CN114655787A - Intelligent cable reel trolley for open pit mine - Google Patents
Intelligent cable reel trolley for open pit mine Download PDFInfo
- Publication number
- CN114655787A CN114655787A CN202210447096.0A CN202210447096A CN114655787A CN 114655787 A CN114655787 A CN 114655787A CN 202210447096 A CN202210447096 A CN 202210447096A CN 114655787 A CN114655787 A CN 114655787A
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- cable
- winder
- electric
- decontamination
- crawler
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- 238000004804 winding Methods 0.000 claims abstract description 86
- 230000007246 mechanism Effects 0.000 claims abstract description 37
- 238000005202 decontamination Methods 0.000 claims abstract description 34
- 230000003588 decontaminative effect Effects 0.000 claims abstract description 34
- 239000003638 chemical reducing agent Substances 0.000 claims abstract description 20
- 230000010405 clearance mechanism Effects 0.000 claims abstract description 6
- 238000006073 displacement reaction Methods 0.000 claims description 16
- 229920000742 Cotton Polymers 0.000 claims description 8
- 239000004033 plastic Substances 0.000 claims description 3
- 238000005096 rolling process Methods 0.000 abstract description 15
- 238000007790 scraping Methods 0.000 description 9
- 230000008859 change Effects 0.000 description 8
- 238000004140 cleaning Methods 0.000 description 6
- 238000004891 communication Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 241000219098 Parthenocissus Species 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 230000003044 adaptive effect Effects 0.000 description 1
- 238000009412 basement excavation Methods 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000005065 mining Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H75/00—Storing webs, tapes, or filamentary material, e.g. on reels
- B65H75/02—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
- B65H75/34—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables
- B65H75/38—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables involving the use of a core or former internal to, and supporting, a stored package of material
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- B08B1/20—
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D55/00—Endless track vehicles
- B62D55/06—Endless track vehicles with tracks without ground wheels
- B62D55/065—Multi-track vehicles, i.e. more than two tracks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H75/00—Storing webs, tapes, or filamentary material, e.g. on reels
- B65H75/02—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
- B65H75/34—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables
- B65H75/38—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables involving the use of a core or former internal to, and supporting, a stored package of material
- B65H75/44—Constructional details
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H75/00—Storing webs, tapes, or filamentary material, e.g. on reels
- B65H75/02—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
- B65H75/34—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables
- B65H75/38—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables involving the use of a core or former internal to, and supporting, a stored package of material
- B65H75/44—Constructional details
- B65H75/4402—Guiding arrangements to control paying-out and re-storing of the material
- B65H75/4405—Traversing devices; means for orderly arranging the material on the drum
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H75/00—Storing webs, tapes, or filamentary material, e.g. on reels
- B65H75/02—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
- B65H75/34—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables
- B65H75/38—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables involving the use of a core or former internal to, and supporting, a stored package of material
- B65H75/44—Constructional details
- B65H75/4481—Arrangements or adaptations for driving the reel or the material
- B65H75/4486—Electric motors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/34—Handled filamentary material electric cords or electric power cables
Abstract
The invention relates to the technical field of automatic cable winding and unwinding, and particularly provides an intelligent cable winding trolley for an open pit mine, which comprises a crawler mechanism, a cable winder and a cable arranging device, wherein the cable winder comprises an electric pile cable winder and an electric shovel cable winder, a cable winder bracket is arranged on the crawler mechanism, the cable winder is arranged on the cable winder bracket, the two crawler mechanisms are connected with each other to form a crawler type travelling mechanism, and an electric control cabinet is also arranged on the cable winder bracket; the cable winding device is characterized by also comprising a cable winding device speed reducer, wherein the cable winding device speed reducer is fixed on the cable winding device support, a tension sensor is also installed on the cable winding device, and the driving motor, the cable winding rotating motor, the cable winding device speed reducer and the tension sensor are all connected with the electric control cabinet; still including clearance mechanism, clearance mechanism includes slide rail, slide, connecting seat and decontamination snap ring, receive and releases the cable of connecting the power supply electric pile to rolling up the cable ware through the electric pile, receive and releases the cable of connecting the electric shovel to rolling up the cable ware through the electric shovel, straightens the cable, prevents cable winding or mopping.
Description
Technical Field
The invention relates to the technical field of automatic cable winding and unwinding, in particular to an intelligent cable winding trolley for an open pit mine.
Background
Under the vigorous promotion of national policies, the intelligent mine industry is continuously developed at a high speed, and less people and no people in the mine are safe.
The electric shovel is one of main equipment for surface mine excavation operation, and during the surface mine production process, when the electric shovel is in operation and transition, the labor intensity of winding and unwinding and moving of a tail cable is high, and great potential safety hazards exist. Before the electric shovel works, the cable needs to be wound into an 8-shaped or L-shaped shape, the cable is directly and passively dragged when the electric shovel bucket is used for wire picking work and the electric shovel moves, and the cable is easily scratched to cause electric leakage and cause personal safety accidents.
The cable reel applied to the surface mine in the prior art solves the partial problem of passive dragging of a cable from the cable reel to an electric shovel, has the defects that the cable reel cannot be always wound and unwound from the cable reel to the power supply electric pile due to the fact that three points of a power supply electric pile, the cable reel and the electric shovel are not on the same straight line, and cannot be remotely controlled due to the fact that the ground of a mining area is uneven and uneven, tires of the cable reel cannot adapt to all-terrain ground working conditions; after the electric shovel is frequently operated and moved and the station is changed, the electric shovel still needs to manually press close to the equipment to adjust the movable cable drum to rotate and pay off the cable, and real unmanned operation of the electric shovel cannot be realized.
Chinese patent document bulletin number is CN 215974440U's a two-way automatic cable car of unreeling, including automobile body and cable arrangement ware, the automobile body left and right sides all is provided with cable arrangement ware, two the equal fixed connection of cable arrangement ware is in the automobile body, automobile body fixedly connected with is full cable protection mechanism, it is provided with two to be full cable protection mechanism, the automobile body left side can be dismantled and be connected with preceding cable drum, the automobile body right side can be dismantled and be connected with the back cable drum of rolling up, full cable protection mechanism is located one side of back cable drum of rolling up, preceding cable drum and back cable drum of rolling up set up respectively between two cable arrangement ware and full cable protection mechanism, carry out receiving and releasing of cable. This patent is through fixing two cable winders on a crawler-type running gear, solves cable car and receives and releases the problem to supplying power between the electric pile. However, the patent still has some disadvantages: when the cable is wound and unwound, the wire arranging device and the cable winder cannot be always aligned with the power supply electric pile and the electric shovel.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: the invention provides an intelligent cable winding trolley for an open-air mine, which aims to solve the problem that the directions of a wire arranging device and a cable winding device cannot be adjusted when the direction of a cable is changed.
The technical scheme adopted by the invention for solving the technical problems is as follows: an intelligent cable winding trolley for an open pit mine comprises a crawler mechanism, cable winding devices and cable arranging devices, wherein the crawler mechanism is driven by a driving motor, each cable winding device comprises an electric pile cable winding device and an electric shovel cable winding device, the crawler mechanism is provided with two cable winding devices, each crawler mechanism is rotatably provided with a cable winding device support, each cable winding device is rotatably arranged on the corresponding cable winding device support, the cable winding devices are driven to rotate by a cable winding rotating motor, the two crawler mechanisms are mutually connected to form a crawler type travelling mechanism, and an electric control cabinet is further arranged on each cable winding device support; the cable winding device is characterized by further comprising two cable winding device speed reducers, the two cable winding devices and the two cable winding device speed reducers are arranged corresponding to the cable winding devices, the cable winding devices are mounted on the cable winding device speed reducers and located on one outward side of the cable winding devices, the cable winding device speed reducers are fixed on the cable winding device supports, the cable winding devices are used for enabling cables to be arranged on the cable winding devices in order, tension sensors are further mounted on the cable winding devices, and the driving motor, the cable winding rotating motor, the cable winding devices, the cable winding device speed reducers and the tension sensors are all connected with an electric control cabinet; still include clearance mechanism, clearance mechanism includes slide rail, slide, connecting seat and decontamination snap ring, the slide rail is fixed on the cable ware support of rolling up, slide slidable mounting be in the slide rail, the one end of connecting seat with the slide is connected, the other end of connecting seat with the decontamination snap ring is connected, the inner circle diameter of decontamination snap ring suits with the diameter of cable.
Preferably, the decontamination snap ring includes first clamp and second clamp, the upper end of first clamp is articulated with the upper end of second clamp and is installed on the fixed block, the fixed block is installed on the connecting seat, the position that is close to the inner circle of first clamp and second clamp is provided with the decontamination cotton, and when the cable passed during the decontamination snap ring, the decontamination cotton butt is in the surface of cable.
Preferably, the decontamination snap ring further comprises a first clamp plate and a second clamp plate, the upper end of the first clamp plate and the upper end of the second clamp plate are hinged to the upper end of the second clamp, scraping plates are installed at the positions, close to the inner ring, of the first clamp plate and the second clamp plate, and when a cable penetrates through the decontamination snap ring, the scraping plates abut against the surface of the cable.
Preferably, the scraper is a rubber scraper or a plastic scraper.
Preferably, the connecting seat comprises an elbow, a hinged joint and a spring telescopic rod, the elbow is fixed on the sliding seat, the hinged joint is hinged to the elbow, one end of the spring telescopic rod is fixed on the hinged joint, and the other end of the spring telescopic rod is connected with the fixing block.
Preferably, the bottom of the cable winder support is mounted on an electric rotary support fixed to the crawler.
Preferably, the cable winder further comprises a positioning module, the positioning module is provided with an antenna, the antenna is installed on the upper portion of the cable winder support, and the positioning module and the electric rotary support are both connected with the electric control cabinet.
Preferably, the positioning module is a GPS positioning module or an RTK positioning module.
The cable winding device has the beneficial effects that firstly, two cable winding devices are rotatably arranged on the double-linked crawler type traveling mechanism through the rotary support, the cable connected with the power supply pile is wound and unwound through the electric pile to the cable winding devices, the cable connected with the electric shovel is wound and unwound through the electric shovel to the cable winding devices, and the cable is straightened to prevent the cable from being wound or mopped.
And the direction of the cable arranging device can rotate along with the cable rolling device, so that cables are neatly arranged on the cable rolling device, and the direction of the cable rolling device and the direction of the cable arranging device can be kept correct by rotating the cable rolling device, and the cable arranging device can flexibly adapt to complex operation working conditions that three points of a power supply pile, a cable car and an electric shovel are not on a straight line.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic view of the working state of an intelligent cable coiling trolley for strip mines, provided by the invention;
FIG. 2 is a schematic structural diagram of a preferred embodiment of the intelligent cable-winding trolley for the open pit mine, provided by the invention;
fig. 3 is a schematic view of a first state of a cleaning mechanism of the intelligent cable reel trolley for the open pit mine;
fig. 4 is a schematic view of a second state of the cleaning mechanism of the intelligent cable reel trolley for the open pit mine;
fig. 5 is a schematic structural diagram of a decontamination snap ring of the intelligent cable coiling trolley for the open pit mine.
Reference numerals: 1. a crawler mechanism; 2. a cable winder; 3. a wire arrangement device; 4. a drive motor; 5. a cable winder support; 6. a cable-winding rotating motor; 7. an electric control cabinet; 3. a wire arrangement device; 8. a creeper speed reducer; 9. a tension sensor; 10. a cleaning mechanism; 11. a slide rail; 12. a slide base; 13. bending the pipe; 14. a decontamination clamp ring; 15. a first clamp; 16. a second clamp; 17. a fixed block; 18. decontaminating cotton; 19. a first nipper plate; 20. a second nipper plate; 21. a squeegee; 22. a hinge joint; 23. a spring telescopic rod; 24. an electric rotary support; 25. an antenna; 26. an electric shovel.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the accompanying drawings are illustrative only for the purpose of explaining the present invention, and are not to be construed as limiting the present invention.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "axial", "radial", "circumferential", and the like, indicate orientations and positional relationships based on the orientations and positional relationships shown in the drawings, and are used merely for convenience of description and for simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be considered as limiting the present invention.
Furthermore, the terms "first," "second," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance. In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "connected" and "connected" are to be interpreted broadly, e.g., as being fixed or detachable or integrally connected; can be mechanically or electrically connected; may be directly connected or indirectly connected through an intermediate. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art. In addition, in the description of the present invention, "a plurality" means two or more unless otherwise specified.
As shown in fig. 1 to 5, the invention provides an embodiment of an intelligent cable winding trolley for an open pit mine, which comprises a crawler mechanism 1, a cable winder 2 and a cable arranging device 3, wherein the cable winder 2 is driven to rotate by a cable winding rotating motor 6, the cable winder 2 comprises an electric pile cable winder and an electric shovel 26 cable winder, a cable connected with a power supply electric pile is wound and unwound by the electric pile cable winder, the cable connected with the electric shovel 26 is wound and unwound by the electric shovel 26 cable winder, two sections of cables can be wound and unwound by two different cable winders 2 respectively, when the electric shovel 26 needs to be moved, the cable connected with the electric shovel 26 is wound and unwound by the electric shovel 26 cable winder, the cable is straightened synchronously, when the crawler mechanism 1 needs to drive the cable winder 2 to move, the cable connected with the power supply electric pile is wound and unwound by the electric pile cable, the cable is straightened synchronously, and the cable is prevented from being wound or dragged, the crawler mechanisms 1 are driven by the driving motor 4, the crawler mechanisms 1 are provided with two crawler mechanisms 1, the two crawler mechanisms 1 are connected with each other to form a crawler type walking mechanism, the crawler type walking mechanism can well adapt to the rugged ground of a mine area, the problem that a tire cannot adapt to the working condition of the rugged ground of the mine area is solved, meanwhile, the two crawler mechanisms 1 adopt a modular design, an independent module can be used for working according to the requirement of the actual working condition, the production cost is reduced, each crawler mechanism 1 is provided with a cable winder bracket 5, the bottom of the cable winder bracket 5 is arranged on an electric rotary support 24, the electric rotary support 24 is fixed on the crawler mechanisms 1, the cable winder 2 is rotatably arranged on the cable winder bracket 5, when the orientation of the cable winder 2 needs to be adjusted, the cable winder bracket 5 and the cable winder 2 are driven to rotate through the electric rotary support 24 to be adjusted, the cable winder 2 can flexibly adapt to the complex operation working condition that three points of a power supply electric pile, a cable car and an electric shovel 26 are not on the same straight line;
the intelligent cable winding trolley further comprises a winding displacement device speed reducer 8, two winding displacement devices 3 and two winding displacement device speed reducers 8 are arranged corresponding to the cable winding devices 2, the winding displacement devices 3 are installed on the winding displacement device speed reducers 8 and located on one outward side of the cable winding devices 2, the winding displacement device speed reducers 8 are fixed on the cable winding device supports 5, when the cables are wound by the cable winding devices 2, the winding displacement devices 3 move along the axial direction of the cable winding devices 2 and guide the cables, so that the cables are arranged on the cable winding devices 2 in order, when the winding speed of the cable winding devices 2 changes, the moving speed of the winding displacement devices 3 along the axial direction of the cable winding devices 2 is adjusted through the winding displacement device speed reducers 8, the winding displacement devices 3 can still arrange the cables in order, tension sensors 9 are also installed on the winding displacement devices 3, and tension when the cables sag is measured in real time through the sensors;
the intelligent cable winder trolley also comprises a positioning module, the positioning module adopts a GPS positioning module or an RTK positioning module, the positioning module is provided with an antenna 25, and the antenna 25 is arranged at the upper part of the cable winder bracket 5; the cable winder bracket 5 is also provided with an electric control cabinet 7, a positioning module, an electric rotating support 24, a driving motor 4, a cable winding rotating motor 6, a cable winder 2, a wire arranger speed reducer 8 and a tension sensor 9 are all connected with the electric control cabinet 7, the electric control cabinet 7 is internally provided with an industrial personal computer, a BCM (binary coded modulation) controller, a RTK (real-time kinematic) or GPS (global positioning system) inertial navigation device, a 4G or 5G communication module and an electric switch, the industrial personal computer is responsible for controlling instructions, the BCM controller is responsible for inputting and outputting signals and controlling each motor to execute driving, rotating instructions and actions, the RTK inertial navigation device calculates trolley positioning and attitude data information, and the 4G or 5G communication module is responsible for carrying out wireless communication interaction with a remote control system.
The working principle of the intelligent cable winding trolley is as follows: before the shovel excavating operation starts, the cable winding trolley is stopped at a position with a proper distance behind the electric shovel 26 in advance, positioning information of the fixed electric pile is measured manually in advance and is arranged in a memory of an industrial personal computer, a real-time kinematic (RTK) or Global Positioning System (GPS) inertial navigation device arranged in the electric control cabinet 7 calculates the GPS real-time positioning and posture information of the two cable winding devices 2 through the positioning information received by two antennas 25 respectively arranged on the cable winding device support 5, and the industrial personal computer calculates and judges whether the two wire arranging devices 3 accurately face the electric shovel 26 and the fixed electric pile in real time according to data information provided by the inertial navigation device; after the electric shovel 26 starts to dig, if the electric shovel 26 moves back and forth along the cable wiring direction, when the orientation of the wire arranging device 3 is not influenced, the tension sensor 9 on the wire arranging device 3 measures the tension of the cable when the cable sags in real time, and according to the tension change caused by the back and forth movement of the electric shovel 26, the industrial personal computer sends a cable winding rotation instruction to automatically wind and unwind the cable; when the electric shovel 26 is at perpendicular to cloth cable direction lateral shifting, lead to the electric shovel 26 to roll up cable winding displacement ware 3 orientation to the cable and change, the industrial computer in time sends the rotatory supporting motor drive instruction, control electronic rotatory supporting 24 rotates, adjust the orientation of winding displacement ware 3 in real time, ensure that winding displacement ware 3 is towards electric shovel 26 rear portion all the time, change according to tension sensor 9 measuring value simultaneously, the industrial computer sends cable and rolls up cable rotation instruction, control is rolled up cable rotating electrical machines 6 and is driven the work of rolling up cable ware 2, receive and release the cable.
Between electric shovel 26 to rolling up cable ware and electric shovel 26, if the distance exceeds this cable length limit, according to the change of tension sensor 9 measuring value, the industrial computer sends and starts track walking instruction, removes crawler-type running gear, follows electric shovel 26 walking, and two winding displacement wares 3 orientations of dynamic adjustment simultaneously ensure to move towards correctly to automatic receive and release the cable, make cable tension sensor 9 detected value keep in the range that sets up.
The cleaning device comprises a cleaning mechanism 10, the cleaning mechanism 10 comprises a slide rail 11, a slide seat 12, a connecting seat and a decontamination snap ring 14, the slide rail 11 is fixed on a cable winder support 5, the slide seat 12 is slidably mounted in the slide rail 11, the length direction of the slide rail 11 is parallel to the axis direction of a cable winder 2, one end of the connecting seat is connected with the slide seat 12, when a cable arranger 3 pushes a cable to move along the axis direction of the cable winder 2 for winding and arrangement, the cable moves to drive the decontamination snap ring 14 to move along the slide rail 11, the decontamination snap ring 14 can always keep a fit state with the cable, meanwhile, the cable cannot be blocked from moving, the other end of the connecting seat is connected with the decontamination snap ring 14, and the diameter of an inner ring of the decontamination snap ring 14 is adaptive to the diameter of the cable;
the decontamination clamping ring 14 comprises a first clamping band 15, a second clamping band 16, a first clamp plate 19 and a second clamp plate 20, the upper end of the first clamping band 15 is hinged with the upper end of the second clamping band 16 and is installed on a fixed block 17, the fixed block 17 is installed on the connecting seat, decontamination cotton 18 is arranged at the positions, close to the inner ring, of the first clamping band 15 and the second clamping band 16, and when a cable penetrates through the decontamination clamping ring 14, the decontamination cotton 18 abuts against the surface of the cable;
the upper end of the first clamp plate 19 and the upper end of the second clamp plate 20 are hinged to the upper end of the second clamp 16, after the decontamination snap ring 14 is clamped on the cable, the lower ends of the first clamp plate 15 and the second clamp 16 and the lower ends of the first clamp plate 19 and the second clamp plate 20 are locked through buckles to prevent falling off, the scraping plates 21 are installed at the positions, close to the inner ring, of the first clamp plate 19 and the second clamp plate 20, when the cable passes through the decontamination snap ring 14, the scraping plates 21 abut against the surface of the cable, the scraping plates 21 are rubber scraping plates or plastic scraping plates to avoid the scraping of the surface of the cable by the scraping plates 21, in the using process of the cable, because a large amount of dust and slag are adhered to the surface of the cable frequently, when the cable is rolled, if the cable is not cleaned, on one hand, the overall gravity is increased after the rolling, and on the other hand, the cable is easily worn, greatly reduced cable's life-span, at this moment through scraper blade 21 at first with cable surface adhesion stubborn spot and the dirty of large granule scrape down, clear up the liquid spot on cable surface through decontamination cotton 18 again, let the cable can keep clean state after the rolling, alleviate the wearing and tearing of cable, reduce the total weight after the cable rolling simultaneously.
The connecting seat includes elbow 13, articulated joint 22 and spring telescopic rod 23, elbow 13 is fixed on slide 12, articulated joint 22 is articulated with elbow 13, elbow 13's setting makes the rotatable angle who has promoted articulated joint 22, receive and release the in-process when the cable, the diameter of line book can change, the contained angle and the height that lead to giving out partial cable and horizontal plane can change, articulated joint 22 can rotate along with the cable this moment, change with adaptation cable angle, the one end of spring telescopic rod 23 is fixed on articulated joint 22, fixed block 17 is connected to the other end of spring telescopic rod 23, the setting of spring telescopic rod 23 makes fixed block 17 and the decontamination snap ring 14 of being connected with fixed block 17 can adapt to the change of cable height.
In the description herein, references to the description of the term "one embodiment," "some embodiments," "an example," "a specific example," or "some examples," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, a schematic representation of terms does not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
In light of the foregoing description of the preferred embodiment of the present invention, many modifications and variations will be apparent to those skilled in the art without departing from the spirit and scope of the invention. The technical scope of the present invention is not limited to the content of the specification, and must be determined according to the scope of the claims.
Claims (8)
1. The utility model provides a cable dolly is rolled up to intelligent cable for opencut, includes crawler (1), rolls up cable ware (2) and winding displacement ware (3), crawler (1) drives its characterized in that through driving motor (4): the cable winder (2) comprises an electric pile cable winder and an electric shovel cable winder, two crawler mechanisms (1) are arranged, each crawler mechanism (1) is rotatably provided with a cable winder support (5), the cable winder (2) is rotatably arranged on the cable winder support (5), the cable winder (2) is driven to rotate by a cable winding rotating motor (6), the two crawler mechanisms (1) are connected with each other to form a crawler type travelling mechanism, and an electric control cabinet (7) is further arranged on the cable winder support (5);
the cable winder is characterized by further comprising two cable arranging device speed reducers (8), the two cable arranging devices (3) and the two cable arranging device speed reducers (8) correspond to the cable winder (2), the cable arranging devices (3) are installed on the cable arranging device speed reducers (8) and located on one outward side of the cable winder (2), the cable arranging device speed reducers (8) are fixed on the cable winder support (5), the cable arranging devices (3) are used for enabling cables to be arranged on the cable winder (2) in order, tension sensors (9) are further installed on the cable arranging devices (3), and the driving motor (4), the cable winding rotating motor (6), the cable winder (2), the cable arranging device speed reducers (8) and the tension sensors (9) are connected with the electric control cabinet (7);
still include clearance mechanism (10), clearance mechanism (10) include slide rail (11), slide (12), connecting seat and decontamination snap ring (14), slide rail (11) are fixed on cable winder support (5), slide (12) slidable mounting be in slide rail (11), the one end of connecting seat with slide (12) are connected, the other end of connecting seat with decontamination snap ring (14) are connected, the inner circle diameter of decontamination snap ring (14) suits with the diameter of cable.
2. The intelligent cable reel trolley for the open pit mine according to claim 1, wherein: decontamination snap ring (14) include first clamp (15) and second clamp (16), the upper end of first clamp (15) is articulated with the upper end of second clamp (16) and installs on fixed block (17), fixed block (17) are installed on the connecting seat, the position that is close to the inner circle of first clamp (15) and second clamp (16) is provided with decontamination cotton (18), and when the cable passed during decontamination snap ring (14), decontamination cotton (18) butt is in the surface of cable.
3. The intelligent cable reel trolley for the open pit mine according to claim 2, wherein: decontamination snap ring (14) still include first nipper (19) and second nipper (20), the upper end of first nipper (19) and second nipper (20) is articulated with the upper end of second clamp (16), scraper blade (21) are installed near the position of inner circle in first nipper (19) and second nipper (20), and when the cable passed when decontamination snap ring (14), scraper blade (21) butt is in the surface of cable.
4. The intelligent cable reel trolley for open pit mines according to claim 3, wherein: the scraper (21) adopts a rubber scraper or a plastic scraper.
5. The intelligent cable reel trolley for the open pit mine according to claim 4, wherein: the connecting seat includes elbow (13), articulated joint (22) and spring telescopic link (23), elbow (13) are fixed on slide (12), articulated joint (22) with elbow (13) are articulated, the one end of spring telescopic link (23) is fixed on articulated joint (22), the other end of spring telescopic link (23) is connected fixed block (17).
6. The intelligent cable reel trolley for the open pit mine according to claim 5, wherein: the bottom of the cable winder support (5) is arranged on an electric rotating support (24), and the electric rotating support (24) is fixed on the crawler mechanism (1).
7. The intelligent cable reel trolley for the open pit mine according to claim 6, wherein: the cable winder is characterized by further comprising a positioning module, wherein the positioning module is provided with an antenna (25), the antenna (25) is installed on the upper portion of the cable winder support (5), and the positioning module and the electric rotary support (24) are connected with the electric control cabinet (7).
8. The intelligent cable reel trolley for the open pit mine according to claim 7, wherein: the positioning module adopts a GPS positioning module or an RTK positioning module.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210447096.0A CN114655787B (en) | 2022-04-26 | 2022-04-26 | Intelligent cable reel for open-air mine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210447096.0A CN114655787B (en) | 2022-04-26 | 2022-04-26 | Intelligent cable reel for open-air mine |
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| CN114655787A true CN114655787A (en) | 2022-06-24 |
| CN114655787B CN114655787B (en) | 2024-01-26 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202210447096.0A Active CN114655787B (en) | 2022-04-26 | 2022-04-26 | Intelligent cable reel for open-air mine |
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| US4736826A (en) * | 1985-04-22 | 1988-04-12 | Remote Technology Corporation | Remotely controlled and/or powered mobile robot with cable management arrangement |
| JPS62249108A (en) * | 1986-04-22 | 1987-10-30 | Nec Corp | Cable burying machine |
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|---|---|
| CN114655787B (en) | 2024-01-26 |
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