CN211100354U - Cleaning system for cleaning production mold of building prefabricated part - Google Patents
Cleaning system for cleaning production mold of building prefabricated part Download PDFInfo
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- CN211100354U CN211100354U CN201921152857.XU CN201921152857U CN211100354U CN 211100354 U CN211100354 U CN 211100354U CN 201921152857 U CN201921152857 U CN 201921152857U CN 211100354 U CN211100354 U CN 211100354U
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Abstract
The utility model relates to a mould washs the field, concretely relates to be used for abluent cleaning system of building prefabricated component production mould. The utility model is used for abluent cleaning system of building prefabricated component production mould draws together and washs transfer chain and return stroke transfer chain, washs transfer chain and return stroke transfer chain parallel arrangement, washs transfer chain and return stroke transfer chain and links up through sideslip ferry-boat line, is provided with high-pressure cleaning equipment on the washing transfer chain and air-dries the storehouse, washs the discharge end of transfer chain and links up through sideslip ferry-boat line with the feed end of return stroke transfer chain. The utility model is suitable for a washing of building prefabricated component production mould and template can be used for wasing the washing of long-pending material on building mould surface of multiple materials such as steel, aluminium system, glass steel, ABS, various complex construction, the utility model discloses the washing improves the used repeatedly number of times of mould, resources are saved, reduces the energy consumption to mould and template surface not damaged.
Description
Technical Field
The utility model relates to a mould washs the field, concretely relates to be used for abluent cleaning system of building prefabricated component production mould.
Background
Prefabricated buildings are a rapidly growing building technology in recent years, i.e. buildings are manufactured in batches like machine production, and are assembled by transporting prefabricated building components to the construction site. The assembly type building has high construction speed and low production cost, and is rapidly popularized and developed all over the world.
The technology of the prefabricated building can be used for well producing and maintaining house components such as external wall panels, internal wall panels, balconies, stairs, prefabricated beams, prefabricated columns and the like in a factory and then transporting the house components to a construction site to be assembled into the building. However, in the manufacturing process of prefabricated parts of assembly type building enterprises, a large number of moulds are needed, China is a big building country, the number of moulds is huge every year, most of moulds can be reused after being cleaned, and huge resource waste can be caused if the moulds are not reused.
At present, in the field of assembly type buildings, the template cleaning mode mainly comprises a manual cleaning mode or an equipment cleaning mode. The manual cleaning mode mainly adopts the operation of conventional tools (drill shovels or steel brushes and the like). The rough operation modes such as scraping and knocking of the drill shovel easily cause die surface damage, structural deformation or die damage such as weld joint cracking, have high operation difficulty and low efficiency, and are not easy to clean. The cleaning by using the equipment is usually performed by using equipment such as a steel brush, sand blasting or shot blasting, or high-pressure water jet cleaning. The steel brush cleaning is only suitable for cleaning the surface of a regular mold, the surface coating of the mold is easily damaged by sand blasting or shot blasting, the surface of the structure is damaged, and meanwhile, dust is also generated in the cleaning process to cause secondary environmental pollution. However, the cleaning method is not applicable due to the characteristics of prefabricated components and molds of the fabricated building structure system, such as a back-welded rib plate or a mold containing an inner cavity or a reentrant corner. Therefore, how to develop a cleaning device and a method suitable for cleaning prefabricated part molds of prefabricated buildings is a problem to be solved in the industry.
SUMMERY OF THE UTILITY MODEL
For overcoming prior art and not being applicable to the abluent defect of assembled building prefabricated component mould, the utility model provides a to the abluent cleaning system of building prefabricated component production mould, the utility model discloses can wash the washing of back welding gusset or the complicated building prefabricated component production mould that contains inner chamber or reentrant corner etc. effectively, the cleaning efficiency is high, the energy saving.
The scheme of the utility model is that: a cleaning system for building prefabricated component production mould washs, including wasing transfer chain and return stroke transfer chain, wherein, wash transfer chain and return stroke transfer chain parallel arrangement, wash transfer chain and return stroke transfer chain and link up through sideslip ferry-boat line, be provided with high-pressure cleaning equipment on the washing transfer chain and air-dry the storehouse, the discharge end of wasing the transfer chain links up through sideslip ferry-boat line with the feed end of return stroke transfer chain. The utility model discloses changed and washed the artifical mode of washing or steel brush that washs building die in the past, adopted and wash the transfer chain, can carry out the washing of continuity to the mould, overcome the problem that fixed point cleaning efficiency is not high in the past, the water resource has been practiced thrift greatly to the incessant mode of this kind of pipelined simultaneously. The high-pressure cleaning bin is arranged on the cleaning conveying line, high-pressure water flow sprayed by the high-pressure spray nozzles in the high-pressure cleaning bin is used for cleaning the building mold, the problem that the surface coating and the surface damage of the building mold are easily caused by cleaning of an existing steel brush is solved, meanwhile, the water flow of the high-pressure spray nozzles can flush into special structures of the building mold, such as internal corners, blind holes and the like, and the building mold with the special structure can be cleaned without dead corners. And meanwhile, a return conveying line is arranged, the cleaning conveying line and the return conveying line are connected through a transverse transition line, the cleaned die on the cleaning conveying line is moved onto the return conveying line, and the cleaned die is recovered to a specified area from the return conveying line.
The utility model discloses a another preferred scheme is, on the basis of above-mentioned scheme, still be provided with work piece positioning fixture and work piece positioning fixture's guiding mechanism along wasing transfer chain direction. The workpiece positioning fixture fixes the building mold to be cleaned, then the building mold is conveyed along the cleaning conveying line to the high-pressure cleaning bin to be cleaned, when the building mold enters the high-pressure cleaning bin, in order to avoid the mold from being washed by water flow of the high-pressure spray head, a guide mechanism of the workpiece positioning fixture is arranged, the workpiece positioning fixture fixed with the building mold is guided by the guide mechanism to move forward along a fixed route, and the moving route is not deviated in the cleaning process.
The utility model discloses a further preferred scheme is, on the basis of above-mentioned scheme, high pressure nozzle is rotatable high pressure nozzle. Like this, set up high pressure nozzle into rotatable high pressure nozzle, according to the washing needs, manual or with the rotation of program control high pressure nozzle, treat that abluent building mould carries out more omnidirectional washing.
The utility model discloses a another preferred scheme is, on the basis of above-mentioned scheme, be provided with three rotatable high pressure nozzle in the high pressure cleaning storehouse. The plurality of rotatable high-pressure nozzles are arranged, water flow can be adjusted in multiple directions according to the characteristics of cleaning, the cleaned parts can be cleaned in multiple directions, the defect that corners and holes cannot be cleaned is overcome, in the prior art, the corners and holes on a die need to be cleaned manually at specific points, manpower and water resources are wasted, and the cleaning efficiency is low.
The utility model discloses an another preferred scheme is, on the basis of above-mentioned scheme, three rotatable high pressure nozzle is the slant setting, and wherein two distributions are in the both sides of wasing the transfer chain, and another setting is in the top of transfer chain, and when work piece positioning fixture process high pressure cleaning storehouse, the side of both sides high pressure nozzle's water spray cleaning work piece, the front and the top surface of work piece are successively washd to top high pressure nozzle's water spray. The high-pressure spray heads on the two sides face the side faces of the building mould to be cleaned respectively, and when the building mould to be cleaned enters the high-pressure cleaning bin along with the cleaning conveying line, the high-pressure spray heads on the two sides clean the two side faces of the mould; the high pressure nozzle of top when building mould just got into, washs its preceding, after having crossed top high pressure nozzle rivers region before getting into the back, the high pressure nozzle of top will be in building mould's top, washs building mould's top surface.
The utility model discloses a further preferred scheme is, on the basis of above-mentioned scheme, rotatable high pressure nozzle rotates through rotatory nozzle actuating mechanism. Therefore, the rotary spray head executing mechanism is arranged to control and adjust the rotation of the high-pressure spray head, and the accurate and controllable rotation is realized. The rotation of the high-pressure spray head is controlled according to the cleaning working condition, the efficiency is improved, and water resources are saved.
The utility model discloses a further preferred scheme is, on the basis of above-mentioned scheme, rotatory nozzle actuating mechanism includes first mount, first mount is connected rotatory nozzle actuating mechanism on wasing the transfer chain support, still be fixed with first rotary motor on the first mount, first rotary motor's motor revolving axle is connected with vertical swing arm, second rotary motor is connected to the other end of vertical swing arm, second rotary motor still connects on the second mount, still connect the shower nozzle link on the second mount, be connected with third rotary motor on the shower nozzle link, third rotary motor passes through eccentric shaft and connects high pressure nozzle, three rotary motor controls X, Y, Z three coordinate direction's rotation respectively. Like this, through vertical swing arm and three rotary motor, control high pressure nozzle can follow X, Y, Z three coordinate direction's rotation, further the accurate special corners such as reentrant corner and the hole of wasing the building mould.
The utility model discloses a another preferred scheme is, on the basis of above-mentioned scheme, work piece positioning fixture's guiding mechanism is spacing running roller. When the building mould to be cleaned enters the high-pressure cleaning bin along with the movement of the cleaning conveying line, the limiting roller is pressed on the upper surface of the building mould to limit the building mould, so that the building mould is prevented from being shaken to deviate from a preset movement route by water flow of the high-pressure spray head.
The utility model discloses a another preferred scheme is, on the basis of above-mentioned scheme, spacing running roller is two, distributes in tandem along wasing transfer chain direction. The front and the back are provided with the two limiting rollers, so that the fact that the limiting rollers are pressed on the top surface of the building mold in the movement of the cleaning process of the building mold to be cleaned can be realized, and the movement of the building mold in the cleaning process is prevented from deviating from a preset movement route.
The utility model discloses a another preferred scheme is, on the basis of above-mentioned scheme, spacing running roller passes through spacing running roller guide bar and connects on spacing roller carrier, and spacing roller carrier is fixed on high-pressure cleaning storehouse frame. The top at the high pressure cleaning storehouse is connected to spacing running roller, when treating that the washing mould moves to the high pressure cleaning storehouse, and spacing running roller pushes down the mould from the positive top surface of building mould, and perpendicular atress is fixed a position effectually to spacing running roller is not fragile.
The utility model discloses a another preferred scheme is, on the basis of above-mentioned scheme, still be provided with behind the high pressure cleaning equipment and air-dry the storehouse, air-dry the storehouse and also set up on wasing the transfer chain, be provided with air knife or tuyere in air-drying the storehouse. The air-dry storehouse can air-dry the building mould after wasing, sets up air knife or tuyere, can air-dry the building mould rapidly, raises the efficiency, still avoids the building mould after wasing simultaneously to arouse the easy rusty problem of building mould because above-mentioned remaining water.
The utility model discloses a further preferred scheme is, on the basis of above-mentioned scheme, still be connected with A buffer memory line and B buffer memory line on the sideslip ferry-boat line to correspond with washing transfer chain and return stroke transfer chain respectively. The transverse moving ferry line is also connected with two or more than two symmetrically arranged cache lines, the cache lines are positioned on the other side of the die moving ferry line and respectively correspond to the cleaning conveying line and the return conveying line, if the die cleaned from the cleaning conveying line is not required to be immediately conveyed to the return conveying line, the die cleaned from the cleaning conveying line enters the A cache line, the rear end of the A, B cache line is also connected with a second transverse moving ferry line, the die on the A cache line is transferred to the B cache line through the second transverse moving ferry line, and then the die is conveyed to the return conveying line from the B cache line and conveyed to a recovery area.
The utility model discloses a high pressure cleaning equipment is applicable in the washing of assembled building prefabricated component's mould, applicable in the play muscle of multiple specification and the clearance that does not go out muscle, steel and aluminium system side forms, mainly used clearance mould surface adheres to or dirt such as sedimentary concrete, mortar granule or caking.
Drawings
Fig. 1 is an external structural schematic diagram of the high-pressure cleaning apparatus of the present invention.
Fig. 2 is one of the internal structural schematic diagrams of the high-pressure cleaning apparatus of the present invention.
Fig. 3 is a second schematic diagram of the internal structure of the high pressure cleaning apparatus of the present invention.
Fig. 4 is a third schematic view of the internal structure of the high pressure cleaning apparatus of the present invention.
Fig. 5 is a fourth schematic view of the internal structure of the high pressure cleaning apparatus of the present invention.
Fig. 6 is one of the rotary head actuator of the present invention.
Figure 7 is a second diagram of the rotary showerhead actuator of the present invention.
Fig. 8 is the utility model discloses a structural schematic for abluent cleaning system of building prefabricated component production mould.
Wherein, 1 cleaning conveying line, 2 cleaning conveying line bracket, 3 high-pressure cleaning bin, 31 high-pressure cleaning bin cover, 6 limit roller guide bar, 7 air drying bin, 5 limit splint, 51 limit bolt, 8 die to be cleaned, 11 conveying roller, 61, 62 limit roller, 63 limit roller guide bar, 64 high-pressure cleaning bin rack, 65 limit roller bracket, 52 magnetic box, 9 rotary spray head actuating mechanism, 71 air drying bin rack, 72 air drying ring, 73 tuyere, 41 first fixing rack, 42 first rotary motor, 43 longitudinal swing arm, 44 second rotary motor, 45 second fixing rack, 46 spray head connecting rack, 47 third rotary motor, 48 spray nozzle, 49 clip fixing bolt, 40 frame, 9 first transverse moving line, 10 return conveying line, 12 high-pressure pump group, 13A buffer line, 14B buffer line, 15 second transverse moving line, 16 third transverse moving line, 17 high-pressure cleaning equipment, the discharge end of the conveyor line is cleaned 18 and the feed end of the return conveyor line is returned 19.
Detailed Description
In the following, preferred embodiments of the present invention will be described in more detail with reference to the accompanying drawings to assist the understanding of the present invention, but the scope of the present invention is not limited to these examples.
Example 1
As shown in fig. 8, the cleaning system for cleaning the production mold of the building prefabricated part comprises a cleaning conveying line 1 and a return conveying line 10, wherein the cleaning conveying line and the return conveying line are arranged in parallel, the cleaning conveying line and the return conveying line are connected through a transverse moving transition line 9, a high-pressure cleaning device 17 and an air drying bin 7 are arranged on the cleaning conveying line, and a discharge end 18 of the cleaning conveying line is connected with a feed end 19 of the return conveying line through a first transverse moving transition line 9. The transverse transition line is also connected with an A cache line 13 and a B cache line 14 which respectively correspond to the cleaning conveying line and the return conveying line, namely the B cache line 14 is correspondingly arranged relative to the return conveying line 10 and used for conveying cleaned moulds to the return conveying line, and the A cache line 13 is correspondingly arranged relative to the cleaning conveying line 1 and used for carrying the moulds cleaned from the cleaning line. If the cleaned mould is not needed to be sent to the return transmission immediately, the mould enters the cache line A, the rear end of the cache line A, B is also connected with a second traverse transition line 15, the mould on the cache line A is transferred to the cache line B through the second traverse transition line, then the mould is sent to the return transmission line from the cache line B and is transmitted to a recovery area, or a third traverse transition line 16 can be arranged between the cache lines according to requirements, so that the cleaned mould in the cache area can be conveniently transported.
As shown in fig. 1 (fig. 1 is a structural view of the high-pressure cleaning apparatus viewed from the outside), the high-pressure cleaning apparatus includes a cleaning conveyor line support 2, wherein a high-pressure cleaning bin 3 is disposed above the cleaning conveyor line support, a high-pressure spray head 4 is disposed in the high-pressure cleaning bin (as shown in fig. 4, fig. 4 is a schematic view of an internal structure of the high-pressure cleaning apparatus viewed from an entrance of a die to be cleaned), and a workpiece positioning jig and a guide mechanism 6 of the workpiece positioning jig are further disposed along a direction of the cleaning conveyor line. The workpiece positioning clamp comprises two limiting clamp plates 5, and a corresponding adjusting bolt 51 and a magnetic box 52 (as shown in fig. 2, fig. 2 is a schematic diagram of an internal structure after a housing is removed) which are fixed on the side surface of the conveying line, a to-be-cleaned mold is arranged between the two limiting clamp plates, and according to the size of the to-be-cleaned mold, a corresponding distance between the two limiting clamp plates is adjusted by a bolt, so that the to-be-cleaned mold is limited.
As a further improvement, on the basis of the above scheme, the high-pressure nozzle 4 is a rotatable high-pressure nozzle, three rotatable high-pressure nozzles (as shown in fig. 4) are arranged in the high-pressure cleaning bin, and all of the three rotatable high-pressure nozzles are obliquely arranged, two of the three rotatable high-pressure nozzles are distributed on two sides of the cleaning conveying line (as shown in fig. 3, fig. 3 is a schematic diagram of an internal structure of the high-pressure cleaning equipment viewed from the top surface after the cover casing is removed), and the other one is arranged above the conveying line. The rotatable high-pressure spray head rotates through the rotary spray head executing mechanism.
The rotary spray head executing mechanism 9 adopts an adjustable rotary spray head executing mechanism, as shown in fig. 6, the rotary spray head executing mechanism comprises a first fixing frame 41, the first fixing frame connects the rotatable high-pressure spray head 4 executing mechanism to the cleaning conveying line support, a first rotary motor 42 is further fixed on the first fixing frame, a motor rotary shaft of the first rotary motor is connected with a longitudinal swing arm 43, the other end of the longitudinal swing arm is connected with a second rotary motor 44, the second rotary motor is further connected to a second fixing frame 45, a spray head connecting frame 46 is further connected to the second fixing frame, a third rotary motor 47 is connected to the spray head connecting frame, and two nozzles 48 are rotatably arranged at the front end of the high-pressure spray head. The three swing motors control X, Y, Z the rotation in three coordinate directions, respectively.
A rotary sprayer actuator as shown in fig. 7 may also be used, wherein a third rotary motor is connected to the eccentric member 40 to rotate the high pressure sprayer.
The utility model discloses in can directly adopt high pressure autogyration shower nozzle, also can adopt high pressure shower nozzle and rotatory nozzle actuating mechanism's combination, or the rotatory nozzle device that realizes by the rotatory nozzle actuating mechanism simulation of other power supply drives. Under the action of composite crushing forces of high-pressure water jet continuous scouring, grinding, shearing and the like, the cleaning agent can immediately crush the scaling substances and discharge cleaned matrixes along with water flow, and the cleaning efficiency is more than ten times of that of the traditional simple machinery and manual cleaning speed.
As a further improvement, the guide mechanism of the workpiece positioning clamp comprises limit rollers 61 and 62 and a limit roller guide rod 63. The limiting rollers and the limiting roller guide rods are connected to the high-pressure cleaning bin support 64 through limiting roller carriers 65, and the limiting rollers are distributed in tandem along the cleaning conveying line direction.
As a further improvement, on the basis of the scheme, the limiting roller is connected with the top of the housing 31 of the high-pressure cleaning bin through a limiting roller guide rod 63.
As a further improvement, as shown in fig. 5 (fig. 5 is a schematic view of an internal structure of the high-pressure cleaning device after removing the high-pressure cleaning chamber and the air drying chamber), an air drying chamber 7 is further arranged behind the high-pressure cleaning device for cleaning the building mold, the air drying chamber is also arranged on the cleaning conveying line and comprises an air drying chamber frame 71, an air drying ring 72 is further arranged in the air drying chamber frame, and an air nozzle 73 is arranged on the inner surface of the air drying ring. The workpiece is dried after being cleaned, so that the corrosion phenomenon of the steel workpiece can be avoided. The cleaning bin and the air drying bin adopt a split type design, and the cross influence of water vapor on the air drying effect of the workpiece is reduced. Meanwhile, the cleaning bin is properly provided with a feeding extension section so as to reduce the splashing and overflow of water vapor in the cleaning process.
The transverse moving ferry line can utilize a horizontal transfer machine to match with a synchronous jacking device to realize jacking transfer and workpiece caching of a mold, and after the horizontal transfer machine jacks the mold, the horizontal transfer machine moves the mold from a cache line A to a cache line B to realize transverse moving ferry of the workpiece; when the workpieces on the return conveying line are not taken away by the mold placing manipulator and put into storage, the horizontal transfer machine can move the workpieces from the cache line A to the middle position of the cache lines A and B for caching according to the detection signals, namely, the workpieces transversely move from the cache line A to the 1/3 or 1/4 stroke position of the cache line B, so that the purpose of caching the workpieces of 3 or 4 pieces is achieved, and the efficiency reduction caused by inconsistent equipment operation beats is made up.
The high-pressure die cleaning machine set can adopt a modular design, and the equipment comprises a variable frequency motor, a high-pressure plunger pump, a preposed water tank, a booster pump, a bag filter and the like.
As a further improvement, the lower parts of the conveying lines in the cleaning bin and the air drying bin are also provided with water collecting discs for collecting the cleaned slag water in a centralized manner; a slag-water separation device (a vibrating screen or a spiral screening device) is arranged below the water collecting tray and used for filtering solid impurities with large particle size in slag water, meanwhile, sewage is pumped into a circulating water tank/a sedimentation tank (a back flush filter or a circulating filtration water tank) through a sewage pump for secondary purification treatment, and the sewage can be circularly used for high-pressure cleaning of a mold after secondary filtration, so that the excessive consumption of water resources is reduced.
The utility model discloses a high pressure cleaning equipment when using, its cleaning method, including following step:
(1) pretreatment: firstly, in the preparation process stage of form removal, cement mortar or concrete caking shoveling and cutting which is adhered to the surface of a mould or has weak bonding force is shoveled, so that the workload of cleaning equipment moulds is reduced as much as possible, and energy is saved;
(2) manual feeding: the demolished die is lifted end to end by an assistant crane and is sequentially placed on a feeding conveying line of die cleaning equipment for positioning;
(3) cleaning by a pass mode: and when the feeding conveying line detects that a workpiece is placed in, starting the high-pressure cleaning equipment immediately. And a manual starting mode can be adopted to finish the pressure establishment process (0-80 Mpa) of the high-pressure cleaning equipment. When the length of the placed workpiece meets the cleaning condition, the feeding conveying line is started, the workpiece enters a high-pressure cleaning chamber at a set speed (stepless adjustable at 0-100 mm/s), and the workpiece is laterally positioned by using a workpiece positioning clamp so as to ensure the stability of the workpiece in the high-pressure cleaning process; in the process of conveying the workpiece in a straight line, high-pressure nozzles arranged in the circumferential direction of the workpiece spray water jet to perform 3-surface high-pressure cleaning on the die;
when air drying or baking is needed, adding step (4) of through type air drying/baking: after the die is cleaned, the die enters an air drying/drying chamber, and the die is dried/dried by using air nozzles arranged on the circumference of the workpiece in the process that the workpiece passes through the air drying/drying chamber in a straight line (at the same speed).
When in specific cleaning, after the mold to be cleaned is pretreated, the mold to be cleaned is placed on a conveying roller 11 of a cleaning conveying line, a magnetic box 52 absorbs the mold to be cleaned and positions the mold to be cleaned, two sides on the cleaning line are also provided with limiting baffle plates 5 which prevent the mold to be cleaned from shaking or toppling when being washed by high-pressure water flow, the distance between the limiting baffle plates on the two sides can be adjusted by adjusting bolts according to the width of the mold, the magnetic box is connected with a driving system, the driving system drives the magnetic box to move linearly so as to drive the mold to move linearly forwards, the conveying roller is driven, the mold to be cleaned enters a high-pressure cleaning bin when the magnetic box moves, a high-pressure spray head is opened for cleaning, in the advancing process, the limiting roller 61 and 62 arranged above the mold to be cleaned is pressed above, and the limiting roller is controlled to ascend and descend by an oil cylinder or an air cylinder, and be provided with buffer spring in the spacing running roller, keep the contact of spacing running roller and mould to have certain cushioning degree, wash the back, get into and air-dry the storehouse, air-dry the storehouse and be provided with air-dry ring, air-dry and encircle and go up circumference and arrange a plurality of tuyeres, blow to the mould after wasing, air-dry.
The utility model is suitable for a surface cleaning of building type mould/board surface cement mortar or concrete caking, dirt and dust has solved the clearance problem of long-pending material on building mould surface of multiple materials such as steel, aluminium system, glass steel, ABS, various complex construction, and does not have any damage to the mould surface, improves the used repeatedly number of times of mould, and it is extravagant to reduce the material, improves economic benefits, and the cleaning process environmental protection is pollution-free.
The high-pressure cleaning process of the die is high-pressure water jet cleaning, belongs to the physical cleaning category, and has the following advantages:
① the intermediate medium of high pressure water jet cleaning is water, so it will not generate dust or waste liquid secondary pollution problem, after cleaning, there is no special requirement, no need to clean, ② high pressure water jet cleaning technique is widely used, where the water jet can be directly sprayed to the position, no matter the pipe or equipment surface, no matter the hard scaling matter or the solid blocking matter, it can be quickly separated from the bonding matrix, and clean thoroughly, ③ cleaning speed is fast, under the action of the composite breaking force of high pressure water jet continuous scouring, grinding, shearing, etc., the scaling matter can be immediately broken, and the cleaned matrix can be removed with the water flow, its cleaning speed is several times to tens times of the traditional simple machinery and manual cleaning speed, ④ cleaning effect is good, for example, when cleaning the mould, it can clean its internal scaling and blocking matter, after cleaning, the metal body can be seen, and it will not cause surface damage to the workpiece body, ⑤ cleaning cost is relatively low.
Furthermore, the equipment can be provided with a local control mode and a remote control mode and receives a process planning and scheduling instruction of an upper computer in a factory, and the method comprises the following specific steps:
① the equipment comprises two modes of local control and remote control, wherein the two modes are selected from one mode and do not work simultaneously, and are switched by a switch and a button;
② the equipment can communicate with the upper computer in the workshop through MODBUS-TCP protocol;
③ the upper computer can obtain the status information and parameters of the cleaning equipment in real time (by communication) for the upper computer to regulate and control the equipment, the status information includes pressure and flow of cleaning water flow, clamp status, status information of conveyor line motor, etc.;
above-mentioned scheme also can adopt physics clearance modes such as high pressure water cleaning and steel brush to combine together, further reduces equipment high pressure water pressure or flow consumption, improves the cleaning performance and the efficiency of equipment. For example, the rotary steel brush device is driven by rotary power, and the high-pressure spray head is embedded in the brush disc, so that the cleaning and sweeping processes are combined, and the cleaning and painting operation effects of the high-pressure rotary spray head are superposed;
the cleaning bin and the air drying bin are designed in a split mode, so that the cross influence of water vapor on the air drying effect of the workpiece is reduced; the cleaning bin is internally provided with 3 spray heads for respectively cleaning the upper surface, the front surface and the side surface of the die; in the die cleaning process, the stability of a workpiece (namely a die to be cleaned) in the cleaning process is ensured through a positioning clamp; in the air drying bin, air nozzles are arranged around the workpiece for air drying of the workpiece, and a high-pressure fan is arranged at the lower part of the air drying bin; the lower parts of the conveying lines in the cleaning bin and the air drying bin can be also provided with water collecting discs for collecting and cleaning the cleaning slag water in a centralized manner; meanwhile, sewage is discharged into a circulating filtration water tank/sedimentation tank for secondary cleaning, and the sewage can be directly used for high-pressure cleaning of workpieces after secondary filtration.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, a plurality of modifications and decorations can be made without departing from the principle of the present invention, and these modifications and decorations should also be regarded as the protection scope of the present invention.
Claims (10)
1. A cleaning system for building prefabricated component production mould washs, including wasing transfer chain and return stroke transfer chain, characterized by washs transfer chain and return stroke transfer chain parallel arrangement, washs transfer chain and return stroke transfer chain and links up through sideslip ferry-boat line, is provided with high-pressure cleaning equipment on the washing transfer chain and air-dries the storehouse, washs the discharge end of transfer chain and links up through sideslip ferry-boat line with the feed end of return stroke transfer chain.
2. The cleaning system for cleaning the production mold of the building prefabricated part according to claim 1, wherein the high-pressure cleaning device comprises a high-pressure cleaning bin, and a rotatable high-pressure spray head is arranged in the high-pressure cleaning bin.
3. The system for cleaning a mold for producing a prefabricated building element according to claim 1, wherein a workpiece positioning jig and a guide mechanism for the workpiece positioning jig are further provided along the cleaning line direction.
4. The cleaning system for cleaning the production mold of the building prefabricated part according to claim 2, wherein three rotatable high-pressure spray heads are arranged in the high-pressure cleaning bin.
5. The system for cleaning a mold for producing a prefabricated building element according to claim 4, wherein three rotatable high-pressure nozzles are obliquely arranged, two of the three rotatable high-pressure nozzles are distributed on two sides of the cleaning conveyor line, the other rotatable high-pressure nozzle is arranged above the conveyor line, when the workpiece positioning fixture passes through the high-pressure cleaning bin, water sprayed from the high-pressure nozzles on two sides cleans the side surface of the workpiece, and water sprayed from the high-pressure nozzles above sequentially cleans the front surface and the top surface of the workpiece.
6. The system for cleaning a mold for producing a prefabricated building element according to claim 5, wherein the rotatable high-pressure nozzle is rotated by a rotary nozzle actuator.
7. The cleaning system for cleaning the production mold of the building prefabricated part as claimed in claim 6, wherein the rotary spray head actuator comprises a first fixing frame, the rotary spray head actuator is connected to the cleaning conveyor line support by the first fixing frame, a first rotary motor is further fixed on the first fixing frame, a motor rotating shaft of the first rotary motor is connected with a longitudinal swing arm, the other end of the longitudinal swing arm is connected with a second rotary motor, the second rotary motor is further connected to a second fixing frame, a spray head connecting frame is further connected to the second fixing frame, a third rotary motor is connected to the spray head connecting frame, the third rotary motor is connected with the high-pressure spray head through an eccentric shaft, and the three rotary motors respectively control X, Y, Z rotation in three coordinate directions.
8. The system for cleaning a mold for producing a prefabricated building element according to claim 3, wherein the guide mechanism of the workpiece positioning jig is a limit roller.
9. The system for cleaning a production mold of a building prefabricated part according to claim 8, wherein the number of the limiting rollers is two, and the two limiting rollers are arranged in tandem along the direction of the cleaning conveying line.
10. The cleaning system for the production mold of the architectural prefabricated component according to any one of claims 1 to 9, wherein an a buffer line and a B buffer line are further connected to the traverse ferry line and correspond to the cleaning transfer line and the return transfer line, respectively.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201921152857.XU CN211100354U (en) | 2019-07-22 | 2019-07-22 | Cleaning system for cleaning production mold of building prefabricated part |
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| CN201921152857.XU CN211100354U (en) | 2019-07-22 | 2019-07-22 | Cleaning system for cleaning production mold of building prefabricated part |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110328183A (en) * | 2019-07-22 | 2019-10-15 | 中民筑友智能装备科技有限公司 | Cleaning system for the cleaning of building prefabricated components production mould |
| CN112096070A (en) * | 2020-11-17 | 2020-12-18 | 烟台虹月电子商务有限公司 | Formwork auxiliary treatment structure for constructional engineering |
-
2019
- 2019-07-22 CN CN201921152857.XU patent/CN211100354U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110328183A (en) * | 2019-07-22 | 2019-10-15 | 中民筑友智能装备科技有限公司 | Cleaning system for the cleaning of building prefabricated components production mould |
| CN112096070A (en) * | 2020-11-17 | 2020-12-18 | 烟台虹月电子商务有限公司 | Formwork auxiliary treatment structure for constructional engineering |
| CN112096070B (en) * | 2020-11-17 | 2021-03-30 | 安徽宇佳建工集团有限公司 | Formwork auxiliary treatment structure for constructional engineering |
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