CN114659422B - Quick clamping method for measuring batch products - Google Patents

Quick clamping method for measuring batch products Download PDF

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Publication number
CN114659422B
CN114659422B CN202210190951.4A CN202210190951A CN114659422B CN 114659422 B CN114659422 B CN 114659422B CN 202210190951 A CN202210190951 A CN 202210190951A CN 114659422 B CN114659422 B CN 114659422B
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rail
assembly
disc
product
block
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CN114659422A (en
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周水球
夏进京
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Dongguan Yucheng Industry Co ltd
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Dongguan Yucheng Industry Co ltd
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B5/00Measuring arrangements characterised by the use of mechanical techniques
    • G01B5/0002Arrangements for supporting, fixing or guiding the measuring instrument or the object to be measured
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B5/00Measuring arrangements characterised by the use of mechanical techniques
    • G01B5/004Measuring arrangements characterised by the use of mechanical techniques for measuring coordinates of points

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • A Measuring Device Byusing Mechanical Method (AREA)

Abstract

The invention relates to the technical field of measuring jigs, and discloses a quick clamping method for measuring batch products, which is used for quickly measuring regular products, and quick clamping is performed by utilizing a quick clamping jig. The problem of in the measurement process, clamping inefficiency in prior art, measurement run time is relatively long in batches to the product after the clamping is very easy to take place to rock, influences product measurement accuracy, leads to measuring result inaccurate is solved.

Description

Quick clamping method for measuring batch products
Technical Field
The invention relates to the technical field of measuring jigs, in particular to a quick clamping method for measuring batch products.
Background
The size of the product is measured through three coordinates, in the process of measuring the product by using the three coordinates, the product is flattened, the level is adjusted, the product is divided, then a measuring program is started, and then data is read, but in the measuring process, the product is singly arranged, the clamping position, the clamping mode and the tightness are different each time, the product is easy to shake, the measuring precision of the product is influenced, the measuring result is inaccurate, and the time for stopping and changing materials and correcting the meter is wasted each time.
Disclosure of Invention
The invention aims to provide a rapid clamping method for measuring batch products, and aims to solve the problems that in the prior art, in the measuring process, the clamping efficiency is low, the batch measuring operation time is relatively long, the clamped products are easy to shake, the measuring precision of the products is affected, and the measuring result is inaccurate.
The invention discloses a quick clamping method for measuring batch products, which is used for quickly measuring regular products, and quick clamping is carried out by utilizing a quick clamping jig, wherein the clamping jig comprises a base and a correction mechanism detachably arranged on the base, the correction mechanism comprises a correction table, a sliding rail assembly, a height ruler assembly and a height meter assembly, and the clamping method comprises the following steps:
s1, carrying out equal-quantity batching on a product to be measured, and clearing all display data on a quick clamping jig;
S2, moving the height rule component and the altimeter component of the correction table to the central line of the base, and installing the disc at the center of the base;
S3, roughly measuring the length and the width of the product, dividing the length and the width of the product by 2 to obtain a half length and a half width, respectively moving the height rule component and the height gauge component along the sliding rail component by a distance of a half length and a half width, and roughly fixing the positions of the height rule component and the height gauge component;
S4, placing the product on the correction table, tightly attaching two sides of one corner of the product to the altimeter component and the altimeter component, and attaching double-sided adhesive on the disc for attaching the bottom of the product to the disc, namely fixing the product to the center point of the disc.
When measuring the product, avoided the product to rock to can not influence measurement accuracy, and if in placing the in-process, appear the unable laminating of product bottom and correction table, then also can directly judge this product and be unqualified product, need not to resume measuring, practiced thrift manpower and materials, improve measurement of efficiency.
Further, the steps S1-S4 are repeated, a plurality of products are sequentially fixed on a plurality of discs one by one, the discs are mounted on a supporting plate, a plurality of disc positioning positions are uniformly arranged on the supporting plate at intervals, the discs are detachably mounted at the disc positioning positions, and then the products are rapidly measured at the same time.
Further, six disc positioning positions are arranged on each supporting plate.
6 Products are arranged at a time according to the distance between the measuring pins, and are clamped at one time, so that the clamping time of stopping midway is saved, and the 6 products can be measured at the same time.
Further, the first sliding rail component comprises a first main rail and a first auxiliary rail, the first main rail is arranged at the edge of the upper surface of the base, the first auxiliary rail is arranged outside the base through a connecting block, the first main rail and the first auxiliary rail are arranged in parallel, the height gauge component is in sliding connection with the first main rail, the first auxiliary rail is in sliding connection with a first number gauge component, the first number gauge component is connected with the height gauge component,
The height ruler component comprises a first sliding block, a first sliding block connecting seat, a first vertical frame, a first movable sleeve and a first clamping block; the first slider connecting seat is fixedly arranged above the first slider, the first slider is in sliding connection with the first main rail, the first vertical frame is fixedly arranged above the first slider connecting seat, the first clamping block is arranged on the first vertical frame through the first movable sleeve, the first clamping block is arranged above the correction table and is parallel to the correction table, and the height of the first clamping block relative to the correction table is adjusted through the first movable sleeve.
Through the setting of first slide rail subassembly, can the level shift altitude chi subassembly, carry out the altitude mixture detection to the different positions of product to can acquire the level data and the altitude mixture data that this altitude mixture chi removed in a measurement, improve work efficiency, first movable sleeve establishes on first grudging post, thereby can adjust the height of first fixture block for the correction platform through first movable sleeve.
Further, the second sliding rail component comprises a second main rail and a second auxiliary rail, the second main rail is arranged at the edge of the upper surface of the base, the second auxiliary rail is arranged outside the base through a connecting block, the second main rail and the second auxiliary rail are arranged in parallel, the altimeter component is in sliding connection with the second main rail, the second auxiliary rail is in sliding connection with a second number ruler component, the second number ruler component is connected with the altimeter component,
The altimeter subassembly includes hand wheel, second slider connecting seat, second grudging post, second movable sleeve and second fixture block, second slider connecting seat fixed mounting is in second slider top, second slider and second main rail sliding connection, second grudging post fixed mounting is in second slider connecting seat top, the second fixture block passes through the second movable sleeve to be installed on the second grudging post, and correction platform top is located to the second fixture block and for correction platform parallel, adjusts the height of second fixture block for the correction platform through the second movable sleeve, just one side installation hand wheel of second movable sleeve.
Through the setting of second slide rail subassembly, can the high precision detection of horizontal migration altimeter subassembly, can carry out high precision detection to the different positions of product to can acquire the horizontal data and the altitude data that this altimeter removed in a measurement, and can cooperate with the altimeter subassembly, measure the height of two positions of product simultaneously, and conveniently survey and carry out follow-up detection to the product, improve work efficiency.
Further, the disc is detachably mounted on the supporting plate through a positioning mechanism.
Further, above-mentioned positioning mechanism includes positioning disk and adjustable support, and above-mentioned positioning disk is circular structure, just positioning disk periphery interval is even is equipped with a plurality of adjustable supports, can select suitable disc according to the size of product, then adjusts adjustable support according to the size of disc, fixes a position the disc through a plurality of adjustable supports, avoids the disc to remove, guarantees high accuracy measurement.
Further, the adjustable bracket comprises a moving track, a fixed block, a sliding block and an adjustable connecting rod, one end of the moving track is connected with the periphery of the positioning disk, the other end of the moving track is connected with the fixed block, the sliding block is slidably arranged on the moving track, and the sliding block is connected with the fixed block through the adjustable connecting rod;
The adjustable connecting rod comprises a first connecting rod and a second connecting rod, one end of the first connecting rod is hinged with the fixed block, the other end of the first connecting rod is connected with one end of the second connecting rod, the other end of the second connecting rod is hinged with the sliding block, an adjusting bolt is arranged at the joint of the first connecting rod and the second connecting rod, and when the outer side of a product abuts against the front side of the sliding block, the adjusting bolt is screwed down to fix the distance between the sliding block and the fixed block;
the product on the disc is fixed at the central position and is stable through a plurality of adjustable brackets.
Further, the adjustable support is provided with four, and each sliding block is provided with a rubber pad on the contact surface with the disc.
Further, the base and the correction table are all aluminum alloy pieces.
Compared with the prior art, the quick clamping jig for the batch products provided by the invention has the advantages that:
6 products are arranged at a time according to the distance between the measuring pins, and are clamped at one time, so that the clamping time of stopping midway is saved, and the 6 products can be measured at the same time.
The product is single correction level and centering in advance outside the machine, and the shutdown correction and centering time is saved.
Adopt quick location single disc base, can be accurate the transfer to the machine center in the outer center of machine, accomplish with lowest costs, the effect is good again accurate.
The positioning ring is arranged below the working plane by adopting the precise positioning movable base, so that the whole plate can be replaced, and convenience and accuracy are realized; the clamping and measuring of other workpieces are not affected when the device is not used.
When the measurement work is busy, the operation time is measured in batches for a relatively long time, so that hands are saved to do other works or two machines are started, and the utilization rate of the machines is improved.
After actual implementation, compared with single measurement of the same product quantity, the batch measurement can save 20%, and people can leave out 30 minutes for other work each time.
The proper disc can be selected according to the size of the product, then the adjustable support is adjusted according to the size of the disc, the disc is positioned through the plurality of adjustable supports, the disc is prevented from moving, and high-precision measurement is guaranteed.
Drawings
FIG. 1 is a schematic diagram of a quick clamping fixture for batch products;
FIG. 2 is a schematic diagram of a quick clamping fixture for batch products;
FIG. 3 is a schematic diagram of a pallet of a quick clamping jig for batch products provided by the invention;
FIG. 4 is a schematic diagram of a positioning mechanism of a quick clamping jig for batch products provided by the invention;
Fig. 5 is a schematic diagram of an adjustable bracket of a quick clamping jig for a batch product provided by the invention.
Reference numerals referred to in the above figures:
a base 1, a correction table 2, a first slide rail assembly 3, a first main rail 301, a first auxiliary rail 302, a height ruler assembly 4, a first slider 401, a first slider connecting seat 402, a first stand 403, a first movable sleeve 404, a first fixture block 405, a height gauge assembly 5, a second slider 501, a second slider connecting seat 502, a second stand 503, a second movable sleeve 504, a second fixture block 505, a hand wheel 506,
A second slide rail assembly 6, a second primary rail 601, a second secondary rail 602, a second number of ruler assemblies 7;
A supporting plate 8, a positioning mechanism 9, a positioning disk 901, a moving track 902, a sliding block 903, an adjustable connecting rod 904, a fixed block 905 and a rubber pad 906.
Detailed Description
The present invention will be described in further detail with reference to the drawings and examples, in order to make the objects, technical solutions and advantages of the present invention more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the invention.
The implementation of the present invention will be described in detail below with reference to specific embodiments.
The same or similar reference numerals in the drawings of the present embodiment correspond to the same or similar components; in the description of the present invention, it should be understood that, if there is an azimuth or positional relationship indicated by terms such as "upper", "lower", "left", "right", etc., based on the azimuth or positional relationship shown in the drawings, it is only for convenience of describing the present invention and simplifying the description, but it is not indicated or implied that the apparatus or element referred to must have a specific azimuth, be constructed and operated in a specific azimuth, and thus terms describing the positional relationship in the drawings are merely illustrative and should not be construed as limitations of the present patent, and specific meanings of the terms described above may be understood by those skilled in the art according to specific circumstances.
Referring to fig. 1-5, a preferred embodiment of the present invention is provided.
The quick clamping method for measuring batch products is used for quickly measuring regular products, quick clamping is carried out by utilizing a quick clamping jig, the clamping jig comprises a base 1 and a correction mechanism detachably mounted on the base 1, the correction mechanism comprises a correction table 2, a sliding rail assembly, a height ruler assembly 4 and a height meter assembly 5, and the clamping method comprises the following steps of:
s1, carrying out equal-quantity batching on a product to be measured, and clearing all display data on a quick clamping jig;
S2, moving the altimeter component 4 and the altimeter component 5 of the correction table 2 to the central line of the base 1, and installing a disc at the center of the base 1;
S3, roughly measuring the length and the width of the product, dividing the length and the width of the product by 2 to obtain a half length and a half width, respectively moving the height rule assembly 4 and the height gauge assembly 5 along the sliding rail assembly by a distance of a half length and a half width, and roughly fixing the positions of the height rule assembly 4 and the height gauge assembly 5;
s4, placing the product on the correction table 2, tightly attaching two sides of one corner of the product to the altimeter component 4 and the altimeter component 5, and attaching double-sided adhesive on the disc for attaching the bottom of the product to the disc, namely fixing the product to the center point of the disc.
When measuring the product, avoided the product to rock to can not influence measurement accuracy, and if in the placing process, appear the unable laminating of product bottom and correction table 2, then also can directly judge this product and be unqualified product, need not to resume measuring again, practiced thrift manpower and materials, improve measurement of efficiency.
Repeating the steps S1-S4, sequentially fixing a plurality of products on the discs one by one, installing the discs on the supporting plate 8, uniformly arranging a plurality of disc positioning positions on the supporting plate 8 at intervals, detachably installing the discs on the disc positioning positions, and then carrying out simultaneous and rapid measurement on the products.
Six disc positioning positions are arranged on each supporting plate 8. 6 products are arranged at a time according to the distance between the measuring pins, and are clamped at one time, so that the clamping time of stopping midway is saved, and the 6 products can be measured at the same time. And the circular wave bead point contact mode can be utilized to lock the circle center for 120 degrees of 3 fulcrums, so that the repeated positioning precision is improved, the off-machine center can be accurately transferred to the on-machine center, the cost is lowest, and the effect is good and accurate.
The first sliding rail assembly 3 comprises a first main rail 301 and a first auxiliary rail 302, the first main rail 301 is mounted on the edge of the upper surface of the base 1, the first auxiliary rail 302 is mounted outside the base 1 through a connecting block, the first main rail 301 and the first auxiliary rail 302 are arranged in parallel, the height gauge assembly 4 is slidably connected with the first main rail 301, the first auxiliary rail 302 is slidably connected with a first number gauge assembly, and the first number gauge assembly is connected with the height gauge assembly 4.
The height gauge assembly 4 comprises a first slider 401, a first slider connecting seat 402, a first stand 403, a first movable sleeve 404 and a first clamping block 405; the first slider connecting seat 402 is fixedly arranged above the first slider 401, the first slider 401 is in sliding connection with the first main rail 301, the first vertical frame 403 is fixedly arranged above the first slider connecting seat 402, the first clamping block 405 is arranged on the first vertical frame 403 through the first movable sleeve 404, the first clamping block 405 is arranged above the correction table 2 and is parallel to the correction table 2, and the height of the first clamping block 405 relative to the correction table 2 is adjusted through the first movable sleeve 404.
Through the setting of first slide rail assembly 3, can horizontal migration altitude construction 4, carry out the altitude construction to the different positions of product to can acquire the level data and the altitude data that this altitude construction removed in a measurement, improve work efficiency, first movable sleeve 404 movable sleeve establishes on first grudging post 403, thereby can adjust the height of first fixture block 405 for correction table 2 through first movable sleeve 404.
The second sliding rail assembly 6 comprises a second main rail 601 and a second auxiliary rail 602, the second main rail 601 is arranged at the edge of the upper surface of the base 1, the second auxiliary rail 602 is arranged outside the base 1 through a connecting block, the second main rail 601 and the second auxiliary rail 602 are arranged in parallel, the altimeter assembly 5 is slidably connected with the second main rail 601, the second auxiliary rail 602 is slidably connected with a second number rule assembly 7, and the second number rule assembly 7 is connected with the altimeter assembly 5.
The altimeter component 5 comprises a hand wheel 506, a second sliding block 501, a second sliding block connecting seat 502, a second vertical frame 503, a second movable sleeve 504 and a second clamping block 505, wherein the second sliding block connecting seat 502 is fixedly arranged above the second sliding block 501, the second sliding block 501 is slidably connected with a second main rail 601, the second vertical frame 503 is fixedly arranged above the second sliding block connecting seat 502, the second clamping block 505 is arranged on the second vertical frame 503 through the second movable sleeve 504, the second clamping block 505 is arranged above the correction table 2 and is parallel to the correction table 2, the height of the second clamping block 505 relative to the correction table 2 is adjusted through the second movable sleeve 504, and the hand wheel 506 is arranged on one side of the second movable sleeve 504.
Through the setting of second slide rail assembly 6, can the level shift altimeter subassembly 5, can carry out high precision detection to the different positions of product to can acquire the level data and the altitude data that this altimeter removed in a measurement, and can cooperate with the altimeter subassembly 4, measure the height of two positions of product simultaneously, and conveniently survey and carry out follow-up detection to the product, improve work efficiency. The disc is detachably mounted on the supporting plate 8 through a positioning mechanism 9.
Above-mentioned positioning mechanism 9 includes positioning disk 901 and adjustable support, and above-mentioned positioning disk 901 is circular structure, and the even a plurality of adjustable supports that are equipped with in positioning disk 901 periphery interval, can select suitable disc according to the size of product, then adjust adjustable support according to the size of disc, fix a position the disc through a plurality of adjustable supports, avoid the disc to remove, guarantee high accuracy measurement.
The adjustable bracket comprises a moving track 902, a fixed block 905, a sliding block 903 and an adjustable connecting rod 904, one end of the moving track 902 is connected with the periphery of the positioning disk 901, the other end of the moving track 902 is connected with the fixed block 905, the sliding block 903 is slidably mounted on the moving track 902, and the sliding block 903 is connected with the fixed block 905 through the adjustable connecting rod 904.
The adjustable connecting rod 904 comprises a first connecting rod and a second connecting rod, one end of the first connecting rod is hinged with the fixed block 905, the other end of the first connecting rod is connected with one end of the second connecting rod, the other end of the second connecting rod is hinged with the sliding block 903, an adjusting bolt is arranged at the joint of the first connecting rod and the second connecting rod, when the outer side of a product abuts against the front side of the sliding block 903, the adjusting bolt is screwed down, and the distance between the sliding block 903 and the fixed block 905 is fixed; the products on the disc are stuck or fixed at the central position and are stable through a plurality of adjustable brackets. Four adjustable brackets are arranged, rubber pads 906 are arranged on the contact surface of each sliding block 903 and the disc, damage to the surface of a product is avoided, and the base 1 and the correction table 2 are all aluminum alloy pieces.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, and alternatives falling within the spirit and principles of the invention.

Claims (9)

1. The quick clamping method for measuring the batch products is used for quickly measuring the regular products and is characterized in that a quick clamping jig is utilized for quick clamping, the clamping jig comprises a base and a correction mechanism detachably arranged on the base, the correction mechanism comprises a correction table, a sliding rail assembly, a height ruler assembly and a height meter assembly, the sliding rail assembly comprises a first sliding rail assembly and a second sliding rail assembly, and the height ruler assembly can be horizontally moved through the arrangement of the first sliding rail assembly; the altimeter component can be horizontally moved through the arrangement of the second sliding rail component; the clamping method comprises the following steps:
s1, carrying out equal-quantity batching on a product to be measured, and clearing all display data on a quick clamping jig;
S2, moving the height rule component and the altimeter component of the correction table to the central line of the base, and installing the disc at the center of the base;
S3, roughly measuring the length and the width of the product, dividing the length and the width of the product by 2 to obtain a half length and a half width, respectively moving the height rule component and the height gauge component along the sliding rail component by a distance of a half length and a half width, and roughly fixing the positions of the height rule component and the height gauge component;
S4, placing the product on a correction table, enabling two sides of one corner of the product to be clung to the altimeter component and the altimeter component, and then attaching double-sided adhesive to the disc for attaching the bottom of the product to the disc, namely fixing the product to the center point of the disc;
And S1-S4, sequentially fixing the plurality of products on the plurality of discs one by one, and installing the plurality of discs on the supporting plate, wherein a plurality of disc positioning positions are uniformly arranged on the supporting plate at intervals, the plurality of discs are detachably installed at the disc positioning positions, and then, simultaneously and rapidly measuring the plurality of products.
2. The method of claim 1, wherein six disc locations are provided on each of the pallets.
3. The method for rapid clamping of measured batch products according to claim 1 or 2, wherein the first slide rail assembly comprises a first main rail and a first sub rail, the first main rail is mounted on the edge of the upper surface of the base, the first sub rail is mounted outside the base through a connecting block, the first main rail and the first sub rail are arranged in parallel, the height gauge assembly is slidingly connected with the first main rail, the first sub rail is slidingly connected with a first number gauge assembly, and the first number gauge assembly is connected with the height gauge assembly,
The height ruler component comprises a first sliding block, a first sliding block connecting seat, a first vertical frame, a first movable sleeve and a first clamping block; the first slider connecting seat is fixedly arranged above the first slider, the first slider is in sliding connection with the first main rail, the first vertical frame is fixedly arranged above the first slider connecting seat, the first clamping block is arranged on the first vertical frame through the first movable sleeve, the first clamping block is arranged above the correction table and is parallel to the correction table, and the height of the first clamping block relative to the correction table is adjusted through the first movable sleeve.
4. The method for rapidly clamping a batch of products according to claim 3, wherein the second rail assembly comprises a second main rail and a second sub rail, the second main rail is mounted on the edge of the upper surface of the base, the second sub rail is mounted outside the base through a connecting block, the second main rail and the second sub rail are arranged in parallel, the altimeter assembly is slidingly connected with the second main rail, the second sub rail is slidingly connected with a second number rule assembly, and the second number rule assembly is connected with the altimeter assembly,
The altimeter subassembly includes hand wheel, second slider connecting seat, second grudging post, second movable sleeve and second fixture block, second slider connecting seat fixed mounting is in second slider top, second slider and second main rail sliding connection, second grudging post fixed mounting is in second slider connecting seat top, the second fixture block passes through the second movable sleeve to be installed on the second grudging post, and the second fixture block is located correction platform top and is parallel for the correction platform, adjusts the height of second fixture block for the correction platform through the second movable sleeve, just one side installation hand wheel of second movable sleeve.
5. The method of claim 4, wherein the disc is removably mounted to the pallet by a positioning mechanism.
6. The method for rapidly clamping a batch of products according to claim 5, wherein the positioning mechanism comprises a positioning plate and adjustable brackets, the positioning plate is of a circular structure, a plurality of adjustable brackets are uniformly arranged on the periphery of the positioning plate at intervals, a proper disc can be selected according to the size of the product, then the adjustable brackets are adjusted according to the size of the disc, the disc is positioned through the adjustable brackets, the disc is prevented from moving, and high-precision measurement is ensured.
7. The method for rapid clamping of measured batch products according to claim 6, wherein the adjustable bracket comprises a moving rail, a fixed block, a sliding block and an adjustable connecting rod, one end of the moving rail is connected with the periphery of the positioning disk, the other end of the moving rail is connected with the fixed block, the sliding block is slidably mounted on the moving rail, and the sliding block is connected with the fixed block through the adjustable connecting rod;
The adjustable connecting rod comprises a first connecting rod and a second connecting rod, one end of the first connecting rod is hinged with the fixed block, the other end of the first connecting rod is connected with one end of the second connecting rod, the other end of the second connecting rod is hinged with the sliding block, an adjusting bolt is arranged at the joint of the first connecting rod and the second connecting rod, and when the outer side of a product abuts against the front side of the sliding block, the adjusting bolt is screwed down to fix the distance between the sliding block and the fixed block;
the product on the disc is fixed at the central position and is stable through a plurality of adjustable brackets.
8. The method of claim 7, wherein four adjustable brackets are provided and a rubber pad is provided on each contact surface of the slider and the disk.
9. The method of claim 8, wherein the base and calibration table are aluminum alloy pieces.
CN202210190951.4A 2022-02-25 2022-02-25 Quick clamping method for measuring batch products Active CN114659422B (en)

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GB878103A (en) * 1958-08-07 1961-09-27 E F Collins & Son Ltd Improvements in or relating to height gauges
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