CN114654041B - Small transformer feeding assembly and soldering tin processing production line thereof - Google Patents
Small transformer feeding assembly and soldering tin processing production line thereof Download PDFInfo
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- CN114654041B CN114654041B CN202210430546.5A CN202210430546A CN114654041B CN 114654041 B CN114654041 B CN 114654041B CN 202210430546 A CN202210430546 A CN 202210430546A CN 114654041 B CN114654041 B CN 114654041B
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- 238000012545 processing Methods 0.000 title claims abstract description 53
- 238000005476 soldering Methods 0.000 title claims abstract description 53
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 title claims abstract description 41
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 10
- 230000007246 mechanism Effects 0.000 claims abstract description 177
- 238000001514 detection method Methods 0.000 claims abstract description 70
- 230000005540 biological transmission Effects 0.000 claims description 16
- 239000000463 material Substances 0.000 claims description 10
- 239000000843 powder Substances 0.000 claims description 3
- 238000005452 bending Methods 0.000 abstract description 3
- 239000007788 liquid Substances 0.000 description 18
- 238000007599 discharging Methods 0.000 description 17
- 230000004907 flux Effects 0.000 description 16
- 230000001105 regulatory effect Effects 0.000 description 15
- 238000010586 diagram Methods 0.000 description 14
- 238000012546 transfer Methods 0.000 description 9
- 230000033001 locomotion Effects 0.000 description 7
- 229910000679 solder Inorganic materials 0.000 description 6
- 230000007306 turnover Effects 0.000 description 5
- 230000009471 action Effects 0.000 description 3
- 239000002131 composite material Substances 0.000 description 3
- 238000012937 correction Methods 0.000 description 3
- 210000001503 joint Anatomy 0.000 description 3
- 230000002093 peripheral effect Effects 0.000 description 3
- 230000001360 synchronised effect Effects 0.000 description 3
- 238000003466 welding Methods 0.000 description 3
- 238000004804 winding Methods 0.000 description 3
- 230000006978 adaptation Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000003044 adaptive effect Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000003111 delayed effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 230000002441 reversible effect Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 210000003781 tooth socket Anatomy 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/08—Auxiliary devices therefor
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing Of Electrical Connectors (AREA)
- Housings And Mounting Of Transformers (AREA)
Abstract
The invention discloses a feeding assembly of a small transformer and a soldering tin processing production line thereof, relating to the technical field of radiator processing and comprising a longitudinal conveying mechanism; the longitudinal conveying mechanism is provided with a transverse pin detection seat, the transverse pin detection seat is used for detecting transverse skew of a transformer pin, and when the transformer pin is transversely skewed, the transverse pin detection seat is passively lifted to remove the transformer. The invention realizes the bottom open type conveying of the small transformer, and sets the transverse pin detection seat between the bottom openings of the two bearing guide rails in the longitudinal conveying mechanism, realizes the transverse deflection and bending detection of the pins of the automatic small transformer through the transverse pin detection seat, and realizes the conveying of the transformer with the transverse deflection and bending of the pins to the passive jacking rejection transformer, so that the feeding component has the function of automatically detecting the pins of the transformer.
Description
Technical Field
The invention relates to the technical field of small transformer processing, in particular to a small transformer feeding assembly and a soldering tin processing production line thereof.
Background
In the prior art, the soldering process of the miniature transformer is to embed pins of the miniature transformer into soldering liquid, and the lead-out part of the coil of the miniature transformer is firmly welded with the wiring part of the pins of the transformer.
For example, the Chinese patent with the publication number of CN211700012U and the application publication date of 2020, 10 months and 16 days, named as a feeding device for a transformer framework, specifically comprises a linear conveying mechanism which is arranged at the input side of the transformer winding coiling machine and is used for conveying the transformer framework to the input end of the transformer winding coiling machine; the transfer mechanism comprises a mounting seat, an input seat, mounting side plates, a mounting cross beam, a first linear assembly, a second linear assembly, a third linear assembly and a limiting assembly for limiting a transformer framework, wherein the mounting seat is arranged on a stand of the transformer winding coiling machine and is positioned at an input end of the linear conveying mechanism, the number of the mounting side plates is two, the two mounting side plates are oppositely arranged on the mounting seat, the mounting cross beam is connected between the two mounting side plates, the first linear assembly is slidably connected onto the mounting seat, the second linear assembly is arranged at an output end of the first linear assembly, the third linear assembly is arranged at an output end of the second linear assembly, the limiting assembly is arranged at an output end of the third linear assembly, and the input seat is arranged on the mounting seat and is used for loading the transformer framework.
The defect of the prior art as the same as the application is that although the feeding conveying mechanism in the prior art can realize conveying of the small transformer, the detection measure for the pins of the transformer is lacking in conveying, and when the pins of the transformer are askew, correction processing cannot be found in time, so that follow-up soldering tin processing is affected.
Disclosure of Invention
The invention aims to provide a feeding component of a small transformer and a soldering tin processing production line thereof, so as to solve the defects in the prior art.
In order to achieve the above object, the present invention provides the following technical solutions: a feeding assembly of a miniature transformer comprises a longitudinal conveying mechanism; the longitudinal conveying mechanism is provided with a transverse pin detection seat, the transverse pin detection seat is used for detecting transverse skew of a transformer pin, and when the transformer pin is transversely skewed, the transverse pin detection seat is passively lifted to remove the transformer.
As a further description of the above technical solution: the device is characterized by further comprising a transverse conveying mechanism, wherein the transverse conveying mechanism is connected with the longitudinal conveying mechanism through an intermediate conveying mechanism, a rotation adjusting mechanism is arranged on the intermediate conveying mechanism and used for driving a small transformer on the intermediate conveying mechanism to rotate by 90 degrees.
As a further description of the above technical solution: the transverse conveying mechanism is provided with a longitudinal pin detection seat, the longitudinal pin detection seat is used for detecting longitudinal skew of a transformer pin, and when the transformer pin is longitudinally skewed, the longitudinal pin detection seat is passively jacked to remove the transformer.
As a further description of the above technical solution: the longitudinal conveying mechanism and the transverse conveying mechanism comprise two bearing guide rails which are arranged in parallel, the bottoms of the two bearing guide rails are fixed through a U-shaped frame, the tops of the two bearing guide rails are provided with an I-shaped conveying frame along the length direction of the top of the bearing guide rails, and the two ends of the I-shaped conveying frame are provided with lateral conveying belts through conveying rollers in a rotating mode.
As a further description of the above technical solution: the transverse pin detection seat comprises a first wedge-shaped seat, and a plurality of first detection notches are formed in the first wedge-shaped seat along the conveying direction of the transformer.
As a further description of the above technical solution: the longitudinal pin detection seat comprises a second wedge-shaped seat, and a plurality of second detection notches are formed in the second wedge-shaped seat along the conveying direction of the transformer.
As a further description of the above technical solution: the device is characterized in that the bottoms of the transverse pin detection seat and the longitudinal pin detection seat are detachably fixed with supporting plates, one end of each supporting plate is symmetrically and rotationally connected with a fixed side frame which is used for fixedly connecting the supporting plates of the supporting plates, the other end of each supporting plate is symmetrically and rotationally connected with a hook frame, and convex columns matched with the hook frames are arranged on the longitudinal conveying mechanism and the transverse conveying mechanism.
As a further description of the above technical solution: the middle conveying mechanism comprises two conveying rollers, the two conveying rollers respectively rotate at the end positions of the longitudinal conveying mechanism and the transverse conveying mechanism through a connecting frame, a bearing conveying belt is sleeved between the two conveying rollers, and a conveying bracket is arranged on the bearing conveying belt through rotation of a rotating shaft.
As a further description of the above technical solution: the rotation adjusting mechanism comprises a first driving rack, a second driving rack and a rotation gear, wherein the first driving rack and the second driving rack are fixed on the inner side of the bearing conveyor belt through a connecting side frame, the rotation shaft penetrates through the inner side extending to the bearing conveyor belt and is connected with the rotation gear, and the rotation gear is meshed with the first driving rack and the second driving rack for transmission.
The utility model provides a miniature transformer soldering tin processing line, includes the processing platform, be provided with feeding conveying mechanism, scaling powder groove, soldering tin cistern and ejection of compact conveying mechanism on the processing platform in order to constitute soldering tin processing assembly line, feeding conveying mechanism is foretell miniature transformer material loading subassembly.
According to the technical scheme, the feeding component of the miniature transformer is provided with the longitudinal conveying mechanism consisting of the lateral conveying belts through the matching of the bearing guide rails and the I-shaped conveying frames, so that the miniature transformer is conveyed in an open bottom mode, the transverse pin detection seat is arranged between the bottom openings of the two bearing guide rails in the longitudinal conveying mechanism, the transverse pin detection seat is used for detecting the transverse deflection of the pins of the automatic miniature transformer, the passive jacking eliminating transformer for conveying the transverse deflection of the pins is realized, and the feeding component has the function of automatically detecting the pins of the transformer.
Because this miniature transformer material loading subassembly possesses above-mentioned beneficial effect, a miniature transformer soldering tin processing production line that contains this miniature transformer material loading subassembly possesses above-mentioned beneficial effect equally.
Drawings
In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for the embodiments will be briefly described below, and it is apparent that the drawings in the following description are only some embodiments described in the present application, and other drawings may be obtained according to these drawings for a person having ordinary skill in the art.
Fig. 1 is a schematic structural diagram of a working state of a feeding assembly of a small transformer according to an embodiment of the present application;
fig. 2 is a schematic diagram of an overall structure of a feeding assembly of a small transformer according to an embodiment of the present application;
fig. 3 is a schematic diagram of a test structure of a feeding assembly of a small transformer according to an embodiment of the present application;
fig. 4 is a schematic structural diagram of an intermediate conveying mechanism according to an embodiment of the present application;
FIG. 5 is a schematic side view of an intermediate conveying mechanism according to an embodiment of the present application;
fig. 6 is a schematic structural diagram of a rotation adjusting mechanism according to an embodiment of the present application;
fig. 7 is a schematic diagram of a split structure of an intermediate conveying mechanism according to an embodiment of the present application;
Fig. 8 is a schematic structural diagram of a longitudinal pin detection seat according to an embodiment of the present invention;
fig. 9 is a schematic structural diagram of a lateral pin detection seat according to an embodiment of the present invention;
fig. 10 is a schematic structural view of a longitudinal conveying mechanism according to an embodiment of the present invention.
FIG. 11 is a schematic diagram of a small transformer solder processing line according to an embodiment of the present invention;
fig. 12 is a schematic diagram illustrating a disassembly of a small transformer solder processing line according to an embodiment of the present invention;
fig. 13 is a schematic structural diagram of a lifting clamp assembly according to an embodiment of the present invention;
fig. 14 is a schematic structural view of a guiding vibration mechanism according to an embodiment of the present invention;
fig. 15 is a schematic structural view of a vibration plate according to an embodiment of the present invention;
FIG. 16 is a schematic view of an elastic locking member according to an embodiment of the present invention;
FIG. 17 is a front view of a guided vibration mechanism provided by an embodiment of the present invention;
fig. 18 is a schematic structural diagram of a transformer clamping assembly according to an embodiment of the present invention;
FIG. 19 is a schematic view of a rotor according to an embodiment of the present invention;
fig. 20 is a schematic structural view of a turnover adjusting member according to an embodiment of the present invention;
fig. 21 is a schematic structural view of a path adjusting frame according to an embodiment of the present invention;
FIG. 22 is a schematic structural view of a discharge conveying mechanism according to an embodiment of the present invention;
FIG. 23 is a schematic structural view of a transfer and blanking assembly according to an embodiment of the present invention;
FIG. 24 is a schematic structural view of a fixed disk according to an embodiment of the present invention;
FIG. 25 is a schematic view of an adjusting tank according to an embodiment of the present invention;
fig. 26 is a schematic structural diagram of a blanking bracket according to an embodiment of the present invention;
fig. 27 is a schematic structural view of a linkage adjustment mechanism according to an embodiment of the present invention;
fig. 28 is a schematic structural diagram of a carrier plate according to an embodiment of the present invention.
Reference numerals illustrate:
20. a longitudinal pin detection seat; 201. a second wedge-shaped seat; 202. a second detection notch; 203. a supporting plate; 204. fixing the side frame; 205. a hook rack; 206. a convex column; 30. an intermediate conveying mechanism; 301. a connecting frame; 302. a conveying roller; 3021. an annular avoidance groove; 303. a carrying conveyor belt; 304. a rotating shaft; 305. a conveying bracket; 306. a rotation adjustment mechanism; 3061. a connecting side frame; 3062. a first drive rack; 3063. a second drive rack; 3064. rotating the gear; 40. a longitudinal conveying mechanism; 401. a load bearing rail; 402. a U-shaped frame; 403. i-shaped conveying frames; 404. a conveying roller; 405. a lateral conveyor belt; 41. a lateral conveying mechanism; 50. a transverse pin detection seat; 501. a first wedge-shaped seat; 502. a first detection notch; 1. a processing table; 1.1, a shield; 1.2, an air draft assembly; 2. a feed conveying mechanism; 3. a flux groove; 4. a solder bath; 5. a discharging and conveying mechanism; 6. a screw rod guide rail mechanism; 61. a sliding guide rail; 62. adjusting a screw rod; 63. a ball nut seat; 7. lifting clamp assembly; 71. a connecting seat; 72. the first electric control telescopic rod; 73. a sliding sleeve frame; 74. the second electric control telescopic rod; 8. a transformer clamping assembly; 81. a clamping plate; 82. adjusting the lugs; 83. a circular through hole; 84. a rotating member; 841. an external fixing frame; 842. a central shaft; 843. adjusting the fluted disc; 844. a butt joint clamping seat; 85. a rack bar hole; 9. a guide vibration mechanism; 91. a guide rail seat; 92. adjusting the air bag; 93. a locking sleeve; 931. a piston seat; 94. a conduit; 95. a vibration plate; 96. an elastic locking member; 961. a sleeve; 962. a locking pin; 963. an elastic member; 97. a support spring; 10. a path adjusting frame; 101. a wave trough; 11. turning over the adjusting piece; 111. adjusting the rack; 112. an elastic support assembly; 113. a cross frame; 60. a blanking table; 601. an electric telescopic rod; 602. a guide rail; 603. a mounting frame; 604. a conveying mechanism; 70. a transferring and blanking assembly; 701. a fixed plate; 702. a blanking rotating shaft; 703. adjusting the connecting piece; 7030. a piston rod; 7031. a sleeve; 7032. a guide adjusting rod; 7033. a piston tube; 7034. a connecting pipe; 704. a blanking bracket; 7041. an airbag sheet; 705. a driving motor; 706. an adjustment tank; 7061. a reducing arc groove; 7062. expanding the arc-shaped groove; 80. a carrying plate; 801. a placement groove; 802. a strip-shaped seat; 803. adjusting the rack; 804. a guide rail groove; 90. a linkage adjusting mechanism; 901. a first drive plate; 902. a drive shaft; 903. a first bevel gear; 904. a second drive plate; 905. a frame; 906. a second bevel gear; 907. driving the convex teeth; 908. and a transmission bevel gear.
Detailed Description
In order to make the technical scheme of the present invention better understood by those skilled in the art, the present invention will be further described in detail with reference to the accompanying drawings.
Referring to fig. 1-10, the embodiment of the invention provides a technical scheme: a miniature transformer feeding assembly comprising a longitudinal conveying mechanism 40; the longitudinal conveying mechanism 40 is provided with a transverse pin detection seat 50, the transverse pin detection seat 50 is used for detecting transverse skew of a transformer pin, and when the transformer pin is transversely skewed, the transverse pin detection seat 50 is passively lifted to remove the transformer.
Specifically, the embodiment provides a feeding assembly of a small transformer, a longitudinal conveying mechanism 40 is used for feeding and conveying the small transformer, the longitudinal conveying mechanism 40 comprises two bearing guide rails 401 which are arranged in parallel, the bottom ends of the two bearing guide rails 401 are fixed through a U-shaped frame 402, the tops of the two bearing guide rails 401 are provided with an I-shaped conveying frame 403 along the length direction of the two bearing guide rails, two ends of the I-shaped conveying frame 403 are rotatably provided with a lateral conveying belt 405 through conveying rollers 404, the end heads of the I-shaped conveying frame 403 are provided with electric motors which are in transmission connection with the conveying rollers 404 to realize the rotation of the lateral conveying belt 405, the small transformer is placed on the two bearing guide rails 401 which are arranged in parallel, the two lateral conveying belts 405 are synchronously rotated in opposite directions to drive the small transformer to slide on the two bearing guide rails 401 which are arranged in parallel, the two bearing rails 401 realize the bottom opening type conveying of the miniature transformer, the transverse pin detection seat 50 comprises a first wedge seat 501, the first wedge seat 501 is arranged between the bottom openings of the two bearing rails 401 in the longitudinal conveying mechanism 40, a plurality of first detection notches 502 are arranged on the first wedge seat 501, the first detection notches 502 are matched with pins of the miniature transformer, namely, the depth of the first detection notches 502 is equal to the protruding extension length of the pins of the miniature transformer, when the miniature transformer is placed on the two bearing rails 401 which are arranged in parallel with each other and driven by the two lateral conveying belts 405 to slide and convey, the pins of the miniature transformer can slide through the first detection notches 502, when the pins of the miniature transformer are transversely skewed, namely, the pins of the miniature transformer are skewed and bent along the width direction, the small transformer cannot slide through the first detection notch 502, so that the first wedge-shaped seat 501 abuts against the pins of the small transformer to drive the small transformer to be lifted from the longitudinal conveying mechanism 40, and therefore workers can conveniently take the small transformer out of the longitudinal conveying mechanism 40 directly to perform pin correction processing.
The implementation provides a miniature transformer material loading subassembly, it carries out the open transport in bottom to be provided with the vertical conveying mechanism that the side direction conveyer belt constitutes through bearing guide rail cooperation I shape carriage to set up horizontal pin detection seat between the bottom opening of two bearing guide rails in vertical conveying mechanism, realize the crooked detection of crooked transversely of pin of automatic miniature transformer through horizontal pin detection seat, and realize carrying passive jacking with the crooked transformer of pin transversely and reject the transformer, make this material loading subassembly have the function that detects the transformer pin voluntarily.
In still another embodiment of the present invention, the transformer pin detection device further includes a transverse conveying mechanism 41, the transverse conveying mechanism 41 is connected with the longitudinal conveying mechanism 40 through an intermediate conveying mechanism 30, a rotation adjusting mechanism 306 is disposed on the intermediate conveying mechanism 30, the rotation adjusting mechanism 306 is used for driving a small transformer on the intermediate conveying mechanism 30 to rotate 90 °, a longitudinal pin detection seat 20 is disposed in the transverse conveying mechanism 41, the longitudinal pin detection seat 20 is used for detecting longitudinal skew of a transformer pin, when the transformer pin is longitudinally skewed, the longitudinal pin detection seat 20 passively lifts up and rejects the transformer, the longitudinal pin detection seat 20 includes a second wedge-shaped seat 201, and a plurality of second detection notches 202 are formed in the second wedge-shaped seat 201 along the conveying direction of the transformer.
Specifically, the structure of the transverse conveying mechanism 41 is the same as that of the longitudinal conveying mechanism 40, the difference is that the distance between two bearing rails 401 in the transverse conveying mechanism 41 is larger than the distance between two bearing rails 401 in the longitudinal conveying mechanism 40, wherein the distance between two bearing rails 401 in the longitudinal conveying mechanism 40 is matched with the width of the small transformer for conveying the small transformer along the length direction thereof, the length between two bearing rails 401 in the transverse conveying mechanism 41 is matched with the length of the small transformer for conveying the small transformer along the width direction thereof, the middle conveying mechanism 30 is connected between the transverse conveying mechanism 41 and the longitudinal conveying mechanism 40 for realizing middle transfer conveying between the transverse conveying mechanism 41 and the longitudinal conveying mechanism 40, the middle conveying mechanism 30 is a conveying rail, and the conveying guide rail is movably provided with a transformer clamp, the transformer clamp is driven by the conveying guide rail to transfer and convey the transformer on the transverse conveying mechanism 41 into the longitudinal conveying mechanism 40, further, the rotation adjusting mechanism 306 is a servo motor and is in transmission connection with the transformer clamp, and is used for driving the transformer clamp to rotate 90 degrees so as to drive the small transformer clamped on the transformer clamp to rotate 90 degrees, so that the transverse conveying small transformer rotates 90 degrees to be matched with the longitudinal conveying mechanism 40, when the small transformer is placed on two bearing guide rails 401 which are arranged in parallel and driven by two lateral conveying belts 405 to carry out sliding conveying, the pin of the small transformer can slide through the second detection notch 202, and when the pin of the small transformer is longitudinally skewed, namely, the pin of the small transformer is skewed and bent along the length direction, the pin of the small transformer cannot slide through the second detection notch 202, so that the second wedge 201 abuts against the pin of the small transformer to drive the small transformer to protrude from the lateral conveying mechanism 41, thereby facilitating the staff to take the small transformer out of the lateral conveying mechanism 41 directly for pin correction processing. The transverse conveying mechanism 41 is matched with the middle conveying mechanism 30 and the longitudinal conveying mechanism 40 to be arranged in a combined mode, and the longitudinal pin detection seat 20 and the transverse pin detection seat 50 are configured to detect the full-angle skew bending of the pins of the miniature transformer, so that comprehensive detection is realized.
In still another embodiment of the present invention, further, the bottom of each of the transverse pin detecting seat 50 and the longitudinal pin detecting seat 20 is detachably fixed with a supporting plate 203, one end of the supporting plate 203 is rotationally symmetrically connected with a fixed side frame 204 for fixedly connecting the supporting plate 203, the other end of the supporting plate 203 is rotationally connected with a hook frame 205 symmetrically, and the longitudinal conveying mechanism 40 and the transverse conveying mechanism 41 are respectively provided with a convex column 206 matched with the hook frame 205. Further, the transverse pin detection seat 50 and the longitudinal pin detection seat 20 are installed through the supporting plate 203, one side of the supporting plate 203 is rotationally connected with the fixed side frame 204, the top end of the fixed side frame 204 is fixedly connected with the outer side of the bearing guide rail 401, the other side of the supporting plate 203 is rotationally connected with the hook frame 205, the hook frame 205 is connected with the convex column 206 in a hanging manner, when the pins of the small-sized transformers with different lengths are detected, the hook frame 205 can be separated from the convex column 206 through rotation, so that the supporting plate 203 is rotated to enable the transverse pin detection seat 50 or the longitudinal pin detection seat 20 to be opened, and the adaptive transverse pin detection seat 50 or the longitudinal pin detection seat 20 can be directly replaced for installation and use, so that the transverse pin detection seat 50 and the longitudinal pin detection seat 20 are convenient to replace, can be adaptively replaced according to actual needs, and the use is more convenient.
In still another embodiment of the present invention, the intermediate conveying mechanism 30 includes two conveying rollers 302, the two conveying rollers 302 are respectively rotated at the end positions of the longitudinal conveying mechanism 40 and the transverse conveying mechanism 41 by the connecting frame 301, a carrying conveying belt 303 is sleeved between the two conveying rollers 302, and a conveying bracket 305 is rotatably arranged on the carrying conveying belt 303 by the rotating shaft 304. The rotation adjustment mechanism 306 includes a first driving rack 3062, a second driving rack 3063, and a rotation gear 3064, the first driving rack 3062, the second driving rack 3063 are fixed on the inner side of the carrying conveyor 303 through a connecting side frame 3061, the rotation shaft 304 extends through the inner side of the carrying conveyor 303 and is connected with the rotation gear 3064, and the rotation gear 3064 is engaged with the first driving rack 3062 and the second driving rack 3063. An annular avoidance groove 3021 is formed in the middle section of the conveying roller 302, and the avoidance of the rotation shaft 304 extending to one end of the inner side of the bearing conveying belt 303 and the rotation gear 3064 is achieved through the annular avoidance groove 3021.
The middle conveying mechanism 30 rotates the small transformer conveyed by the transverse conveying mechanism 41 and the longitudinal conveying mechanism 40, namely, the conveying roller 302 is driven by an external power source to rotate, the conveying roller 302 drives the bearing conveying belt 303 to rotate, thereby the conveying bracket 305 on the conveying roller 302 is driven by the bearing conveying belt 303 to move, the small transformer is supported by the rear end of the conveying bracket 305 from the transverse conveying mechanism 41 and conveyed to the inlet end of the longitudinal conveying mechanism 40, the bearing conveying belt 303 drives the conveying bracket 305 to support the small transformer from the rear end of the transverse conveying mechanism 41 and convey the small transformer to the inlet end of the longitudinal conveying mechanism 40, when the bearing conveying bracket 303 drives the conveying bracket 305 to rotate from the rear end of the transverse conveying mechanism 41 to the inlet end of the longitudinal conveying mechanism 40, the rotating shaft 304 in the conveying bracket 305 is meshed with the first driving rack 3062 through the rotating gear 3064 at one end of the inner side of the bearing conveying belt 303, finally the conveying bracket 305 is driven by the rotating shaft 3064 matched with the rotating gear 3064 through the first driving rack 3062 to rotate 90 degrees, finally the conveying bracket 305 is driven by the rotating 90 degrees through the rotating shaft 304, finally the conveying bracket 305 is driven by the rotating 90 degrees through the rotating the small transformer positioned on the transverse conveying bracket 305 to longitudinally matched with the longitudinal conveying mechanism 40, namely, when the small transformer is driven by the rotating bracket 305 is driven by the rotating gear 3064 to rotate at the rotating gear 3064, the rotating at the same angle matched with the rotating gear 3064 through the rotating gear 3064, when the rotating shaft 3064 is driven by the rotating shaft 3064, and rotating the rotating shaft 3064 through the rotating shaft is driven by the rotating shaft 3064, and rotated through the rotating shaft and rotated. Realize passive automatic reset to carry out continuous transfer conveying.
Referring to fig. 11-21, another technical solution is provided in the embodiment of the present invention: the utility model provides a small-size transformer soldering tin processing line, includes processing platform 1, is provided with feeding conveying mechanism 2, scaling powder groove 3, soldering tin cistern 4 and ejection of compact conveying mechanism 5 on the processing platform 1 in order to constitute soldering tin processing assembly line, and feeding conveying mechanism 2 is foretell small-size transformer material loading subassembly. Further comprises: the transfer adjusting mechanism is connected with the transformer clamping assembly 8 and is used for driving the transformer clamping assembly 8 to move and adjust along a processing path of the processing assembly line; further comprises: the guiding vibration mechanism 9 is arranged on the processing table 1, and when the transferring and adjusting mechanism drives the transformer clamping assembly 8 to move upwards along the vertical direction of the soldering tin liquid tank 4, the guiding vibration mechanism 9 drives the transformer clamping assembly 8 to shake. The implementation provides a small-sized transformer soldering tin processing production line, which is used for carrying out soldering tin processing on pins of a small-sized transformer so as to ensure that a coil lead-out part of the small-sized transformer is firmly welded with a transformer pin joint, specifically, a feeding and conveying mechanism 2 is used for conveying and feeding a small-sized transformer which needs to be subjected to the pin soldering tin processing, a soldering flux tank 3 is filled with soldering flux liquid, a soldering flux tank 4 is filled with soldering flux liquid in a hot melting state, a discharging and conveying mechanism 5 is used for conveying and discharging the small-sized radiator which is subjected to the soldering tin processing, a transformer clamping assembly 8 is driven by a transferring and adjusting mechanism to move and adjust along a processing path of the processing production line, namely, the small-sized transformer is clamped from the feeding and conveying mechanism 2 by the transformer clamping assembly 8, then the transformer clamping assembly 8 is driven to move downwards to drive the soldering flux by the small transformer to stick and drive the soldering flux, then the transformer clamping assembly 8 is driven to move downwards by the small transformer clamping assembly 8 to drive the soldering flux tank 4 to process soldering flux, after the soldering flux processing is finished, the transformer clamping assembly 8 is finally driven to lift up by the transferring and adjusting mechanism to be separated from the soldering flux tank 4 and move to the position of the discharging and conveying mechanism 5 to place the small transformer after the soldering flux processing is finished on the discharging and conveying mechanism 5 to convey and discharge the soldering flux, further, a guiding vibration mechanism 9, such as the guiding vibration mechanism 9 is a vibration motor, when the transferring and adjusting mechanism drives the transformer clamping assembly 8 to move along the vertical direction of the soldering flux tank 4, the guiding vibration mechanism 9 drives the transformer clamping assembly 8 to shake, thereby realizing that when the transformer pins are separated from the soldering flux, the soldering tin liquid attached to the pins of the transformer vibrates when converging into drops to the bottom ends of the pins under the action of gravity, so that the molten tin liquid converged into drops automatically vibrates to shake off and recover, the molten tin liquid is prevented from dropping and being inconvenient to clean, and meanwhile, the molten tin liquid is prevented from being solidified into drops at the bottom ends of the pins, so that the molten tin liquid cannot be inserted when being spliced into a main board for welding.
In still another embodiment of the present invention, the transfer adjusting mechanism includes a screw guide rail mechanism 6 and a lifting clamp assembly 7, the screw guide rail mechanism 6 is connected with the lifting clamp assembly 7 and drives the lifting clamp assembly to move along a processing path of the processing line, the screw guide rail mechanism 6 includes a sliding guide rail 61, the sliding guide rail 61 is suspended and erected above the processing table 1 through a supporting side frame, the path of the sliding guide rail 61 is adapted to the processing path of the processing line, an adjusting screw 62 is rotationally arranged on the sliding guide rail 61, one end of the sliding guide rail 61 is provided with a power mechanism, the power mechanism is used for driving the adjusting screw 62 to bidirectionally rotate, a ball nut seat 63 is slidingly arranged in the sliding guide rail 61, the ball nut seat 63 is in threaded sleeve connection with the adjusting screw 62, so that the ball nut seat 63 is driven to reciprocate along the sliding guide rail 61, the lifting clamp assembly 7 is fixedly connected to the ball nut seat 63, so that the lifting clamp assembly 7 is driven to move along the processing path of the processing line, the bottom end of the lifting clamp assembly 7 is connected with a transformer clamp assembly 8, the transformer clamp assembly 8 is used for fixing and releasing a small transformer, and releasing the transformer clamp assembly 7, and adjusting the transformer clamp assembly and the small transformer clamp assembly are used for lifting and welding flux lifting and welding machine.
In still another embodiment of the present invention, the transformer clamping assembly 8 includes two clamping plates 81, an adjusting lug 82 is formed on the top of the clamping plates 81, the lifting clamping assembly 7 includes a connecting seat 71, a first electrically controlled telescopic rod 72 is vertically fixed on the top of the connecting seat 71, the top end of the first electrically controlled telescopic rod 72 is connected with the screw guide rail mechanism 6, the top end of the first electrically controlled telescopic rod 72 is fixedly connected with the ball nut seat 63 through screws, sliding sleeve frames 73 are formed on two sides of the connecting seat 71, the adjusting lug 82 is slidably embedded in the sliding sleeve frames 73, two ends of the sliding sleeve frames 73 are fixed with second electrically controlled telescopic rods 74, and movable ends of the second electrically controlled telescopic rods 74 penetrate through the sliding sleeve frames 73 and are connected with the adjusting lug 82. Through the second automatically controlled telescopic link 74 of slip cap frame 73 both ends relative fixation, the adjusting lug 82 on two splint 81 of synchronous drive to realize two splint 81 of synchronous drive and remove in opposite directions or reverse and remove in order to realize carrying out the centre gripping fixed and unclamping unloading small-size radiator, first automatically controlled telescopic link 72 drive connecting seat 71 lift adjustment is in order to realize driving transformer clamping assembly 8 and is gone up lift adjustment.
In still another embodiment provided by the invention, the guiding vibration mechanism 9 comprises a guide rail seat 91, a vibration plate 95 is slidably arranged in the guide rail seat 91 through a supporting spring 97, an elastic locking piece 96 is arranged at the bottom end of the vibration plate 95, a delay unlocking mechanism is further arranged on the guide rail seat 91, when the end head of the transformer clamping assembly 8 moves downwards along the guide rail seat 91, the vibration plate 95 is driven to synchronously move downwards by compressing the supporting spring 97, the vibration plate 95 is automatically locked and fixed through the elastic locking piece 96, and when the end head of the transformer clamping assembly 8 moves upwards for a certain stroke along the guide rail seat 91, the delay unlocking mechanism passively drives the elastic locking piece 96 to unlock so as to release the vibration plate 95. The guide rail seat 91 is provided with two altogether, two guide rail seats 91 symmetry sets up on processing platform 1 and is located the both ends of soldering tin cistern 4, and the opening of two guide rail seats 91 all is towards soldering tin cistern 4, when transformer clamping assembly 8 is located the top of soldering tin cistern 4 and moves down in order to drive small-size transformer stitch on it and carry out the soldering tin processing, the both ends of transformer clamping assembly 8 are embedded into guide rail seat 91 and drive vibrating plate 95 and move down and compress supporting spring 97, when the transformer stitch carries out the immersion in the soldering tin liquid, at this moment elasticity locking piece 96 is automatic to be locked fixedly to vibrating plate 95, after the soldering tin processing transformer clamping assembly 8 rises and gathers the separation from the soldering tin liquid and move up a section distance back, at this moment vibrating plate 95 has a spacing with transformer clamping assembly 8, trigger delay release mechanism simultaneously, drive elasticity locking piece 96 unblock is in order to release vibrating plate 95, vibrating plate 95 realizes the elasticity and collides with transformer clamping assembly 8 and produces the vibration so that automatic transformer stitch is gone up to assemble and is moved into vibration, it is not needed to realize synchronous vibration to drip the vibration of transformer clamping assembly 8, it is convenient to carry out the vibration of vibration recovery motion, it is not need to be controlled to drip vibration to take place outside vibration to the vibration device.
In still another embodiment of the present invention, the elastic locking member 96 includes a sleeve 961 and a locking sleeve 93, the sleeve 961 is fixed on the vibration plate 95, two ends of the sleeve 961 are symmetrically and movably embedded with locking pins 962, an elastic member 963 is connected between the two locking pins 962, and the locking sleeve 93 is fixedly disposed at the bottom of the side wall of the guide rail seat 91. Specifically, the distance between the initial position of the vibration plate 95 and the locking sleeve 93 is equal to the travel distance of the transformer pins embedded into the soldering tin liquid, two ends of the transformer clamping assembly 8 are embedded into the guide rail seat 91 and drive the vibration plate 95 to move downwards and simultaneously compress the supporting spring 97, the vibration plate 95 moves downwards to drive the elastic locking piece 96 to move downwards synchronously, and when the locking pin 962 on the elastic locking piece 96 moves downwards to align with the locking sleeve 93, the locking pin 962 automatically pops up and is inserted into the locking sleeve 93 under the action of the elastic piece 963, so that the vibration plate 95 is locked and fixed.
In still another embodiment of the present invention, the delayed unlocking mechanism includes a piston seat 931 and an adjusting air bag 92, the adjusting air bag 92 is fixed on the top of the side wall of the guide rail seat 91, the piston seat 931 is movably embedded in a locking sleeve 93, and a conduit 94 is communicated between the adjusting air bag 92 and the locking sleeve 93. After the transformer clamping assembly 8 ascends to drive the small transformer pins to separate from the solder liquid in a gathering way and move upwards for a certain distance, the transformer clamping assembly 8 extrudes the adjusting air bag 92, so that air in the adjusting air bag 92 is injected into the locking sleeve 93 through the guide pipe 94, and the piston seat 931 in the locking sleeve 93 is driven to move to push the locking pin 962 to shrink and reset and separate from the locking sleeve 93, so that unlocking is realized.
In still another embodiment of the present invention, preferably, the two clamping plates 81 are correspondingly provided with a plurality of circular through holes 83, and the circular through holes 83 are rotatably provided with a rotating member 84 for abutting and clamping the transformer. The transformer clamping assembly is characterized by further comprising a composite adjusting piece, wherein the composite adjusting piece is in transmission connection with the rotating piece 84, and is assembled to drive the rotating piece 84 to drive the transformer to rotate and turn and continuously reciprocate by a small angle when the transformer clamping assembly 8 moves from the soldering tin liquid tank 4 to the discharging and conveying mechanism 5.
The rotating member 84 includes an external fixing frame 841, the external fixing frame 841 is fixed on the clamping plate 81 and located at the outer side of the circular through hole 83, a central shaft 842 is rotatably provided on the external fixing frame 841, the central shaft 842 is coaxially embedded into the outer side of the circular through hole 83 and fixedly sleeved with an adjusting fluted disc 843 and a butt-joint clamping seat 844, and the butt-joint clamping seat 844 protrudes to the inner side of the clamping plate 81.
The composite regulating part comprises a path regulating frame 10 and a turnover regulating part 11, the path regulating frame 10 is fixed above a processing table 1, the path regulating frame 10 and a transformer clamping assembly 8 are in motion path phase adaptation, the top of each clamping plate 81 is provided with a plurality of toothed bar holes 85, the turnover regulating parts 11 are provided with two pieces in total, the two turnover regulating parts 11 are respectively arranged on the two clamping plates 81, the turnover regulating part 11 comprises a transverse frame 113, a plurality of regulating toothed frames 111 are vertically connected to the transverse frame 113, the regulating toothed frames 111 are movably inserted on the toothed bar holes 85 and meshed with a regulating fluted disc 843, the bottom of the transverse frame 113 is also connected with an elastic supporting assembly 112, the bottom end of the elastic supporting assembly 112 is fixed with the top of each clamping plate 81, when the transformer clamping assembly 8 moves from a soldering tin liquid tank 4 to a discharging conveying mechanism 5, the transformer clamping assembly 8 is driven to move upwards through a first electric control telescopic rod 72, the transverse frame 113 is abutted to the path regulating frame 10, the transverse frame 113 is driven to move down the regulating toothed frames 111, the regulating toothed frames 111 are matched with the regulating toothed frames 843, finally, a central shaft is driven to rotate 180 degrees, and finally, the tail ends of the small-size transformer is driven by the central shaft is driven to rotate 180 degrees, and the small-size transformer is led out of a small-size transformer is connected to the small-size transformer coil, and the small-size transformer is connected to the small-size transformer coil is in a stitch joint, and the small-size transformer is connected to the small-size transformer stitch connector, and the small-size transformer stitch connector is lead-size transformer stitch connector is the small-size transformer stitch connector.
Further, the bottom of the path adjusting frame 10 is also provided with a wave groove 101, and the transverse frame 113 can reciprocate a small stroke to move up and down when in abutting movement through the arrangement of the wave groove 101, so that the driving butt joint clamping seat 844 drives the small transformer to swing a small extent, the solder liquid is accelerated to converge towards the top ends of the pins under the action of gravity, the converging effect is further improved, and the solder liquid is prevented from hardening.
In still another embodiment provided by the invention, a shield 1.1 is arranged on the processing table 1 and positioned outside the soldering tin processing assembly line, openings are formed in the positions of the shield 1.1, which are positioned on the feeding conveying mechanism 2 and the discharging conveying mechanism 5, and an exhaust component 1.2 is arranged at the top of the shield 1.1. Through the combination setting of guard shield 1.1 and exhaust component 1.2, the gas that produces when the soldering tin operation is realized extracting and carrying, this peculiar smell that prevents soldering tin processing production gives off, realize collecting peculiar smell gas, the handling of being convenient for improves operational environment, the bottom that the subassembly 7 was embraced in the lift is provided with the bar heater, when small-size transformer upset makes its stitch upwards, can assist the stitch through the bar heater and heat, thereby extension soldering tin liquid hardening time, be convenient for carry out secondary and converge with reinforcing small-size transformer coil and draw forth portion and transformer stitch junction welded stability.
Referring to fig. 21-28, another technical solution is provided in the embodiments of the present invention: the outfeed conveyor 5 includes a conveyor 604, further including: a transfer blanking assembly 70, the transfer blanking assembly 70 being disposed at an outlet end of the conveying mechanism 604; the transferring and discharging assembly 70 comprises a pneumatic clamping piece and a linkage adjusting piece, when the lower pneumatic clamping piece is driven to rotate for transferring and discharging, the linkage adjusting piece synchronously drives the pneumatic clamping piece to match the pneumatic clamping piece for discharging and loosening, the transferring and discharging assembly 70 comprises a fixed disc 701, a discharging rotating shaft 702 is rotatably arranged at the circle center position of the fixed disc 701, and a discharging bracket 704 is connected to the discharging rotating shaft 702 through an adjusting connecting piece 703; the pneumatic clamping piece is arranged in the blanking bracket 704, the linkage adjusting piece is arranged on the fixed disc 701, and when the blanking bracket 704 rotates to perform blanking, the linkage adjusting piece synchronously drives the pneumatic clamping piece to realize feeding clamping and discharging loosening of the matched blanking bracket 704. The conveying mechanism 604 is used for conveying the small transformer, specifically, the conveying mechanism 604 comprises two bearing guide rails 401 which are arranged in parallel, the bottoms of the two bearing guide rails 401 are fixed through a U-shaped frame 402, the tops of the two bearing guide rails 401 are provided with an I-shaped conveying frame 403 along the length direction of the two bearing guide rails, two ends of the I-shaped conveying frame 403 are rotatably provided with a lateral conveying belt 405 through conveying rollers 404, the end of the I-shaped conveying frame 403 is provided with an electric motor, the electric motor is in transmission connection with the conveying rollers 404 to realize the rotation of the driving lateral conveying belt 405, the small transformer is placed on the two bearing guide rails 401 which are arranged in parallel, the two bearing guide rails 405 synchronously rotate in opposite directions to drive the small transformer to slide on the two bearing guide rails 401 which are arranged in parallel, the small transformer is conveyed through the U-shaped frame 402, the two bearing guide rails 401 realize the bottom open type conveying of the small transformer, and accordingly the automatic blanking of the blanking assembly 70 is realized, the driving motor 705 is arranged on the back of the fixing disc 701, the driving motor 705 is in transmission connection with the blanking motor 702 through a shaft coupling, the driving motor 705 is in transmission connection with the blanking motor 702 to realize the rotation of the blanking disc, and the small transformer 704 is fixedly connected to the blanking disc 704 through the driving motor 702 through the driving motor 702 to rotate in a clamping mode, and the blanking disc 704 rotates to the driving the small transformer 704 to rotate to the small transformer 704 to the small transformer, and the small transformer is fixedly connected to the bracket 704 through the driving motor. The blanking bracket 704 is provided with a pneumatic clamping member which has two operating states, a first operating state: the pneumatic clamping piece clamps and fixes the small transformer in the blanking bracket 704 when the blanking bracket 704 rotates to the top of the fixed disc 701 and is clamped and transported with the small transformer conveyed on the conveying mechanism 604, the pneumatic clamping piece is loosened when the blanking bracket 704 rotates to the bottom of the fixed disc 701 and is used for blanking the small transformer, the fixed disc 701 is provided with a linkage adjusting piece, when the blanking bracket 704 rotates for blanking, the linkage adjusting piece synchronously drives the pneumatic clamping piece to realize the matching of the blanking bracket 704 for feeding clamping and discharging loosening, the linkage adjusting piece is an air pump, when the blanking bracket 704 rotates to the top of the fixed disc 701 and is clamped and transported with the small transformer conveyed on the conveying mechanism 604, the pneumatic clamping piece clamps and fixes the small transformer in the blanking bracket 704, and when the blanking bracket 704 rotates to the bottom of the fixed disc, the small transformer is extracted and is loosened, so that the pneumatic clamping piece is loosened when the small transformer is blanked, and the small transformer is blanked from the blanking bracket 704. The conveyor mechanism formed by the lateral conveyor belts is arranged through the cooperation of the bearing guide rail and the I-shaped conveyor frame, the bottom of the small transformer is conveyed in an open mode, and then the transformer is subjected to overturning ordered automatic blanking through the cooperation of the conveying and blanking assembly and the blanking bracket, so that the direct observation of the pin soldering tin processing state of the transformer is facilitated.
In yet another embodiment of the present invention, the pneumatic clamping member comprises a piston tube 7033 and two air bag pieces 7041, wherein the piston tube 7033 is connected to the rear side of the blanking bracket 704, the two air bag pieces 7041 are fixed on two side walls of the opening of the blanking bracket 704, and the piston tube 7033 is communicated with the inside of the two air bag pieces 7041 through a connecting tube 7034. The adjusting connector 703 comprises a sleeve 7031, the sleeve 7031 is fixed on the outer side of the blanking rotating shaft 702, a piston rod 7030 is movably inserted into the sleeve 7031, and the bottom end of the piston rod 7030 is movably embedded into a piston tube 7033. The linkage adjusting piece comprises an adjusting groove 706 which is formed in the surface of the fixing disc 701, the adjusting groove 706 comprises a diameter-reduced arc groove 7061 and a diameter-expanded arc groove 7062, two ends of the diameter-reduced arc groove 7061 and two ends of the diameter-expanded arc groove 7062 are in butt joint with each other, a guide adjusting rod 7032 is arranged on a piston rod 7030, and one end of the guide adjusting rod 7032 is movably embedded in the adjusting groove 706. Specifically, the expanded arc groove 7062 is matched with the clamping and transferring motion path of the blanking bracket 704, the contracted arc groove 7061 is matched with the loosening and resetting motion path of the blanking bracket 704, when the blanking rotating shaft 702 rotates to cooperate with the adjusting connecting piece 703 to drive the blanking bracket 704 to rotate, when the adjusting connecting piece 703 and the blanking bracket 704 at the top end of the adjusting connecting piece 703 are on the clamping and transferring motion path, the expanded arc groove 7062 cooperates with the guiding adjusting rod 7032 to drive the piston rod 7030 to extend out of the sleeve 7031 and insert the piston rod 7033 into the air bag sheets 7041 on two side walls of the opening of the blanking bracket 704 through the connecting pipe 7034, the air bag sheets 7041 are expanded to realize clamping and fixing of the small transformer for clamping and transferring the blanking bracket 704 on the opening of the blanking bracket 704, when the adjusting connecting piece 703 and the blanking bracket 704 are on the loosening and resetting motion path, the contracted arc groove 7061 cooperates with the guiding adjusting rod 7032 to drive the piston rod 7030 to shrink in the sleeve 7031, so that air in the piston pipe 7033 flows back, the air bag 7030 stretches out of the sleeve 7031 from the opening of the blanking bracket 7031 through the connecting pipe 7034 and is inserted into the air bag sheets 7041, and the air bag sheets are not required to be clamped and fixed in the small transformer for clamping and transferring the opening of the blanking bracket 704 along the opening of the blanking bracket 704, and the small transformer is required to realize the automatic clamping and the small transformer.
In still another embodiment of the present invention, the fixing plate 701 has an annular groove on its peripheral side, the rear side of the blanking bracket 704 is connected with a sliding seat, the sliding seat is slidably embedded in the annular groove, and the sliding seat is disposed on the rear side of the blanking bracket 704, so as to match with the annular groove on the peripheral side of the fixing plate 701 to realize sliding support of the blanking bracket 704, thereby improving the stability of rotation adjustment of the blanking bracket 704.
In still another embodiment of the present invention, the blanking table 60 is further provided, on which a carrier plate 80 for receiving the material in cooperation with the transferring and blanking assembly 70 is horizontally placed, and a plurality of groups of placement grooves 801 are provided at equal intervals on the carrier plate 80. The blanking table 60 is provided with a driving adjustment mechanism, the driving adjustment mechanism is in transmission connection with the bearing plate 80, and the driving adjustment mechanism is used for driving the bearing plate 80 to slide and adjust on the blanking table 60 so as to enable each group of placing grooves 801 to be aligned up and down with the transferring and blanking assembly 70. The loading board 80 can freely slide on the blanking platform 60, be provided with multiunit standing groove 801 on the loading board 80, every standing groove 801 altogether includes a plurality of standing grooves 801, wherein, standing groove 801 is for realizing placing the joint to small-size transformer looks adaptation, wherein, the fixed disk 701 passes through mounting bracket 603 to be fixed on the blanking platform 60, driving adjustment mechanism is including fixing the electric telescopic handle 601 on the blanking platform 60, electric telescopic handle 601's movable end is fixed with guide rail 602, guide rail groove 804 has been seted up to the loading board 80 side, guide rail groove 804 slip cap is established on guide rail 602, slide adjustment is carried out on the blanking platform 60 through electric telescopic handle 601 cooperation guide rail 602 drive loading board 80 so that the position of each group standing groove 801 on the loading board 80 corresponds from top to bottom with transporting the unloading position of unloading subassembly 70, even make each group standing groove 801 on the loading board 80 correspond with transporting the unloading position of unloading subassembly 70, in order to realize receiving the material.
In still another embodiment provided by the invention, preferably, a rack assembly is arranged between any two adjacent sets of placing grooves 801 on the bearing plate 80, the blanking table 60 is provided with a linkage adjusting mechanism 90, the linkage adjusting mechanism 90 is in transmission connection with the transferring blanking assembly 70, and when the transferred blanking assembly 70 performs rotary blanking, the linkage adjusting mechanism 90 cooperates with the rack assembly to synchronously drive the bearing plate 80 to slide and adjust on the blanking table 60, so that a plurality of placing grooves 801 in each set of placing grooves 801 are adjusted one by one to align with the transferring blanking assembly 70. Specifically, the linkage adjustment mechanism 90 comprises a first driving disk 901 and a second driving disk 904, driving convex teeth 907 are respectively arranged on the peripheral sides of the first driving disk 901 and the second driving disk 904, a rack 905 is rotationally connected to the outer side of the second driving disk 904, the rack 905 is fixed on the blanking table 60, a second bevel gear 906 is fixed at the center position of the second driving disk 904, a first bevel gear 903 is fixed at the center position of the first driving disk 901, the first bevel gear 903 and the second bevel gear 906 are rotationally connected through bearings, the outer side of the first driving disk 901 is fixedly connected with the blanking rotating shaft 702 through a driving shaft 902, a transmission bevel gear 908 is rotationally connected to the rack 905 through an L-shaped connection, two sides of the transmission bevel gear 908 are respectively combined with the first bevel gear 903 and the second bevel gear 906, the rack assembly comprises a plurality of bar-shaped seats 802, each bar-shaped seat 802 is arranged between any two adjacent groups of placing grooves 801 on the bearing plate 80, the width of the strip-shaped seat 802 is equal to the distance between the first driving disk 901 and the second driving disk 904, namely, the strip-shaped seat 802 is provided with a first projection area corresponding to the first driving disk 901 and a second projection area corresponding to the second driving disk 904, adjusting racks 803 are alternately arranged on the first projection area and the second projection area of the plurality of strip-shaped seats 802, namely, the first projection area on one strip-shaped seat 802 is provided with an adjusting rack 803, the second projection area on the adjacent strip-shaped seat 802 is provided with an adjusting tooth socket, the first projection area on the adjacent strip-shaped seat 802 is provided with an adjusting rack 803, so that the adjusting rack 803 is meshed with a driving convex tooth 907, when the blanking rotating shaft 702 rotates to drive the blanking bracket 704 to rotate for transferring and blanking through an adjusting connecting piece, the blanking rotating shaft 702 drives the first driving disk 901 to rotate through the driving shaft 902, the first driving disk 901 rotates the drive convex teeth 907 on the fit and adjusts rack 803 transmission realization drive loading board 80 to one side removal for a plurality of standing grooves 801 in every group standing groove 801 are adjusted one by one and are transported unloading subassembly 70 to the counterpoint material receiving from top to bottom, and after a set of standing groove 801 places the completion, be used for driving the loading board 80 to slide on unloading platform 60 through the drive adjustment mechanism and adjust and switch another group standing groove 801 and transport unloading subassembly 70 to counterpoint from top to bottom, this moment adjacent another bar seat 802 switches to and links adjustment mechanism 90 cooperation, this moment second driving disk 904 is corresponding with the regulation rack 803 on the bar seat 802, unloading pivot 702 drives first driving disk 901 through drive shaft 902 and rotates, first driving disk 901 drives transmission bevel gear 908 through its last first bevel gear 903 and rotates, transmission 908 cooperation second bevel gear 906 drives second driving disk direction rotation, the drive convex teeth 904 on the rotation of second driving disk 904, make a plurality of standing groove 801 in every group standing groove 801 and transport down the automatic adjustment subassembly 70 to the counterpoint, thereby realize the automatic adjustment of matching with down automatic adjustment mechanism 90, thereby realize the automatic matching of the position is realized to the automatic matching of loading board 80 down, the next position is realized with the automatic matching of loading board 80, the automatic matching is moved down and the position is realized, further to the position is adjusted.
While certain exemplary embodiments of the present invention have been described above by way of illustration only, it will be apparent to those of ordinary skill in the art that modifications may be made to the described embodiments in various different ways without departing from the spirit and scope of the invention. Accordingly, the drawings and description are to be regarded as illustrative in nature and not as restrictive of the scope of the invention, which is defined by the appended claims.
Claims (6)
1. The feeding assembly of the miniature transformer is characterized by comprising a longitudinal conveying mechanism (40) and a transverse conveying mechanism (41);
a transverse pin detection seat (50) is arranged in the longitudinal conveying mechanism (40), the transverse pin detection seat (50) is used for detecting transverse skew of a transformer pin, and when the transformer pin is transversely skewed, the transverse pin detection seat (50) is passively lifted to remove the transformer;
the transverse conveying mechanism (41) is connected with the longitudinal conveying mechanism (40) through the middle conveying mechanism (30), a rotation adjusting mechanism (306) is arranged on the middle conveying mechanism (30), the rotation adjusting mechanism (306) is used for driving a small transformer on the middle conveying mechanism (30) to rotate by 90 degrees, a longitudinal pin detection seat (20) is arranged in the transverse conveying mechanism (41), the longitudinal pin detection seat (20) is used for detecting longitudinal skew of a transformer pin, and when the transformer pin is longitudinally skewed, the longitudinal pin detection seat (20) is used for passively jacking and rejecting the transformer;
The transverse pin detection seat (50) comprises a first wedge-shaped seat (501), a plurality of first detection notches (502) are formed in the first wedge-shaped seat (501) along the conveying direction of the transformer, the longitudinal pin detection seat (20) comprises a second wedge-shaped seat (201), and a plurality of second detection notches (202) are formed in the second wedge-shaped seat (201) along the conveying direction of the transformer.
2. The feeding assembly of the miniature transformer according to claim 1, wherein the longitudinal conveying mechanism (40) and the transverse conveying mechanism (41) comprise two bearing guide rails (401) which are arranged in parallel, the bottom ends of the two bearing guide rails (401) are fixed through a U-shaped frame (402), the tops of the two bearing guide rails (401) are provided with an I-shaped conveying frame (403) along the length direction of the two bearing guide rails, and two ends of the I-shaped conveying frame (403) are rotatably provided with lateral conveying belts (405) through conveying rollers (404).
3. The miniature transformer feeding assembly according to claim 1, wherein the bottom of the transverse pin detection seat (50) and the bottom of the longitudinal pin detection seat (20) are detachably fixed with a supporting plate (203), one end of the supporting plate (203) is symmetrically and rotationally connected with a fixed side frame (204) for fixedly connecting the supporting plate (203), the other end of the supporting plate (203) is symmetrically and rotationally connected with a hook frame (205), and the longitudinal conveying mechanism (40) and the transverse conveying mechanism (41) are respectively provided with a convex column (206) matched with the hook frame (205).
4. A miniature transformer feeding assembly according to claim 1, characterized in that the intermediate conveying mechanism (30) comprises two conveying rollers (302), the two conveying rollers (302) are respectively rotated at the end positions of the longitudinal conveying mechanism (40) and the transverse conveying mechanism (41) through the connecting frame (301), a bearing conveying belt (303) is sleeved between the two conveying rollers (302), and the bearing conveying belt (303) is rotatably provided with a conveying bracket (305) through a rotating shaft (304).
5. A miniature transformer feeding assembly according to claim 4, characterized in that the rotation adjusting mechanism (306) comprises a first driving rack (3062), a second driving rack (3063) and a rotation gear (3064), the first driving rack (3062) and the second driving rack (3063) are fixed on the inner side of the carrying conveyor belt (303) through a connecting side frame (3061), the rotation shaft (304) extends through the inner side of the carrying conveyor belt (303) and is connected with the rotation gear (3064), and the rotation gear (3064) is meshed with the first driving rack (3062) and the second driving rack (3063) in a transmission fit.
6. A miniature transformer soldering tin processing production line, characterized by, including processing platform (1), be provided with feeding conveying mechanism (2), scaling powder groove (3), soldering tin cistern (4) and ejection of compact conveying mechanism (5) on processing platform (1) in order to constitute soldering tin processing assembly line, feeding conveying mechanism (2) are the miniature transformer material loading subassembly of any one of preceding claims 1-5.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210430546.5A CN114654041B (en) | 2022-04-22 | 2022-04-22 | Small transformer feeding assembly and soldering tin processing production line thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210430546.5A CN114654041B (en) | 2022-04-22 | 2022-04-22 | Small transformer feeding assembly and soldering tin processing production line thereof |
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| Publication Number | Publication Date |
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| CN114654041A CN114654041A (en) | 2022-06-24 |
| CN114654041B true CN114654041B (en) | 2023-10-20 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202210430546.5A Active CN114654041B (en) | 2022-04-22 | 2022-04-22 | Small transformer feeding assembly and soldering tin processing production line thereof |
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| CN117087933B (en) * | 2023-10-18 | 2023-12-26 | 江苏百凌电器有限公司 | Automatic box assembling device for electric energy meter |
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| CN106824807A (en) * | 2017-01-24 | 2017-06-13 | 浙江四点灵机器人股份有限公司 | A kind of special-shaped product detection machine |
| CN207170284U (en) * | 2017-09-07 | 2018-04-03 | 苏州德易新自动化科技有限公司 | A kind of feed mechanism and detection platform |
| CN108896553A (en) * | 2018-06-04 | 2018-11-27 | 合肥市雅视智能科技有限公司 | A kind of comprehensive detection device of high-volume components |
| CN209288476U (en) * | 2018-12-25 | 2019-08-23 | 珠海鼎皓电子有限公司 | A kind of improved inductance pin automatic tin soldering device |
| CN209520070U (en) * | 2018-12-27 | 2019-10-22 | 无锡市卓益机械制造有限公司 | PIN chip positioning detects sorting platform |
| CN112239066A (en) * | 2020-10-09 | 2021-01-19 | 万宝龙(漳州)金属制品有限公司 | Device capable of automatically detecting double surfaces of tank cover |
| CN214703360U (en) * | 2021-05-28 | 2021-11-12 | 威海建宏智控科技有限公司 | Assembly line visual detection equipment |
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2022
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| CN103041995A (en) * | 2012-11-28 | 2013-04-17 | 东莞市凯昶德电子科技股份有限公司 | Automatic deformation screening machine for pins of connector housings |
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| CN205620320U (en) * | 2015-12-21 | 2016-10-05 | 南京河豚自动化科技有限公司 | Defect detecting device based on multitube foot |
| CN106226315A (en) * | 2016-08-30 | 2016-12-14 | 杭州智感科技有限公司 | A kind of detection equipment |
| CN106824807A (en) * | 2017-01-24 | 2017-06-13 | 浙江四点灵机器人股份有限公司 | A kind of special-shaped product detection machine |
| CN207170284U (en) * | 2017-09-07 | 2018-04-03 | 苏州德易新自动化科技有限公司 | A kind of feed mechanism and detection platform |
| CN108896553A (en) * | 2018-06-04 | 2018-11-27 | 合肥市雅视智能科技有限公司 | A kind of comprehensive detection device of high-volume components |
| CN209288476U (en) * | 2018-12-25 | 2019-08-23 | 珠海鼎皓电子有限公司 | A kind of improved inductance pin automatic tin soldering device |
| CN209520070U (en) * | 2018-12-27 | 2019-10-22 | 无锡市卓益机械制造有限公司 | PIN chip positioning detects sorting platform |
| CN112239066A (en) * | 2020-10-09 | 2021-01-19 | 万宝龙(漳州)金属制品有限公司 | Device capable of automatically detecting double surfaces of tank cover |
| CN214703360U (en) * | 2021-05-28 | 2021-11-12 | 威海建宏智控科技有限公司 | Assembly line visual detection equipment |
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| CN114654041A (en) | 2022-06-24 |
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Denomination of invention: A small transformer feeding component and its soldering production line Granted publication date: 20231020 Pledgee: China People's Property Insurance Co.,Ltd. Qingdao Branch Pledgor: Qingdao Jingshi Electronics Co.,Ltd. Registration number: Y2024370010106 |
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