CN110328183A - Cleaning system for the cleaning of building prefabricated components production mould - Google Patents
Cleaning system for the cleaning of building prefabricated components production mould Download PDFInfo
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- CN110328183A CN110328183A CN201910663238.5A CN201910663238A CN110328183A CN 110328183 A CN110328183 A CN 110328183A CN 201910663238 A CN201910663238 A CN 201910663238A CN 110328183 A CN110328183 A CN 110328183A
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- prefabricated components
- pressure
- production mould
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- 238000004140 cleaning Methods 0.000 title claims abstract description 186
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 25
- 238000007605 air drying Methods 0.000 claims abstract description 21
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 35
- 239000007921 spray Substances 0.000 claims description 24
- 230000007246 mechanism Effects 0.000 claims description 8
- 229910000831 Steel Inorganic materials 0.000 abstract description 11
- 239000010959 steel Substances 0.000 abstract description 11
- 229910052782 aluminium Inorganic materials 0.000 abstract description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 abstract description 3
- 239000000463 material Substances 0.000 abstract description 3
- 210000003027 ear inner Anatomy 0.000 abstract description 2
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- 238000011084 recovery Methods 0.000 description 2
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- 238000005488 sandblasting Methods 0.000 description 2
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- 238000011105 stabilization Methods 0.000 description 2
- 208000028804 PERCHING syndrome Diseases 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
- 238000005422 blasting Methods 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 239000011083 cement mortar Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
- B08B3/022—Cleaning travelling work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/38—Treating surfaces of moulds, cores, or mandrels to prevent sticking
- B28B7/386—Cleaning
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Cleaning By Liquid Or Steam (AREA)
- Cleaning In General (AREA)
Abstract
The present invention relates to mold clean fields, and in particular to a kind of cleaning system for the cleaning of building prefabricated components production mould.The present invention is used for the cleaning system of building prefabricated components production mould cleaning, include cleaning pipeline and backhaul pipeline, clean pipeline and backhaul pipeline parallel arrangement, pipeline and backhaul pipeline is cleaned to be connected by traversing ferry-boat line, it is provided with high-pressure cleaning device and air drying cabin on cleaning pipeline, the discharge end for cleaning pipeline is connected with the feed end of backhaul pipeline by traversing ferry-boat line.The present invention is suitable for the cleaning of building prefabricated components production mould and template, it can be used for cleaning the cleaning of the buildup on the building mould surface of the multiple materials such as steel, aluminum, glass reinforced plastic, ABS, various labyrinths, present invention cleaning is not damaged to mold and template surface, improve the reuse number of mold, it economizes on resources, reduces energy consumption.
Description
Technical field
The present invention relates to mold clean fields, and in particular to a kind of cleaning for the cleaning of building prefabricated components production mould
System.
Background technique
Assembled architecture is the Building technology that fast development is got up in recent years, i.e. construction house machine production is such, at
Batch manufacture completely, if prefabricated house component, transport to assemble in site got up at.Due to building for assembled architecture
It is fast to make speed, and lower production costs, promotes come all over the world rapidly.
The technology of assembled architecture can be by the houses such as Side fascia, lining, balcony, stair, precast beam and prefabricated post structure
Part is produced in factory and is conserved, and is then transported on building site again and is assembled into building.But in assembled architecture enterprise prefabricated components
It in manufacturing process, needs using a large amount of mold, China is building big country, and annual mold keeps the amount of having surprising, in fact most of
Mold reuses after can all cleaning, if do not reused, will result in the huge wasting of resources.
Currently, the manner of cleaning up of template mainly has manual cleanup or two kinds of equipment cleaning mode in assembled architecture field.
Manual cleanup mode mainly uses conventional tool (pricker shovel or steel brush etc.) operation.The barbarous operation mode such as the backing-off cutting percussion of pricker shovel is easy
Cause the molds damage such as die surface damage, malformation or weld cracking, operation difficulty is big, low efficiency, and also easy-clear is not dry
Only.Using equipment cleaning, the equipment cleanings such as steel brush, sandblasting or ball blast or Cleaning by High Pressure Water Jet are generallyd use.Steel brush is cleared up only
It is adapted to the cleaning of regular die surface, sandblasting or impeller blasting are easily destroyed mold facecoat, body structure surface are caused to damage,
Scale removal process can also generate dust and cause secondary environmental pollution simultaneously.But due to assembled arthitecutral structure system prefabricated components
There is particularity with mold, such as backing run gusset or the mold containing inner cavity or inner corner trim, above-mentioned cleaning method can not be applicable in.Institute
With how developing a kind of can be industry suitable for the cleaning equipment and method of assembled architecture prefabricated components mold clean
Urgent problem to be solved.
Summary of the invention
To overcome the prior art not to be suitable for the defect of assembled architecture prefabricated components mold clean, the present invention provides one kind
For the cleaning system of building prefabricated components production mould cleaning, the present invention can effectively clean backing run gusset or contain inner cavity
Or the cleaning of the complex building prefabricated components production mould of inner corner trim etc., cleaning efficiency is high, energy saving.
The scheme of the invention is: for the cleaning system of building prefabricated components production mould cleaning, including cleaning pipeline
With backhaul pipeline, wherein cleaning pipeline and backhaul pipeline parallel arrangement clean pipeline and backhaul pipeline pass through cross
Ferry-boat line linking is moved, cleans on pipeline and is provided with high-pressure cleaning device and air drying cabin, clean discharge end and the backhaul of pipeline
The feed end of pipeline is connected by traversing ferry-boat line.The present invention change previous cleaning building mould manually wash or steel brush is washed
Mode successional cleaning can be carried out to mold using cleaning pipeline, it is inefficient to overcome previous clean in place
Problem, while water resource is greatly saved in the continual operating mode of this pipeline system.Height is provided on cleaning pipeline
Cleaning storehouse is pressed, the high pressure water flow that the high-pressure nozzle in high-pressure wash storehouse sprays cleans building mould, avoids existing adopt
It is cleaned with steel brush the problem of be easy to causeing building mould surface covering and surface damage, meanwhile, the water flow of high-pressure nozzle can rush
The special construction such as inner corner trim, blind hole etc. for entering building mould, the building mould of special structure can be cleaned up, do not stay dead angle.Together
When backhaul pipeline is set, cleaning pipeline and backhaul pipeline is connected by traversing ferry-boat line, will be from cleaning pipeline supernatant
Mold after washing moves on on backhaul pipeline, and cleaning rear mold is recycled to specified region from backhaul pipeline.
Another preferred embodiment of the invention is, on the basis of above scheme, is additionally provided with work along cleaning pipeline direction
The guiding mechanism of part positioning fixture and workpiece positioning clamp.Workpiece positioning clamp fixes building mould to be cleaned, then edge
Cleaning pipeline conveying moves to high-pressure wash storehouse and is cleaned, when entering high-pressure wash storehouse, in order to avoid the water of high-pressure nozzle
Mold is rushed to rock by stream, and the guiding mechanism of workpiece positioning clamp is arranged, and guiding mechanism guides the workpiece for being fixed with building mould
Positioning fixture advances along fixed route, in the process of cleaning without departing from running route.
Another preferred embodiment of the invention is, on the basis of above scheme, the high-pressure nozzle is rotatable high pressure
Spray head.In this way, rotatable high-pressure nozzle is set by high-pressure nozzle, according to cleaning needs, manually or by process control high pressure
The rotation of spray head carries out more comprehensive cleaning to building mould to be cleaned.
Another preferred embodiment of the invention is, on the basis of above scheme, in the high-pressure wash storehouse there are three settings
Rotatable high-pressure nozzle.Multiple rotatable high-pressure nozzles are set, can according to cleaning the characteristics of, can multi-direction adjusting water
Stream, can overcome the defect that can not be cleaned at corner and hole, in the prior art, mould to the position of cleaning with multi-azimuth cleaning
It also needs in addition to go specially clean in place, waste of manpower and water resource manually at corner and hole on tool, cleaning efficiency is low.
Another preferred embodiment of the invention is, on the basis of above scheme, three rotatable high-pressure nozzles are oblique
To setting, two of them are distributed in the two sides of cleaning pipeline, another is arranged in the top of pipeline, works as workpiece positioning clamp
When by high-pressure wash storehouse, the side of the spraying-rinsing workpiece of two sides high-pressure nozzle, the water spray of top high-pressure nozzle is successively cleaned
The front and top surface of workpiece.In this way, the high-pressure nozzle of two sides is respectively towards the side of building mould to be cleaned, when building to be cleaned
When mold enters high-pressure wash storehouse with cleaning pipeline, two sides of the high-pressure nozzle cleaning mold of two sides；The high pressure of top
Spray head cleans the front when building mould is initially entered, after top high-pressure nozzle water flow spaces have been crossed in front after entrance, on
The high-pressure nozzle of side would be at the top of building mould, clean the top surface of building mould.
Another preferred embodiment of the invention is, on the basis of above scheme, the rotatable high-pressure nozzle passes through rotation
Turn spray head executing agency to be rotated.In this way, rotary nozzle executing agency is arranged to control and adjust the rotation of high-pressure nozzle, in fact
What is now rotated is accurate controllable.It according to the rotation of the operating conditions high-pressure nozzle of cleaning, improves efficiency, saves water resource.
Another preferred embodiment of the invention is, on the basis of above scheme, the rotary nozzle executing agency includes the
One fixed frame, rotary nozzle executing agency is connected on cleaning conveying line bracket by the first fixed frame, also solid on the first fixed frame
Surely there is the first rotary motor, the motor rotating shaft of the first rotary motor is connected with longitudinal swing arm, the other end connection of longitudinal swing arm
Second rotary motor, the second rotary motor are additionally attached on the second fixed frame, and spray head connection frame is also connected on the second fixed frame, spray
Third rotary motor is connected on head connection frame, third rotary motor passes through eccentric axis connection high-pressure nozzle, three rotary motors
The rotation of tri- coordinate directions of X, Y, Z is controlled respectively.In this way, controlling high-pressure nozzle by longitudinal swing arm and three rotary motors
Along the rotation of tri- coordinate directions of X, Y, Z, the special corner such as inner corner trim and hole of building mould further can be precisely washed.
Another preferred embodiment of the invention is, on the basis of above scheme, the guiding mechanism of the workpiece positioning clamp
To limit roller.When building mould to be cleaned is with when being moved into high-pressure wash storehouse of pipeline of cleaning, limit roller wheel, which is pressed in, to be built
The upper surface for building mold, limits building mould, prevents the water flow of high-pressure nozzle from rushing to rock deviation in advance for building mould
Determine moving line.
Another preferred embodiment of the invention is, on the basis of above scheme, the limit roller is two, defeated along cleaning
Line sending direction is one in front and one in back distributed.Two limit rollers are arranged in front and back, may be implemented in building mould to be cleaned in cleaning process
Movement in there is limit roller to be pressed on the top surface of building mould always, avoid in cleaning process building mould movement from deviateing predetermined
Moving line.
Another preferred embodiment of the invention is, on the basis of above scheme, the limit roller is led by limiting roller
It is connected on limit roller frame to bar, limit roller frame is fixed on the frame of high-pressure wash storehouse.Limit roller is connected to high-pressure wash
The top in storehouse limits roller from the positive top surface of building mould and pushes down mold, vertically when mold movement to be cleaned to high pressure cleaning storehouse
Stress, good positioning effect, and limit roller and be hardly damaged.
Another preferred embodiment of the invention is to be additionally provided on the basis of above scheme, after high-pressure cleaning device air-dried
Storehouse, the air drying cabin are also disposed on cleaning pipeline, and air knife or tuyere are provided in air drying cabin.Air drying cabin can will clean
Building mould afterwards air-dries, and air knife or tuyere is arranged, building mould can be air-dried rapidly, be improved efficiency, while also avoiding clear
Building mould after washing is due to the problem of remaining water causes building mould to get rusty easily above.
Another preferred embodiment of the invention is, on the basis of above scheme, A caching is also connected on traversing ferry-boat line
Line and B cache lines, and it is corresponding with cleaning pipeline and backhaul pipeline respectively.Be also connected on traversing ferry-boat line two or
Two or more symmetrically arranged cache lines, cache lines are located at the other side that mould moves ferry-boat line, respectively with cleaning pipeline and backhaul
Pipeline is corresponding, if being not required to be immediately sent to what backhaul conveyed from the mold after cleaning conveying on-line cleaning, enters A caching
Line, A, B caching line back end are also connected with the second traversing ferry-boat line, by the second traversing ferry-boat line again by the mold on A cache lines
B cache lines are transferred to, then are sent to backhaul pipeline from B cache lines, are delivered to recovery zone.
High-pressure cleaning device of the invention is suitable for the cleaning of the mold of assembled architecture prefabricated components, is applicable to a variety of
The cleaning for going out muscle and do not go out muscle, steel and aluminum side mode of specification is mainly used for clearing up the coagulation of die surface attachment or deposition
The dirts such as soil, mortar particle or agglomeration.
Detailed description of the invention
Fig. 1 is the external structure schematic diagram of high-pressure cleaning device of the present invention.
Fig. 2 is one of the schematic diagram of internal structure of high-pressure cleaning device of the present invention.
Fig. 3 is the two of the schematic diagram of internal structure of high-pressure cleaning device of the present invention.
Fig. 4 is the three of the schematic diagram of internal structure of high-pressure cleaning device of the present invention.
Fig. 5 is the four of the schematic diagram of internal structure of high-pressure cleaning device of the present invention.
Fig. 6 is one of rotary nozzle executing agency figure of the invention.
Fig. 7 is the two of rotary nozzle executing agency figure of the invention.
Fig. 8 is structural schematic diagram of the present invention for the cleaning system of building prefabricated components production mould cleaning.
Wherein, 1 cleaning pipeline, 2 cleaning conveying line brackets, 3 high-pressure wash storehouses, 31 high-pressure wash storehouse housings, 6 limit rollers
Wheel guide rod, 7 air drying cabins, 5 limit clamping plates, 51 caging bolts, 8 molds to be cleaned, 11 transport rollers, 61,62 limit rollers, 63
Limit roller guide rod, 64 high-pressure wash storehouse framves, 65 limit roller brackets, 52 magnetic box, 9 rotary nozzle executing agencies, 71 wind
Dry storehouse frame, 72 air-dried rings, 73 tuyeres, 41 first fixed frames, 42 first rotary motors, 43 longitudinal swing arm, 44 second rotary motors,
45 second fixed frames, 46 spray head connection frames, 47 third rotary motors, 48 nozzles, 49 back-shaped fixing bolts, 40 eccentric frames, 9 first
Traversing line, 10 backhaul pipelines, 12 high pressure pump groups, 13A cache lines, 14B cache lines, 15 second traversing lines, the traversing line of 16 thirds,
17 high-pressure cleaning devices, the discharge end of 18 cleaning pipelines, the feed end of 19 backhaul pipelines.
Specific embodiment
The preferred embodiment of the present invention is described in more detail below in conjunction with attached drawing, to help this is further understood
Invention, but protection scope of the present invention is not limited to these embodiments.
Embodiment 1
As shown in figure 8, the cleaning system for the cleaning of building prefabricated components production mould, including clean pipeline 1 and return
Journey pipeline 10, wherein cleaning pipeline and backhaul pipeline parallel arrangement, cleaning pipeline and backhaul pipeline pass through traversing
Line 9 of ferrying is connected, and cleans on pipeline and is provided with high-pressure cleaning device 17 and air drying cabin 7, clean the discharge end 18 of pipeline with
The feed end 19 of backhaul pipeline is connected by the first traversing ferry-boat line 9.13 He of A cache lines is also connected on traversing ferry-boat line
B cache lines 14, and it is corresponding with cleaning pipeline and backhaul pipeline respectively, i.e., and B cache lines 14 are relative to backhaul pipeline 10
Be correspondingly arranged, toward backhaul pipeline on conveying cleaning after mold, A cache lines 13 relative to cleaning pipeline 1 be correspondingly arranged, hold
Connect the mold from cleaning on-line cleaning after complete.If being not required to be immediately sent to backhaul conveying from the mold after cleaning conveying on-line cleaning
, A cache lines are entered, A, B caching line back end are also connected with the second traversing ferry-boat line 15, again will by the second traversing ferry-boat line
Mold on A cache lines is transferred to B cache lines, then backhaul pipeline is sent to from B cache lines, is delivered to recovery zone, or
The traversing ferry-boat line 16 of third can be also set again between cache lines as needed, convenient for transporting the cleaned mold of buffer area.
As shown in Fig. 1 (Fig. 1 is to regard structure chart from high-pressure cleaning device from external institute), high-pressure cleaning device, including clean
Convey line bracket 2, wherein be provided with high-pressure wash storehouse 3 above cleaning conveying line bracket, high-pressure wash is provided with height in storehouse
Pressure spray head 4 (as shown in figure 4, Fig. 4 is the high-pressure cleaning device schematic diagram of internal structure for entering place from mold to be cleaned and regarding), and
And the guiding mechanism 6 of workpiece positioning clamp and workpiece positioning clamp is additionally provided with along cleaning pipeline direction.The workpiece positioning
Fixture includes two pieces of limit clamping plates 5 and the corresponding adjusting bolt 51 and magnetic box 52 that are fixed on pipeline side (such as Fig. 2 institute
Show, Fig. 2 is schematic diagram of internal structure after removing housing), mold to be cleaned is placed between two pieces of limit clamping plates, according to mould to be cleaned
The size of tool adjusts the respective distance between two pieces of limit clamping plates with bolt, limits to mold to be cleaned.
As a further improvement, can be on the basis of above scheme, the high-pressure nozzle 4 is rotatable high pressure spray
Head, there are three rotatable high-pressure nozzle (as shown in Figure 4), three rotatable high-pressure nozzles for setting in the high-pressure wash storehouse
Be it is angularly disposed, two of them are distributed in the two sides of cleaning pipeline (as shown in figure 3, Fig. 3 is removes after housing from top surface institute
Depending on the schematic diagram of internal structure of high-pressure cleaning device), the top of pipeline is arranged in another.The rotatable high-pressure nozzle
By rotary nozzle, executing agency is rotated.
The rotary nozzle executing agency 9 uses adjustable rotary spray head executing agency, as shown in fig. 6, including first solid
Determine frame 41, rotatable 4 executing agency of high-pressure nozzle is connected on cleaning conveying line bracket by the first fixed frame, the first fixed frame
On be further fixed on the first rotary motor 42, the motor rotating shaft of the first rotary motor is connected with longitudinal swing arm 43, longitudinal swing arm
The other end connects the second rotary motor 44, and the second rotary motor is additionally attached on the second fixed frame 45, also connects on the second fixed frame
Spray head connection frame 46 is connect, third rotary motor 47 is connected on spray head connection frame, nozzle 48 is two, can be rotatably set in height
Press the front end of spray head.Three rotary motors control the rotation of tri- coordinate directions of X, Y, Z respectively.
Rotary nozzle executing agency as shown in Figure 7 can also be used, wherein third rotary motor is connect with eccentric body 40, band
Dynamic high-pressure nozzle rotation.
High pressure self-rotating nozzle can be directlyed adopt in the present invention, it can also be using high-pressure nozzle and rotary nozzle executing agency
Combination, or the rotation nozzle apparatus of spray head executing agency simulated implementation rotated by other power source drives.In high-pressure water shot
It flows and continuously washes away, is ground, shearing etc. under the action of composite breakings power, can immediately smash foulant, and is clear with water flow exclusion
The matrix washed, cleaning efficiency are ten times or more of traditional simple and mechanical and manual cleaning speed.
As a further improvement, the guiding mechanism of the workpiece positioning clamp includes limit roller 61,62 and limit roller
Take turns guide rod 63.Limit roller and limit roller guide rod are connected on high-pressure wash bin bracket 64 by limiting roller frame 65,
The limit roller is one in front and one in back distributed along cleaning pipeline direction.
As a further improvement, on the basis of above scheme, the limit roller by limit roller guide rod 63 with
It is connected at the top of the housing 31 in high-pressure wash storehouse.
As a further improvement, as (Fig. 5 is that the internal structure after the housing for removing high-pressure wash storehouse and air drying cabin is shown to Fig. 5
It is intended to) shown in, air drying cabin 7, the air drying cabin are additionally provided with after the high-pressure cleaning device for building mould cleaning
Setting is on cleaning pipeline, including air drying cabin frame 71, and air-dried ring 72 is additionally provided in air drying cabin frame, air-dries the inner surface of ring
On be provided with tuyere 73.Workpiece cleaning after carry out it is air-dried, can be to avoid the corrosion phenomena of steel workpiece.Cleaning storehouse is adopted with air drying cabin
With split-type design, the cross influence that steam air-dries effect to workpiece is reduced.Meanwhile cleaning storehouse is appropriately arranged with charging extension,
It splashes and overflows to reduce the steam in cleaning process.
Wherein, traversing ferry-boat line, which can use, realizes that the jacking of mold moves using horizontal transfer machine matching synchronous jacking device
It carries and workpiece caches, after horizontal transfer machine jacks mold, moving to cache lines B from cache lines A can be realized the traversing pendulum of workpiece
It crosses；When the workpiece on backhaul pipeline, which is not yet set to mould manipulator, takes storage away, horizontal transfer machine can be according to detection signal, will
Workpiece is cached from the middle position that cache lines A moves to cache lines A and B, i.e., 1/3 or 1/4 stroke of traversing cache lines A to B
At position, thus realize 3 or 4 workpiece caching purpose, made up due to equipment operation beat it is inconsistent caused by efficiency
Decline.
Mold high-pressure wash unit can be used modularized design, and equipment includes variable-frequency motor, high-pressure plunger pump and preposition
The composition such as water tank, booster pump and bag filter.
As a further improvement, pipeline lower part is additionally provided with water-collecting tray in cleaning storehouse and air drying cabin, for pulp water after cleaning
Centralized collection；It is equipped with separating device for water with dregs (vibrating screen or screw sieving device) below water-collecting tray, for filtering out in pulp water
Big partial size solid impurity, while sewage through sewage pump is pumped to cyclic water tank/sedimentation basin (backwash filter is circulated throughout drainage
Case) in carry out double purification processing, sewage is circularly used for the high-pressure wash of mold after secondary filter, reduces the mistake of water resource
Degree consumption.
High-pressure cleaning device of the invention is in use, its cleaning method, comprising the following steps:
(1) it pre-processes: firstly, in the demoulding preparatory process stage, by cement die surface attachment or that cohesive force is not strong
Mortar or concrete agglomeration perching knife shovel fall, and have reduced the workload of equipment die cleaning treatment and energy saving as far as possible；
(2) hand feed: the mold that will have been removed, it is end to end through power-assisted handling, be sequentially placed into die cleaning apparatus
It is positioned on charging pipeline；
(3) cleaned by formula: charging pipeline has detected that workpiece is put into, and starts high-pressure cleaning device immediately.It can also adopt
With the mode of manually booting, the pressurization (0~80Mpa) of high-pressure cleaning device is completed.Meet clearly when being put into Workpiece length
When washing condition, charging pipeline starting, workpiece enters high-pressure wash room with setting speed (0~100mm/s is stepless adjustable), utilizes
Workpiece positioning clamp carries out lateral register to workpiece, to guarantee stabilization of the workpiece in high pressure cleaning process；In workpiece with straight line
During conveying, the high-pressure nozzle injection water jet of workpiece circumferentially carries out 3 face high-pressure wash of mold；
When need air-dry or dry when, increase step (4) by formula air-dry/drying: after mold clean, immediately enter air-dry/
Drying room, during workpiece straight line passes through (speed is same as above), mold air-dry using the tuyere of workpiece circumference/
Drying.
When specific cleaning, after mold to be cleaned is pre-processed, mold to be cleaned is placed in the defeated of cleaning pipeline
It send on roller 11, mold to be cleaned is sucked in magnetic box 52, positions to mold to be cleaned, and the two sides cleaned on line are additionally provided with
Positive stop block 5, positive stop block prevent mold to be cleaned from rocking or toppling over when being rinsed by high pressure water flow, and can be according to mold
Width adjust the distance between two sides positive stop block with bolt is adjusted, magnetic box is connected with drive system, is driven by drive system
Dynamic magnetic box linear motion, thus driven mold straight forward movement, transport roller be it is driven, mold to be cleaned is in magnetic box band
It is dynamic to enter high-pressure wash storehouse, it opens high-pressure nozzle and is cleaned, in traveling process, by the limit roller 61,62 being disposed over
It is pressed in the top of cleaned mold, limit roller controls raising and lowering by oil cylinder or cylinder, and limits setting in roller
There is buffer spring, contact of the limit roller with mold is kept to have certain buffer index, after having cleaned, into air drying cabin, air-dries
Air-dried ring is provided in storehouse, circumferentially multiple tuyeres carry out air-dried to the mold blowing after cleaning on air-dried ring.
The present invention is suitable for Building class mold/plate surface cement mortar or the surface of concrete agglomeration, dirt and dust is clear
Reason, solves the clear of the buildup on the building mould surface of the multiple materials such as steel, aluminum, glass reinforced plastic, ABS, various labyrinths
Reason problem, and the reuse number of mold is improved without any damage to die surface, waste of material is reduced, economic effect is improved
Benefit, and cleaning process is environment friendly and pollution-free.
Mold high-pressure wash technique is Cleaning by High Pressure Water Jet, belongs to physical cleaning scope, has the advantage that
1. the intermediate medium of Cleaning by High Pressure Water Jet is water, therefore it is secondary that dust or waste liquid etc. will not be generated in cleaning process
Pollution problem, cleaning do not need to carry out clean processing later such as without particular/special requirement.2. the Technolgy of High Pressure Water jet Cleaning application is wide
It is general.The position that all water jets can be directly injected to, whether pipeline or equipment surface, whether hard foulant or
Solid tamper can all make it be detached from bonding parent rapidly as long as the operating pressure and cleaning attachment of selection are suitable, thoroughly clear
Wash clean.3. cleaning speed is fast.It, can be immediately under the action of high-pressure water jet such as continuously washes away, is ground, shears at the composite breakings power
Foulant is smashed, and excludes cleaned matrix with water flow, cleaning speed is traditional simple and mechanical and manual cleaning speed
Several times to tens times.4. cleaning effect is good.Such as when cleaning mold, its internal incrustation and tamper can be thoroughly removed dry
Only, visible metal body after cleaning.And surface damage will not be caused to workpiece body.5. cleaning advantage of lower cost.
The further settable local and remote two kinds of control models of equipment itself, and receive the work of host computer in factory
Skill planning and dispatch command, specific as follows:
1. equipment includes local control and long-range control both of which, two kinds of operating mode alternatives do not work at the same time, lead to
It crosses switch and button switches over；Distance control mode is suitable for the linkage control of host computer, and item controlled includes: that system opens
Stop, cleaning switch control, pipeline start-up and shut-down control etc.；
2. equipment can pass through MODBUS-TCP protocol with workshop host computer；
3. host computer (passing through communication modes) can obtain the status information and parameter of cleaning equipment in real time, to be used for host computer
Regulation to equipment.Status information includes: cleaning water flow pressure, flow, holder status, pipeline motor status information etc.；
Above scheme can also be combined with the physics cleanings mode such as steel brush using high pressure water cleaning, further decrease and set
Standby high-pressure water pressure or flow consume, and improve the cleaning effect and efficiency of equipment.For example, rotation steel brush is driven using rotary power
Device, while high-pressure nozzle is embedded in brush, by cleaning and cleaning process combining, the cleaning of superposition high-pressure rotary spray head and painting are clear
Manage operation effectiveness；
Cleaning storehouse and air drying cabin split-type design reduce the cross influence that steam air-dries effect to workpiece；It is adopted in cleaning storehouse
It is arranged with 3 spray heads, is respectively washed the upper surface, front and side of mold；During mold clean, guaranteed by positioning fixture clear
The stabilization of workpiece (mold i.e. to be cleaned) during washing；In air drying cabin, tuyere air-drying for workpiece is set around workpiece, it is high
Pressure fan is arranged in air drying cabin lower part；Pipeline lower part can also be equipped with water-collecting tray for cleaning pulp water in cleaning storehouse and air drying cabin
Centralized collection, cleaning；Sewage discharge simultaneously carries out secondary cleaning into circulating filtration water tank/sedimentation basin, and sewage is through secondary filter
It can be directly used for the high-pressure wash of workpiece afterwards.
The above is only a preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art
For member, various improvements and modifications may be made without departing from the principle of the present invention, these improvements and modifications are also answered
It is considered as protection scope of the present invention.
Claims (10)
1. for the cleaning system of building prefabricated components production mould cleaning, including cleaning pipeline and backhaul pipeline, it is special
Sign is to clean pipeline and backhaul pipeline parallel arrangement, cleans pipeline and backhaul pipeline and is connected by traversing ferry-boat line,
It is provided with high-pressure cleaning device and air drying cabin on cleaning pipeline, cleans the discharge end of pipeline and the feed end of backhaul pipeline
It is connected by traversing ferry-boat line.
2. the cleaning system for the cleaning of building prefabricated components production mould according to claim 1, characterized in that the height
Pressing cleaning equipment includes high-pressure wash storehouse, and rotatable high-pressure nozzle is provided in high-pressure wash storehouse.
3. the cleaning system for the cleaning of building prefabricated components production mould according to claim 1, characterized in that along cleaning
Pipeline direction is additionally provided with the guiding mechanism of workpiece positioning clamp and workpiece positioning clamp.
4. the cleaning system for the cleaning of building prefabricated components production mould according to claim 2, characterized in that the height
Press rotatable high-pressure nozzle there are three being arranged in cleaning storehouse.
5. the cleaning system for the cleaning of building prefabricated components production mould according to claim 4, characterized in that three can
The high-pressure nozzle of rotation be it is angularly disposed, two of them be distributed in cleaning pipeline two sides, another be arranged in pipeline
Top, when workpiece positioning clamp passes through high-pressure wash storehouse, the side of the spraying-rinsing workpiece of two sides high-pressure nozzle, top is high
Press the front and top surface of the successive cleaning workpiece of water spray of spray head.
6. the cleaning system according to claim 3,4 or 5 for the cleaning of building prefabricated components production mould, characterized in that
The rotatable high-pressure nozzle is rotated by rotary nozzle executing agency.
7. the cleaning system for the cleaning of building prefabricated components production mould according to claim 6, characterized in that the rotation
Turning spray head executing agency includes the first fixed frame, and rotary nozzle executing agency is connected to cleaning conveying line bracket by the first fixed frame
On, the first rotary motor is further fixed on the first fixed frame, the motor rotating shaft of the first rotary motor is connected with longitudinal swing arm, indulges
The second rotary motor is connected to the other end of swing arm, the second rotary motor is additionally attached on the second fixed frame, on the second fixed frame
It is also connected with spray head connection frame, third rotary motor is connected on spray head connection frame, it is high that third rotary motor passes through eccentric axis connection
Spray head is pressed, three rotary motors control the rotation of tri- coordinate directions of X, Y, Z respectively.
8. the cleaning system for the cleaning of building prefabricated components production mould according to claim 3, characterized in that the work
The guiding mechanism of part positioning fixture is limit roller.
9. the cleaning system for the cleaning of building prefabricated components production mould according to claim 8, characterized in that the limit
Position roller is two, is one in front and one in back distributed along cleaning pipeline direction.
10. according to claim 1 to the cleaning for being used for the cleaning of building prefabricated components production mould described in 9 any one claims
System, characterized in that be also connected with A cache lines and B cache lines on traversing ferry-boat line, and respectively with cleaning pipeline and time
Journey pipeline is corresponding.
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| CN114951098A (en) * | 2022-05-16 | 2022-08-30 | 五邑大学 | Automatic cleaning machine for cleaning sliding block |
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