CN114682946A - Full-automatic line operation formula machine of lifting stand welding production line - Google Patents
Full-automatic line operation formula machine of lifting stand welding production line Download PDFInfo
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- CN114682946A CN114682946A CN202210414770.5A CN202210414770A CN114682946A CN 114682946 A CN114682946 A CN 114682946A CN 202210414770 A CN202210414770 A CN 202210414770A CN 114682946 A CN114682946 A CN 114682946A
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- 238000003466 welding Methods 0.000 title claims abstract description 78
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 27
- 230000007246 mechanism Effects 0.000 claims description 52
- 239000000463 material Substances 0.000 claims description 45
- 238000003860 storage Methods 0.000 claims description 20
- 238000000034 method Methods 0.000 abstract description 13
- 230000008569 process Effects 0.000 abstract description 12
- 239000002699 waste material Substances 0.000 abstract description 3
- 238000012546 transfer Methods 0.000 description 5
- 230000008859 change Effects 0.000 description 2
- 230000036541 health Effects 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000002956 ash Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- 210000001503 joint Anatomy 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/047—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work moving work to adjust its position between soldering, welding or cutting steps
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G35/00—Mechanical conveyors not otherwise provided for
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
- B65G47/248—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles by turning over or inverting them
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Automatic Assembly (AREA)
Abstract
The invention discloses a full-automatic line-production type lifter stand column welding production line, and particularly relates to the technical field of industrial robot welding. The invention breaks through the conventional operation mode, seamlessly connects the most compact and efficient combined processes in the production process of the product, avoids the economic cost waste caused by the invalid transportation of the traditional operation mode, reduces 15 times of labor input in unit time by the same workload compared with the original operation mode, and greatly reduces the labor cost input of a factory.
Description
Technical Field
The invention relates to the technical field of industrial robot welding, in particular to a full-automatic assembly line type lifter stand column welding production line.
Background
The prior industry and other processes mostly adopt a full-manual mode or a manual and independent workstation mode to realize production, the links of positioning products in the welding process and the like still depend on auxiliary tool positioning manual spot welding and shaping mode for welding,
manual mode:
after the parts are shaped by means of a manual tool or jig structure, the parts are fixed by spot welding in sequence and then are welded manually in the whole process according to the process and manufacturing requirements until the parts are welded.
Manual + individual workstation mode:
similar to the manual mode, the components are shaped by depending on manual tools or jig structures in the earlier stage
The purpose of spot welding and fixing in sequence is to firstly effectively and primarily connect the components through the means of spot welding and then carry the components to a fixed welding workstation for large-workload welding work in a conveying mode of a heavy overhead travelling crane or a carrying truss and the like.
At present, the reason for the phenomenon is mainly limited by the material form change of components such as columns and the like and the factors such as shrinkage deformation in the welding process, so that the problems that the traditional mode can not effectively supply the components and materials, the components and the components are assembled and welded, the full process is fully welded, finished products are off-line, similar products with different grades are compatible with collinear production and the like can not be comprehensively solved, and therefore a full-automatic line operation type lifter column welding production line is needed to solve the problems.
Disclosure of Invention
In order to overcome the defects in the prior art, the invention provides a full-automatic line operation type lifter upright post welding production line, and the technical problems to be solved by the invention are as follows: at present, the reason for the phenomenon is mainly limited by factors such as material form change of components such as columns and the like and shrinkage deformation in the welding process, so that the problem that the traditional mode can not effectively supply the components and materials, assemble and weld the components and parts, fully weld the components and parts in a whole process, take off the production line of finished products, and realize compatible collinear production of similar products of different grades can be solved comprehensively.
In order to achieve the purpose, the invention provides the following technical scheme: full-automatic pipelining formula machine of lifting stand welding production line, including feeding mechanism, first welding robot and second welding robot, feeding mechanism's right-hand member is provided with finished product buffer memory mechanism, feeding mechanism's surface is provided with auxiliary positioning mechanism, auxiliary positioning mechanism surface is provided with first welding station, the position of first welding robot is corresponding with auxiliary positioning mechanism's position, second welding robot sets up in the feeding mechanism top, auxiliary positioning mechanism's tip is provided with feed mechanism, feed mechanism's top is provided with material cartridge clip subassembly, material cartridge clip subassembly surface is provided with material loading module, material loading module surface is provided with second welding station, the tip of second welding station is provided with the transfer robot.
As a further scheme of the invention: the auxiliary positioning mechanism comprises a movable support, a positioner and a positioning clamping arm, the positioning clamping arm is arranged on the surface of the movable support, the positioner is arranged on the surface of the movable support, and the position of the positioning clamping arm corresponds to the position of the movable support.
As a further scheme of the invention: the feeding mechanism comprises a first small material storage assembly, a second small material storage assembly and a safety plate feeding assembly, the position of the first small material storage assembly corresponds to the position of the material clip assembly, the position of the second small material storage assembly corresponds to the position of the second welding station, and the position of the safety plate feeding assembly corresponds to the position of the auxiliary positioning mechanism.
As a further scheme of the invention: the position of the carrying robot corresponds to the position of the positioner, and the surface of the movable support is provided with a clamping lifting mechanism.
The invention has the beneficial effects that:
1. the invention breaks through the conventional operation mode, combines the production processes of products most closely and efficiently, has seamless connection among the processes, avoids the economic cost waste caused by invalid transportation of the traditional operation mode, wastes the stacking space of a site, reduces 15 times of manpower input in unit time by the same workload compared with the original operation mode, and greatly reduces the labor cost input of a factory;
2. the requirement of a factory on the technical degree of personnel is reduced, the operators are special operation technicians required by the original operation mode, only ordinary material personnel are needed at present, and the special welding operation is completed by equipment, so that the threshold of recruiters is effectively reduced for enterprises;
3. the potential safety hazard of personnel is reduced, the product needs to be hoisted and transported manually by means of tools in the traditional operation mode, the product has a relatively heavy steel material structure and a relatively large appearance, so that the potential safety hazard of personnel accidents cannot be avoided all the time, and the existing production line equipment is in seamless butt joint with the former equipment, so that personnel intervention is not needed in the whole process, and the occurrence of similar conditions is directly avoided;
4. the invention reduces the harm of the environment to the health of personnel, the phenomena of smoke, ash and dust are inevitably generated due to welding scenes, the health hidden danger of the personnel to the human body is inevitably generated when the operating personnel are in the environment for a long time, and the existing production line does not need personnel to participate in the actual production process, only needs the personnel to be non-first-line direct participants for equipment maintenance and maintenance, and greatly reduces the occurrence of the harm.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic perspective view of a mobile stand according to the present invention;
FIG. 3 is a schematic perspective view of the present invention;
in the figure: 1. a feeding mechanism; 2. a first welding robot; 3. an auxiliary positioning mechanism; 4. a feeding mechanism; 4-1, a first small material storage component; 4-2, a second small material storage component; 4-3, a safety plate feeding assembly; 5. a first welding station; 6. a feeding robot; 7. a second welding robot; 8. a finished product caching mechanism; 9. positioning the clamping arm; 10. moving the support; 11. a position changing machine; 12. a material cartridge assembly; 13. a feeding module; 14. a second welding station; 15. and a transfer robot.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1-3, the invention provides a full-automatic line-operation type lifter upright welding production line, which comprises a feeding mechanism 1, first welding robot 2 and second welding robot 7, the right-hand member of feeding mechanism 1 is provided with finished product buffer memory mechanism 8, feeding mechanism 1's surface is provided with auxiliary positioning mechanism 3, auxiliary positioning mechanism 3 surface is provided with first welding station 5, first welding robot 2's position is corresponding with auxiliary positioning mechanism 3's position, second welding robot 7 sets up in feeding mechanism 1 top, auxiliary positioning mechanism 3's tip is provided with feed mechanism 4, feed mechanism 4's top is provided with material cartridge clip subassembly 12, material cartridge clip subassembly 12 surface is provided with material loading module 13, material loading module 13 surface is provided with second welding station 14, the tip of second welding station 14 is provided with transfer robot 15.
Through the arrangement of the first small material storage component 4-1, the second small material storage component 4-2 and the safety plate feeding component 4-3, the multi-material number compatibility of the bottom plate component is realized, and the multi-material number compatibility of the upright post is realized at the position 3;
through setting up first welding robot 2, second welding robot 7 and transfer robot 15, reasonable configuration accomplishes a whole set of welding process with the very big promotion of the utilization ratio of robot in minimum space, and unmanned welding is realized to whole line.
As shown in fig. 1 and 2, the auxiliary positioning mechanism 3 includes a movable support 10, a positioner 11 and a positioning clamp arm 9, the positioning clamp arm 9 is disposed on the surface of the movable support 10, the positioner 11 is disposed on the surface of the movable support 10, and the position of the positioning clamp arm 9 corresponds to the position of the movable support 10.
As shown in fig. 1 and 3, the feeding mechanism 4 comprises a first small material storage component 4-1, a second small material storage component 4-2 and a safety plate feeding component 4-3, the position of the first small material storage component 4-1 corresponds to the position of the material clip component 12, the position of the second small material storage component 4-2 corresponds to the position of the second welding station 14, and the position of the safety plate feeding component 4-3 corresponds to the position of the auxiliary positioning mechanism 3.
As shown in fig. 1 and 2, the transfer robot 15 is positioned to correspond to the positioner 11, and a clamp elevating mechanism is provided on the surface of the movable stand 10.
The working principle of the invention is as follows:
a material is fed into the position corresponding to a positioning clamping arm 9 and a position changing machine 11 after being fed, then the position changing machine 11 and the positioning clamping arm 9 are controlled to clamp the upright post, the automatic positioning and overturning functions of the upright post are realized, the upright post is long and short and has thickness, turning is needed during welding, the positioning clamping arm 9 works to drive the upright post to rotate, the upright post is welded by matching with a first welding robot 2 and a second welding robot 7, multi-position movement is needed during welding, when the robot arm expansion cannot be considered, the first welding robot 2 moves on the surface of a guide rail to increase the welding range, the feeding mechanism 4 realizes automatic feeding of a bottom plate, the bottom plate is clamped by a material elastic clamping assembly 12 from a second small part storage assembly 4-2, the bottom plate is fed and conveyed to a second welding station 14 by a feeding module 13, simultaneously, small materials are grabbed from a first small material storage assembly 4-1 and a second small material storage assembly 4-2 by a feeding robot 6 and are conveyed to a first welding station 5, automatic welding is realized by a first welding robot 2, the semi-finished bottom plate is welded, the welded semi-finished bottom plate is conveyed to a position of a position changing machine 11, the position changing machine 11 drives an upright post to turn over at the moment, the bottom plate is sleeved with the upright post through a ground rail of a movable support 10, then the sleeved bottom plate and the upright post are welded by the first welding robot 2 and a second welding robot 7, after the welding task of the feeding mechanism 4 is completed by the synchronous first welding robot 2, the bottom plate and the upright post are synchronously welded, the utilization rate of the robot is improved, the welding efficiency is improved, meanwhile, the insurance plate is fed from a insurance plate feeding assembly 4-3, and simultaneously controlling a second welding robot 7 to weld the safety plate, feeding the bottom plate stand column combined reinforcing rib through a second small material storage assembly 4-2 feeding accessory and a feeding robot 6, welding by a first welding robot 2, caching the welded finished stand column to a finished product caching mechanism 8, and finally discharging by a forklift.
The points to be finally explained are: first, in the description of the present application, it should be noted that, unless otherwise specified and limited, the terms "mounted," "connected," "connecting," and "connecting" should be understood broadly, and may be a mechanical connection or an electrical connection, or a communication between two elements, and may be directly connected, and "upper," "lower," "left," and "right" are only used to indicate relative positional relationships, and when the absolute position of the object to be described is changed, the relative positional relationships may be changed;
secondly, the method comprises the following steps: in the drawings of the disclosed embodiments of the invention, only the structures related to the disclosed embodiments are referred to, other structures can refer to common designs, and the same embodiment and different embodiments of the invention can be combined with each other without conflict;
and finally: the above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that are within the spirit and principle of the present invention are intended to be included in the scope of the present invention.
Claims (6)
1. Full-automatic line operation formula machine of lifting stand welding production line, including feeding mechanism (1), first welding robot (2) and second welding robot (7), its characterized in that: the right-hand member of feeding mechanism (1) is provided with finished product buffer memory mechanism (8), the surface of feeding mechanism (1) is provided with auxiliary positioning mechanism (3), auxiliary positioning mechanism (3) surface is provided with first welding station (5), the position of first welding robot (2) is corresponding with the position of auxiliary positioning mechanism (3), second welding robot (7) set up in feeding mechanism (1) top, the tip of auxiliary positioning mechanism (3) is provided with feed mechanism (4), the top of feed mechanism (4) is provided with material cartridge clip subassembly (12), material cartridge clip subassembly (12) surface is provided with material module (13).
2. The full-automatic line operation formula machine of lifting stand welding production line of claim 1, characterized in that: the auxiliary positioning mechanism (3) comprises a moving support (10), a position changing machine (11) and a positioning clamping arm (9), the positioning clamping arm (9) is arranged on the surface of the moving support (10), the position changing machine (11) is arranged on the surface of the moving support (10), and the position of the positioning clamping arm (9) corresponds to the position of the moving support (10).
3. The full-automatic line operation formula machine of lifting stand welding production line of claim 1, characterized in that: the feeding mechanism (4) comprises a first small material storage assembly (4-1), a second small material storage assembly (4-2) and a safety plate feeding assembly (4-3), and the position of the first small material storage assembly (4-1) corresponds to the position of the material clip assembly (12).
4. The welding production line for the columns of the fully automatic line production type lifting machine according to claim 2, characterized in that: the position of the second small material storage assembly (4-2) corresponds to the position of a second welding station (14), and the position of the safety plate feeding assembly (4-3) corresponds to the position of the auxiliary positioning mechanism (3).
5. The full-automatic line operation formula machine of lifting stand welding production line of claim 4 characterized in that: the surface of the feeding module (13) is provided with a second welding station (14), and the end part of the second welding station (14) is provided with a carrying robot (15).
6. The welding production line for the columns of the fully automatic line production type lifting machine according to claim 5, characterized in that: the position of the carrying robot (15) corresponds to the position of the positioner (11), and a clamping lifting mechanism is arranged on the surface of the movable support (10).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210414770.5A CN114682946A (en) | 2022-04-20 | 2022-04-20 | Full-automatic line operation formula machine of lifting stand welding production line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210414770.5A CN114682946A (en) | 2022-04-20 | 2022-04-20 | Full-automatic line operation formula machine of lifting stand welding production line |
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| CN114682946A true CN114682946A (en) | 2022-07-01 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202210414770.5A Pending CN114682946A (en) | 2022-04-20 | 2022-04-20 | Full-automatic line operation formula machine of lifting stand welding production line |
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Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000158135A (en) * | 1998-11-26 | 2000-06-13 | Honda Motor Co Ltd | Automatic welding system |
| CN107953045A (en) * | 2017-12-25 | 2018-04-24 | 宁夏力成电气集团有限公司 | Box-type substation robot automation Flexible Welding Line and production technology |
| CN108098196A (en) * | 2017-12-08 | 2018-06-01 | 南京埃斯顿自动化股份有限公司 | A kind of breaker robotic asssembly welds automatic assembly line |
| CN209065334U (en) * | 2018-11-07 | 2019-07-05 | 常熟通润汽车零部件股份有限公司 | A kind of pillar construction of four columns lifting machine |
| CN210046204U (en) * | 2019-06-18 | 2020-02-11 | 江苏国电新能源装备有限公司 | Upright post welding robot production line |
| CN211588974U (en) * | 2019-09-26 | 2020-09-29 | 斯图加特航空自动化（青岛）有限公司 | Middle part groove welding production line |
| CN112536541A (en) * | 2020-11-30 | 2021-03-23 | 唐山市华诚机械制造有限公司 | Automatic production line for welding of automobile traction seat |
| CN114227103A (en) * | 2021-12-14 | 2022-03-25 | 山东中车同力达智能装备有限公司 | Flexible welding production line for small parts in railway wagon |
-
2022
- 2022-04-20 CN CN202210414770.5A patent/CN114682946A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000158135A (en) * | 1998-11-26 | 2000-06-13 | Honda Motor Co Ltd | Automatic welding system |
| CN108098196A (en) * | 2017-12-08 | 2018-06-01 | 南京埃斯顿自动化股份有限公司 | A kind of breaker robotic asssembly welds automatic assembly line |
| CN107953045A (en) * | 2017-12-25 | 2018-04-24 | 宁夏力成电气集团有限公司 | Box-type substation robot automation Flexible Welding Line and production technology |
| CN209065334U (en) * | 2018-11-07 | 2019-07-05 | 常熟通润汽车零部件股份有限公司 | A kind of pillar construction of four columns lifting machine |
| CN210046204U (en) * | 2019-06-18 | 2020-02-11 | 江苏国电新能源装备有限公司 | Upright post welding robot production line |
| CN211588974U (en) * | 2019-09-26 | 2020-09-29 | 斯图加特航空自动化（青岛）有限公司 | Middle part groove welding production line |
| CN112536541A (en) * | 2020-11-30 | 2021-03-23 | 唐山市华诚机械制造有限公司 | Automatic production line for welding of automobile traction seat |
| CN114227103A (en) * | 2021-12-14 | 2022-03-25 | 山东中车同力达智能装备有限公司 | Flexible welding production line for small parts in railway wagon |
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