CN207607168U - A kind of useless angle cleaning system of corrugated paper - Google Patents
A kind of useless angle cleaning system of corrugated paper Download PDFInfo
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- CN207607168U CN207607168U CN201721710947.7U CN201721710947U CN207607168U CN 207607168 U CN207607168 U CN 207607168U CN 201721710947 U CN201721710947 U CN 201721710947U CN 207607168 U CN207607168 U CN 207607168U
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- 238000004140 cleaning Methods 0.000 title claims description 13
- 239000002699 waste material Substances 0.000 claims description 47
- 238000003825 pressing Methods 0.000 claims description 16
- 238000007664 blowing Methods 0.000 claims description 9
- 230000005540 biological transmission Effects 0.000 claims description 6
- 238000007906 compression Methods 0.000 claims description 6
- 230000006835 compression Effects 0.000 claims description 4
- 230000000754 repressing effect Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 description 14
- 239000000123 paper Substances 0.000 description 7
- 239000000463 material Substances 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000009825 accumulation Methods 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 2
- 239000010893 paper waste Substances 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及瓦楞纸生产设备技术领域,尤其涉及一种瓦楞纸废角清理系统。The utility model relates to the technical field of corrugated paper production equipment, in particular to a system for cleaning waste corners of corrugated paper.
背景技术Background technique
瓦楞纸箱在生产过程中需要根据设计要求对瓦楞纸板进行切角,并利用切角后的瓦楞纸板装钉为瓦楞纸箱。其切角过程中产生大量的废角料如不及时清理,会严重影响正常的生产活动,假如四处飘散的废角卷入生产设备中,还会损坏生产设备。因此,如何处理瓦楞纸废角料,成了众多瓦楞纸箱生产厂家需解决的难题,目前大部分的瓦楞纸箱生产厂家都采用人力搬运的方式将瓦楞纸清走,然而这种方式不但浪费人力,而且在其清理搬运的过程中也会对正常生产活动产生一定滋扰,此外收集废角也需要大面积的占地空间。During the production process of the corrugated box, it is necessary to cut the corners of the corrugated cardboard according to the design requirements, and use the corner-cut corrugated cardboard to be stapled into a corrugated box. If a large amount of waste corners are not cleaned up in time during the corner cutting process, normal production activities will be seriously affected. If the waste corners scattered around are involved in the production equipment, the production equipment will also be damaged. Therefore, how to deal with the waste corners of corrugated paper has become a problem that many corrugated box manufacturers need to solve. At present, most of the corrugated box manufacturers use manual handling to remove the corrugated paper. The process of cleaning and handling will also cause some disturbance to normal production activities. In addition, collecting waste corners also requires a large area of floor space.
发明内容Contents of the invention
本实用新型的目的在于克服现有技术的不足,提供一种可及时清理废角、防止废角料堆积影响车间设备运行的瓦楞纸废角清理系统。The purpose of the utility model is to overcome the deficiencies of the prior art and provide a corrugated paper waste corner cleaning system that can clean up the waste corners in time and prevent the accumulation of waste corners from affecting the operation of workshop equipment.
为了实现以上目的,本实用新型所采用的技术方案是:In order to achieve the above object, the technical solution adopted in the utility model is:
一种瓦楞纸废角清理系统,包括安装于地槽内的地下输送带、用于将废角吹送至地下输送带的风机、设置于地下输送带输出端的鼓风装置,连接所述鼓风装置出风口的风管;其中所述的鼓风装置包括有上下侧开口的料斗、连接料斗下侧开口的送料管、连接送料管出口的涡流风道以及连接涡流风道进风口的鼓风机,所述涡流风道包括水平延伸的进风段、竖向延伸的出风段以及成型于进风段与出风段之间形成有圆盘结构的腔室,所述腔室开有与送料管连接的进料口。A system for cleaning waste corners of corrugated paper, comprising an underground conveyor belt installed in a trough, a fan for blowing waste corners to the underground conveyor belt, and an air blowing device arranged at the output end of the underground conveyor belt, connected to the outlet of the blowing device The air duct of the tuyere; wherein the blower device includes a hopper with upper and lower side openings, a feeding pipe connected to the lower opening of the hopper, a vortex air duct connected to the outlet of the feeding pipe, and a blower connected to the air inlet of the vortex air duct, the vortex The air duct includes a horizontally extending air inlet section, a vertically extending air outlet section, and a chamber formed with a disc structure formed between the air inlet section and the air outlet section. The chamber has an inlet connected to the feeding pipe. feed port.
进一步,所述料斗上侧设置有对扭式粉碎机构,所述对扭式破碎机构包括相互配合的第一粉碎辊与第二粉碎辊,与第一粉碎辊同轴连接的第一从动齿轮,与第二粉碎辊同轴连接的第二从动齿轮,与第二从动齿轮啮合的传动齿轮,与传动齿轮以及第一从动齿轮同时啮合的主动齿轮,带动所述主动齿轮转动的对扭驱动电机。Further, the upper side of the hopper is provided with a torsion-type crushing mechanism, and the torsion-type crushing mechanism includes a first crushing roller and a second crushing roller that cooperate with each other, and a first driven gear coaxially connected with the first crushing roller , the second driven gear coaxially connected with the second crushing roller, the transmission gear meshed with the second driven gear, the driving gear meshed with the transmission gear and the first driven gear at the same time, and the pair driving the driving gear to rotate Torsion drive motor.
进一步,所述风管的出口连接有压缩机,所述压缩机包括预压机构和复压机构,所述预压机构包括输送管道、内置于输送管道内的输送螺杆、形成与输送管道末端的成形腔、设置于成形腔后侧的升降活动挡板、引导升降活动挡板升降的竖向滑轨、与升降活动挡板升降螺纹连接的竖向丝杆、带动竖向丝杆转动的升降驱动电机、设置于成形腔上侧的下压板以及带动下压板下压的下压油缸;所述复压机构包括上压座、下压座、布置于左右两侧的侧压板、液压缸、一对左右布置第一连杆、一对左右布置第二连杆以及中连杆,其中所述第一连杆同时与下压座、侧压板以及第二连杆铰接,所述第二连杆两端分别铰接第一连杆和中连杆,所述液压缸的缸体固定安装于上压座上表面并且其活塞杆与中连杆中部铰接。Further, the outlet of the air duct is connected with a compressor, and the compressor includes a pre-compression mechanism and a re-compression mechanism. The forming chamber, the lifting movable baffle arranged on the rear side of the forming chamber, the vertical slide rail guiding the lifting and lowering movable baffle, the vertical screw connected with the lifting and lowering movable baffle, and the lifting drive that drives the vertical screw to rotate The motor, the lower pressing plate arranged on the upper side of the forming cavity, and the lower pressing oil cylinder that drives the lower pressing plate to press down; A first connecting rod is arranged left and right, a pair of second connecting rods and a middle connecting rod are arranged left and right, wherein the first connecting rod is hinged with the lower pressure seat, side pressure plate and the second connecting rod at the same time, and the two ends of the second connecting rod The first connecting rod and the middle connecting rod are respectively hinged, and the cylinder body of the hydraulic cylinder is fixedly installed on the upper surface of the upper pressing seat and its piston rod is hinged with the middle part of the middle connecting rod.
进一步,所述地槽上侧覆盖有安全盖,所述安全盖成形有供废角掉落的格栅。Further, the upper side of the trough is covered with a safety cover, and the safety cover is formed with a grid for falling waste corners.
本实用新型的有益效果是:本实用新型的瓦楞纸废角清理系统可及时有效清除瓦楞纸箱生产过程中形成的废角,防止废角料在生产车间内堆积,此外清理时无需停止生产设备运行,保证生产活动正产进行,起具体过程为:废角形成后被风机吹送至地槽内并通过地槽内的输送带运走,当废角被输送带输送至鼓风装置后,在料斗内暂时储存堆积,当料斗内的废角料积累至一定数量后,鼓风机向涡流风道吹送气流使涡流风道内形成低压将废角料从料斗经送料管吸入涡流风道的腔室,同时由于腔室呈圆盘结构,气流在腔室内形成涡流有利于分散废角料防止废角料堵塞涡流风道,最后废角料通过涡流风道吹入风管内沿风管输送至生产车间外。The beneficial effects of the utility model are: the corrugated paper waste corner cleaning system of the utility model can timely and effectively remove the waste corners formed in the corrugated box production process, prevent the waste corners from accumulating in the production workshop, and do not need to stop the operation of the production equipment during cleaning, To ensure that the production activities are in progress, the specific process is as follows: after the waste horns are formed, they are blown to the trough by the fan and transported away by the conveyor belt in the trough. After the waste horns are transported to the blowing device by the conveyor belt, Temporary storage and accumulation, when the waste corners in the hopper have accumulated to a certain amount, the blower blows airflow to the vortex air duct to form a low pressure in the vortex air duct, and the waste corners are sucked from the hopper through the feeding pipe into the chamber of the vortex air duct. The chamber has a disc structure, and the airflow forms a vortex in the chamber, which is beneficial to disperse the waste corners and prevent the waste corners from blocking the vortex air duct. Finally, the waste corners are blown into the air duct through the vortex air duct and transported to the outside of the production workshop along the air duct.
附图说明Description of drawings
图1为本实用新型的侧面示意图。Fig. 1 is a schematic side view of the utility model.
图2为本实用新型的料斗的侧视图。Fig. 2 is a side view of the hopper of the present invention.
图3为本实用新型的料斗的俯视图。Fig. 3 is a top view of the hopper of the present invention.
图4为本实用新型的涡流风道的主视图。Fig. 4 is a front view of the vortex air duct of the present invention.
图5为本实用新型的预压机构的侧视图。Fig. 5 is a side view of the preloading mechanism of the present invention.
图6为本实用新型的复压机构的侧视图。Fig. 6 is a side view of the recompression mechanism of the present invention.
图7为本实用新型的复压机构的主视图。Fig. 7 is a front view of the recompression mechanism of the present invention.
其中,1-地槽,11-格栅,2-地下输送带,3-风机,4-鼓风装置,41-料斗,411-对扭式粉碎机构,4111-第一粉碎辊,4112-第二粉碎辊,4113-第一从动齿轮,4114-第二从动齿轮,4115-主动齿轮,4116-传动齿轮,4117-对扭驱动电机,42-送料管,43-涡流风道,431-进风段,432-出风段,433-腔室,44-鼓风机,5-风管,61-预压机构,611-输送管道,612-输送螺杆,613-成形腔,614-升降活动挡板,615-下压板,616-下压油缸,617-竖向丝杆,618-竖向滑轨,619-升降驱动电机,62-复压机构,621-上压座,622-下压座,623-侧压板,624-液压缸,625-第一连杆,626-第二连杆,627-中连杆。Among them, 1-Trough, 11-Grate, 2-Underground conveyor belt, 3-Fan, 4-Blower device, 41-Hopper, 411-Twist type crushing mechanism, 4111-First crushing roller, 4112-The first Two crushing rollers, 4113-first driven gear, 4114-second driven gear, 4115-driving gear, 4116-transmission gear, 4117-pair torsion drive motor, 42-feeding pipe, 43-vortex air duct, 431- Air inlet section, 432-air outlet section, 433-chamber, 44-blower, 5-air pipe, 61-preloading mechanism, 611-conveyor pipe, 612-conveyor screw, 613-forming cavity, 614-lifting movable gear Plate, 615-lower pressure plate, 616-lower pressure cylinder, 617-vertical screw, 618-vertical slide rail, 619-lift drive motor, 62-recompression mechanism, 621-upper pressure seat, 622-lower pressure seat , 623-side pressure plate, 624-hydraulic cylinder, 625-first connecting rod, 626-second connecting rod, 627-middle connecting rod.
具体实施方式Detailed ways
现结合附图和具体实施例对本实用新型所要去保护的技术方案作进一步详细说明。The technical solutions to be protected by the utility model will be further described in detail in conjunction with the accompanying drawings and specific embodiments.
参见图1至图7所示,本实施例中的一种瓦楞纸废角清理系统,包括安装于地槽1内的地下输送带2、用于将废角吹送至地下输送带2的风机3、设置于地下输送带2输出端的鼓风装置4,连接所述鼓风装置4出风口的风管5,连接风管5出口的压缩机。在本实施例中,地槽1邻近产生废角的生产设备,以便收集废角,同时地槽1上侧覆盖有安全盖,安全盖可供工作人员从地槽1上方走过或站立,防止工作人员掉落地槽1,同时安全盖成形有供废角掉落的格栅11,使废角能顺利从安全盖上掉落至地槽1中。Referring to Figures 1 to 7, a system for cleaning waste corners of corrugated paper in this embodiment includes an underground conveyor belt 2 installed in a trench 1, a fan 3 for blowing waste corners to the underground conveyor belt 2, The blower device 4 arranged at the output end of the underground conveyor belt 2 is connected to the air pipe 5 at the air outlet of the blower device 4 and connected to the compressor at the outlet of the air pipe 5 . In this embodiment, the trough 1 is adjacent to the production equipment that produces waste corners, so as to collect the waste corners. At the same time, the upper side of the trough 1 is covered with a safety cover. The staff falls into the floor trough 1, and the safety cover is formed with a grid 11 for the waste corners to drop, so that the waste corners can smoothly fall from the safety cover into the floor trough 1.
其中鼓风装置4包括有上下侧开口的料斗41、连接料斗41下侧开口的送料管42、连接送料管42出口的涡流风道43以及连接涡流风道43进风口的鼓风机44。其中,料斗41上侧设置有对扭式粉碎机构411,所述对扭式破碎机构包括相互配合的第一粉碎辊4111与第二粉碎辊4112,与第一粉碎辊4111同轴连接的第一从动齿轮4113,与第二粉碎辊4112同轴连接的第二从动齿轮4114,与第二从动齿轮4114啮合的传动齿轮4116,与传动齿轮4116以及第一从动齿轮4113同时啮合的主动齿轮4115,带动所述主动齿轮4115转动的对扭驱动电机4117。其中第一粉碎辊4111和第二粉碎辊4112上成形有相互啮合的齿块,同时第一粉碎辊4111和第二粉碎辊4112在对扭驱动电机4117的带动下反向同步转动以将废角料拉入料斗41内并同时对废角料进一步粉碎,使其更便于后续利用鼓风装置4对其输送。涡流风道43包括水平延伸的进风段431、竖向延伸的出风段432以及成型于进风段431与出风段432之间形成有圆盘结构的腔室433,腔室433开有与送料管42连接的进料口。Wherein the blast device 4 includes a hopper 41 with upper and lower side openings, a feed pipe 42 connected to the lower opening of the hopper 41, a vortex air duct 43 connected to the outlet of the feed pipe 42, and a blower 44 connected to the air inlet of the vortex air duct 43. Wherein, the upper side of the hopper 41 is provided with a torsion type crushing mechanism 411, said torsion type crushing mechanism includes a first crushing roller 4111 and a second crushing roller 4112 co-axially connected with the first crushing roller 4111. The driven gear 4113, the second driven gear 4114 coaxially connected with the second crushing roller 4112, the transmission gear 4116 meshed with the second driven gear 4114, the driving gear meshed with the transmission gear 4116 and the first driven gear 4113 simultaneously The gear 4115 is a torsion drive motor 4117 that drives the driving gear 4115 to rotate. Wherein the first crushing roller 4111 and the second crushing roller 4112 are formed with intermeshing tooth blocks, and at the same time the first crushing roller 4111 and the second crushing roller 4112 are rotated in reverse synchronously under the drive of the torsional drive motor 4117 to remove the waste corners. The material is pulled into the hopper 41 and at the same time the waste corner material is further pulverized, making it more convenient for subsequent use of the blower device 4 to transport it. The vortex air duct 43 includes a horizontally extending air inlet section 431, a vertically extending air outlet section 432, and a chamber 433 formed with a disk structure formed between the air inlet section 431 and the air outlet section 432. The chamber 433 has a The feeding port that is connected with feeding pipe 42.
所述压缩机包括预压机构61和复压机构62,所述预压机构61包括输送管道611、内置于输送管道611内的输送螺杆612、形成与输送管道611末端的成形腔613、设置于成形腔613后侧的升降活动挡板614、引导升降活动挡板614升降的竖向滑轨618、与升降活动挡板614升降螺纹连接的竖向丝杆617、带动竖向丝杆617转动的升降驱动电机619、设置于成形腔613上侧的下压板615以及带动下压板615下压的下压油缸616;所述复压机构62包括上压座621、下压座622、布置于左右两侧的侧压板623、液压缸624、一对左右布置第一连杆625、一对左右布置第二连杆626以及中连杆627,其中所述第一连杆625同时与下压座622、侧压板623以及第二连杆626铰接,所述第二连杆626两端分别铰接第一连杆625和中连杆627,所述液压缸624的缸体固定安装于上压座621上表面并且其活塞杆与中连杆627中部铰接。The compressor includes a pre-compression mechanism 61 and a recompression mechanism 62. The pre-compression mechanism 61 includes a delivery pipeline 611, a delivery screw 612 built in the delivery pipeline 611, a forming cavity 613 formed at the end of the delivery pipeline 611, and a The lifting movable baffle 614 on the rear side of the forming chamber 613, the vertical slide rail 618 that guides the lifting movable baffle 614 to lift, the vertical screw mandrel 617 that is threadedly connected with the lifting movable baffle 614, and the vertical screw that drives the vertical screw mandrel 617 to rotate The lifting drive motor 619, the lower pressing plate 615 arranged on the upper side of the forming cavity 613, and the pressing oil cylinder 616 that drives the lower pressing plate 615 to press down; Side pressure plate 623, hydraulic cylinder 624, a pair of left and right arranged first connecting rods 625, a pair of left and right arranged second connecting rods 626 and middle connecting rods 627, wherein the first connecting rods 625 are simultaneously connected with the lower pressing seat 622, The side pressure plate 623 and the second connecting rod 626 are hinged, the two ends of the second connecting rod 626 are respectively hinged to the first connecting rod 625 and the middle connecting rod 627, and the cylinder body of the hydraulic cylinder 624 is fixedly installed on the upper surface of the upper pressing seat 621 And its piston rod is hinged with the middle part of the connecting rod 627 .
在本实施例中,瓦楞纸废角清理系统的工作原理如下:废角从生产设备中形成后,被风机3吹送至地槽1内并通过地槽1内的输送带运走。当废角被输送带输送至鼓风装置4时,先通过料斗41上侧的对扭式粉碎机构411粉碎为更细小的废角碎片,废角料在料斗41内暂时储存堆积。当料斗41内的废角料积累至一定数量后,鼓风机44向涡流风道43吹送气流使涡流风道43内形成低压将废角料从料斗41经送料管42吸入涡流风道43的腔室433,同时由于腔室433呈圆盘结构,气流在腔室433内形成涡流有利于分散废角料防止废角料堵塞涡流风道43。废角料通过涡流风道43吹入风管5内沿风管5输送至生产车间外的压缩机中,在本实施例中风管5与预压机构61的输送管道611对接,废角料在输送管道611内经输送螺杆612输送至成形腔613中,当成形腔613中的废角料累积至一定数量后,下压油缸616油缸带动下压板615下压使成形腔613内的废角料预压为压缩坯料,随后升降活动挡板614打开,输送螺杆612继续向前输送废角料,并利用废角料推动压缩坯料向前移动,随后压缩坯料进入复压机构62内,在液压缸624的带动下,上压座621、下压座622以及布置于左右两侧的侧压板623同时压向压缩坯料使压缩坯料受到上下左右四个方向上的压力,对压缩坯料进一步压缩,使其转化为体积更小更致密的压缩块,由于压缩块的体积小并且致密性高,可进行上下叠放,减小其占用面积,以便集中处理。In this embodiment, the working principle of the waste corner cleaning system of corrugated paper is as follows: After the waste corners are formed from the production equipment, they are blown into the trough 1 by the fan 3 and transported away by the conveyor belt in the trough 1 . When the waste corners are transported to the blower device 4 by the conveyor belt, they are first crushed into finer waste corner pieces by the twisted crushing mechanism 411 on the upper side of the hopper 41 , and the waste corners are temporarily stored and accumulated in the hopper 41 . When the waste corners in the hopper 41 have accumulated to a certain amount, the blower 44 blows air to the vortex air duct 43 to form a low pressure in the vortex air duct 43 to suck the waste corners from the hopper 41 through the feeding pipe 42 into the chamber of the vortex air duct 43 433. At the same time, because the chamber 433 has a disk structure, the air flow forms a vortex in the chamber 433, which is beneficial to disperse the waste corners and prevent the waste corners from blocking the vortex air duct 43. The waste corners are blown into the air duct 5 through the vortex air channel 43 and transported to the compressor outside the production workshop along the air duct 5. In the conveying pipeline 611, it is transported to the forming cavity 613 through the conveying screw 612. When the waste corners in the forming cavity 613 have accumulated to a certain amount, the oil cylinder 616 drives the lower pressing plate 615 to press down to make the waste corners in the forming cavity 613 Pre-compression is to compress the billet, then the lifting movable baffle 614 is opened, the conveying screw 612 continues to convey the waste corner material forward, and uses the waste corner material to push the compressed billet forward, and then the compressed billet enters the recompression mechanism 62, and the hydraulic cylinder Driven by 624, the upper press seat 621, the lower press seat 622, and the side press plates 623 arranged on the left and right sides press against the compressed blank at the same time, so that the compressed blank is subjected to pressure in the four directions of up, down, left, and right, and the compressed blank is further compressed to make it It is converted into a smaller and denser compressed block. Due to the small size and high density of the compressed block, it can be stacked up and down to reduce its occupied area for centralized processing.
以上所述之实施例仅为本实用新型的较佳实施例,并非对本实用新型做任何形式上的限制。任何熟悉本领域的技术人员,在不脱离本实用新型技术方案范围情况下,都可利用上述揭示的技术内容对本实用新型技术方案作出更多可能的变动和润饰,或修改为等同变化的等效实施例。故凡未脱离本实用新型技术方案的内容,依据本实用新型之思路所作的等同等效变化,均应涵盖于本实用新型的保护范围内。The above-mentioned embodiments are only preferred embodiments of the present utility model, and are not intended to limit the present utility model in any form. Any person familiar with the art, without departing from the scope of the technical solution of the present utility model, can make use of the technical content disclosed above to make more possible changes and modifications to the technical solution of the utility model, or modify it to be equivalent to the equivalent change. Example. Therefore, all equivalent and equivalent changes made according to the idea of the utility model that do not deviate from the technical solution of the utility model shall be covered within the protection scope of the utility model.
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111013752A (en) * | 2019-11-04 | 2020-04-17 | 滁州卷烟材料厂 | Method for treating corrugated board waste |
| CN114570743A (en) * | 2022-05-07 | 2022-06-03 | 江苏弘德环保科技有限公司 | Anti-jamming solid waste volume-reducing crushing and compressing device |
| CN114680274A (en) * | 2022-03-08 | 2022-07-01 | 宁夏昊王米业集团有限公司 | Preparation process and device of cured rice |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111013752A (en) * | 2019-11-04 | 2020-04-17 | 滁州卷烟材料厂 | Method for treating corrugated board waste |
| CN111013752B (en) * | 2019-11-04 | 2021-05-14 | 滁州卷烟材料厂 | A kind of processing method of corrugated cardboard waste |
| CN114680274A (en) * | 2022-03-08 | 2022-07-01 | 宁夏昊王米业集团有限公司 | Preparation process and device of cured rice |
| CN114680274B (en) * | 2022-03-08 | 2024-05-28 | 宁夏昊王米业集团有限公司 | Preparation facilities of curing rice |
| CN114570743A (en) * | 2022-05-07 | 2022-06-03 | 江苏弘德环保科技有限公司 | Anti-jamming solid waste volume-reducing crushing and compressing device |
| CN114570743B (en) * | 2022-05-07 | 2022-07-22 | 江苏弘德环保科技有限公司 | Anti-jamming solid waste volume-reducing crushing and compressing device |
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