CN114680274A - Preparation process and device of cured rice - Google Patents
Preparation process and device of cured rice Download PDFInfo
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- CN114680274A CN114680274A CN202210227759.8A CN202210227759A CN114680274A CN 114680274 A CN114680274 A CN 114680274A CN 202210227759 A CN202210227759 A CN 202210227759A CN 114680274 A CN114680274 A CN 114680274A
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- 235000007164 Oryza sativa Nutrition 0.000 title claims abstract description 83
- 235000009566 rice Nutrition 0.000 title claims abstract description 83
- 238000002360 preparation method Methods 0.000 title claims abstract description 18
- 240000007594 Oryza sativa Species 0.000 title 1
- 241000209094 Oryza Species 0.000 claims abstract description 82
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 34
- 238000003825 pressing Methods 0.000 claims abstract description 21
- 229910052742 iron Inorganic materials 0.000 claims abstract description 17
- 239000000463 material Substances 0.000 claims abstract description 13
- 239000004615 ingredient Substances 0.000 claims abstract description 10
- 238000012216 screening Methods 0.000 claims abstract description 10
- 238000001816 cooling Methods 0.000 claims abstract description 7
- 238000001035 drying Methods 0.000 claims abstract description 7
- 238000002156 mixing Methods 0.000 claims abstract description 7
- 238000005303 weighing Methods 0.000 claims abstract description 7
- 239000002075 main ingredient Substances 0.000 claims abstract description 4
- 230000005540 biological transmission Effects 0.000 claims description 7
- 238000001125 extrusion Methods 0.000 claims description 7
- 239000012535 impurity Substances 0.000 claims description 6
- 239000000203 mixture Substances 0.000 claims description 6
- 239000000843 powder Substances 0.000 claims description 6
- 238000000034 method Methods 0.000 claims description 5
- LDVVTQMJQSCDMK-UHFFFAOYSA-N 1,3-dihydroxypropan-2-yl formate Chemical compound OCC(CO)OC=O LDVVTQMJQSCDMK-UHFFFAOYSA-N 0.000 claims description 3
- 244000247812 Amorphophallus rivieri Species 0.000 claims description 3
- 235000001206 Amorphophallus rivieri Nutrition 0.000 claims description 3
- 229920002261 Corn starch Polymers 0.000 claims description 3
- 229920002752 Konjac Polymers 0.000 claims description 3
- 230000002159 abnormal effect Effects 0.000 claims description 3
- 239000008120 corn starch Substances 0.000 claims description 3
- 235000014113 dietary fatty acids Nutrition 0.000 claims description 3
- 239000000194 fatty acid Substances 0.000 claims description 3
- 229930195729 fatty acid Natural products 0.000 claims description 3
- -1 fatty acid ester Chemical class 0.000 claims description 3
- 239000000252 konjac Substances 0.000 claims description 3
- 235000010485 konjac Nutrition 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 claims description 3
- 229920001592 potato starch Polymers 0.000 claims description 3
- 150000003839 salts Chemical class 0.000 claims description 3
- 230000035945 sensitivity Effects 0.000 claims description 3
- 238000009958 sewing Methods 0.000 claims description 3
- 235000002639 sodium chloride Nutrition 0.000 claims description 3
- 238000003756 stirring Methods 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 3
- 230000000149 penetrating effect Effects 0.000 claims description 2
- 238000009434 installation Methods 0.000 description 9
- 238000007599 discharging Methods 0.000 description 5
- 239000002994 raw material Substances 0.000 description 3
- 230000000903 blocking effect Effects 0.000 description 2
- 235000013339 cereals Nutrition 0.000 description 2
- 238000010411 cooking Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 210000003437 trachea Anatomy 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Images
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L7/00—Cereal-derived products; Malt products; Preparation or treatment thereof
- A23L7/10—Cereal-derived products
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P30/00—Shaping or working of foodstuffs characterised by the process or apparatus
- A23P30/20—Extruding
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
Abstract
The invention relates to the technical field of cured rice preparation, and discloses a cured rice preparation process and a cured rice preparation device, wherein the preparation process comprises the following steps: s1, selecting the main material color; s2, crushing the main material; s3, preparing ingredients; s4, mixing the main ingredients; s5, extruding and curing; s6, cooling; s7, vibrating and drying; s8, screening and checking; s9, weighing and bagging; s10, warehousing the finished product; the screw extruder in the S5 comprises an extruder body, a motor is mounted at the left end of the upper surface of the extruder body, the feeding assembly is arranged, a controller in the feeding assembly firstly opens a first electromagnet, a first iron block pulls a feeding box leftwards, when an L-shaped plate touches a micro switch, the first electromagnet is powered off, a second electromagnet is powered on, the feeding box can move rightwards, so that the feeding is repeatedly and uniformly carried out in a circulating mode, a first motor in the dredging assembly can put down an adjusting rope, a second motor enables a pressing plate to drive the pressing block to ascend, an air pipe opens to blow air to a discharge hole, and blockage is avoided.
Description
Technical Field
The invention relates to the technical field of cured rice preparation, in particular to a process and a device for preparing cured rice.
Background
The cooked rice is stored and sold after being cured, can be directly eaten, soaked or slightly steamed, can prolong the shelf life and reduce the cooking time after being cured, and has a set of professional preparation process and preparation equipment for producing the cooked rice.
Chinese patent discloses a twin-screw just press (No. CN105212249B) for producing miscellaneous grain rice, and this patent technology has solved the problem that the reconstituted rice granule surface is coarse, the inside gas pocket of grain of rice is more, the structure is fine and smooth inadequately, and the product quality who produces is more stable, but it is unable even reinforced, and the raw materials gets into the organism easily in a group, and it does not avoid the function of discharge gate jam. Accordingly, those skilled in the art have provided a process for preparing matured rice and an apparatus therefor to solve the problems set forth in the background art as described above.
Disclosure of Invention
The invention aims to provide a preparation process of cured rice and a device thereof, which are used for solving the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme:
a preparation process of cured rice comprises the following steps:
s1, selecting the main material color: finely crushing the main materials by using a color sorter, paying attention to the fact that the finely crushed rice needs to be placed at a constant speed, adjusting the sensitivity of the color sorter to 100%, and removing the finely crushed rice with abnormal color and impurities;
s2, crushing the main materials: placing the finely crushed rice subjected to color sorting into a rice crusher for crushing treatment, wherein the finely crushed rice can be repeatedly crushed into powder;
s3, preparing ingredients: mixing 08# fragrant rice, monoglyceride and diglyceride fatty acid ester, corn starch, salt, potato starch and konjac powder together according to a certain proportion;
s4, mixing main ingredients: adding the ingredients mixed in the step S3 into the crushed fine rice, and stirring to fully mix the ingredients;
s5, extrusion curing: adding the mixture obtained in the step S4 into a screw extruder for extruding and curing treatment, and extruding to form fine broken rice;
s6, cooling: cooling the extruded and cured finely ground rice;
s7, vibration drying: placing the cooled fine crushed rice in a vibration dryer for drying treatment, and taking out water;
s8, screening and testing: placing the dried finely crushed rice in a rice screening machine for screening to remove impurities and unqualified products, wherein the unqualified products are used for feed treatment;
s9, weighing and bagging: bagging the screened finely-crushed rice, namely finished cured rice, wherein the bagging process comprises weighing, bag sewing and robot stacking;
s10, finished product warehousing: the pallet filled with the bagged cured rice is moved to a warehouse by a forklift and stored.
A preparation device for cured rice, the screw extruder in S5 comprises an extruder body, a motor is installed at the left end of the upper surface of the extruder body, a speed changer is installed at the right end of the motor, a gear box is installed at the right end of the speed changer, a machine body is installed at the right end of the gear box, a discharge hole is formed in the center of the right side surface of the machine body, a feed hopper penetrates through the left end of the upper surface of the machine body, and a feeding assembly is arranged outside the feed hopper;
and a dredging component is arranged on one side, located at the discharge port, of the right side surface of the machine body.
As a still further scheme of the invention: the feeding assembly comprises a first mounting seat and a second mounting seat, the first mounting seat and the second mounting seat are both connected with an L-shaped plate in a sliding manner, a feeding box is arranged between the first mounting seat and the second mounting seat, a plurality of feeding holes are uniformly formed in the lower surface of the feeding box, mounting blocks are arranged at the edges of the left side and the right side of the upper surface of the second mounting seat, a micro switch is arranged on the surface of one side of each mounting block, a mounting plate is arranged at the edge of the rear side of the lower surface of the second mounting seat, a controller is arranged at the middle position of the front surface of the mounting plate, a first mounting rod is arranged at the left end of the front part of the mounting plate at the lower surface of the second mounting seat, a first electromagnet is arranged at the lower surface of the inside of the first mounting rod, a first iron block is connected with the inside of the first mounting rod in a sliding manner, and a first rope is arranged at the upper surface of the first iron block, the lower surface of second mount pad is located the place ahead right-hand member of mounting panel and installs the second installation pole, the inside lower surface mounting of second installation pole has the second electro-magnet, and the inside sliding connection of second installation pole has the second iron plate, the last surface mounting of second iron plate has the second rope, first fixture block is installed to the inside lower surface left end of second mount pad, and the inside lower surface right-hand member of second mount pad installs the second fixture block.
As a still further scheme of the invention: the mediation subassembly includes the fixing base, the upper surface mounting of fixing base has first motor seat, the internally mounted of first motor seat has the motor, the regulation pole is installed to the lower extreme of motor, the outside winding of adjusting the pole has the regulation rope, the rear surface of fixing base runs through and sliding connection has the regulating plate, the inside of regulating plate runs through installs the regulation seat, the inside of adjusting the seat is run through and is installed the trachea, and the upper surface of adjusting the seat runs through and installs the second motor seat, the internally mounted of second motor seat has the second motor, the lead screw is installed to the lower extreme of second motor, the external toothing of lead screw is connected with the clamp plate, the depression bar is all installed at the lower surface both ends of clamp plate, the briquetting is installed to the lower extreme of depression bar.
As a still further scheme of the invention: the transmission, the gear box and the extruder body are all arranged on the upper surface of the extruder body.
As a still further scheme of the invention: first mount pad and second mount pad are installed respectively in the surperficial upper end edge in both sides before the back of feeder hopper, the one end of L template is connected in a side surface of pay-off box, micro-gap switch is just to the L template of the place ahead, the upper end of first rope is connected in the left side surface of the L template of place ahead, the upper end of second rope is connected in the right side surface of the L template of place ahead, first rope activity runs through first fixture block, second rope activity runs through the second fixture block.
As a still further scheme of the invention: the fixing base is installed on the right side surface of the machine body, the lower end of the adjusting rope is connected to the upper surface of the adjusting plate, the pressing plate is connected to the inside of the second motor seat in a sliding mode, and the pressing block is movably attached to the upper surface of the air pipe.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, the feeding assembly is arranged, the first electromagnet is firstly turned on by the controller in the feeding assembly, the feeding box is pulled leftwards by the first rope due to the suction force, when the L-shaped plate touches the left microswitch, the controller enables the first electromagnet to be powered off, the second electromagnet is powered on, and the feeding box moves rightwards, so that the feeding is repeated in a circulating manner, the blanking can be uniformly carried out, the raw materials are prevented from entering in a lump, and the extrusion curing efficiency is improved.
2. According to the rice cooking device, the dredging component is arranged, the first motor in the dredging component can drive the adjusting rod to rotate reversely to put down the adjusting rope every other time, the adjusting plate can drive the air pipe to be right opposite to the discharging port, then the second motor rotates reversely to enable the pressing plate meshed with the screw rod to drive the pressing block to ascend, the air pipe is opened and blows air to the discharging port through the air machine, cooked rice adhered to the discharging port is blown off, and blocking is avoided.
Drawings
FIG. 1 is a flow chart of a process for preparing cooked rice;
FIG. 2 is a schematic view showing a structure of an apparatus for preparing cooked rice;
FIG. 3 is a schematic view showing a discharge port of an apparatus for preparing cooked rice;
FIG. 4 is a schematic view showing a structure of a feeding unit in an apparatus for preparing cooked rice;
FIG. 5 is a schematic view showing a structure of a feed hole in a device for preparing cooked rice;
FIG. 6 is a sectional view of a feeding unit in an apparatus for preparing cooked rice;
FIG. 7 is a schematic view showing the construction of a pull through unit in the apparatus for preparing cooked rice;
FIG. 8 is a sectional view of a first motor base in the apparatus for preparing cooked rice;
FIG. 9 is a sectional view of an adjusting seat in a device for preparing cooked rice.
In the figure: 1. an extruder body; 2. a motor; 3. a transmission; 4. a gear case; 5. a body; 6. a discharge port; 7. a feed hopper; 8. a feeding assembly; 9. dredging components; 10. a first mounting seat; 11. a second mounting seat; 12. an L-shaped plate; 13. a feeding box; 14. a feed hole; 15. mounting blocks; 16. a microswitch; 17. mounting a plate; 18. a controller; 19. a first mounting bar; 20. a first electromagnet; 21. a first iron block; 22. a first rope; 23. a second mounting bar; 24. a second electromagnet; 25. a second iron block; 26. a second rope; 27. a first clamping block; 28. a second fixture block; 29. a fixed seat; 30. a first motor base; 31. a motor; 32. adjusting a rod; 33. adjusting the rope; 34. an adjusting plate; 35. an adjusting seat; 36. an air tube; 37. a second motor mount; 38. a second motor; 39. a screw rod; 40. pressing a plate; 41. a pressure lever; 42. and (7) briquetting.
Detailed Description
Referring to fig. 1 to 9, in an embodiment of the present invention, a preparation process of cooked rice includes the following steps:
s1, selecting the main material color: finely crushing the main materials by using a color sorter, paying attention to the fact that the finely crushed rice needs to be placed at a constant speed, adjusting the sensitivity of the color sorter to be 100%, and removing the finely crushed rice with abnormal colors and impurities;
s2, crushing the main materials: placing the finely crushed rice subjected to color sorting into a rice crusher for crushing treatment, wherein the finely crushed rice can be repeatedly crushed into powder;
s3, preparing ingredients: mixing 08# fragrant rice, monoglyceride and diglyceride fatty acid ester, corn starch, salt, potato starch and konjac powder together according to a certain proportion;
s4, mixing the main ingredients: adding the ingredients mixed in the step S3 into the crushed fine rice, and stirring to fully mix the ingredients;
s5, extrusion curing: adding the mixture obtained in the step S4 into a screw extruder for extruding and curing treatment, and extruding to form fine broken rice;
s6, cooling: cooling the extruded and cured finely ground rice;
s7, vibration drying: placing the cooled fine crushed rice in a vibration dryer for drying treatment, and taking out water;
s8, screening and testing: placing the dried finely-broken rice into a rice screening machine for screening, removing impurities and unqualified products, and using the unqualified products as feed;
s9, weighing and bagging: bagging the screened finely-crushed rice, namely finished cured rice, wherein the bagging process comprises weighing, bag sewing and robot stacking;
s10, finished product warehousing: the pallet filled with the bagged cured rice is moved to a warehouse by a forklift and stored.
A device for preparing cured rice, a screw extruder in S5 comprises an extruder body 1, a motor 2 is installed at the left end of the upper surface of the extruder body 1, a transmission 3 is installed at the right end of the motor 2, a gear box 4 is installed at the right end of the transmission 3, a machine body 5 is installed at the right end of the gear box 4, the transmission 3, the gear box 4 and the machine body 5 are all installed on the upper surface of the extruder body 1, a discharge hole 6 is formed in the center of the right side surface of the machine body 5, a feed hopper 7 is installed at the left end of the upper surface of the machine body 5 in a penetrating mode, a feeding component 8 is arranged outside the feed hopper 7, the feeding component 8 comprises a first installation seat 10 and a second installation seat 11, the first installation seat 10 and the second installation seat 11 are respectively installed at the upper end edges of the upper end of the rear front side surface of the feed hopper 7, and the first installation seat 10 and the second installation seat 11 are both connected with an L-shaped plate 12 in a sliding mode, a feeding box 13 is arranged between the first mounting seat 10 and the second mounting seat 11, one end of an L-shaped plate 12 is connected with one side surface of the feeding box 13, a plurality of feeding holes 14 are uniformly arranged on the lower surface of the feeding box 13, mounting blocks 15 are respectively arranged on the left and right edges of the upper surface of the second mounting seat 11, a micro switch 16 is arranged on one side surface of each mounting block 15, the micro switch 16 is right opposite to the front L-shaped plate 12, a mounting plate 17 is arranged on the rear side edge of the lower surface of the second mounting seat 11, a controller 18 is arranged in the middle of the front surface of the mounting plate 17, a first mounting rod 19 is arranged at the left end of the front part of the mounting plate 17 on the lower surface of the second mounting seat 11, a first electromagnet 20 is arranged on the inner lower surface of the first mounting rod 19, a first iron block 21 is slidably connected inside the first mounting rod 19, and a first rope 22 is arranged on the upper surface of the first iron block 21, the upper end of the first rope 22 is connected to the left side surface of the front L-shaped plate 12, the lower surface of the second mounting seat 11 is positioned at the front right end of the mounting plate 17 and is provided with a second mounting rod 23, the inner lower surface of the second mounting rod 23 is provided with a second electromagnet 24, the inner part of the second mounting rod 23 is slidably connected with a second iron block 25, the upper surface of the second iron block 25 is provided with a second rope 26, the upper end of the second rope 26 is connected to the right side surface of the front L-shaped plate 12, the left end of the inner lower surface of the second mounting seat 11 is provided with a first clamping block 27, the first rope 22 movably penetrates through the first clamping block 27, the right end of the inner lower surface of the second mounting seat 11 is provided with a second clamping block 28, the second rope 26 movably penetrates through the second clamping block 28, the first electromagnet 20 is started through the controller 18, due to suction, the first iron block 21 pulls the feeding box 13 leftwards through the first rope 22, when the L-shaped plate touches the left microswitch 16, the controller 18 enables the first electromagnet 20 to be powered off and the second electromagnet 24 to be powered on, so that the feeding box 13 moves rightwards, the processes are repeated in a circulating manner, the blanking can be uniformly carried out, and the extrusion curing efficiency is improved.
In fig. 1, 2, 7, 8 and 9: a dredging component 9 is arranged on one side, located at the discharge port 6, of the right side surface of the machine body 5, the dredging component 9 comprises a fixed seat 29, the fixed seat 29 is installed on the right side surface of the machine body 5, a first motor seat 30 is installed on the upper surface of the fixed seat 29, a motor 31 is installed inside the first motor seat 30, an adjusting rod 32 is installed at the lower end of the motor 31, an adjusting rope 33 is wound outside the adjusting rod 32, an adjusting plate 34 penetrates through and is connected with the rear surface of the fixed seat 29 in a sliding mode, the lower end of the adjusting rope 33 is connected to the upper surface of the adjusting plate 34, an adjusting seat 35 penetrates through and is installed inside the adjusting plate 34, an air pipe 36 penetrates through and is installed inside the adjusting seat 35, one end of the air pipe 36 is connected with an air compressor, a second motor seat 37 penetrates through and is installed on the upper surface of the adjusting seat 35, a second motor 38 is installed inside the second motor seat 37, a lead screw 39 is installed at the lower end of the second motor 38, and a pressing plate 40 is connected with the outer portion of the lead screw 39 in a meshing mode, the pressing plate 40 is connected inside the second motor seat 37 in a sliding mode, the two ends of the lower surface of the pressing plate 40 are provided with pressing rods 41, the lower end of each pressing rod 41 is provided with a pressing block 42, each pressing block 42 is movably attached to the upper surface of the corresponding air pipe 36, the first motor 31 drives the corresponding adjusting rod 32 to rotate reversely to release the corresponding adjusting rope 33, the corresponding adjusting plate 34 drives the corresponding air pipe 36 to face the corresponding discharge port 6, then the second motor 38 rotates reversely to enable the pressing plate 40 meshed with the screw rod 39 to drive the corresponding pressing block 42 to ascend, the corresponding air pipe 36 is opened and blows air to the corresponding discharge port 6 through an air machine, cured rice adhered to the corresponding discharge port is blown off, and blocking is avoided.
The working principle of the invention is as follows: when in use, a worker discharges mixed materials into the screw machine press through the feeding box 13 in the feeding assembly 8, the first electromagnet 20 is firstly turned on through the controller 18, due to suction, the first iron block 21 can pull the feeding box 13 leftwards through the first rope 22, when the L-shaped plate touches the left micro switch 16, the controller 18 turns off the first electromagnet 20, turns on the second electromagnet 24, the feeding box 13 moves rightwards, so that the material can be discharged evenly, the subsequent extrusion curing efficiency is improved, the raw materials enter the machine body 5 through the feeding hopper 7 for extrusion curing and are finally discharged from the discharge port 6, at every other end time, the first motor 31 in the dredging assembly 9 can drive the adjusting rod 32 to rotate reversely to discharge the adjusting rope 33, the adjusting plate 34 can drive the air pipe 36 to face the discharge port 6, then the second motor 38 rotates reversely to drive the pressing plate 40 meshed with the screw rod 39 to drive the pressing block 42 to ascend, the air pipe 36 is opened and the air is supplied by the air machine to blow the discharging port 6, the cured rice adhered on the discharging port is blown off to avoid blockage, after the air is blown for a period of time, the second motor 38 rotates forwards to press the air pipe 36 through the pressing block 42, and the first motor 31 rotates forwards to lift the adjusting plate 34.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention are equivalent to or changed within the technical scope of the present invention.
Claims (7)
1. A preparation process of cured rice is characterized by comprising the following steps:
s1, selecting the main material color: finely crushing the main materials by using a color sorter, paying attention to the fact that the finely crushed rice needs to be placed at a constant speed, adjusting the sensitivity of the color sorter to 100%, and removing the finely crushed rice with abnormal color and impurities;
s2, crushing the main materials: placing the finely crushed rice subjected to color sorting into a rice crusher for crushing treatment, wherein the finely crushed rice can be repeatedly crushed into powder;
s3, preparing ingredients: mixing 08# fragrant rice, monoglyceride and diglyceride fatty acid ester, corn starch, salt, potato starch and konjac powder together according to a certain proportion;
s4, mixing the main ingredients: adding the ingredients mixed in the step S3 into the crushed fine rice, and stirring to fully mix the ingredients;
s5, extrusion curing: adding the mixture obtained in the step S4 into a screw extruder for extruding and curing treatment, and extruding to form fine broken rice;
s6, cooling: cooling the extruded and cured finely ground rice;
s7, vibration drying: placing the cooled fine crushed rice in a vibration dryer for drying treatment, and taking out water;
s8, screening and testing: placing the dried finely crushed rice in a rice screening machine for screening to remove impurities and unqualified products, wherein the unqualified products are used for feed treatment;
s9, weighing and bagging: bagging the screened finely-crushed rice, namely finished cured rice, wherein the bagging process comprises weighing, bag sewing and robot stacking;
s10, finished product warehousing: the pallet filled with the bagged cured rice is moved to a warehouse by a forklift and stored.
2. The preparation device for realizing the preparation process of the cured rice of claim 1, wherein the screw extruder in S5 comprises an extruder body (1), a motor (2) is installed at the left end of the upper surface of the extruder body (1), a transmission (3) is installed at the right end of the motor (2), a gear box (4) is installed at the right end of the transmission (3), a machine body (5) is installed at the right end of the gear box (4), a discharge hole (6) is formed in the center position of the right side surface of the machine body (5), a feed hopper (7) is installed at the left end of the upper surface of the machine body (5) in a penetrating manner, and a feeding component (8) is arranged outside the feed hopper (7);
and a dredging component (9) is arranged on one side of the right side surface of the machine body (5) positioned at the discharge hole (6).
3. The cured rice preparation device according to claim 2, wherein the feeding assembly (8) comprises a first mounting seat (10) and a second mounting seat (11), the first mounting seat (10) and the second mounting seat (11) are both connected with an L-shaped plate (12) in a sliding manner, a feeding box (13) is installed between the first mounting seat (10) and the second mounting seat (11), a plurality of feeding holes (14) are uniformly formed in the lower surface of the feeding box (13), mounting blocks (15) are installed on the left and right edges of the upper surface of the second mounting seat (11), a micro switch (16) is installed on the surface of one side of each mounting block (15), a mounting plate (17) is installed on the rear edge of the lower surface of the second mounting seat (11), and a controller (18) is installed on the middle position of the front surface of each mounting plate (17), the lower surface of the second mounting seat (11) is located at the front left end of the mounting plate (17) and is provided with a first mounting rod (19), the inner lower surface of the first mounting rod (19) is provided with a first electromagnet (20), the inner sliding connection of the first mounting rod (19) is provided with a first iron block (21), the upper surface of the first iron block (21) is provided with a first rope (22), the lower surface of the second mounting seat (11) is located at the front right end of the mounting plate (17) and is provided with a second mounting rod (23), the inner lower surface of the second mounting rod (23) is provided with a second electromagnet (24), the inner sliding connection of the second mounting rod (23) is provided with a second iron block (25), the upper surface of the second iron block (25) is provided with a second rope (26), and the inner lower surface left end of the second mounting seat (11) is provided with a first clamping block (27), and a second clamping block (28) is arranged at the right end of the inner lower surface of the second mounting seat (11).
4. The preparation device of cured rice according to claim 2, wherein the dredging component (9) comprises a fixed seat (29), the upper surface of the fixed seat (29) is provided with a first motor seat (30), the inside of the first motor seat (30) is provided with a motor (31), the lower end of the motor (31) is provided with an adjusting rod (32), the outside of the adjusting rod (32) is wound with an adjusting rope (33), the rear surface of the fixed seat (29) is penetrated and slidably connected with an adjusting plate (34), the inside of the adjusting plate (34) is penetrated and provided with an adjusting seat (35), the inside of the adjusting seat (35) is penetrated and provided with an air pipe (36), the upper surface of the adjusting seat (35) is penetrated and provided with a second motor seat (37), the inside of the second motor seat (37) is provided with a second motor (38), the lower end of the second motor (38) is provided with a screw rod (39), the outer meshing of lead screw (39) is connected with clamp plate (40), depression bar (41) are all installed at the lower surface both ends of clamp plate (40), briquetting (42) are installed to the lower extreme of depression bar (41).
5. A process for preparing cooked rice as claimed in claim 2, wherein said speed variator (3), gearbox (4) and body (5) are mounted on the upper surface of the extruder body (1).
6. A device for preparing cooked rice as claimed in claim 3, wherein said first and second mounting seats (10, 11) are respectively installed at the upper end edges of the rear and front side surfaces of said feeding hopper (7), one end of said L-shaped plate (12) is connected to one side surface of said feeding box (13), said micro switch (16) is right opposite to the front L-shaped plate (12), the upper end of said first rope (22) is connected to the left side surface of the front L-shaped plate (12), the upper end of said second rope (26) is connected to the right side surface of the front L-shaped plate (12), said first rope (22) is movably passed through said first engaging block (27), and said second rope (26) is movably passed through said second engaging block (28).
7. A device for preparing cooked rice as claimed in claim 4, wherein said fixed base (29) is installed on the right side surface of the main body (5), the lower end of said adjusting rope (33) is connected to the upper surface of the adjusting plate (34), said pressing plate (40) is slidably connected inside the second motor base (37), and said pressing block (42) is movably attached to the upper surface of the air pipe (36).
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| CN202210227759.8A CN114680274A (en) | 2022-03-08 | 2022-03-08 | Preparation process and device of cured rice |
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