CN114682157A - Wave edge type granulation machine for straw recovery - Google Patents

Wave edge type granulation machine for straw recovery Download PDF

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Publication number
CN114682157A
CN114682157A CN202210431680.7A CN202210431680A CN114682157A CN 114682157 A CN114682157 A CN 114682157A CN 202210431680 A CN202210431680 A CN 202210431680A CN 114682157 A CN114682157 A CN 114682157A
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CN
China
Prior art keywords
extrusion
roller
extrusion roller
wave
support
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202210431680.7A
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Chinese (zh)
Inventor
谢晓明
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Changchun Baisheng Machinery Equipment Co ltd
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Changchun Baisheng Machinery Equipment Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Changchun Baisheng Machinery Equipment Co ltd filed Critical Changchun Baisheng Machinery Equipment Co ltd
Priority to CN202210431680.7A priority Critical patent/CN114682157A/en
Publication of CN114682157A publication Critical patent/CN114682157A/en
Pending legal-status Critical Current

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2/00—Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic
    • B01J2/20—Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic by expressing the material, e.g. through sieves and fragmenting the extruded length
    • A—HUMAN NECESSITIES
    • A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01D—HARVESTING; MOWING
    • A01D82/00—Crop conditioners, i.e. machines for crushing or bruising stalks
    • A—HUMAN NECESSITIES
    • A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01D—HARVESTING; MOWING
    • A01D82/00—Crop conditioners, i.e. machines for crushing or bruising stalks
    • A01D82/02—Rollers for crop conditioners
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L5/00—Solid fuels
    • C10L5/40—Solid fuels essentially based on materials of non-mineral origin
    • C10L5/44—Solid fuels essentially based on materials of non-mineral origin on vegetable substances
    • C10L5/445—Agricultural waste, e.g. corn crops, grass clippings, nut shells or oil pressing residues

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Environmental Sciences (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Agronomy & Crop Science (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Threshing Machine Elements (AREA)

Abstract

The invention discloses a wave blade type granulator for straw recovery, which comprises a double-roller extrusion assembly arranged at the top of a frame, wherein the double-roller extrusion assembly comprises a first extrusion roller, a second extrusion roller and an extrusion cover, the first extrusion roller and the second extrusion roller are rotatably arranged in the extrusion cover, the first extrusion roller and the second extrusion roller are meshed, the cylinder walls of the first extrusion roller and the second extrusion roller are respectively and sequentially provided with a material guide port, a forming area, a chopping blade, a wave blade, a top outlet head and a filling area, the first extrusion roller and the second extrusion roller are respectively and internally provided with a material outlet cylinder, the cylinder walls are sequentially provided with the material guide port, the forming area, the chopping blade, the wave blade, the top outlet head and the filling area, the wave blade reduces the cutting force of straws by 35%, the top outlet head improves the forming speed of straw particles by 15%, the double rollers do work simultaneously and produce particles simultaneously, thereby improving the particle output efficiency in multiples.

Description

Wave edge type granulation machine for straw recovery
Technical Field
The invention belongs to the technical field of granules, and particularly relates to a wave-edge type granulator for straw recovery.
Background
The high efficiency granulation machine can be smashed the straw of crops, saw-dust, and other combustible matters, extrude into little pole high density solid biomass granule, the fungible firewood, coal is used for the heating, the heating and the electricity generation of boiler, also can utilize the straw of crops, the straw is through extruding into long fiber granule, as the fodder of livestock, or as the bedding articles in plant, also can directly return the field, improves soil.
Most of current granulation machines are extruded by single roller, need additionally be equipped with rubbing crusher and construct, and the structure is complicated, or adopts double-drum monodentate cutting extrusion to form solid particle, and cutting effect is poor, does not reach crushing effect, leads to the granule shaping effect poor, and easily causes the shaping hole to block up.
Disclosure of Invention
The invention aims to solve the defects in the prior art, and provides a wave-edge type granulator for straw recovery, which is beneficial to realizing a sustainable development strategy, can bring considerable benefits, can relieve the shortage of resources such as coal and the like, reduces harmful gases such as carbon dioxide and the like, and can be used for heating in life and feed of livestock.
In order to achieve the purpose, the invention provides the following technical scheme:
the utility model provides a straw is wave sword mouth type granulation machine for recovery, includes the frame, the frame top is provided with two roller extrusion subassemblies, two roller extrusion subassemblies include first extrusion roller, second extrusion roller and extrusion cover, first extrusion roller and second extrusion roller all rotate and install in the extrusion cover, and first extrusion roller and second extrusion roller meshing setting, all set gradually guide mouth, shaping district, hand hay cutter cutting edge, wave blade, ejection head and filler district on first extrusion roller and the second extrusion roller section of thick bamboo wall, the cross-section that the guide mouth is sets up for square structure, all be provided with out the feed cylinder in first extrusion roller and the second extrusion roller.
The rack comprises a first support and a second support, the first support and the second support are of square tube welding structures and are fixedly connected.
The support plate is installed to first support upper surface regulation, surface one side fixed mounting has vertical mounting bracket on the support plate, vertical mounting bracket one side fixed mounting has hydraulic motor, hydraulic motor's output axle head and the axle head fixed connection of first extrusion roller.
Wherein, first extrusion roller one end extends to the outside one side of extrusion hood, and fixed mounting has first gear, second extrusion roller one end also extends to the outside one side of extrusion hood, and fixed mounting has the second gear, first gear and second gear meshing, and first gear and second gear outside are provided with the protection casing.
The extrusion cover is characterized in that a feeding opening is fixedly arranged at the middle position of the upper surface of the extrusion cover, and a feeding notch is formed in the installation position of the feeding opening in the extrusion cover.
The extrusion cover is characterized in that a first supporting seat and a second supporting seat are fixedly mounted on two sides of the extrusion cover respectively, bearing seats are fixedly mounted in the penetrating positions of shaft ends of a first extrusion roller and a second extrusion roller respectively in the first supporting seat, and tapered roller bearings are arranged on the bearing seats, the shaft ends of the first extrusion roller and the second extrusion roller.
The supporting wheel assembly comprises a floating wheel and a positioning shaft, the positioning shaft is fixedly installed in the second supporting seat, the floating wheel is rotatably installed in the positioning shaft, the outer wall of the floating wheel is attached to the outer wall of one end of the first extrusion roller and the outer wall of one end of the second extrusion roller, a flanging is arranged on one side of the discharge barrel, and the flanging is fixedly installed on one side of the second supporting seat.
Two groups of adjusting supporting legs are symmetrically installed on one side of the bottom of the first support, and rollers are arranged on one side of the bottom of the second support.
The adjustable support leg comprises a guide post, the guide post is of a hollow structure, a guide rod is arranged in the guide post in a sliding mode, an adjusting sleeve is installed on the top end of the guide post in a rotating mode, and a locking nut is arranged at the top of the adjusting sleeve.
The invention has the technical effects and advantages that:
the wave-cutting-edge type granulator for straw recovery provided by the invention can be fixed on power moving equipment, a hydraulic station is driven by vehicle-mounted power, a hydraulic motor is driven by the hydraulic station to drive the granulator, so that a vehicle-mounted movable granulator is formed, and straws can be directly changed into granules in the field;
according to the wave cutting edge type granulator for straw recovery, the material guide opening, the forming area, the chopping cutting edge, the wave cutting edge, the ejection head and the filler area are sequentially arranged in the cylinder wall of the roller, the cutting force of straws is reduced by 35% through the wave cutting edge, the forming speed of straw particles is improved by 15% through the ejection head, the double rollers do work simultaneously, particles are ejected simultaneously, and the particle output efficiency is improved in a multiple mode.
Drawings
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic rear perspective view of the present invention;
FIG. 3 is a schematic perspective view of the engagement between a first extrusion roller and a second extrusion roller according to the present invention;
FIG. 4 is a side cross-sectional structural view of a first extrusion roll and a second extrusion roll of the present invention;
FIG. 5 is an enlarged view of portion A of FIG. 4 according to the present invention;
FIG. 6 is a schematic top sectional view of the engagement of a first squeeze roll and a second squeeze roll according to the present invention;
fig. 7 is a schematic perspective view of a second embodiment of the present invention.
In the figure: 1. a frame; 101. a first bracket; 102. a second bracket; 103. a support plate; 104. a vertical mounting rack; 105. a hydraulic motor; 2. a dual-roller extrusion assembly; 201. a first extrusion roller; 202. a second extrusion roller; 2021. a material guide port; 2022. a molding zone; 2023. cutting edges; 2024 wave cutting edge, 2025, liftout head; 2026. a filler zone; 203. an extrusion cover; 204. a discharging barrel; 3. a first gear; 4. a second gear; 5. a protective cover; 6. a feeding port; 7. a first support base; 8. a second support seat; 9. a bearing seat; 10. a tapered roller bearing; 11. a support wheel assembly; 1101. a floating wheel; 1102. positioning the shaft; 12. adjusting the support legs; 1201. a guide post; 1202. a guide rod; 1203. an adjusting sleeve; 1204. locking the nut; 13. a roller; 14. raw materials.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings of the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be obtained by a person skilled in the art without inventive efforts based on the embodiments of the present invention, are within the scope of protection of the present invention. Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be obtained by a person skilled in the art without inventive efforts based on the embodiments of the present invention, are within the scope of protection of the present invention.
In the description of the present invention, it is to be understood that the terms indicating an orientation or positional relationship are based on the orientation or positional relationship shown in the drawings only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the present invention can be understood by those of ordinary skill in the art according to the specific conditions of the specification.
First embodiment
The invention provides a wave-blade-type granulator for straw recovery, which comprises a rack 1, wherein a double-roller extrusion assembly 2 is arranged at the top of the rack 1, the double-roller extrusion assembly 2 comprises a first extrusion roller 201, a second extrusion roller 202 and an extrusion cover 203, the first extrusion roller 201 and the second extrusion roller 202 are rotatably arranged in the extrusion cover 203, the rack 1 comprises a first support 101 and a second support 102, the first support 101 and the second support 102 both adopt a square tube welding structure, the first support 101 and the second support 102 are fixedly connected, a support plate 103 is fixedly arranged on the upper surface of the first support 101, a vertical mounting frame 104 is fixedly arranged on one side of the upper surface of the support plate 103, a hydraulic motor 105 is fixedly arranged on one side of the vertical mounting frame 104, the output shaft end of the hydraulic motor 105 is fixedly connected with the shaft end of the first extrusion roller 201, first extrusion roller 201 one end extends to the outside one side of extrusion cover 203 and fixed mounting has first gear 3, second extrusion roller 202 one end also extends to the outside one side of extrusion cover 203, and fixed mounting has second gear 4, first gear 3 and the meshing of second gear 4, and first gear 3 and the outside of second gear 4 are provided with protection casing 5. Provide power by outside hydraulic pressure station, drive hydraulic motor 105 drives first extrusion roller 201 to through first gear 3 and the meshing of second gear 4, the transmission is to second extrusion roller 202 synchronous revolution, realizes the synchronous doing work of two rollers, makes out the granule simultaneously, the improvement of fold granule output efficiency.
The first extrusion roller 201 and the second extrusion roller 202 are meshed, the first extrusion roller 201 and the second extrusion roller 202 are sequentially provided with a material guide port 2021, a forming area 2022, a chopping cutting edge 2023, a wavy cutting edge 2024, an ejection head 2025 and a filling area 2026 on the cylinder walls, the material guide port 2011 is provided with a square structure, the first extrusion roller 201 and the second extrusion roller 202 are internally provided with a material discharge cylinder 204, the first extrusion roller 201 and the second extrusion roller 202 are consistent in structure, when the first extrusion roller 201 and the second extrusion roller 202 synchronously rotate, the ejection head 2025 is opposite to the center of the material guide port 2021, the straw to be granulated enters between the two rollers by the first extrusion roller 201 and the second extrusion roller 202, the added straw is simultaneously cut by the wavy cutting edge 2024, the chopping cutting edge 2023 and the ejection head 2025, the crushed straw is accumulated in the filling area 2026, and the straw in the filling area 2026 is continuously increased, under the extrusion force of the ejection head 2025 and the peripheral surface, the crushed straws are pushed into the material guide port 2021 and enter the forming zone 2022 through the material guide port 2021, the forming state is reached in the zone, the formed particles enter the inner cavity of the roller, and finally the particles fall into the discharge cylinder 204 and slide out through the discharge cylinder 204.
Wherein, extrusion cover 203 upper surface position fixed mounting placed in the middle has pan feeding mouth 6, it has seted up the feeding breach to lie in pan feeding mouth 6 mounted position in the extrusion cover 203, extrusion cover 203 both sides fixed mounting respectively has first supporting seat 7 and second supporting seat 8, lie in first extrusion roller 201 and second extrusion roller 202 axle head respectively in the first supporting seat 7 and run through position fixed mounting and have bearing frame 9, bearing frame 9 and first extrusion roller 201, second extrusion roller 202 axle head all are provided with tapered roller bearing 10, set gradually first supporting seat 7 and second supporting seat 8, utilize bearing frame 9 and tapered roller bearing 10 to rotate the one end of first extrusion roller 201 and second extrusion roller 202 and install in first supporting seat 7. The utility model discloses a supporting roller assembly, including first extrusion roller 201 and second extrusion roller 202, be located respectively in second supporting seat 8 and all be provided with supporting roller subassembly 11 with second extrusion roller 202 one end, supporting roller subassembly 11 includes loose wheel 1101 and location axle 1102, location axle 1102 fixed mounting is in second supporting seat 8, loose wheel 1101 rotates and installs in location axle 1102, the laminating of loose wheel 1101 outer wall sets up in first extrusion roller 201 and second extrusion roller 202 one end outer wall, it is provided with the turn-ups to go out feed cylinder 204 one side, turn-ups fixed mounting is in second supporting seat 8 one side, sets up supporting roller subassembly 11 outside first extrusion roller 201 and second extrusion roller 202 are close to second supporting seat 8 one end circumference.
The hydraulic motor 105 is adopted to change the rotating speed of the hydraulic motor by changing the flow of the hydraulic station, the density of the produced particles is different by different rotating speeds, and the particles produced by one machine can be respectively used for multiple functions of burning, feeding, returning to the field and the like.
Second embodiment
The invention also provides a wave-cutting-edge type granulator for straw recovery as shown in fig. 7, wherein the same structure as that of the first embodiment is not repeated, and the different structure is that rollers 13 are symmetrically and rotatably installed on one side of a frame 1, two groups of adjusting legs 12 are symmetrically arranged on the bottom of the other side, two groups of adjusting legs 12 are symmetrically installed on one side of the bottom of a first support 101, rollers 13 are arranged on one side of the bottom of a second support 102, the rollers 13 are self-locking moving rollers, the adjusting legs 12 comprise guide columns 1201, the guide columns 1201 are arranged in a hollow structure, guide rods 1202 are slidably installed in the guide columns 1201, adjusting sleeves 1203 are rotatably installed at the top ends of the guide columns 1201, the adjusting sleeves 1203 are in threaded connection with the guide rods 1202, locking nuts 1204 are arranged at the tops of the adjusting sleeves 1203, when the granulator is used, the adjusting sleeves 1203 are rotated, the adjusting sleeves 1203 are in threaded connection with the guide rods 1202 so as to drive the guide rods 1202 to lift, the whole machine frame 1 is adjusted to incline to a certain angle, and then the granular materials can be discharged from the discharging barrel 204 more quickly.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered as the technical solutions and the inventive concepts of the present invention within the technical scope of the present invention.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Claims (9)

1. The utility model provides a straw is retrieved and is used wave blade type granulation machine, includes frame (1), its characterized in that: the double-roller extrusion device is characterized in that a double-roller extrusion assembly (2) is arranged at the top of the rack (1), the double-roller extrusion assembly (2) comprises a first extrusion roller (201), a second extrusion roller (202) and an extrusion cover (203), the first extrusion roller (201) and the second extrusion roller (202) are rotatably arranged in the extrusion cover (203), the first extrusion roller (201) and the second extrusion roller (202) are meshed, a material guide port (2021), a forming area (2022), a chopping cutting edge (2023), a wave cutting edge (2024), an ejection head (2025) and a filling area (2026) are sequentially arranged on the walls of the first extrusion roller (201) and the second extrusion roller (202), the cross section of the material guide port (2011) is of a square structure, and a material discharge barrel (204) is arranged in the first extrusion roller (201) and the second extrusion roller (202).
2. The wave-edge type granulator for straw recycling according to claim 1, wherein: the frame (1) comprises a first support (101) and a second support (102), wherein the first support (101) and the second support (102) are both of square tube welding structures, and the first support (101) is fixedly connected with the second support (102).
3. The wave-edge type granulator for straw recycling according to claim 1, wherein: backup pad (103) are installed to first support (101) upper surface regulation, backup pad (103) upper surface one side fixed mounting has vertical mounting bracket (104), vertical mounting bracket (104) one side fixed mounting has hydraulic motor (105), the output axle head of hydraulic motor (105) and the axle head fixed connection of first extrusion roller (201).
4. The wave-edge type granulator for straw recycling according to claim 1, wherein: first extrusion roller (201) one end extends to extrusion cover (203) outside one side, and fixed mounting has first gear (3), second extrusion roller (202) one end also extends to extrusion cover (203) outside one side, and fixed mounting has second gear (4), first gear (3) and second gear (4) meshing, and first gear (3) and second gear (4) outside are provided with protection casing (5).
5. The wave-edge type granulator for straw recycling according to claim 1, wherein: the feeding opening (6) is fixedly arranged at the middle position of the upper surface of the extrusion cover (203), and a feeding notch is formed in the installation position of the feeding opening (6) in the extrusion cover (203).
6. The wave-edge type granulator for straw recycling according to claim 1, wherein: extrusion cover (203) both sides respectively fixed mounting have first supporting seat (7) and second supporting seat (8), it has bearing frame (9) to lie in first extrusion roller (201) and second extrusion roller (202) axle head through position fixed mounting respectively in first supporting seat (7), bearing frame (9) and first extrusion roller (201), second extrusion roller (202) axle head all are provided with tapered roller bearing (10).
7. The wave-edge type granulator for straw recycling according to claim 1, wherein: the utility model discloses a first extrusion roller (201) and second extrusion roller (202) one end all are provided with supporting wheel subassembly (11) in second supporting seat (8) respectively, supporting wheel subassembly (11) are including loose wheel (1101) and location axle (1102), location axle (1102) fixed mounting is in second supporting seat (8), loose wheel (1101) are rotated and are installed in location axle (1102), the laminating of loose wheel (1101) outer wall sets up in first extrusion roller (201) and second extrusion roller (202) one end outer wall, it is provided with the turn-ups to go out feed cylinder (204) one side, turn-ups fixed mounting is in second supporting seat (8) one side.
8. The wave-edge type granulator for straw recycling according to claim 1, wherein: two groups of adjusting supporting legs (12) are symmetrically installed on one side of the bottom of the first support (101), and rollers (13) are arranged on one side of the bottom of the second support (102).
9. The wave-edge type granulator for straw recycling according to claim 8, wherein: the adjusting support leg (12) comprises a guide post (1201), the guide post (1201) is arranged in a hollow structure, a guide rod (1202) is arranged in the guide post (1201) in a sliding mode, an adjusting sleeve (1203) is rotatably arranged at the top end of the guide post (1201), and a locking nut (1204) is arranged at the top of the adjusting sleeve (1203).
CN202210431680.7A 2022-04-22 2022-04-22 Wave edge type granulation machine for straw recovery Pending CN114682157A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202210431680.7A CN114682157A (en) 2022-04-22 2022-04-22 Wave edge type granulation machine for straw recovery

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202210431680.7A CN114682157A (en) 2022-04-22 2022-04-22 Wave edge type granulation machine for straw recovery

Publications (1)

Publication Number Publication Date
CN114682157A true CN114682157A (en) 2022-07-01

Family

ID=82144238

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202210431680.7A Pending CN114682157A (en) 2022-04-22 2022-04-22 Wave edge type granulation machine for straw recovery

Country Status (1)

Country Link
CN (1) CN114682157A (en)

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