CN114653526A - Non-woven fabric production equipment with self-adaptation tectorial membrane packing function - Google Patents
Non-woven fabric production equipment with self-adaptation tectorial membrane packing function Download PDFInfo
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- CN114653526A CN114653526A CN202210349049.2A CN202210349049A CN114653526A CN 114653526 A CN114653526 A CN 114653526A CN 202210349049 A CN202210349049 A CN 202210349049A CN 114653526 A CN114653526 A CN 114653526A
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- roller
- unit
- laminating
- film
- woven fabric
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
- B05C1/04—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
- B05C1/08—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line
- B05C1/0826—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line the work being a web or sheets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
- B05C11/1002—Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves
- B05C11/1015—Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves responsive to a conditions of ambient medium or target, e.g. humidity, temperature ; responsive to position or movement of the coating head relative to the target
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
- B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C9/00—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
- B05C9/08—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation
- B05C9/12—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation the auxiliary operation being performed after the application
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B63/00—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B63/00—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged
- B65B63/04—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged for folding or winding articles, e.g. gloves or stockings
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
- Basic Packing Technique (AREA)
Abstract
The invention discloses non-woven fabric production equipment with a self-adaptive film covering and packaging function, which comprises a main control box and a production control system, wherein the production control system comprises a transmission film coating module, a film covering detection module and a packaging processing module, the transmission film coating module comprises a data presetting unit, a transmission unit, a film coating unit and a pressing and cooling unit, the film covering detection module comprises a high-temperature beating unit, a curling detection unit and a quality judgment unit, the packaging processing module comprises a clamping telescopic unit, a pushing clamping unit and a winding and packaging unit, the production control system is arranged in the main control box, the curling detection unit is electrically connected with a light emitter and a light receiver, one side of the main control box is provided with a discharging roller, one side of the discharging roller is provided with a transmission roller, and one side of the transmission roller, which is far away from the discharging roller, is provided with a film coating component, the device solves the problem of film coating quality detection after the current film coating process is finished.
Description
Technical Field
The invention relates to the technical field of non-woven fabrics, in particular to non-woven fabric production equipment with a self-adaptive film covering and packaging function.
Background
The film-coated non-woven fabric is a novel fabric, which is generally compounded by combining PP with a PE breathable film, has super wear resistance, corrosion resistance, waterproofness and the like, and the film coating method of the existing device is a solution spraying method, also called film-coated non-woven fabric, which has high production speed and low energy consumption, however, when the film is put into use, it is found that the film is warped during use, also called as edge curl, mainly when used for a long time and at a high temperature, the adhesion degree between the film and the cloth is reduced, the film has a thermolabile problem, and the influence of temperature change directly causes the phenomenon, so that the curling detection of the film under the temperature difference state is required to be carried out during production, further determines a better production mode, effectively improves the adhesion degree of the film, and simultaneously during the packaging process in the production process, all adopt artifical packing, waste time and energy, how to solve above-mentioned phenomenon from this becomes the problem that the skilled person waited for a long time to solve.
Disclosure of Invention
The invention aims to provide non-woven fabric production equipment with a self-adaptive laminating and packaging function, so as to solve the problems in the background technology.
In order to solve the technical problems, the invention provides the following technical scheme: the utility model provides a non-woven fabrics production facility with self-adaptation tectorial membrane packing function, includes master control case and production control system, production control system drenches membrane module, tectorial membrane detection module and packing processing module including the transmission, the transmission drenches the membrane module and includes that data predetermine unit, conveying unit, drenches membrane unit and pressfitting cooling unit, tectorial membrane detection module includes that high temperature patts unit, turn-up detecting element and quality judgement unit, packing processing module is including card dead flexible unit, propelling movement clamping unit and coiling packaging unit, production control system installs in the inside of master control case, turn-up detecting element electricity is connected with light transmitter and light receiver.
The invention further discloses that one side of the main control box is provided with a discharging roller, one side of the discharging roller is provided with a conveying roller, a film spraying assembly is arranged on one side of the conveying roller, which is far away from the feeding roller, a quality inspection assembly is arranged below the film spraying assembly, the film spraying component comprises a group of first supports, a film spraying box is fixed above the group of first supports, a film spraying roller is rotatably connected between the group of first supports, a pressing roller is arranged at the right lower part of the laminating roller, a cooler is electrically connected inside the pressing roller, the film spraying roller is arranged below the film spraying box, the quality inspection component comprises a bottom box, a detection box is fixed in the middle of the bottom box, the data preset unit is arranged on the outer surface of the main control box, the laminating unit is electrically connected with the laminating component, the quality inspection assembly is electrically connected with the film covering detection module, and the pressing cooling unit is electrically connected with the pressing roller.
The invention further discloses that a front roller and a rear roller are respectively installed on two sides of the detection box, two ends of the front roller and two ends of the rear roller are rotatably connected with the inner wall of the bottom box, a partition plate is fixed in the middle of the interior of the detection box, a high-temperature cavity is formed in the left side of the partition plate, a group of flapping rollers are installed in the middle of the interior of the high-temperature cavity, two ends of the group of flapping rollers are rotatably connected with the inner wall of the detection box, driving wheels are fixed at the right ends of the group of flapping rollers, the driving wheels are connected with each other through tracks, a motor four is arranged on one side of each driving wheel of the flapping roller, the output end of the motor four is fixed with the middle of the driving wheel, and the high-temperature flapping unit is in signal connection with the high-temperature cavity and the motor four.
The invention further discloses that a through hole is formed in the middle of the partition plate, a detection cavity is formed in the right side of the partition plate, the light transmitter and the light receiver are respectively installed on opposite side walls of the detection cavity, and the quality judgment unit is electrically connected with the high-temperature beating unit and the curling detection unit.
The invention further discloses that a packaging assembly is arranged on one side, away from the film spraying assembly, of the quality inspection assembly, the packaging assembly comprises a group of second supports, a third motor is arranged on one second support, a rotating roller is fixed at the output end of the third motor, a winding roller is clamped on the rotating roller, the winding roller is positioned above the right side of the bottom box, a first hydraulic cylinder is fixed on the other second support, a sliding table is fixed at the upper end of one wall, close to the winding roller, of the second support, a sliding block and a sliding plate are connected in the sliding table in a sliding mode, the lower half portion of the sliding plate is in contact with the side wall of the winding roller, and the clamping telescopic unit is arranged on the surface of the rotating roller.
The invention further discloses that a second hydraulic cylinder is arranged between the wind-up roll and a second bracket with a first hydraulic cylinder arranged at the upper end, a group of piston plates are connected in the second hydraulic cylinder in a sliding manner, a plurality of wind-up rolls are connected between a group of piston plates in a rotating manner, the output end of the first hydraulic cylinder is connected with a first motor in a sliding manner, a group of connecting rods are welded on the shell surface of the first motor, a rotary table is fixed at the other end of each connecting rod, a packing rod is fixed on the round surface of the rotary table, a packing film is arranged on the packing rod, a middle bearing of the rotary table is connected with a telescopic cylinder, a plurality of fixing rods are fixed on the end surface of the telescopic cylinder positioned in the rotary table, a plurality of fixing rods are fixed with the output end of the first motor, a clamping plate is arranged in the middle of one side of the sliding block close to the packing rod, a shearing knife is rotatably connected at the lower side of the sliding block, and the pushing clamping unit is electrically connected with the sliding plate and the clamping plate, the winding and packing unit is electrically connected with the sliding block and the first motor.
The invention further illustrates that the operation steps of the production control system are as follows:
s1: firstly, setting initial laminating thickness, detection temperature and the rotating speed of a flapping roller at a data presetting unit on a main control box by a worker, then inputting an actual laminating thickness value, and correspondingly adjusting related data;
s2: the conveying unit controls the non-woven fabrics to be discharged from the discharging roller and to pass through the film spraying assembly, the film spraying assembly performs a film spraying process on the surface of the non-woven fabrics passing below, and the laminating roller performs laminating cooling on the non-woven fabrics passing through the film spraying;
s3: the non-woven fabric subjected to the film laminating process enters the bottom box, the film laminating detection module controls the quality inspection assembly to simulate a high-temperature beating state, the curling state of the non-woven fabric is obtained, a corresponding film laminating quality conclusion is obtained, and then a preset value is adjusted;
s4: when the film covering quality meets the set standard requirement, the packaging processing module intelligently packages the non-woven fabric after film covering.
The invention further discloses that S3 is that the light emitter emits light with certain intensity and quantity normally, the light receiver receives the emitted light, the crimping condition of the non-woven fabric after film covering is compared according to the received quantity and intensity of the light, and the crimping coefficient is obtained by digitizing the crimping condition, and the adhesiveness of the film at high temperature is visually embodied according to the crimping coefficient, wherein the adhesiveness is related to the laminating degree and the film laminating thickness.
Compared with the prior art, the invention has the following beneficial effects: according to the invention, the film laminating detection module is adopted, after the film laminating process is finished, the edge curling detection under high-temperature beating is carried out on the non-woven fabric subjected to film laminating, and then the film laminating data is intelligently modified according to the detection result so as to improve the adhesiveness of the laminated film at high temperature;
adopt packing processing module, realize the intelligent packing of non-woven fabrics, alleviate the human cost input to a certain extent, simultaneously through the rotational speed that changes a motor output, change the winding compactness of packaging film, realize changing the parcel degree according to the tectorial membrane characteristic of difference from this.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic overall elevational view of the present invention;
FIG. 2 is a schematic view of the reverse construction of the baling assembly of the present invention;
FIG. 3 is a schematic view of a structure of the turntable and the motor according to the present invention;
FIG. 4 is an enlarged schematic view of area A of the present invention;
FIG. 5 is an external schematic view of the detection chamber of the present invention;
FIG. 6 is a schematic view of the interior of the detection box of the present invention;
FIG. 7 is a schematic view of a production system of the present invention;
in the figure: 1. a discharge roller; 2. a master control box; 3. a conveying roller; 4. a first bracket; 5. a front roller; 6. a film spraying roller; 7. a membrane spraying box; 8. a press-fit roller; 9. a wind-up roll; 10. a rear roller; 11. a sliding table; 12. a slide plate; 13. a slider; 14. a second bracket; 15. a first motor; 16. a first hydraulic cylinder; 17. a second hydraulic cylinder; 18. a winding roller; 19. a piston plate; 20. a third motor; 21. a bottom box; 22. a detection box; 23. a high temperature chamber; 24. a fourth motor; 25. a light emitter; 26. a light receiver; 27. a partition plate; 28. a detection chamber; 29. a driving wheel; 30. a tapping roller; 31. a connecting rod; 32. a shearing knife; 33. a splint; 34. a telescopic cylinder; 35. a packaging rod; 36. a turntable; 37. and (5) fixing the rod.
Detailed Description
The present invention will be described in further non-limiting detail with reference to the following preferred embodiments and accompanying drawings. It is to be understood that the described embodiments are merely exemplary of the invention, and not restrictive of the full scope of the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-7, the present invention provides the following technical solutions: the utility model provides a non-woven fabrics production facility with self-adaptation tectorial membrane packing function, including master control case 2 and production control system, production control system drenches the membrane module including the transmission, tectorial membrane detection module and packing processing module, the transmission drenches the membrane module and includes that the data predetermines the unit, the transfer unit, drench membrane unit and pressfitting cooling unit, tectorial membrane detection module includes high temperature patting unit, turn-up detecting element and quality judgement unit, packing processing module is including the card unit of dying the flexible, propelling movement clamping unit and coiling packaging unit, production control system installs in master control case 2's inside, turn-up detecting element electricity is connected with light emitter 25 and light receiver 26.
The transmission film coating module is used for conveying and film coating processing of non-woven fabrics, the wear resistance and corrosion resistance of the non-woven fabrics are improved through a film coating process, the film coating detection module is used for detecting the high-temperature and beating state after the film coating process is finished, the curling condition of a film is detected, the adhesiveness of the non-woven fabrics after film coating is intelligently obtained, and further relevant data of the film coating process are adjusted to improve the film coating quality, the packaging processing module is used for automatically packaging the non-woven fabrics after the film coating is finished by equipment, when the film coating is usually carried out, the film coating thickness is set to be a, the a usually takes a range from 10 filaments to 20 filaments, the data presetting unit carries out data presetting, 10 filaments are taken at the film coating thickness a, the initial simulation temperature is 80 ℃,the beating roller 30 rotates at a speed r0Then inputting the actual film coating thickness h, and the high temperature beating unit is based on
The actual simulation temperature and the rotating speed of the beating roller 30 are adjusted in a positive proportion so as to improve the detection precision, and the light transmitter 25 and the light receiver 26 are arranged for detecting the crimping condition of the non-woven fabric film after the high-temperature beating is finished by means of light data.
One side of master control box 2 is provided with blowing roller 1, one side of blowing roller 1 is provided with transfer roller 3, transfer roller 3 is kept away from one side of blowing roller 1 and is installed and drench the membrane subassembly, the below of drenching the membrane subassembly is provided with the quality inspection subassembly, it includes a set of support 4 to drench the membrane subassembly, a set of support 4 is fixed with and drenches membrane case 7 in the top, a set of support 4 rotates and is connected with and drenches membrane roller 6, the right side below of drenching membrane roller 6 is provided with pressfitting roller 8, the inside electricity of pressfitting roller 8 is connected with the cooler, it installs in the below of drenching membrane case 7 to drench membrane roller 6, the quality inspection subassembly includes bottom case 21, be fixed with detection case 22 in the middle of bottom case 21, the unit is installed in master control box 2 external surface to the data is predetermine, it is connected with the membrane subassembly electricity to drench membrane unit, the quality inspection subassembly is connected with tectorial membrane detection module electricity, pressfitting cooling unit is connected with pressfitting roller 8 electricity.
The material discharging roller 1 discharges materials, the conveying unit controls non-woven fabrics to enter the laminating assembly through the conveying roller 3 and to be attached to the laminating roller 6, the laminating box 7 sprays the non-woven fabrics below, the sprayed non-woven fabrics are pressed and cooled under the action of the pressing roller 8, the axial distance between the pressing roller 8 and the laminating roller 6 is set to be L, and the cooling temperature is constant to be T0And the adhesion between the film and the non-woven fabric is completed, then the non-woven fabric enters the quality inspection assembly, the film covering detection module carries out heat-resistant detection on the bonded non-woven fabric through the quality inspection assembly, and when the environmental temperature is high, the non-woven fabric is curled to display the state of separation of the film and the fabric.
The detection box 22 is provided with a front roller 5 and a rear roller 10 on two sides respectively, two ends of the front roller 5 and the rear roller 10 are rotatably connected with the inner wall of the bottom box 21, a partition plate 27 is fixed in the middle of the inside of the detection box 22, a high-temperature cavity 23 is arranged on the left side of the partition plate 27, a group of beating rollers 30 are installed in the middle of the inside of the high-temperature cavity 23, two ends of the group of beating rollers 30 are rotatably connected with the inner wall of the detection box 22, a driving wheel 29 is fixed at the right end of the group of beating rollers 30, the driving wheels 29 are connected through a crawler belt, a motor four 24 is arranged on one side of the driving wheel 29 of one beating roller 30, the output end of the motor four 24 is fixed with the middle of the driving wheel 29, and the high-temperature beating unit is in signal connection with the high-temperature cavity 23 and the motor four 24.
The conveying unit controls the film covering surface of the non-woven fabric to enter the detection box 22 through the front roller 5, after detection, the non-woven fabric is transmitted to the packaging assembly from the lower side of the rear roller 5, the high-temperature beating unit controls the motor four 24 to be started, the output end of the motor four 24 drives the transmission wheel 29 to rotate, so that the beating roller 30 rotates and beats the non-woven fabric passing above, and the specific detection contents are that the high-temperature beating unit regulates the temperature W inside the high-temperature cavity 23 in advance and the rotating speed r of the beating roller 30, wherein
The non-woven fabric entering the high temperature cavity 23 is beaten by the beating roller 30 in a high temperature environment, wherein the beating part on the beating roller 30 is an elastic part, and under the beating action, the membrane molecular motion activity between the membrane and the cloth is improved, so that the curling state is easy to detect.
The opening has been seted up to the centre of baffle 27, and the right side of baffle 27 sets up to detect the chamber 28, and light emitter 25 and light receiver 26 are installed respectively on the relative lateral wall that detects the chamber 28, and the quality is judged the unit and is connected with high temperature patting unit and turn-up detecting element electricity.
The non-woven fabrics after the high temperature is patted passes the opening of baffle 27, get into detection chamber 28, the total number of emission of turn-up detecting element control light emitter 25 is n, the light intensity is the light of m candela, light receiver 26 receives the light, if the tectorial membrane on the non-woven fabrics is not the turn-up, light receiver 26 receives the light intensity for all light of m candela, when the turn-up appears in the tectorial membrane on the non-woven fabrics, the turn-up will hinder the transmission path of light, and weaken light intensity, the quality judgement unit carries out the analysis to the received result, and carry out pressfitting data adjustment, make the non-woven fabrics after the tectorial membrane accord with the heat-resisting standard of settlement.
One side that the quality testing subassembly was kept away from in drenching the membrane subassembly is provided with the packing subassembly, the packing subassembly includes a set of support two 14, install motor three 20 on the support two 14, the output end of motor three 20 is fixed with the commentaries on classics roller, the joint has wind-up roll 9 on the commentaries on classics roller, wind-up roll 9 is located the right side top of under casing 21, be fixed with hydraulic cylinder one 16 on another support two 14, and be close to a wall upper end of wind-up roll 9 and be fixed with slip table 11, sliding connection has slider 13 and slide 12 in the slip table 11, the lower half of slide 12 contacts with the wind-up roll 9 lateral wall, the dead telescopic unit of card is installed on changeing the roller surface.
The non-woven fabrics formally carries out the rolling packing after the adjustment, and on the change roller was located to wind-up roll 9 cover, the card was died the flexible unit and is stretched out the change roller surface to block to the both ends of wind-up roll 9, prevent that motor three 20 from driving the wind-up roll 9 and taking place the horizontal slip when rotating, after the rolling, the card was died the flexible unit and is retracted inside the change roller, propelling movement clamping unit control slide 12 promoted wind-up roll 9 and moves towards a 16 directions of hydraulic cylinder on slip table 11, changes on the completion pivot wind-up roll 9.
A hydraulic cylinder II 17 is arranged between the wind-up roll 9 and a support II 14 of which the upper end is provided with a hydraulic cylinder I16, a group of piston plates 19 are connected in the hydraulic cylinder II 17 in a sliding manner, a plurality of wind-up rolls 18 are connected between the group of piston plates 19 in a rotating manner, an output end of the hydraulic cylinder I16 is connected with a motor I15 in a sliding manner, a group of connecting rods 31 are welded on the shell surface of the motor I15, a rotating disc 36 is fixed at the other end of each connecting rod 31, a packing rod 35 is fixed on the round surface of the rotating disc 36, a packing film is installed on the packing rod 35, a telescopic cylinder 34 is connected with a middle bearing of the rotating disc 36, a plurality of fixing rods 37 are fixed on the end surface of the telescopic cylinder 34 positioned in the rotating disc 36, a plurality of fixing rods 37 are fixed on the output end of the motor I15, a clamping plate 33 is installed in the middle of one side, close to the packing rod 35, a shearing knife 32 is connected on the lower side of the sliding block 13 in a rotating manner, a clamping and pushing unit is electrically connected with the sliding plate 12 and the clamping plate 33, the winding unit and the sliding block 13, The first motor 15 is electrically connected.
The rolling roller 9 is pushed to the rolling roller 18 by the sliding plate 12, the hydraulic cylinder II 17 is started, the piston plate 19 moves upwards and drives the rolling roller 9 to move upwards and reach the concentric height with the telescopic cylinder 34, then the telescopic cylinder 34 is started to extend, the rolling roller 9 and the moving end of the telescopic cylinder 34 are pushed to be clamped and fixed by the sliding plate 12, the other side of the rolling roller 9 is clamped by the sliding plate 12, one end of a packaging film is clamped by the inner part of the clamping plate 33, meanwhile, the packaging film is pulled by the clamping plate 33 in the sliding block 13 to move towards the direction of the motor III 20, certain adsorbability exists between the packaging film and the non-woven fabric, the rolling roller 9 is preliminarily wound in the moving process of the packaging film, the first winding and packaging unit controls the motor I15 to rotate, the rolling roller 9 rotates, more packaging films are wound on the surface of the non-woven fabric in the rotating process of the rolling roller 9, the wrapping and packaging of the non-woven fabric is realized, and after the packaging is finished, shear knife 32 cuts the packaging film under splint 33 through rotating, the staff cuts the back to the packaging film of packing shaft 35 department again this moment, a motor 15 stall, push pedal 12 removes, and telescopic cylinder 34 retracts, stop the centre gripping to wind-up roll 9, roll down at winding up roller 18, the automatic winding up roller 18 that follow of non-woven fabrics that packs is good slides down, save the manpower transport, simultaneously through the slew velocity who changes a motor 15 output, can change the winding compactness of packaging film, from this according to the tectorial membrane characteristic change parcel degree of difference, when carrying out next packing, the user blocks into splint 33 with the packaging film of cutting off the department, conveniently realize subsequent packing.
The operation steps of the production control system are as follows:
s1: firstly, setting initial laminating thickness, detection temperature and the rotating speed of the flapping roller 30 at a data preset unit on the main control box 2 by a worker, then inputting an actual laminating thickness value, and correspondingly adjusting related data to improve the detection precision;
s2: the conveying unit controls the non-woven fabric to be discharged from the discharging roller 1 and passes through the film spraying assembly, the film spraying assembly performs a film spraying process on the surface of the non-woven fabric passing below, and the laminating roller 8 performs laminating cooling on the non-woven fabric subjected to film spraying, so that the adhesion between the non-woven fabric and the film is improved;
s3: the non-woven fabric subjected to the laminating process enters the bottom box 21, the laminating detection module controls the quality inspection assembly to simulate a high-temperature beating state, the curling state of the non-woven fabric is obtained, a corresponding laminating quality conclusion is obtained, a preset value is adjusted, and the adhesiveness of the laminated film at high temperature is improved;
s4: when the film covering quality meets the set standard requirement, the packaging processing module intelligently packages the non-woven fabric after film covering.
In S3, the light emitter 25 emits light with certain intensity and quantity normally, the light receiver 26 receives the emitted light, the crimping condition of the non-woven fabric after film covering is compared according to the received quantity and intensity of the light, the crimping condition is digitalized to obtain a crimping coefficient, and the adhesiveness of the film at high temperature is visually reflected according to the crimping coefficient, wherein the adhesiveness is related to the laminating degree and the film laminating thickness.
The specific steps of S3 are as follows:
s31: the crimping coefficient is set to be delta,
wherein F (i) ═ MiI is the sequence number of n rays, MiExpressed as the light intensity of the ith light received by the light receiver 26, and delta is more than or equal to 0 and less than or equal to 1;
s32: the quality judgment unit collects the crimping coefficient delta, and in consideration of the influence of dust on light transmission, when delta is more than or equal to 0.95 and less than or equal to 1, the standard heat resistance degree of the non-woven fabric after being coated with the film is set, the condition that the film is not crimped is avoided, when delta is more than or equal to 0.50 and less than 0.95, the non-woven fabric is subjected to high-temperature beating, the light transmission intensity is reduced, even the quantity is reduced, and when delta is more than or equal to 0 and less than 0.50, the major peeling phenomenon of the adhesion between the non-woven fabric and the film is avoided;
s33: when delta is judged to be more than or equal to 0.95 and less than or equal to 1, the existing pressing data is correct, and the laminating assembly and the packaging assembly operate normally;
when delta is judged to be more than or equal to 0.50 and less than 0.95, in order to improve the adhesion between the cloth and the film and improve the heat resistance, the axis distance is shortened to delta L, the pressing force during film covering is changed, and the film covering detection module carries out heat resistance detection again;
when delta is judged to be more than or equal to 0 and less than 0.50, the adhesion between the cloth and the film is extremely low, the transmission unit controls the transmission procedure to stop, the film laminating unit is closed, a worker adjusts the thickness in the data presetting unit, the production system is started again, and the film laminating detection is carried out;
and when delta is more than or equal to 0.95 and less than or equal to 1, the film covering detection module stops detecting, and the packaging processing module starts to start.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", etc. indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description of the present invention, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention.
Finally, it should be pointed out that: the above examples are only for illustrating the technical solutions of the present invention, and are not limited thereto. Although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: it is to be understood that modifications may be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions may be made in some technical features thereof, without departing from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims (8)
1. The utility model provides a non-woven fabrics production facility with self-adaptation tectorial membrane packing function, includes master control case (2) and production control system, its characterized in that: production control system drenches membrane module, tectorial membrane detection module and packing processing module including the transmission, the transmission drenches the membrane module and includes that data predetermine unit, transfer unit, drench membrane unit and pressfitting cooling unit, tectorial membrane detection module includes that high temperature patts unit, turn-up detecting element and quality judgement unit, packing processing module is including the card dead flexible unit, propelling movement clamping unit and coiling packaging unit, production control system installs in the inside of master control case (2), turn-up detecting element electricity is connected with light emitter (25) and light receiver (26).
2. The non-woven fabric production equipment with the self-adaptive laminating and packaging functions, according to claim 1, is characterized in that: the device comprises a main control box (2), a discharging roller (1) is arranged on one side of the main control box (2), a conveying roller (3) is arranged on one side of the discharging roller (1), a film spraying assembly is installed on one side, far away from the discharging roller (1), of the conveying roller (3), a quality inspection assembly is arranged below the film spraying assembly, the film spraying assembly comprises a group of first supports (4), a film spraying box (7) is fixed above one group of first supports (4), a film spraying roller (6) is rotatably connected between one group of first supports (4), a pressing roller (8) is arranged below the right side of the film spraying roller (6), a cooler is electrically connected inside the pressing roller (8), the film spraying roller (6) is installed below the film spraying box (7), the quality inspection assembly comprises a bottom box (21), a detection box (22) is fixed in the middle of the bottom box (21), and a data presetting unit is installed on the outer surface of the main control box (2), the laminating unit is electrically connected with the laminating assembly, the quality inspection assembly is electrically connected with the laminating detection module, and the pressing cooling unit is electrically connected with the pressing roller (8).
3. The non-woven fabric production equipment with the self-adaptive laminating and packaging functions, according to claim 2, is characterized in that: preceding roller (5) and back roller (10) are installed respectively to the both sides of detection case (22), the both ends of preceding roller (5) and back roller (10) all rotate with the inner wall of under casing (21) and are connected, be fixed with baffle (27) in the middle of the inside of detection case (22), establish to high temperature chamber (23) in the left side of baffle (27), install a set of beater roller (30) in the middle of the inside of high temperature chamber (23), a set of beater roller (30)'s both ends all rotate with the inner wall of detection case (22) and be connected, and a set of beater roller (30)'s right-hand member all is fixed with drive wheel (29), the track is connected between drive wheel (29), one beater roller (30)'s drive wheel (29) one side is provided with motor four (24), the output of motor four (24) is fixed mutually with the centre of drive wheel (29), high temperature beater unit and high temperature chamber (23), And the motor is connected with a fourth (24) signal.
4. The non-woven fabric production equipment with the self-adaptive laminating and packaging functions, according to claim 3, is characterized in that: the opening has been seted up to the centre of baffle (27), the right side of baffle (27) sets up to detect chamber (28), install respectively on the relative lateral wall that detects chamber (28) light emitter (25) and light receiver (26), the quality is judged the unit and is patted the unit with high temperature and turn-up detecting element electricity is connected.
5. The non-woven fabric production equipment with the self-adaptive laminating and packaging functions, according to claim 4, is characterized in that: quality testing subassembly is kept away from and is provided with the packing subassembly in one side of drenching the membrane subassembly, the packing subassembly includes a set of support two (14), one install motor three (20) on support two (14), the output of motor three (20) is fixed with changes the roller, it has wind-up roll (9) to change the joint on the roller, wind-up roll (9) are located the right side top of under casing (21), another be fixed with hydraulic cylinder (16) on support two (14), and are close to a wall upper end of wind-up roll (9) and are fixed with slip table (11), sliding connection has slider (13) and slide (12) in slip table (11), the lower half of slide (12) contacts with wind-up roll (9) lateral wall, the flexible unit of card dying is installed in changeing the roller on the surface.
6. The non-woven fabric production equipment with the self-adaptive laminating and packaging functions, according to claim 5, is characterized in that: be provided with hydraulic cylinder two (17) between the support two (14) of wind-up roll (9) and upper end installation hydraulic cylinder (16), sliding connection has a set of piston plate (19) in hydraulic cylinder two (17), and is a set of piston plate (19) rotate between and be connected with a plurality of winding up rollers (18), the output sliding connection of hydraulic cylinder one (16) has motor one (15), the welding has a set of connecting rod (31) on the casing face of motor one (15), the other end of connecting rod (31) is fixed with carousel (36), be fixed with packing rod (35) on the disc of carousel (36), install the packaging film on packing rod (35), the intermediate bearing of carousel (36) is connected with telescopic cylinder (34), telescopic cylinder (34) are located the inside terminal surface of carousel (36) and are fixed with a plurality of dead levers (37), and a plurality of dead lever (37) are fixed with the output end of motor one (15), the utility model discloses a packing rod, including slider (13), propelling movement clamping unit, splint (33), coiling packing unit, the downside of slider (13) is connected with shearing sword (32), propelling movement clamping unit is connected with slide (12), splint (33) electricity, coiling packing unit and slider (13), motor (15) electricity are connected.
7. The non-woven fabric production equipment with the self-adaptive laminating and packaging functions, according to claim 6, is characterized in that: the operation steps of the production control system are as follows:
s1: firstly, a worker sets the initial laminating thickness, the detection temperature and the rotating speed of the flapping roller (30) at a data preset unit on the main control box (2), then inputs the actual laminating thickness value, and correspondingly adjusts related data;
s2: the conveying unit controls the non-woven fabrics to be discharged from the discharging roller (1), the non-woven fabrics pass through the film spraying assembly, the film spraying assembly performs a film spraying process on the surface of the non-woven fabrics passing below the film spraying assembly, and the laminating roller (8) performs laminating cooling on the non-woven fabrics subjected to film spraying;
s3: the non-woven fabric subjected to the laminating process enters the inside of a bottom box (21), a laminating detection module controls a quality detection assembly to simulate a high-temperature beating state, the crimping state of the non-woven fabric is obtained, a corresponding laminating quality conclusion is obtained, and a preset value is adjusted;
s4: when the film covering quality meets the set standard requirement, the packaging processing module intelligently packages the non-woven fabric after film covering.
8. The non-woven fabric production equipment with the self-adaptive laminating and packaging functions, according to claim 7, is characterized in that: in the S3, the light emitter (25) emits light rays with certain intensity and quantity normally, the light receiver (26) receives the emitted light rays, the crimping condition of the non-woven fabric after film coating is compared according to the receiving quantity and the intensity of the light rays, the crimping coefficient is obtained through datamation of the crimping condition, the adhesiveness of the film coating at high temperature is visually embodied according to the crimping coefficient, and the adhesiveness is related to the laminating degree and the film coating thickness.
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| CN202210349049.2A CN114653526B (en) | 2022-04-01 | 2022-04-01 | Non-woven fabric production equipment with self-adaptive laminating and packaging functions |
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| CN117583211A (en) * | 2023-12-04 | 2024-02-23 | 南六企业（平湖）有限公司 | Coating material coating device for producing laminated non-woven fabric and coating method thereof |
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| CN114653526B (en) | 2023-10-20 |
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