端分别固定在机架1的两内侧端且其顶面均转动安装有第一导向轮23;固定杆251对应多个运输辊筒21和多个加强杆255的下方且沿运输辊筒21的轴线方向固定在机架1上;导向电机固定在固定杆251的一端;丝杠252沿固定杆251的长度方向布置且其一端与导向电机的输出轴传动连接;移动杆253沿垂直多个运输辊筒21轴线方向布置且沿垂直多个运输辊筒21轴线方向设有螺纹孔,移动杆253顶面安装有多个第二导向轮254;丝杠252螺纹连接螺纹孔,以带动移动杆253沿运输辊筒21的轴线方向移动。A plurality of reinforcing
在一些具体实施例中,还可以包括多个压制辊筒24,多个压制辊筒24与运输辊筒21的轴线方向平行且对应多个运输辊筒21的上方转动连接在喷砂罩31相对的两侧罩壁上,以在多个运输辊筒21和多个压制辊筒24之间形成仅供单层铝模板穿过的通过空间。In some specific embodiments, a plurality of pressing
在一些具体实施例中,上摆动机构和下摆动机构结构相同均可以包括摆动电机34、圆盘35、第一连杆36、第二连杆37、转动轴38及喷砂头固定架39,In some specific embodiments, the upper swing mechanism and the lower swing mechanism have the same structure and may include a
上摆动机构的摆动电机34固定在喷砂罩31的顶端,下摆动机构的摆动电机34固定在机架1的内底部;圆盘35转动连接在对应摆动电机34的输出轴;第一连杆36的一端转动连接在对应圆盘35的外缘;第二连杆37的一端与对应第一连杆36的另一端转动连接;上摆动机构的转动轴38对应运输机构2的上方转动连接在喷砂罩31的相对的两侧罩壁上且其一端伸出喷砂罩31的侧罩壁与对应第二连杆37的另一端固定连接;下摆动机构的转动轴38对应运输机构2的下方转动连接在机架1上且其一端伸出机架1与对应第二连杆37的另一端固定连接;喷砂头固定架39固定在转动轴38上;多个喷砂头32固定在喷砂头固定架39上。The
在一些具体实施例中,还可以包括第一联动杆310和多个第二联动杆311,转动轴38为多个,喷砂头固定架39为多个,多个喷砂头固定架39分别沿多个转动轴38的轴向方向间隔固定在转动轴38上;第二连杆37的另一端与一个转动轴38的一端固定连接;多个转动轴38的一端分别与多个第二联动杆311的一端固定连接;多个第二联动杆311的另一端间隔转动连接在第一联动杆310的侧壁。In some specific embodiments, it may also include a
在一些具体实施例中,喷砂罩31的罩壁上可以安装有多个连通内外的转接头312,转接头312一端的进口通过管路分别与磨液泵33的砂水出口和水泵43的喷水口连通。In some specific embodiments, a plurality of
在一些具体实施例中,还可以包括砂水混合器313,砂水混合器313的砂水进口与磨液泵33的砂水出口连通,砂水混合器313的砂水出口与转接头312的进口连通。In some specific embodiments, a sand-
在一些具体实施例中,还可以包括水循环系统5,水循环系统5包括清水沉淀池56、砂水搅拌斗51、沉淀池52、机械过滤器53和清水池54,In some specific embodiments, a
清水沉淀池56对应冲洗罩41的下方固定在机架1上;砂水搅拌斗51对应喷砂罩31、清水沉淀池56和运输机构2的下方固定在机架1上;磨液泵33的砂水进口与砂水搅拌斗51的砂水出口连通;沉淀池52的污水进口分别与砂水混合器313的污水出口和砂水搅拌斗51的污水溢出口连通;机械过滤器53的进水口与沉淀池52的清水出口连通;清水池54的进水口与机械过滤器53的出水口连通;水泵43的进水口与清水池54连通。The clean
在一些具体实施例中,还可以包括过滤网55,过滤网55对应喷砂罩31和运输机构2的下方固定在砂水搅拌斗51的进料口处。In some specific embodiments, a
以上仅为本发明的较佳实施例,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention. Inside.
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| CN108127571A (en) * | 2018-02-23 | 2018-06-08 | 湖南云思智能科技有限公司 | A kind of two-sided liquid sandblasting machine of auto-delivery type steel plate |
| CN214236524U (en) * | 2020-10-30 | 2021-09-21 | 天津市海津特车用空调零部件有限公司 | Cutting device is used in production of automobile-used air conditioner spare part |
| CN215281540U (en) * | 2021-06-22 | 2021-12-24 | 浙江派挺科技实业有限公司 | Swing sand blasting structure |
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| CN115284180A (en) * | 2022-07-21 | 2022-11-04 | 安徽威控机械设备有限责任公司 | Intelligent sand blasting machine based on water recycling |
| CN115284180B (en) * | 2022-07-21 | 2024-05-14 | 安徽威控机械设备有限责任公司 | Intelligent sand blasting machine based on water cyclic utilization |
| CN115672848A (en) * | 2022-12-29 | 2023-02-03 | 中绿建欣达建设工程有限公司 | Cleaning equipment for building floor and using method thereof |
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