CN209890021U

CN209890021U - Cable winding and unwinding vehicle

Info

Publication number: CN209890021U
Application number: CN201920341573.9U
Authority: CN
Inventors: 蒲长晏; 唐立军; 张敬浩
Original assignee: LANGFANG JINGLONG HEAVY MACHINERY CO Ltd
Current assignee: Hebei Jinglong Intelligent Equipment Co ltd
Priority date: 2019-03-18
Filing date: 2019-03-18
Publication date: 2020-01-03
Anticipated expiration: 2029-03-18

Abstract

The utility model provides a car is put to cable book, include: a vehicle; the cable winding device is arranged on a vehicle and comprises a rotatable main winding drum, and the main winding drum is used for winding and unwinding a cable; the manipulator is movably arranged on the vehicle and is used for adjusting the position of the cable when the cable is paid out; and the cleaner is arranged on the vehicle and used for cleaning the cable. Through this technical scheme, can realize mechanized operation, improve the efficiency of unreeling of cable, reduce personnel's occupation of weight and personnel's intensity of labour.

Description

Cable winding and unwinding vehicle

Technical Field

The utility model relates to a mine equipment technical field particularly, relates to a car is put to cable book.

Background

The cable laying and recovery of the coal mine are main work of coal mine construction and maintenance, incomplete data statistics is provided, the cable laying and recovery amount of a single coal mine can reach dozens of kilometers every year, and therefore the cable laying and recovery efficiency directly influences the production condition of the coal mine.

At present, the cable winding and unwinding mode in coal mines in China is mainly as follows: the cable is pulled to the position near the operation place through an explosion-proof vehicle, and then the cable is manually pulled out of a cable reel and stretched and unfolded to be laid on the coal wall of the roadway; when the cable is recovered, the cable is manually pulled to a loading point, and the cable is coiled in a carriage and then transported to the ground. Because the cable cross-section is big, the unit weight is big, and every cable length is about 500 meters, and every cable of laying or retrieving need concentrate 20 many people and operate simultaneously, and artifical operating efficiency is low, staff intensity of labour is big, and has very big potential safety hazard.

SUMMERY OF THE UTILITY MODEL

The utility model provides a car is put to cable book to the problem of rolling up cable inefficiency among the solution prior art.

In order to solve the problem, the utility model provides a car is put to cable book, include: a vehicle; the cable winding device is arranged on a vehicle and comprises a rotatable main winding drum, and the main winding drum is used for winding and unwinding a cable; the manipulator is movably arranged on the vehicle and is used for adjusting the position of the cable when the cable is paid out; and the cleaner is arranged on the vehicle and used for cleaning the cable.

Further, the manipulator includes first swing arm, second swing arm and holds carrier, and first swing arm can swing and set up on the vehicle, and the second swing arm is articulated with first swing arm, holds carrier and is connected with the second swing arm, holds carrier and is used for bearing the cable.

Further, first swing arm and second swing arm can swing respectively, and the manipulator still includes flexible arm, holds carrier and is connected with the second swing arm through flexible arm, and flexible arm is scalable, holds and has the spacing groove on the carrier.

Further, the manipulator further comprises a swing mechanism, the swing mechanism is arranged on the vehicle, the first swing arm is arranged on the swing mechanism in a swinging mode, and the swing mechanism is used for driving the first swing arm to swing.

Further, the cleaner includes: the brush part is used for cleaning the cable, the brush part is a plurality of, and the area between a plurality of brush parts forms the cleaning zone, and the cable can pass through the cleaning zone.

Further, the brush spare is plate-shaped structure, and the brush spare is three, and three brush spare is around the clean district of form, and the lower part of three brush spare has the opening, and the cleaner still includes a plurality of gyro wheels, and a plurality of gyro wheels set up along the length direction interval of opening.

Further, the cleaner still includes into cable frame and play cable frame, advances cable frame and goes out cable frame and sets up respectively at the both ends of brush spare, advances cable frame's cable mouth and clean area intercommunication, goes out cable frame's play cable mouth and clean area intercommunication, advances cable mouth and play cable mouth department and all is provided with the runner that is used for with the cable contact.

Further, the cable coiling device also comprises: the support is arranged on the vehicle, and the main winding drum is rotatably arranged on the support; the driving part is used for driving the main winding drum to rotate; and a braking part for preventing the main winding drum from rotating.

Furthermore, the cable winding and unwinding vehicle further comprises a cable arranging device, the cable arranging device comprises a cable arranging frame and a guide frame arranged on the cable arranging frame, the cable arranging frame is arranged along the axial direction of the main winding drum, the guide frame can move back and forth along the cable arranging frame, and the guide frame is used for guiding the cable.

Further, the cable reeling and unreeling vehicle further comprises: and the auxiliary winding drum is rotatably arranged on the vehicle.

Use the technical scheme of the utility model, the cable is rolled up and is put the car including vehicle, book cable device, manipulator and cleaner, and the rotation of the main reel in the cable device is rolled up to the accessible like this is drawn into and is emitted the cable, through the adjustment of manipulator, can emit the cable from suitable position to be convenient for cable laying, in addition, the accessible cleaner gets rid of the impurity that glues on the cable when retrieving the cable, guarantees the cleanness of cable. Therefore, through the technical scheme, the winding and unwinding efficiency of the cable can be improved, and the occupation amount of personnel and the labor intensity of the personnel are reduced.

Drawings

The accompanying drawings, which form a part of the present application, are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the invention and not to limit the invention. In the drawings:

fig. 1 shows a schematic structural diagram of a cable reeling and unreeling cart provided by an embodiment of the present invention;

FIG. 2 is a schematic diagram of the robot of the cable reel-off cart of FIG. 1;

FIG. 3 is a schematic view of the cleaner of the cable reel-up vehicle of FIG. 1;

FIG. 4 is a schematic structural view of a cable arranger of the cable reel-up and pay-off cart of FIG. 1;

FIG. 5 is a schematic view of the cable reel-up cart of FIG. 1 shown reeling in a cable on a ground surface;

FIG. 6 is a schematic view of the cable reel-out cart of FIG. 1 shown as it is being deployed within a mine shaft;

FIG. 7 shows a schematic view of the cable reel-out cart of FIG. 1 reeling in a cable within a mine;

fig. 8 shows a schematic view of the cable reel-out cart of fig. 1 as it pays out a cable on the ground.

Wherein the figures include the following reference numerals:

10. a vehicle; 11. a tractor; 12. a chassis; 20. a cable winding device; 21. a main reel; 22. a support; 23. a drive section; 24. a brake section; 30. a manipulator; 31. a first swing arm; 32. a second swing arm; 33. a carrier; 34. a telescopic arm; 35. a swing mechanism; 36. a first cylinder; 37. a second cylinder; 40. a cleaner; 41. a brush member; 42. a roller; 43. a cable inlet frame; 44. a cable outlet frame; 50. a cable arranger; 51. a cable arrangement frame; 52. a guide frame; 60. and (5) auxiliary winding drums.

Detailed Description

The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. It is to be understood that the embodiments described are only some embodiments of the invention, and not all embodiments. The following description of at least one exemplary embodiment is merely illustrative in nature and is in no way intended to limit the invention, its application, or uses. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.

As shown in fig. 1 to 8, an embodiment of the present invention provides a cable reeling and unreeling cart, including: a vehicle 10; a cable winder 20 provided on the vehicle 10, the cable winder 20 including a rotatable main drum 21, the main drum 21 being for winding and unwinding a cable; a robot 30 movably provided on the vehicle 10, the robot 30 for adjusting a position of the cable when the cable is paid out; and a cleaner 40 provided on the vehicle 10, the cleaner 40 being for cleaning the cable.

By applying the technical scheme of the embodiment, the cable reeling and unreeling vehicle comprises a vehicle 10, a cable reeling device 20, a mechanical arm 30 and a cleaner 40, so that a cable can be reeled in and unreeled through the rotation of a main reel 21 in the cable reeling device 20, the cable can be unreeled from a proper position through the adjustment of the mechanical arm 30 so as to be convenient for cable laying, and impurities stuck on the cable can be removed through the cleaner 40 when the cable is recycled, and the cleanness of the cable is ensured. Therefore, through the technical scheme, the winding and unwinding efficiency of the cable can be improved, and the occupation amount of personnel and the labor intensity of the personnel are reduced.

In the present embodiment, the robot 30 includes a first swing arm 31, a second swing arm 32, and a carrier 33, the first swing arm 31 is swingably provided on the vehicle 10, the second swing arm 32 is hinged to the first swing arm 31, the carrier 33 is connected to the second swing arm 32, and the carrier 33 is used to carry a cable. The horizontal displacement and the height of the carrier 33 can be adjusted by the first swing arm 31 and the second swing arm 32, so as to adjust the position of the output of the cable, thereby facilitating the laying of the cable.

Specifically, the first swing arm 31 and the second swing arm 32 can swing respectively, the manipulator 30 further includes a telescopic arm 34, the carrier 33 is connected with the second swing arm 32 through the telescopic arm 34, the telescopic arm 34 is telescopic, and the carrier 33 has a limit groove. By extending and retracting the telescopic arm 34, the moving range of the bearing member 33, that is, the adjusting range of the cable can be enlarged. The cable can be limited by a limiting groove on the bearing member 33, so that the cable can be output from the bearing member 33.

In the present embodiment, the manipulator 30 further includes a swing mechanism 35, the swing mechanism 35 is disposed on the vehicle 10, the first swing arm 31 is swingably disposed on the swing mechanism 35, and the swing mechanism 35 is configured to swing the first swing arm 31. By the rotation of the swing mechanism 35, the position adjustment range of the carrying member 33 can be further enlarged, so that the position of the output of the cable can be adjusted. In this embodiment, the manipulator 30 further includes a first oil cylinder 36 and a second oil cylinder 37, wherein one end of the first oil cylinder 36 is hinged to the swing mechanism 35, the other end of the first oil cylinder 36 is hinged to the first swing arm 31, the first swing arm 31 is rotated by the extension and contraction of the first oil cylinder 36, one end of the second oil cylinder 37 is hinged to the first swing arm 31, the other end of the second oil cylinder 37 is hinged to the second swing arm 32, and the second swing arm 32 is rotated by the extension and contraction of the second oil cylinder 37. The manipulator 30 is simple and flexible in action, the lifting height meets the height of the existing coal mine tunnel, and a worker can lay cables only by placing the cables into the bearing parts 33 of the manipulator 30.

As shown in fig. 3, in the present embodiment, the cleaner 40 includes: and a plurality of brush members 41 for cleaning the electric cables, the plurality of brush members 41 forming a cleaning region through which the electric cables can pass, and the region between the plurality of brush members 41. Therefore, when the cable is recovered through the cable coiling device 20, the cable can firstly pass through the cleaning area, and impurities such as mud on the cable can be cleaned through the brush piece 41, so that the cleaning of the cable and the compactness of the coiled cable are ensured. Because the environment in coal mine tunnel is more abominable, the surface of cable can be stained with more coal slime and silt etc. can influence the effect of rolling up the cable, through setting up cleaner 40, when receiving the cable operation, can clean the cable.

Specifically, the brush member 41 has a plate-shaped structure, the number of the brush members 41 is three, the three brush members 41 surround the form cleaning area, the lower portions of the three brush members 41 have openings, and the cleaner 40 further includes a plurality of rollers 42, the plurality of rollers 42 being disposed at intervals along the length direction of the openings. Different sides of the cable can be cleaned by means of the three brush elements 41. The cable may roll on the rollers 42 during movement, which may reduce wear on the cable.

Further, cleaner 40 still includes into cable frame 43 and play cable frame 44, and it sets up respectively at the both ends of brush 41 to advance cable frame 43 and play cable frame 44, and the cable mouth that advances cable frame 43 communicates with the clean district, and the play cable mouth and the clean district of play cable frame 44 communicate, and the cable mouth that advances and the cable mouth department all are provided with the runner that is used for with the cable contact. Thus, the cable can contact with the wheel on the cable inlet frame 43 and the wheel on the cable outlet frame 44 when moving, so that the abrasion of the cable can be reduced. Moreover, the resistance of the cable in moving can be reduced through the arrangement, and the cable is convenient to roll up. The buffer of runner through exit can not block the phenomenon emergence, and under the effect of brush, the cable will be cleaned totally, has avoided causing the row of not compact of book because of earth.

As shown in fig. 1, in the present embodiment, the cable winding device 20 further includes: a support 22 provided on the vehicle 10, the main drum 21 being rotatably provided on the support 22; a driving part 23 for driving the main drum 21 to rotate; and a brake portion 24 for preventing the main drum 21 from rotating. The driving portion 23 may be an electric motor or a hydraulic motor. When the main reel 21 is wound with the cable, the rotation of the main reel 21 can be restricted by the operation of the brake portion 24 during transportation. For example, the braking portion 24 includes a rubber and a lead screw, the rubber is driven to approach or be away from the main winding drum 21 by the rotation of the lead screw, and the braking portion 24 further includes a spring for resetting. The braking part 24 is used for manual braking and spring resetting and can be in contact with the main winding drum 21, and after the cable winding work is finished, the braking part 24 can lock the main winding drum 21 to prevent the main winding drum 21 from rotating due to vibration in the driving process.

As shown in fig. 1 and 4, the cable reeling and unreeling vehicle further includes a cable arranger 50, the cable arranger 50 includes a cable arranger 51 and a guide frame 52 disposed on the cable arranger 51, the cable arranger 51 is disposed along an axial direction of the main drum 21, the guide frame 52 is capable of moving back and forth along the cable arranger 51, and the guide frame 52 is used for guiding the cable. Thus, each cable turn can be aligned in the axial direction of the main reel 21 by the engagement of the guide frame 52 with the main reel 21. Specifically, the cable arranging frame 51 includes a screw rod and a nut, the guiding frame 52 is connected to the nut, and the nut is moved back and forth by the forward and reverse rotation of the screw rod, so as to drive the guiding frame 52 to move back and forth. By means of closed-loop control of the electro-hydraulic control system, the main winding drum 21 is wound for one circle, and the guide frame 52 moves for one step, so that the cable is guaranteed to be orderly wound.

The cable winding and unwinding vehicle automatically winds, winds and unwinds cables by the cooperation of the main drum 21 and the cable arranger 50. The cable passes through the cable arranging frame 51 of the cable arranging device 50, the end part of the cable is fixed on the main winding drum 21, the main winding drum 21 rotates at a constant speed under the control of the control system, the guide frame 52 of the cable arranging device 50 translates one step pitch under the driving of the motor when the main winding drum 21 rotates one circle, and when the cable is wound by a whole layer, the cable arranging device 50 controls the cable to translate reversely until the whole cable is completely wound and arranged. The cable winding and arranging process of the cable winding and unwinding vehicle is fully automated, so that manpower is saved, and the accuracy of cable winding is guaranteed.

Further, the guide frame 52 has a guide groove on the frame body, and the width of the guide groove can be adjusted according to the diameter of the cable. The guide frame 52 further includes a roller rotatably provided on the frame body, the roller being contactable with the cable to reduce the resistance of the cable.

As shown in fig. 1, the cable reeling and unreeling cart further comprises: and an auxiliary drum 60 rotatably provided on the vehicle 10. The auxiliary reel 60 is used to assist in winding the cable, for example, when the cable is long, the entire cable cannot be wound onto the main reel 21, and an excess cable can be wound by the auxiliary reel 60. The auxiliary reel 60 may be rotated manually or electrically.

In the present embodiment, the vehicle 10 is an explosion-proof vehicle, the vehicle 10 includes a tractor 11 and a chassis 12 connected to the tractor 11, the cable winder 20, the robot 30, the cable arranger 50 and the auxiliary winding drum 60 are all disposed on the chassis 12, the cleaner 40 is disposed on the tractor 11, and the robot 30 is located at the rear end of the chassis 12. Wheels are arranged below the chassis 12, and the height of the bearing surface of the chassis 12 is lower than that of an axle of the wheels, so that the height of the cable reeling and unreeling vehicle can be reduced, and the cable reeling and unreeling vehicle is suitable for the environment in a mine.

In this embodiment, the tractor 11 is not only a traction mechanism for the entire vehicle to travel, but also a power source of the entire vehicle hydraulic system. The chassis 12 comprises a traction seat which is movably connected with the tractor 11, the angle of the traction seat can be adjusted respectively from front to back and from left to right, and the traction seat can rotate around a traction pin shaft. The chassis 12 also includes a rear axle on which a hydraulic torque-increasing motor is provided to increase the driving force of the vehicle when the vehicle is climbing a heavy grade.

By adopting the scheme, the operation cable can be changed from traditional manual operation into mechanical operation, the working environment of workers is greatly improved, the labor intensity is reduced, the operation safety and the operation efficiency are improved, and the practical problem is solved for coal enterprises. The cable volume of this cable roll-up and pay-off car is great, can once only twine whole cable to carry out mechanized operation, roll up, arrange, pay off the cable automatically, whole car action is simple, powerful, relatively accords with the laying operation of coal mine tunnel cable, is the cable roll-up equipment of putting of an ideal. The operation modes of the cable reeling and unreeling vehicle are two types: manual and automatic, and can be switched freely.

This car is put to cable reel has realized the mechanized supporting operation of cable laying for the first time, no longer by manual loading and unloading, hauling and artifical lift laying, has changed traditional operation mode, has got rid of the accident hidden danger, ensures safety in production, has greatly improved cable laying efficiency. The device can directly transport the whole cable, also can receive and release the cable automatically, lays and retrieves the cable, reduces 13 ~ 15 workman at least on a shift, and need not the crane cooperation, reduction in production cost greatly improves the operating efficiency. The device adopts explosion-proof engine as power unit, realizes four-wheel drive to install hydraulic pressure increase square motor additional at the rear axle, have abundant power, it is wide to adapt to the operating mode.

The cable winding vehicle can independently complete six technological processes of cable laying, namely field cable rewinding, cable conveying and descending, underground cable laying, underground cable winding, cable conveying and lifting and field cable unloading.

The four processes of field cable laying, underground cable winding and field cable unloading can be divided into an automatic mode and a manual mode in a control mode, the automatic mode needs to set the diameter of a cable firstly, the guide frame 52 of the cable arranging device 50 is adjusted to enable the width of a guide groove of the guide frame 52 to be consistent with the diameter of the cable, then the main winding drum 21 is started after a certain cable winding speed is set, and the speed can be adjusted according to the requirement after the main winding drum is started.

The manual mode is that the running speeds of the cable winding device 20, the cable arrangement device 50 and the vehicle 10 are independent respectively, and the independent control does not influence each other, and comprises the starting, stopping and adjusting of the cable winding device 20, the starting, stopping and adjusting of the cable arrangement device 50 and the like.

Wherein, two processes of cable transportation and well descending are the driving mode of the vehicle 10, which is similar to the common mine anti-riot vehicle.

Referring to fig. 6, the process of laying the cable underground is to put the free end of the cable into the manipulator 30, adjust the position of the manipulator 30 to make the cable as close as possible to the laying position, and then start the automatic or manual mode to lay the cable.

Referring to fig. 7, the process is a downhole cable retraction, in which a worker first removes an old cable from a cable hanger on a coal wall, places the old cable on a floor, then inserts the old cable from the front of a cable cleaner 40, passes through a cable guider 50, is fixed to a main drum 21, and then starts an automatic or manual mode to perform a cable winding operation.

Referring to fig. 8, the process is a site cable unloading process, the recovered old cable is directly placed in a site area, or the recovered old cable can be butted with a site cable winder to unload the old cable, the process can be completed independently without a cable arranger 50 and a manipulator 30, and the cable winding device 20 can be completed independently.

The cable reeling and unreeling vehicle is reasonable in structure, compact in mechanism, flexible in operation and simple in operation, and can adapt to different operation positions and roadway heights, so that the cable reeling and unreeling mechanical operation of different roadways is realized. The cable reeling and unreeling vehicle has the characteristics of comprehensive functions, good safety, high working efficiency, low labor intensity of workers and the like, and particularly, when the cable reeling and unreeling vehicle is used by the workers to lay cables, the laying operation time can be greatly shortened, and the laying efficiency and the laying quality are improved.

The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. The utility model provides a cable is rolled up and is put car which characterized in that includes:

a vehicle (10);

-a cable winding device (20) arranged on the vehicle (10), the cable winding device (20) comprising a rotatable main drum (21), the main drum (21) being adapted to wind in and pay out a cable;

a manipulator (30) movably disposed on the vehicle (10), the manipulator (30) for adjusting a position of the cable when paying out the cable;

a cleaner (40) disposed on the vehicle (10), the cleaner (40) for cleaning the cable.

2. The cable reeling and unreeling vehicle according to claim 1, characterized in that the manipulator (30) comprises a first swing arm (31), a second swing arm (32) and a carriage (33), the first swing arm (31) being swingably arranged on the vehicle (10), the second swing arm (32) being hinged with the first swing arm (31), the carriage (33) being connected with the second swing arm (32), the carriage (33) being for carrying the cable.

3. The cable reeling and unreeling vehicle according to claim 2, characterized in that the first swing arm (31) and the second swing arm (32) are capable of swinging respectively, the manipulator (30) further comprises a telescopic arm (34), the carrier (33) is connected with the second swing arm (32) through the telescopic arm (34), the telescopic arm (34) is telescopic, and the carrier (33) is provided with a limiting groove.

4. The cable reel-off vehicle according to claim 2, wherein the manipulator (30) further comprises a swing mechanism (35), the swing mechanism (35) is disposed on the vehicle (10), the first swing arm (31) is swingably disposed on the swing mechanism (35), and the swing mechanism (35) is configured to swing the first swing arm (31).

5. The cable reeling and unreeling vehicle according to claim 1, wherein the cleaner (40) comprises:

a plurality of brush members (41) for cleaning the cable, the brush members (41) being formed in plurality, and an area between the plurality of brush members (41) forming a cleaning area through which the cable can pass.

6. The cable reeling and unreeling vehicle according to claim 5, wherein the brush members (41) are of a plate-like structure, the number of the brush members (41) is three, the three brush members (41) surround the cleaning area, the lower portions of the three brush members (41) have openings, and the cleaner (40) further comprises a plurality of rollers (42), and the rollers (42) are spaced apart along the length direction of the openings.

7. The cable reeling and unreeling vehicle according to claim 5, wherein the cleaner (40) further comprises a cable inlet frame (43) and a cable outlet frame (44), the cable inlet frame (43) and the cable outlet frame (44) are respectively arranged at two ends of the brush piece (41), a cable inlet of the cable inlet frame (43) is communicated with the cleaning area, a cable outlet of the cable outlet frame (44) is communicated with the cleaning area, and a rotating wheel for contacting with a cable is arranged at each of the cable inlet and the cable outlet.

8. The cable reeling and unreeling vehicle according to claim 1, wherein the cable reeling device (20) further comprises:

a support (22) provided on the vehicle (10), the main drum (21) being rotatably provided on the support (22);

a driving part (23) for driving the main winding drum (21) to rotate;

a brake section (24) for stopping the rotation of the main drum (21).

9. The cable reeling and unreeling vehicle according to claim 1, further comprising a cable arranger (50), wherein the cable arranger (50) comprises a cable arranging frame (51) and a guide frame (52) arranged on the cable arranging frame (51), the cable arranging frame (51) is arranged along the axial direction of the main winding drum (21), the guide frame (52) can move back and forth along the cable arranging frame (51), and the guide frame (52) is used for guiding the cable.

10. The cable reeling and unreeling trolley according to claim 1, further comprising:

an auxiliary drum (60) rotatably provided on the vehicle (10).